HFF Carquest Friction 2010
HFF Carquest Friction 2010
HFF Carquest Friction 2010
2010 2009
Notes:
Table of Contents
Anatomy of a Brake Shoe ........................................................................ 4 Brake Remanufacturing Quality ............................................................... 5 Brake Lining Options ................................................................................ 6 Brake Lining Application .......................................................................... 8 Brake Shoe Numbering System............................................................. 10 15" Drum Diameter - Most Popular Applications ................................. 12 15" Drum Diameter - Extended Application Coverage ......................... 13 16 1/2" Drum Diameter - Most Popular Applications ........................... 16 16 1/2" Drum Diameter - Extended Application Coverage................... 23 Other Drum Diameters - Extended Application Coverage ................... 25 Hardware Kits ......................................................................................... 26 Contact Information ............................................................................... 28
Shoe Web: Shoes may have one or two webs; the web is the rail that the shoe table is welded to. Shoe Table: The table is a at arched metal plate welded to the web. There are rivet holes through the table for fastening the lining to the table. Cam End: The end of the web that holds the roller which rides on the cam shaft. Anchor End: The end of the shoe that is anchored to the brake spider with the anchor pin.
Process Fundamentals
The Haldex Way - Quality Inspection Points
Core Sort
Wash
Deline
Shot Blast
Paint
Rivet
Kit
Deliver
Shoe quality begins at core check-in. Out of spec shoes are scrapped.
Automatic deliners prevent excessive table damage, protecting shoe quality at a higher level.
Individual shot blasting ensures 100% removal of external contaminants - necessary for reliable coating coverage.
Extensive investments in coatings and curing processes ensures maximum protection against corrosion.
Rivet torque specications are critically maintained to ensure reliable lining to shoe attachment.
GN
Lining Rated @ Temperature Fade Resistance Recovery
Haldex GR
20,000 lbs 775 Excellent Excellent Excellent
GR
Lining Wear
Lighter loads - atter roads Low stress on the brakes Brake temperatures generally stay below 350
Coast to coast operations Variable load conditions Moderate stress on the brakes Brake temperature vary up to 650 due to the variety of terrain and loads encountered
Extreme loads - extreme stopping High stress on the brakes Brake temperatures may approach 1000 due to the extreme conditions and variability of the application environment
Average Excellent
{ {
350
550
1000
Superior
GR
GN
Green Zone
Yellow Zone
Haldex GN-2017
Red Zone
Haldex GR-2015
Brake linings are not create equal. CARQUEST has a complete offering of brake lining options so you can make the best choice for your unique application. The chart above depicts overall performance of the CARQUEST brake lining options at a variety of temperature ranges to help simplify the process of choosing the right lining for your application.
Brake Lining
Lining Rated @
GG
CARQUEST CB
23,000 lbs 700 Excellent Excellent Excellent
Haldex GG
23,000 lbs 975 Superior Superior Superior
Haldex GC
23,000 lbs 1000 Superior Superior Superior
GC - Combo
Lining Wear
Lighter loads - atter roads Low stress on the brakes Brake temperatures generally stay below 350
Coast to coast operations Variable load conditions Moderate stress on the brakes Brake temperature vary up to 650 due to the variety of terrain and loads encountered
Extreme loads - extreme stopping High stress on the brakes Brake temperatures may approach 1000 due to the extreme conditions and variability of the application environment
Average Excellent
{ {
350
GG
550
1000
Superior
GC CB
Green Zone
Yellow Zone
Red Zone
Haldex GG-2020
Brake linings are not create equal. CARQUEST has a complete offering of brake lining options so you can make the best choice for your unique application. The chart above depicts overall performance of the CARQUEST brake lining options at a variety of temperature ranges to help simplify the process of choosing the right lining for your application.
W Washington
Montana M
Oregon Idaho
Maine M
Wisconsin
Michigan
Pennsylvania ennsylvani nia Iowa Nebraska Nevada Utah Colorado Color Illinois Indiana Ohio
New e Jersey Delaware De
Oklahoma Arkansas
Tennessee nnes
South Carolina Mississippi Alabama
Georgia
Texas
Louisiana
Florida
High Performance Key The key to successfully choosing a brake lining that will be the safest choice, maximize stopping ability and provide the best wear characteristics is to take a critical view of the application environment of the vehicle Load, Road and Frequency and choose a lining that is well suited to meet these unique demands. All 3 elements must be considered and all three are equally as important as the other. For instance, if you make a choice solely based on load, by discounting the effects of braking frequency, it is possible to inadvertently under-brake the vehicle which could lead to increased stopping distances, excessive brake fade and below average wear. Likewise, it would be counter-productive to choose a high temperature lining for an application where temperatures never exceed 350.
