RS 485 Communication
RS 485 Communication
RS 485 Communication
Sepam
Safety instructions
Read these instructions carefully and look at the equipment to become familiar with the device before trying to install, operate, service or maintain it. The following special messages may appear throughout this bulletin or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure.
Safety alert
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
Safety messages
DANGER
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
WARNING indicates a potentially hazardous situation which, if not avoided, can result in death or serious injury.
CAUTION
CAUTION indicates a potentially hazardous situation which, if not avoided, can result in minor or moderate injury.
NOTICE
NOTICE is used to address practices not related to physical injury.
Important notes
Restricted liability
Electrical equipment should be serviced and maintained only by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this manual. This document is not intended as an instruction manual for untrained persons.
Device operation
The user is responsible for checking that the rated characteristics of the device are suitable for its application. The user is responsible for reading and following the devices operating and installation instructions before attempting to commission or maintain it. Failure to follow these instructions can affect device operation and constitute a hazard for people and property.
Protective grounding
The user is responsible for compliance with all the existing international and national electrical codes concerning protective grounding of any device.
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Contents
RS 485 network Introduction Communication on the RS 485 bus Architectures Structure of the bus 2-wire RS 485 network 4-wire RS 485 network Coexistence of 2-wire and 4-wire equipment Connecting the shielding Communication interfaces Selection guide General characteristics Sepam series 20/40/48/60/80 ACE949-2 and ACE959 multi-protocol interfaces Sepam series 20/40/60/80 ACE969TP-2 multi-protocol interfaces Sepam series 20/40/48/60/80 Ethernet EGX200 gateway Ethernet EGX400 server Ethernet EGX100 gateway Ethernet EGX300 server Sepam series 20/40/60/80 ECI850 IEC 61850 Sepam server G3200 IEC 61850 gateway Sepam 2000 Accessories Sepam 2000 CCA609 connection box CCA629 connection box CCA619 connection box RS 485 network cable ACE909-2 converters ACE919 converters Examples of connections Connection of Sepam to an RS 485 network Connection of Sepam to a 2-wire RS 485 network 2-wire RS 485 network extension with ACE919 Connection of Sepam to a 4-wire RS 485 network Commisioning Setting and testing Troubleshooting Annexes Connecting devices
4 4 5 6 8 12 13 14 15 17 17 18 19 19 20 20 24 24 25 26 26 29 30 30 30 31 32 33 35 37 37 41 44 45 46 46 47 49 49
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RS 485 network
Introduction
Sepam protection units have an optional communication function. This manual is related to Sepam: b series 10 b series 20 b series 40 (including the Sepam series 48, and the applications S5x and T5x) b series 60 b series 80 b 2000 These Sepam units may be connected to any 2-wire or 4-wire RS 485 communication network and exchange all the information necessary for centralized control of the electrical installation via a supervisory system, using Modbus master/ slave protocol. To reduce cabling errors, the cause of most problems encountered in the implementation of communication networks, and limit those networks sensitivity to disturbances relating to the environment, a group of accessories is available to make it easier to connect Sepam units to an RS 485 network. This manual presents: b general characteristics of RS 485 networks b accessories for connecting Sepam units to an RS 485 network b how to associate them, illustrated by a few examples. Sepam series 20, series 40, series 60, series 80 and Sepam 2000 communication architecture complies with the OSI (Open Systems Interconnect) model proposed by the International Standardization Organization (ISO). The physical transmission of data signals complies with the EIA RS 485 standard (differential voltage transmission mode). An RS 485 network may be cabled according to two different principles: b 2-wire RS 485 network b 4-wire RS 485 network.
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RS 485 network
+200mv
The EIA-485 standard (commonly known as RS 485) defines the electrical characteristics of a serial communication. This takes place on an electrical line, called the bus, which in practice consists of a twisted pair. Data is transmitted by voltage changes in differential mode. The resulting voltage is usually around 5 V but this value can vary between 400 mV and 12 V depending on the startup conditions. The voltage delivered by a loaded driver must not be less than +/- 1.5 V.
voltage V AB
-200mv
The transmission driver injects 2 symmetrical signals onto the bus with a maximum amplitude of 6 V compared to the 0 V:
DE81133
State 1
State 1
DE81134
State 0
The resulting differential voltage is used to construct the binary signals 1 or 0. The transmitter line A will be negative with respect to line B for a binary 1, MARK or OFF state. The transmitter line A will be positive with respect to line B for a binary 0, SPACE or ON state.
