Accessories

Circuit Breaker Testing

A Megger Group Company

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Circuit breaker testing accessories

Item Description TM1800 TM1600 EGIL Art. No.

Software and application kits

CABA Win Circuit Breaker analysis software
CABA Win incl. Ethernet cross-over cable incl. fiberoptics and USB interface incl. RS232 cable Upgrade to latest version The Vibration kit extends TM1800/TM1600 and CABA Win with the equipment and software required for recording and analyzing vibration signals at a circuit breaker. The kit includes the signal conditioning unit SCA606, the software CABA Win Vibration and one vibration channel. The vibration solution can be extended up to 6 channels. Additional vibration channel to be used together with the Vibration kit. Each Vibration channel includes accelerometer, accelerometer adapter, cables to SCA606 and cables to TM1800/ TM1600. SSR kit for TM1800 SSR for TM1600 (incl. VD401) X X X X X X CG-8000X BL-8203X BL-8204X CG-8010X

CABA Win upgrade

Vibration analysis
Vibration kit

BL-13090

Vibration channel

X X

XB-32010 CG-91200

Synchronized Switching Relay test kit

SSR kit incl. accessories, software and cables (delivered in transport case) X BL-91200

Dynamic resistance measurement

DRM1800 DRM1800 Battery DRM1800 Charger DRM1800 Soft case DRM1800 Current cables Complete with: internal battery, battery charger, current and sensing leads, ground connection cable. For mains 230 V AC X X CG-90100 CG-16010 CG-16020 GD-00345 GA-12800

2 x 10 m (33 ft)

Transducers
Linear
500 mm (20) travel Incl. cable 0.5 m (20) LWG 225 225 mm (9) travel Incl. cable 0.5 m (20) TS 150 150 mm (5.9) travel Incl. cable 1.0 m (39) TS 25 25 mm (1) travel Incl. cable 1.0 m (39) The above transducers are also available in other lengths, please contact Programma for more information. TLH 500 X X X X X X X X X X X X XB-30020 XB-30117 XB-30030 XB-30033

Rotary
Analog Novotechnic IP6501 Flex coupling for IP6501 Digital Baumer BDH16.05A3600-LO-B Incl. cable 1 m (39), 6 mm Flex coupling, Hexagon wrench For shaft diam. 6 mm Incl. cable 10 m (33ft), 10/6 mm Flex coupling, Hexagon wrench X X X X X X XB-31010 XB-39030

XB-39130

Linear transducer, TLH 225

Linear transducer, TS 25

Linear transducer, LWG 150

Rotary transducer, Novotechnic IP6501 (analog)

Extension cable XLR, GA-01005

Cable XLR, GA-00760

Extension cable XL, GA-00150

Rotary transducer mounting kit

Rotary transducer, Baumer BDH (digital)

Switch magnetic base

Universal support

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C I RC U IT B R E A KE R TE STI N G ACC E SSO R I E S

Circuit breaker testing accessories

Item Description TM1800 TM1600 EGIL Art. No.

Transducer mounting kits

Universal kits
Rotary transducer mounting kit Universal transducer mounting kit LTB Kit (ABB) HPL/BLG Kit (ABB) For transducers XB-31010 and XB-39130 For linear and rotary transducers Incl. mounting kit XB-51010, Software conversion table BL-8730X Incl. mounting kit XB-51010, Software conversion table BL-8720X X X X X X X X X X X XB-51010 XB-51020 XB-61010 XB-61020

Circuit breaker specific kits

Ready-to-use kits Rotary

Analog 1-phase kit 3-phase kit Digital 1-phase kit 3-phase kit Universal support Switch magnetic base Incl. transducer XB-31010, mounting kit XB-51010 Incl. 3 x 1-pase kits XB-71010 Incl. transducer XB-39130, mounting kit XB-51010 Incl. 3 x 1-pase kits XB-71020 X X X X X X X X X X X X X XB-71010 XB-71013 XB-71020 XB-71023 XB-39029 XB-39013

