TEM Evolution Systems Manual - 1
TEM Evolution Systems Manual - 1
TEM Evolution Systems Manual - 1
We reserve the right on necessary technical modification of the product, deviating from this document in order to improve the engines. The reproduction, transmission or use of this document or its content is not permitted without express written authorization.
System Manual
This document applies to the following gas engines: Series: 620, 2020
Impressum: MWM GmbH Service VS Carl-Benz-Strae 1 D68167 Mannheim, Germany Phone: +49 (0) 6 21 3 84-0 Fax: +49 (0) 6 21 3 84-88 41 www.mwm.net Printed in Germany All rights reserved
GW_620_2020_2.50.04_EN_CPU-P
Notes 1
1.1
Notes
Validity 1.2
Column Identification Name of the limit value Sensor monitoring Fault Fault. SC Event of type Fault The genset is shut down immediately. Event of type Fault SC The genset is stopped by controlled shutdown. See Function Fault SC page 5. Event of type Alarm The alarm is recorded as a note in the operation log. Event of type Alarms (LR) The admissible power is limited. The alarm is recorded in the operation log. See Function Alarm (LR) page 5.
This list of limit values is only valid for gas engines disbributed by MWM equipped with the TEM-Evo-System. It is only suitable for the engine type indcated on the front page. The list of limit values is valid for the following software release until a new list of limit values will be published. 2.50.04 CPU-P
Please observe the following documents: Operating instructions MWM User's guide and system manual of the TEM-Evo systems, particularly the system manual Operation log
Time of delay with Limit value for monitoring with delay time unit RA RA: Remote acknowledgement 10 h: Remote acknowledgement every 10 h possible X: Fault that can be remotely acknowledged (all alarms can be remotely acknowledged).
GW_620_2020_2.50.04_EN_CPU-P
Page 3
Notes
Column Monitoring Monitoring of the measured value for observance of the limit value Undershooting of a limit value with fault Undershooting of a limit value with alarm Undershooting of a limit value with message Exceeding a limit value with fault Exceeding a limit value with alarm Exceeding a limit value with message Limit value Limit value for monitoring with unit For parameter depending limit values that value is indicated which results from the default value of the parameter. The way to find the default value of the parameter is described in column Comment. Time of delay with unit Comment Explanation Column RA NA Explanation see before X: Automatically acknowledgeable fault in case of mains fault. In case of a mains fault under 30 s the TEM-Evo-System tries to re-establish the readiness for start by automatic acknowledge of the marked faults. Comment
Delay
GW_620_2020_2.50.04_EN_CPU-P
Page 4
Notes
1.2.1 Function Fault SC
Load run During load run (mains parallel mode) a fault of the type Fault SC causes the controlled shutdown of the genset. When a Fault SC appears the admissible power is immediately set to the current actuall power. Thus a further increase of the power is prevented. After expiration of the delay time (e.g. 5 minutes) the admissible power is reduced to 0.0 %. The set power follows the admissible power to a parameterisable ramp. Setting of the delay timet: Parameter 10033 Delay time fault SC Specification of the ramp for the set power: Parameter 23007 Power control set ramp controlled shutdown In case that the value of the actual power is below 10 %, the genset is deselected. Note If all faults of type Fault SC can be acknowledge in the operation log during the shut down process, the power is increased again to the externally demanded power and the load run is continued. Idle If the genset is not operated in load run, every fault of type Fault SC causes the immediate shutdown of the genset. With a pending Fault SC a start of the genset or the idling operation are impossible.
Figure 1: 1.2.2
Events of type Alarm (LR) are intered in the operation log as an alarm. Additionallz, the admissible power is restricted to maximally 80 %. The power reduction is marked in the operation log by the alarm Power reduction to safe power.