0V (Diff)
V AB
VAB
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RS 485 network
Architectures
Choosing a topology
1
DE81091
Setting up RS 485 communication requires a bus-type topology. Loop or ring-type topologies are prohibited.
Loop or ring-type topology must be avoided as it does not allow bus impedance matching: the loop has no ends and the star causes as many reflections as it has branches. SeeBus matching, page 10.
Stars
DE81137
Rings
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RS 485 network
Architectures
1
B A
Master
C
(A) The tap links should be less than 3 meters (the impact of reflection remains very low). (B) The Y configuration is similar to a star. (C) Clusters containing the master on the left and the 3 stations on the right constitute subnets that can cause as many reflections as slaves and prevent correct bus matching. Architectures to be used in this configuration
DE81136
Rc
Rc
Master
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RS 485 network
Physical medium
The bus consists of a cable containing between 1 and 3 pairs of shielded twisted conductors. 1 or 2 pairs are used to transmit data, depending on whether a 2-wire or 4-wire diagram is used. In the case of Sepam series 20, series 40, series 60 and series 80, a third pair may be needed to transport the power supply for the communication interfaces (distributed power supply). In addition to carrying the differential signal, use of a shielded twisted pair can increase immunity to electromagnetic interference (EMC). Indeed, interlacing the strands can reduce to the absolute minimum the distance separating the 2 data wires, thus reducing the surface area able to pick up interference. Similarly, the communication bus emissivity is reduced, which limits the electromagnetic interference affecting other equipment. The pairs are shielded individually or all together by a copper braid. The shielding is connected at both ends but does not need to provide equipotential bonding. An earthing conductor with an appropriate cross-section must always connect the various devices if they are in different enclosures or buildings. Particular care must be taken when connecting the shielding to make sure it is effective. For further information on the setup arrangements, see the shield examples page 15 and the Installation Assistance Guide for Sepam, reference SEPED309035EN.
Cable specifications Overlap on twisted pair with tinned copper braid shielding Resistance per unit length Cross-section Characteristic impedance Capacitance between conductors Capacitance between conductors and shielding Total cable length (unless restricted by the distributed power supply) Value > 65% < 100 /km > 0.22 mm2 (24 AWG) 120 < 60 pF/m < 100 pF/m < 1300 m
Bus driver
The electronic circuit transmitting on the bus can, if needed, make available its reference voltage: the common. In the Sepam range, only the series 10 offers this third signal, the others working purely as 2-wire or 4-wire. Bus driver with common
Master
DE81138
5V
Slave 1
Slave n
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RS 485 network
5V
Rp L- (B/B) Rc L+ (A/A) Rp Rc
0V
station 01
station 02
station n-1
station n (n 32)
Maximum number of stations on the bus The maximum number of stations is limited by the addressing logic to 247 in Modbus and 254 in JBus. This logic limit cannot usually be achieved because electric parameters restrict the number of stations that can be physically be connected to a much lower value. Bus drivers are usually designed to supply 32 stations equipped with a receiver that imposes a so-called unitary load on the bus, which is the case for interfaces in the Sepam range. There are also receivers that impose a lesser load on the bus, allowing the number of stations to be increased. For Sepam series 20/40/48/60/80 another limitation comes into play: the distributed power supply for the ACE949, ACE959 and ACE969 interfaces. When the distributed power supply is supplied by an ACE909 or ACE919 converter the power it delivers limits the number of stations to 12. When all the Sepam relays are connected via a bus cable whose specifications comply with the values stated in the above table, the voltage drop in the wires transmitting the distributed power supply is another limiting factor. In this case, you must choose between bus length and the maximum number of stations, see details in the table on page 18. It is possible to get round this restriction by installing local distributed power supply points at judicious intervals around the architecture.
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RS 485 network
Bus matching
Termination with resistors High-speed data transmission on a bus is affected by the phenomenon of reflection at its ends. This phenomenon causes major signal distortion and must be countered. To do this, line impedance matching resistors are installed at both physical ends of the bus. For the RS 485 bus the value of these resistors is 120 to 150 . The value of the resistors is in theory equal to the cable's characteristic impedance. The value 150 is recommended by Schneider Electric because it provides good matching and restricts the load imposed on the transmission drivers. These line-end resistors (called Rc) are usually found in communication setup accessories and can be turned or off by microswitches. It is important to ensure that only 2 of these resistors are on on the entire bus.
DE81098
Rc
Rc
Rc
station 01
station 02
station n (n 32)
The master is normally positioned at one end of the bus. In this case it should incorporate one of the 2 line-end resistors but this function is not necessarily allocated to the master.