FMSI Groups
1308 1443 4311 4515 4707 4709 4725 4726 Eaton E or Meritor Q 15x4" Steer Axle Eaton ES 15x4" Steer Axle Eaton 16 " x 7" Truck or Trailer Axle Meritor Q 16 " x 7" Truck or Trailer Axle & Fruehauf Trailer Axle Meritor Q-Plus 16 " x 7" Truck or Trailer Axle Eaton "ES" or "ES2" 16 " x 7" Truck or Trailer Axle Eaton "ES" or "ES2" 16 " x 6" Steer Axle Eaton "ES" or "ES2" 16 " x 8 58" Truck Axle
Shoe Types
E ES2 Q X3 Eaton E Standard Eaton ES 2nd Generation Meritor Quick Change or Q-Plus Fruehauf Trailer XEM3
Packaging
G R Gripper Kit, 2 shoes boxed with brake hardware Reline shoe (single shoe)
Note: FMSI Groups and Shoe Types listed are the most popular in the aftermarket, there are many other options. For more see the HFF catalog.
10
15 Brakes
Most Popular Applications
Haldex GN
20,000 lbs 625 Average Average Average
Haldex GR
20,000 lbs 775 Excellent Excellent Excellent
Long Neck
CARQUEST CB
23,000 lbs 700 Excellent Excellent Excellent
Haldex GG
23,000 lbs 975 Superior Superior Superior
Haldex GC
23,000 lbs 1000 Superior Superior Superior
Short Neck
1308Q2 15 x 4 Rockwell Q - single rail late design - most popular - do not mix with early design
Single Rail
Dual Rail
1308E
2 3/4" 15 x 4 Eaton Single anchor pin-center to center
on rivets is 2-3/4
2"
12
Contact your local Haldex Friction Center for more information on these extended applications. See page 28 for contact information.
13
Notes:
16 Brakes
Most Popular Applications
Brake Lining
Lining Rated @ Temperature Fade Resistance Recovery Lining Wear
Haldex GR
20,000 lbs 775 Excellent Excellent Excellent
CARQUEST CB
23,000 lbs 700 Excellent Excellent Excellent
Haldex GG
23,000 lbs 975 Superior Superior Superior
Haldex GC
23,000 lbs 1000 Superior Superior Superior
Meritor/Rockwell Style
Bulge
4515Q - Meritor Q - 16.5" x 7" Arvin Meritor "Q" quick change design
No bulge
4707Q+ - Meritor Q+ - 16.5" x 7" Arvin Meritor "Q" extended service quick change design
16
Q Plus Components
FMSI NO. 4707 PLUS-SHAPED HOLES (+) STAMPED IN TABLE ROCKWELL 16.5 Q PLUS 28 RIVET HOLES IN TABLE
Q Components
32 RIVET HOLES IN TABLE ROCKWELL 16.5 Q
NO BULGE ON WEB
BULGE ON WEB
16.5 x 7 Q SHOE
1.18 DIA.
INCREASED LIFT
16.5 Q CAM
All Q Plus Brakes have the following features that are different from Q Brakes: Thicker Linings High Lift Camshaft Heavy Duty Return Spring The Trailer Axle Version of the 16.5 x 7 Brake Uses a Heavy Duty Bolt-On Camshaft Bushing 16.5 Q style brakes manufactured before 1994 can be retrotted to the Q Plus style by changing the shoe and lining, the shoe return spring and the camshaft. Since 1994, the High Rise Q Plus camshaft design has been standard in all 16.5 Q Series Brakes. In this case, only the shoe/lining assembly and the return spring must be changed in order to go from the Q to the Q Plus Series Brake. In summary, as long as the 16.5 brake assembly has a Q Plus type (High Rise) camshaft, you can use either the Q or Q Plus Brake Shoe.