Transducer mounting accessories

Cables
TM1800 DCM 3-channel addition TM1800 DCM extension cable Cable reel 20 m (65.5 ft), 4 mm stackable safety plugs 3 DCM cables, 12 m (39 ft, 6 Clamps 3 DCM extension cables, 10 m (33 ft) Black Red Yellow Green Blue The cable sets consist of 8 cables with clamps and 4 mm stackable safety plugs 8 x 5 m, (16.4 ft) 8 x 10 m, (32.8 ft) 8 x 15 m, (49.2 ft) For analog input, 10 m (32.8 ft) For time measurement of main contacts, 10 m (32.8 ft) For Timing M/R modules, 10 m (32.8 ft) For customized analog transducer connection For customized analog transducer connection RS422, 10 m (33 ft) For customized digital transducer connection For using Leine & Linde 530 digital transducer For using Baumer digital transducer Cable for connection to network/LAN X X X X X X X X X X X X X X X X X CG-19180 GA-00998 GA-00840 GA-00842 GA-00844 GA-00845 GA-00846

X X X X X

X X X X X

Cable sets

X X X X

X X X X

X X X X X X X

GA-00231 GA-00241 GA-00251 GA-01005 GA-00150 GA-00851 GA-01000 GA-00040 GA-00888 GA-00885 GA-00890 GA-00895 GA-00960

Extension cables, XLR female to male Open analog cable XLR to 4 mm safety plugs Digital transducer extension cable Open digital cable L & L digital cable Baumer digital cable Ethernet cable, network

Vibration kit, BL-13090 Includes: SCA606, CABA Win Vibration software and one Vibration channel

Vibration channel, XB-32010 Includes: Cable SCA606/COAX, Transducer DYTRAN 3200B5, Cable DYTRAN, Cable XLRF/XLRM 1m and Transducer kit VIB.

DCM-cable

Voltage divider, VD401

Temperature sensor

Cable reels, 20 m (65.5 ft), 4 mm stack-able safety plugs

Soft case

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Circuit breaker testing accessories

Item Description TM1800 TM1600 EGIL Art. No.

Other
VD401 PIR adapter Voltage divider, ratio 400/1 (for TM1600 and EGIL with analog channel) The adapter is used to test circuit breakers with pre-insertion resistors, when the resistance is lower than 250 or higher than 3000 . There are two versions: PIR, 15 250 PIR2, 90 4500 AC/DC clamp/clip-on/current probe, Fluke 80i-110s Current sensor kit 1 channel (Fluke 80i-110s incl. cable GA-00140) Current sensor kit 3 channels (Fluke 80i-110s incl. cables GA-00140) With the temperature sensor the ambient temperature is automatically recorded with each measurement and stored together with the test result. The temperature becomes a parameter in CABA Win. The temperature sensor shall be placed in the shade. Suitable cable is the Analog cable, 10 m GA-01005. Range: -20C to +50C (-4F to +122F), Resolution: 0.5C (0.9F) EPROM to be mounted in the TM1600 Starts measurement when there is a change at any of the timemeasuring inputs Functions in the same way as a standard TM1600, but returns automatically to the READY state after measurement 114 mm, 30 m 114 mm, 40 mm Made from sturdy nylon fabric Velcro straps, 10 pcs. X X X X X X X BL-90070

X X

BL-90080 BL-90082

Current

X X

X X

BL-90600 BL-90610

Temperature sensor

CG-90070

Long term monitoring LTM1 LTM2 Thermopaper Thermopaper Soft case Cable organizer

X X X X

BL-80010 BL-80011 GC-00030 GC-00040 GD-00340 AA-00100

For test leads and other standard cables, please see the appropriate catalogue pages. For more information about optional accessories please contact Programmma