DE81139
If the master occupies a different physical position on the bus, matching should be implemented using the 2 slaves in the end positions.
DE81140
Termination by RC network A line terminator consisting of a resistor and a capacitor in series (VW3A8306 RC for example) can eliminate the DC load imposed on the drivers. This type of termination should not be used when the common for the interfaces is not distributed. For the Sepam range it should only be used with series 10 and only if the bus is solely linking Sepam series 10 relays. Moreover, Sepam series 10 Modbus communication works perfectly with purely resistive termination, which is the preferred type.
10
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RS 485 network
5V
DE81101
Rc
Rc L Rp
0V
The RS 485 standard defines a dead band of +/- 200 mV around the 0 V. In this zone some types of receivers are in an undefined state. To avoid getting into this state the bus must be polarized. To do this, 2 Rp resistors are installed, one between the +5 V and line B (L-) and one other between the 0 V and line A (L+) in order to pull these lines up to a defined voltage, should no transmitter be able to do it. Polarization results in a continuous flow of current across the line impedance matching resistors. Line impedance matching and polarization resistors must be present simultaneously. The bus should only be polarized in one location on the line to avoid random transmission. It is recommended that the master's power supplies and polarization resistors be used. Rp resistors have a value of around 470 (450 to 650 ). The Sepam 2000's Modbus communication setup accessories and ACE909/919 converters can also be used to provide this polarization. However none of the Sepam series 10 to 80 interfaces can do so. Please note: Some equipment items do not comply with the RS 485 standard with respect to polarities as well as polarization and line impedance matching. When connecting equipments of several manufacturers, make sure to check these points.
station 01
station 02
Signal names
Active bus signals can have different names depending on where in the world they were manufactured and by whom.
DE81102
T R
A / L+ / DO / TX- / RX-
DE81103
B / L- / D1 / TX+ / RX+ B / TX+ / Td+ / TxB / OUT+ C A / RX- / Rd- / RxA / ING R B / RX+ / Rd+ / RxB / IN+ C C/C
2-wire network. 4-wire network.
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RS 485 network
Two-wire cabling of the communication network makes it possible to use a single shielded pair, which means simple cabling. Each item of equipment connected to the network includes a transmitter and a receiver that are connected to the same cable. Since communication is half duplex, alternating and two-way, messages are conveyed in both directions on the same line from the master to the slaves and vice versa. Communication takes place alternately, with the transmitters taking turns on the line. The master can be any station. Connection of the stations The network comprises a single cable (a shielded, twisted pair). The various stations in the network are connected by linking both of the following: b all the outputs marked + (TD+, RD+) to the network + wire (marked L+) b all the outputs marked - (TD-, RD-) to the network - wire (marked L-). General architecture of a 2-wire RS 485 network
DE1022920 E61279DE10230
Line-end impedance matching Two 150 resistors (Rc) are required (one at each end) to match line impedance. Each item of equipment, as well as each connector, connection box or Sepam interface, contains a 150 resistor which can be used for this purpose. Polarization of the RS 485 network Polarization creates a continuous flow of current through the network, putting all the receivers in deactivated status until a transmitter is validated. The network is polarized by connecting the (L+) line to the 0 V and the (L-) line to the 5 V via two 470 polarization resistors (RP). The network should only be polarized in one location on the line to avoid random transmission. It is recommended that the masters power supplies and resistors be used. The ACE 909-2 and ACE 919 converters provide this polarization. Some Schneider equipment offers also this possibility. Please note: Some equipment items do not comply with the RS 485 standard with respect to polarities as well as polarization and line impedance matching. When connecting equipments of several manufacturers, make sure to check these points.
12
E61280DE10231
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RS 485 network
For 4-wire connection of the communication network, 2 shielded pairs are used. With 4-wire connection, the master station is defined and then the two communication lines, a master to slaves transmission line and a slaves to master receiving line. Communication is alternating half duplex. Requests are sent from the master to the salves on the transmission line. Replies are sent from the slaves to the master on the receiving line. Connection of slave stations The different network are stations are connection by linking: b RD+ inputs to the L+ transmission line (A) b RD- inputs to the L- transmission line (B) b TD+ outputs to the L+ receiving line (A) b TD- outputs to the L- receiving line (B). Connection of the master station The connection of the master station is the opposite of that of the slave stations: b RD+ input to the L+ receiving line (A) b RD- input to the L- receiving line (B) b TD+ output to the L+ transmission line (A) b TD- output to the L- transmission line(B). General architecture of a 4-wire RS 485 network
E61DE10232281
Line-end impedance matching Four 150 Ohm resistors (Rc) are mandatory (one at each end) for impedance matching of both the transmission and receiving lines. Polarization of the RS 485 network It is necessary to polarize both the transmission and receiving lines. Polarization of the transmission and receiving lines is not ensured by the Sepam interfaces.