17
Brake Lining
Lining Rated @ Temperature Fade Resistance Recovery Lining Wear
Haldex GR
20,000 lbs 775 Excellent Excellent Excellent
CARQUEST CB
23,000 lbs 700 Excellent Excellent Excellent
Haldex GG
23,000 lbs 975 Superior Superior Superior
Haldex GC
23,000 lbs 1000 Superior Superior Superior
Meritor/Rockwell Style
4720Q+ 16.5" x 5" Arvin Maritor "Q+" Extended Service Quick Change
4715Q+ 16.5" x 6" Arvin Meritor "Q+" Extended Service Quick Change
4718Q+ 16.5" x 8" Arvin Meritor "Q+" Extended Service Quick Change
4711Q+ 16.5" x 8 5/8" Arvin Meritor "Q+" Extended Service Quick Change
18
Brake Lining
Lining Rated @ Temperature Fade Resistance Recovery Lining Wear
Haldex GR
20,000 lbs 775 Excellent Excellent Excellent
CARQUEST CB
23,000 lbs 700 Excellent Excellent Excellent
Haldex GG
23,000 lbs 975 Superior Superior Superior
Haldex GC
23,000 lbs 1000 Superior Superior Superior
Meritor/Rockwell Style
3/8"
Fruehauf Style
Slight bump vs. 4515Q
19
Brake Lining
Lining Rated @ Temperature Fade Resistance Recovery Lining Wear
Haldex GR
20,000 lbs 775 Excellent Excellent Excellent
CARQUEST CB
23,000 lbs 700 Excellent Excellent Excellent
Haldex GG
23,000 lbs 975 Superior Superior Superior
Haldex GC
23,000 lbs 1000 Superior Superior Superior
EATON 16.5 x 7
Conventional Style Shoe
CONVENTIONAL SHOE
Eaton 4311 "conventional" style shoes may or may not incorporate tabs as shown.
TAB
NO TAB
The Eaton ES and ESII Extended Service 16.5 x 7 brake for drive and trailer axles is a completely redesigned brake from the standard single anchor pin type. To change from conventional to ES or ESII style, new brake shoes, hardware and camshafts are required.If ES or ESII brakes are changed back to conventional, the ES style camshafts can be used with the conventional style shoe and conventional shoe hardware.Even though changeover from the conventional style to the ES or ESII style is possible, each type of shoe has its own core group. Cores CANNOT be interchanged or upgraded as far as your core account is concerned.
20
Brake Lining
Lining Rated @ Temperature Fade Resistance Recovery Lining Wear
Haldex GR
20,000 lbs 775 Excellent Excellent Excellent
CARQUEST CB
23,000 lbs 700 Excellent Excellent Excellent
Haldex GG
23,000 lbs 975 Superior Superior Superior
Haldex GC
23,000 lbs 1000 Superior Superior Superior
GN4709ES2R GN4709ES2R GR4709ES2R GG4709ES2R GN4709ES2G GN4709ES2G GR4709ES2G GG4709ES2G GN4709ES2N GN4709ES2N GR4709ES2N GG4709ES2N Hardware Kit: Haldex CQ65477; Euclid E10244; BWP M-K105
GN4709ESR GN4709ESR GR4709ESR GB4709ESR GN4709ESG GN4709ESG GR4709ESG GB4709ESG GN4709ESN GN4709ESN GR4709ESN GB4709ESN Hardware Kit: Haldex CQ65481; Euclid E5481A; BWP M-K84
RETAINING SPRING
MAJOR DIFFERENCES ON THE ESII: s No Tabs on cam or anchor end of shoe s New style retaining spring s Relocation of retaining spring from Tab to the Web of the shoe
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Brake Lining
Lining Rated @ Temperature Fade Resistance Recovery Lining Wear
Haldex GR
20,000 lbs 775 Excellent Excellent Excellent
CARQUEST CB
23,000 lbs 700 Excellent Excellent Excellent
Haldex GG
23,000 lbs 975 Superior Superior Superior
Haldex GC
23,000 lbs 1000 Superior Superior Superior
GR4719ES2R CB4719ES2R GG4719ES2R GR4719ES2G CB4719ES2G GG4719ES2G GR4719ES2N CB4719ES2N GG4719ES2N Hardware Kit: Haldex CQ65445; Euclid E10760