GW_620_2020_2.50.04_EN_CPU-P
Page 5
Notes
1.3 Abbreviations
Explanation Demand of external starting preparations Anti-knock governor Preheating air inlet Exhaust wastegate Exhaust bypass Additional CH4 compensation Extension of option CH4. Leakage check Intercooler circuit Intercooler-dry cooler Valve position of the GK valve Monitoring of the generator bearing temperatures Generator air temperature Generator winding temperatures Heat utilization with heating circuit Valve position HK valve Jacket water control VAWT VBP NAWT NFI NK NKS NKV NKAT NMOT QE REC RL RL1 SATL Abbreviations NA NATL Explanation Handling of mains fault Monitoring of the exhaust gas temperature after exhaust turbocharger Exhaust gas temperature after exhaust heat exchanger Lube oil pressure after filter Emergency cooling circuit Emergency cooler - dry cooler Valve position NK valve Monitoring of the exhaust gas temperature after catalyst Monitoring of the exhaust gas temperature after engine Acknowledgement of external monitorings Registration of receiver pressure Control of cabin air temperature Cabin ventilation with admixture or frequency-controlled coolers Measuring and limitation of the exgaust turbocharger speed Measuring of the heating water temperature before exhaust gas heat exchanger Compressor bypass
Abbreviations AES AKR AVW AWG BY CH4 CH4K DK GK GKS GKV GL GLU GW HK HKV MK
GW_620_2020_2.50.04_EN_CPU-P
Page 6
Notes
Abbreviations VKWT VNK VSWT xM xMW xPR ZG ZGM Explanation Jacket water temperature before jacket water heat exchanger Heating water temperature before emergency cooler Measuring of jacket/heating water before lube oil exchanger Parameterisable messages Parameterisable data Parameterisable control circuits Dual gas operation with change of the gas type only at a standstill Dual gas operation with composite mode
GW_620_2020_2.50.04_EN_CPU-P
Page 7
Identification T202 Jacket water GK inlet T206 Jacket water engine outlet
Limit value
Delay
RA
NA
Comment [GK]
2s 2s 240 min 5 min 2s 0 ms X T206 and T207 failed, automatically acknowledgeable Operational oil pressure Start prelubrication Delay at a standstill: 60s Operational oil pressure Operational oil pressure 900rpm: Limit value .5.0bar Operational oil pressure 900rpm: Limit value 4.8bar Power reduction; Limit value: Par. 13400; Island: Delay 30s X X
Fault. SC 500 ms
X Message Fault
Collective fault jacket water temperatures P196 >Lube oil before filter Fault. SC 500 ms X
Fault
Alarm Fault Fault P302 Lube oil after filter Fault. SC 500 ms X Alarm Fault Fault
3.00 bar 0.30 bar 2.80 bar 4.00 bar 0.30 bar 3.80 bar
GW_620_2020_2.50.04_EN_CPU-P
Page 8
GW_620_2020_2.50.04_EN_CPU-P
Fault. SC 500 ms
GW_620_2020_2.50.04_EN_CPU-P
Page 10
T204 Cold junction A T205 Cold junction B T46x.7 Combustion chamber average T47x.7 Comb. chamber aver. B
X X Average value side A Fault 450 C 500 ms 10 h Limit value 100K (mains) / 160K (island) above set value Average value side B Fault 450 C 500 ms 10 h Limit value 100K (mains) / 160K (island) above set value Filtered value Fault Fault 150 C 10 C -10 C 0 ms 0 ms 5 min 5 min 10 h 10 h With a higher deviation less delay time With a higher deviation less delay time More than 2 sensors failed automatically acknowledgeable
GW_620_2020_2.50.04_EN_CPU-P
Page 11
GW_620_2020_2.50.04_EN_CPU-P
Page 12
GW_620_2020_2.50.04_EN_CPU-P
GW_620_2020_2.50.04_EN_CPU-P
Page 14
Fault
0 ms
GW_620_2020_2.50.04_EN_CPU-P
Page 15
Fault
410 kW
60 min
Deviation power control Fault. SC Alarm Fault Fault. SC 5,0 % -5,0 % -5,0 % -5,0 % 5 min 5s 30 s 5 min Page 16
GW_620_2020_2.50.04_EN_CPU-P
Fault. SC 500 ms
GW_620_2020_2.50.04_EN_CPU-P
Page 17
Fault. SC 500 ms
GW_620_2020_2.50.04_EN_CPU-P
GW_620_2020_2.50.04_EN_CPU-P
Page 20
GW_620_2020_2.50.04_EN_CPU-P
GW_620_2020_2.50.04_EN_CPU-P
Page 22
GW_620_2020_2.50.04_EN_CPU-P
Page 23
GW_620_2020_2.50.04_EN_CPU-P
Page 24