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13
RS 485 network
1
DE81142
When it is necessary for 2-wire and 4-wire equipment to coexist on the same bus, the bus must always be reduced to a 2-wire bus. This operation is performed by shortcircuiting: b Tx + with Rx + giving the signal D1 b Tx - with Rx - giving the signal D0
5V
Rp L- (B) Rc L+ (A) Rp 5V 0V Rp L- (B) Rc L+ (A) TDTD+ RDRD+ LL+ 0V Rp TDTD+ RDRD+ TDTD+ RDRD+ TDTD+ RDRD+
5V
DE81143
Rp L- (B) Rc L+(A) Rp Rc
0V
TD-
RD-
RD+
TD-
TD+ RDRD+
TD-
TD+ RDRD+
TD-
TD+
14
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RS 485 network
Introduction
It is essential to connect shielded cables in order to protect high-frequency equipment. When the connection is made by a pigtail, i.e. a long wire, the protection is no longer effective at high frequencies.
Fairly good
Grounding bar
Good
Excellent
DE81145
Grounding bar
NO
YES
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15
RS 485 network
1
DE81146
When using a connector to connect the shielding, the mechanism should provide 360 electrical continuity between the cable shielding and the equipment ground.
16
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Communication interfaces
Selection guide
b b b
b b b
b b b
b b b
b b
To Sepam
Physical interface 1 port 2-wire RS 485 RS 485 12 Vdc distributed power supply b (1) Modbus RTU IEC 60870-5-103 b (1) b (1) DNP3 Max number of 12 (2) connected Sepam interfaces 1 port 2-wire RS 485 1 port 2-wire RS 485 1 port 2-wire RS 485 1 port RS 485 2-wire or 4-wire 1 port RS 485 2-wire or 4-wire 1 port RS 485 2-wire or 4-wire 1 port RS 485 2-wire or 4-wire 1 port RS 485 2-wire or 4-wire
12 or 24 Vdc
12 or 24 Vdc
12 or 24 Vdc
b b b
b b b
b b b
12 (2)
12 (2)
12 (2)
32 per port
32 per port
32
64
Power supply
DC 24 to 48 V AC 110 to 220 V 110 to 220 V 110 to 220 V (1) The supervisor protocol is the same as for Sepam. (2) Limitation due to the power of the supply for the distributed power supply. Nota : All these interfaces support the E-LAN protocol. 24 V 24 V 24 V 24 V
ACE969FO-2
Protocol
Modbus RTU DNP3 CEI 60870-5-103 Modbus TCP/IP CEI 61850 b
b b b (2) (2) (2)
b b b
b b b
b b b
Physical interface
RS 485 Fiber optic 2-wire 4-wire b b b b Supplied by Sepam 12 Vdc only Supplied by Sepam 12 or 24 Vdc Supplied by Sepam 12 or 24 Vdc 24 to 250 V 110 to 240 V 12 or 24 Vdc 24 to 250 V 110 to 240 V not required (embedded) 24 to 250 V 110 to 240 V 12 to 24 Vdc b 24 to 250 V 110 to 240 V not required (embedded) b b b b b b
Power supply
DC AC
(1) Only one connection possible, S-LAN or E-LAN. (2) Not supported simultaneously (1 protocol per application).