GR4725ES2R CB4725ES2R GG4725ES2R GR4725ES2G CB4725ES2G GG4725ES2G GR4725ES2N CB4725ES2N GG4725ES2N Hardware Kit: Haldex CQ65445; Euclid E10760
GR4726ES2R CB4726ES2R GG4726ES2R GR4726ES2G CB4726ES2G GG4726ES2G GR4726ES2N CB4726ES2N GG4726ES2N Hardware Kit: Haldex CQ65477; Euclid E10244; BWP M-K105
22
4549QR 4549TR 4223EHMR 4223EOR 4223ER 4524DQR 4524QM2R 4524QMR 4524QR 4524TMR 4524TR 4719ES2R 4719ESR 4720QR 4317EHMR 4317ER 4514QMR 4514QR 4514TR 4715QR 4725ES2R 4725ESR 4311EHMR 4311ER 4468TCR 4515BQR 4515FQR 4515FR 4515HQR 4515QR 4515QX 4515SPR 4515TBR 4515TCR 4515TR 4515UR 4515X2R 4515X3R 4515X4R 4515X5R 4701DR
16 1/2 X 4 16 1/2 X 4 16 1/2 X 5 16 1/2 X 5 16 1/2 X 5 16 1/2 X 5 16 1/2 X 5 16 1/2 X 5 16 1/2 X 5 16 1/2 X 5 16 1/2 X 5 16 1/2 X 5 16 1/2 X 5 16 1/2 X 5 16 1/2 X 6 16 1/2 X 6 16 1/2 X 6 16 1/2 X 6 16 1/2 X 6 16 1/2 X 6 16 1/2 X 6 16 1/2 X 6 16 1/2 X 7 16 1/2 X 7 16 1/2 X 7 16 1/2 X 7 16 1/2 X 7 16 1/2 X 7 16 1/2 X 7 16 1/2 X 7 16 1/2 X 7 16 1/2 X 7 16 1/2 X 7 16 1/2 X 7 16 1/2 X 7 16 1/2 X 7 16 1/2 X 7 16 1/2 X 7 16 1/2 X 7 16 1/2 X 7 16 1/2 x 7
Arvin Meritor Quick Change Arvin Meritor Pin Style Dana Spicer/Eaton EB Series High Mount Dana Spicer/Eaton EB Series Low Mount Dana Spicer/Eaton EB Series Low Mount Dana Spicer FC Style Arvin Meritor Q Style Mainly Used On Mack Applications Arvin Meritor Q Style Mainly Used On Mack Applications Arvin Meritor Q Style Arvin Meritor Pin Style - Mack Arvin Meritor Pin Style Dana Spicer/Eaton Extended Service 2nd Design Quick Change Style Dana Spicer/Eaton Extended Service 1st Design Quick Change Style Arvin Meritor Q+ Style Dana Spicer/Eaton EB Series High Mount Dana Spicer/Eaton EB Series Low Mount Arvin Meritor Q Style Mainly Used On Mack Applications Arvin Meritor Q Style Arvin Meritor Pin Style Arvin Meritor Q+ Style Dana Spicer/Eaton Extended Service 2nd Design Quick Change Style Dana Spicer/Eaton Extended Service 1st Design Quick Change Style Dana Spicer/Eaton EB Series High Mount Dana Spicer EB Series Low Mount Cast Shoe Bendix Quick Change Primarily Ford Cargo Series Fruehauf Quick Change Style Fruehauf Pin Style Quick Change H Drill Arvin Meritor Quick Change Style Arvin Meritor Quick Change Style Special Lining Variation Rarely Used Arvin Meritor Pin Style - Bushed Cast Shoe Arvin Meritor Pin Style Arvin Meritor Pin Style U Brake Fruehauf XEM 2nd Design Fruehauf XEM 3rd Design Most Popular XEM Style Fruehauf XEM 4th Design Fruehauf XEM 5th Design Dana Spicer Xtra Life Series
Contact your local Haldex Friction Center for more information on these extended applications. See page 28 for contact information.
23
Contact your local Haldex Friction Center for more information on these extended applications. See page 28 for contact information.
24
Contact your local Haldex Friction Center for more information on these extended applications. See page 28 for contact information.
25
Hardware Kits
Arvin Meritor "Q" & "Q+" Arvin Meritor "Q" Steer Axle - Single Rail
CQ66867
Euclid E2769SHD, BWP M-K39
CQ69001
Euclid E3869; BWP M-K79
CQ65642
Euclid E 9064, BWP M-K98
CQ67390
Euclid Kit-4HD, BWP M-K4
CQ65477
Euclid E 10244, BWP M-K105
CQ65445
Euclid E10760
26
Hardware Kits
Eaton ES 1st Design Eaton Steer Axle
CQ65481
Euclid E5481A, BWP M-K84
CQ66917
Euclid E 5139, BWP M-K77
Fruehauf XEM3
CQ67319
Euclid E1887AHD, BWP M-K10
CQ66914
Euclid E3710HD, BWP M-K42
27
VANCOUVER, WA
GRAND RAPIDS, MI
HARRISBURG, PA
HOUSTON, TX
28
2009
HFF 2010