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    DMCCW PROTOCOL 1 (Autosaved) (1) .

    Uploaded by

    Raktima Misra
    1) The document summarizes commissioning checks performed for DMCCW pumps and fans at a power plant. (2) It includes safety, erection, pre-commissioning, and general commissioning inspections that were completed and motor no load and pump trial runs that were performed. (3) The motor no load and pump trials were found to be successful with currents, temperatures, and rotations all within normal ranges.

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    Attribution Non-Commercial (BY-NC)
    Download as DOCX, PDF, TXT or read online from Scribd

    DMCCW PROTOCOL 1 (Autosaved) (1) .

    Uploaded by

    Raktima Misra
    173 views7 pages
    1) The document summarizes commissioning checks performed for DMCCW pumps and fans at a power plant. (2) It includes safety, erection, pre-commissioning, and general commissioning inspections that were completed and motor no load and pump trial runs that were performed. (3) The motor no load and pump trials were found to be successful with currents, temperatures, and rotations all within normal ranges.

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    protocol

    Original Title

    Dmccw PROTOCOL 1(Autosaved)[1].

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    1) The document summarizes commissioning checks performed for DMCCW pumps and fans at a power plant. (2) It includes safety, erection, pre-commissioning, and general commissioning inspections that were completed and motor no load and pump trial runs that were performed. (3) The motor no load and pump trials were found to be successful with currents, temperatures, and rotations all within normal ranges.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    173 views7 pages

    DMCCW PROTOCOL 1 (Autosaved) (1) .

    Uploaded by

    Raktima Misra
    1) The document summarizes commissioning checks performed for DMCCW pumps and fans at a power plant. (2) It includes safety, erection, pre-commissioning, and general commissioning inspections that were completed and motor no load and pump trial runs that were performed. (3) The motor no load and pump trials were found to be successful with currents, temperatures, and rotations all within normal ranges.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as DOCX, PDF, TXT or read online from Scribd
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    STANDARD PROTOCOL: SYSTEM COMMISSIONING STATION: UNIT: 2 DATE: REF.

    NO:

    PLANT ITEM: commissioning checks for DMCCW pumps Name of the system: DMCCW Pumps Plant area: TG Ground floor System Drawing No: __________________ Location :______________________

    Manufacturers Name: WPIL LIMITED Serial No:F660425/3

    Cooling of BTG auxilliaries Application No. of pumps Type Medium handled ORIENTATION Capacity EFFICIENCY Total pressure Temp. of medium INLET NPSH Speed Coupling Lubrication Pump Weight MOTOR Make Type Rating Voltage Full load current Speed Motor weight 1R+1S Horizontal centrifugal Passivated DM water
    925 M3/Hr 86% 55 Mwc Passivated DM water 4.5 MWC 1489 RIGID Grease 720 kg

    WPIL 3 phase Squirrel cage induction motor 200 kw 6.6 kv 23.5Amp 1489 rpm 2500 kg DATE: REF. NO:

    STANDARD CHECKLIST: SYSTEM COMMISSIONING STATION: UNIT: PLANT ITEM: Pre-commissioning checks for FD fan Application

    SL NO 1 2 3 4 SL NO

    SAFETY INSPECTION AND CHECKS Coupling gaurds are installed at motor and pump couplings. Earthing of all motors are done. Proper isolations are made at other stream fan and RAPH ductings. All loose materials around the pump area are cleared.

    STATUS YES/NO Yes Yes Yes Yes STATUS YES/NO Yes Yes

    ACTIVITIES ERECTION INSPECTION AND CHECKS

    1 2

    Alignment of pump and motor completed within tolerance. All pipings and accessories erected as per P&ID

    SL PRE COMMISSIONG INSPECTION AND CHECKS NO 1 Hydro Test of DMCCW pipings completed. 2 3 4 5 Greasing of pumps and motors have been done effectively. Flushing of piping related to pump has been completed. Protection checks of motor has been done successfully. All instruments in the piping has been installed according to P&ID.

    STATUS YES/NO Yes Yes Yes Yes Yes

    Sr. No. 1 2

    GENERAL COMMISSIONG INSPECTION AND CHECKS Motor trail Pump Trial

    Status Ok Ok

    DMCCW________MOTOR NO LOAD TRIAL RUN


    ENSURE YOU HAVE COPMPLTED PROTOCOLS BEARING BEFORE STARTING TRIAL RUN BUMP THE MOTOR AND CHECK THE DIRECTION OF ROTATION IF OK

    TRIAL RUN 8

    hrs

    TRIAL RUN STARTED AT _12:15____HRS ON 20/2/2013

    START TIME:- 12:15 PM

    STOP TIME:- 07:15AM

    START TIME:- 12:15 PM WINDING TEMPERATURE TIME W1 30. 1 35. 0 36. 4 36. 6 36. 4 35. 1 35. 6 35 W2 31. 0 36. 1 37. 8 38. 1 36. 4 39. 2 36. 2 36 W3 30 35 36. 4 36. 3 40. 7 40. 8 41 40. 3 W4 30. 7 37. 1 39. 8 39. 8 38. 3 39. 5 39. 5 39. 1 W5 30. 7 35. 8 37. 9 38. 2 36. 4 37. 1 36. 7 37 W6 30. 2 34. 9 36. 5 36. 7 35. 2 35. 2 34. 8 35. 1

    STOP TIME:- 07:15AM BEARING TEMPERAT CURRENT amp. URE DE 23.8 25.4 25.7 26 26.8 27.2 28.5 30 NDE 24.5 28.1 23.5 29.5 25.3 23.5 24 27 R 6 6.1 5.8 5.9 6 5.8 5.9 6 Y 5.9 6 6.6 6.2 6.1 6 6 6.3 B 6.2 6 6.1 6.3 6 6.2 6.3 6.2

    12:15 01:15 02:15 03:15 04:15 05:15 06:15 07:15

    TRIAL RUN FOR 8 HOURS Pump STARTED AT 04:15 HRS ON 28/2/2013

    Pump STOPPED AT 12:15 HRS ON 29/2/2013 START TIME:- 04:15 PM WINDINING TEMPERATURE TIME W1 24.8 34 43 54.4 60.3 71 73.2 76.5 79.3 W2 24 34.4 42.8 54.6 60.4 71.2 73.6 76.4 79.2 W3 24.6 34.5 42.6 55 59.8 71.5 74 77.1 80.4 W4 25 35 43.2 55.2 60.6 71.1 73.2 75.9 80.5 W5 24.7 34.8 43.1 54.7 61.1 71.6 74.1 76.3 81.1 W6 24.5 34.6 42.7 54.8 60.7 72 73.1 76.4 79.6 STOP TIME:- 12:15 AM BEAR ING TEMP CURRENT amp. ERAT URE ND DE E R Y B 26 27 21 20 20.9 27. 32 2 21 21 20 34 28 21.1 21 20.4 48 29 20.6 21 20.5 51 30 21.3 20.5 21.4 30. 52 2 21.2 21 21.2 53.2 31 20.9 21.1 21.5 53.6 32 21 21.2 21 54 33 21.4 21 21.2

    4:15 5:15 6:15 7:15 8:15 9:15 10:15 11:15 12:15

    REMARKS Motor run normally with right DOR.Currents,Bearing temperature,winding temperature are normal in the process of load and no load trial.

    Contractor - Erection HIL HIL Erection (MECH) Commg. DCPL - Commg.

    Name

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    Date

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