The DRM1800 module is an accessory for TM1800 and TM1600 circuit breaker test products. DRM (Dynamic Resistance Measurement) is a reliable method for evaluation of arcing contact length in a quick test. DRM1800 measures the resistance of the breaker during a close or open operation and evaluates the condition. The arcing contact length can be evaluated without dismantling the circuit breaker. Dismantling takes a considerable time while a DRM analysis take a few hours. Problem with contact fingers, lubrication or SF6 exhaust contaminations can be detected. With DRM1800 it is possible to conduct tests with both sides grounded according to the DualGround method for safe, fast and easy test. Having a high current is important in achieving high resolution and reliability in the DRM measurement. The measured voltage over the circuit breaker is proportional to the current through the very low resistance. Therefore the higher the current, the better the resolution. DRM1800 uses a high current; 250 A. The instrument used for recording the measurement is equally important. The DRM1800 together with TM1800 gives superior resolution and accuracy by means of 40 kHz sampling and 16-bit A/D conversion.

A CIGR study on the installed base of active circuit breakers proves that the reason for malfunction of HV CB is mostly (70 %) caused by mechanical faults. Vibration testing is a direct measurement of the mechanical behaviour of the circuit breaker. It is possible to distinguish a normal mechanical behaviour from an abnormal behaviour. If the circuit breaker behaves normally the mechanical system is in good shape. Abnormal behaviour indicates that something is different than expected and the circuit breaker is in need for overhaul or further investigation. Interpretation is easy with software CABA Win Vibration based on voice recognition algorithms that is adopted for circuit breaker vibrations. Based on the software analysis the interpretation is green, yellow or red. Green and red is straight forward, while yellow requires further investigation of the data. In the same way as with DRM measurement it is possible for the knowledgeable user to deduct very detailed information about the circuit breaker. The time shift and deviation curves from CABA Win Vibration are intuitive for someone with insight in the circuit breaker mechanics.

Benefits
DualGround method for safe, fast and easy test. Arcing contact condition analysis without circuit breaker dismantling Quick test to detect problems with contact fingers, lubrication and SF6 exhaust contamination High accuracy gives detailed information

Benefits
DualGround method for safe, fast and easy test. Direct method for mechanical faults Easy green-yellow-red interpretation Non-invasive method - moving parts are not touched

Voltage Accelerometer

Motion

Coil current

SCA600
Analog inputs

TM1800
Main/auxiliary contacts Timing inputs Breaker operation control

CABA Win Vibration

Circuit breaker Close/Trip contacts

Report

Movement starts Motion curve

Close operation Deviation curve 5 dB/div Time shift 5 ms/div Lenght of arcing contact

The high deviation indicates a fault in the CB damping

Time shift is OK

Current curve

Main contact opens

Arcing contact opens, current drops and resistance infinite

Vibration signature

Resistance curve

The test signature (red) compared to the reference (blue) signature

DRM1800 result in CABA Win

Example of vibration signature from an operating mechanism

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DRM1800 Evaluation of arcing contact length

Vibration testing - Direct method for mechanical function

NOTICE OF COPYRIGHT & PROPRIETARY RIGHTS 2008, Programma Electric AB. All rights reserved. The contents of this document are the property of Programma Electric AB. No part of this work may be reproduced or transmitted in any form or by any means, except as permitted in written license agreement with Programma Electric AB. Programma Electric AB has made every reasonable attempt to ensure the completeness and accuracy of this document. However, the information contained in this document is subject to change without notice, and does not represent a commitment on the part of Programma Electric AB. TRADEMARK NOTICES Megger and Programma are trademarks registered in the U.S. and other countries. All other brand and product names mentioned in this document are trademarks or registered trademarks of their respective companies. Programma Electric AB is certified according to ISO 9001 and 14001.

Programma Electric AB Eldarvgen 4 Box 2970 SE-187 29 TBY Sweden

T +46 8 510 195 00 F +46 8 510 195 95 [email protected] www.programma.se

Subject to change without notice. Art. No. ZI-AB03E Doc. AB0056BE

2008