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Communication interfaces
General characteristics
Sepam series 10 A Asynchronous serial Modbus / Jbus slave 4800, 9600, 19200, 38400 bauds 11 bits (1 start, 8 bits, 1 parity, 1 stop) No parity check Even parity Odd parity 31 Embedded (connector C)
Sepam series 20/40/48/60/80 Asynchronous serial Modbus / Jbus slave 4800, 9600, 19200, 38400 bauds 11 bits (1 start, 8 bits, 1 parity, 1 stop) No parity check Even parity Odd parity 25 (1) ACE949-2, compliant with the EIA 2-wire differential RS 485 standard ACE959, compliant with the EIA 4-wire differential RS 485 standard External, by 12 Vdc or 24 Vdc auxiliary supply
Sepam 2000 Asynchronous serial Modbus / Jbus slave 300, 600, 1200, 2400, 4800, 9600, 19200, 38400 bauds 11 bits (1 start, 8 bits, 1 parity, 1 stop) No parity check Even parity Odd parity 32 Communication coupler board compliant with the EIA 2-wire or 4wire differential RS 485 standard
2-wire RS 485
Interface integrated in the product Branch length 3 m maximum Maximum length of RS 485 network with 1300 m standard cable
By Sepam 2000
3 m maximum 3 m maximum With 12 Vdc bus-supplied interfaces (2): 1300 m 320 m with 5 Sepam 180 m with 10 Sepam 160 m with 20 Sepam 125 m with 25 Sepam With interfaces with 24 Vdc bus-supplied interfaces (2): 1000 m with 5 Sepam 750 m with 10 Sepam 450 m with 20 Sepam 375 m with 25 Sepam (1) Limitation by voltage drop on the distributed power supply wires. (2) Lengths multiplied by 3 with a high-performance FILEA cable with a maximum of 1300 m.
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Communication interfaces
2 modules may be used for simple, dependable implementation of the Sepam communication option: b ACE949-2: communication interface for 2-wire RS 485 network b ACE959: communication interface for 4-wire RS 485 network.
E61288DE10233 E69648DE10234
12 or 24 Vdc
24 Vdc
24 Vdc
24 Vdc
Rx+, Rx-: Sepam receiving (eq IN+, IN-) Tx+, Tx-: Sepam transmitting (eq OUT+, OUT-)
(1) Depth with CCA77x connection cord: 70 mm. (2) Distributed power supply with separate cabling or included in the shielded cable (3 pairs). (3) Terminal block for connection of the module providing the distributed power supply.
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Communication interfaces
PB103454
Compatible Sepam
The ACE969TP-2 and ACE969FO-2 multi-protocol interfaces are compatible with the following Sepam: b Sepam series 20 version u V0526 b Sepam series 40 version u V3.00 (not compatible with series 48) b Sepam series 60 all versions b Sepam series 80 base version and application version u V3.00.
Characteristics
ACE969TP-2 and ACE969FO-2 module
Technical characteristics
Weight Assembly Operating temperature Environmental characteristics 0.285 kg (0.628 lb) On symmetrical DIN rail -25C to +70C (-13F to +158F) Same characteristics as Sepam base units 24 to 250 Vdc -20%/+10% 2W < 10 A 100 s 12% 20 ms 110 to 240 Vac -20%/+10% 3 VA
Power supply
Voltage Range Maximum consumption Inrush current Acceptable ripple content Acceptable momentary outages
Dimensions
mm in
DB114880
service
Rx Tx on Rx Tx
ACE969TP-2
B 1 A 2 3 V- V+ 4 5 B 1 A 2 3 V- V+ 4 5
S-LAN
Rc e1 e2 Rc
E-LAN
Rc Rc
94 3.70
1 2 3 4 5
1 2 3 4 5
144 5.67
51.2 2.0
20
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Communication interfaces
1 Grounding/earthing terminal using supplied braid 2 Power-supply terminal block 3 RJ45 socket to connect the interface to the base unit with a CCA612 cord 4 Green LED: ACE969-2 energized 5 Red LED: ACE969-2 interface status b LED off = ACE969-2 set up and communication operational b LED flashing = ACE969-2 not set up or setup incorrect b LED remains on = ACE969-2 has faulted 6 Service connector: reserved for software upgrades 7 E-LAN 2-wire RS 485 communication port (ACE969TP-2 and ACE969FO-2) 8 S-LAN 2-wire RS 485 communication port (ACE969TP-2) 9 S-LAN fiber-optic communication port (ACE969FO-2).
3
DB114628
6
DB114629
SENS
CT DE LE
URE
SENS
CT DE LE
URE
Rx Rx Tx on B A 1 2
Tx
Rx Rx Tx on B A 1 2 3
Tx
V- V+ 5 3 4
V- V+ 4 5
9 ACE
69TP
-2
E-LA S-LA N
9 ACE
69FO
-2
E S-LA N
-LAN
5 3 4 1 2
5 3 4 1 2
5 3 4 1 2
2
DB114630
1
DB114631
Rx
Tx
on
Rx
Tx
Rx
Tx
on
Rx
Tx
B 1
A 2
V- V+ 4 5
B 1
A 2
V- V+ 4 5
S-LAN
Rc Rc
E-LAN
Rc Rc
LAN
E-LAN
Rc Rc
1 2 3 4 5
1 2 3 4 5
1 2 3 4 5
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Communication interfaces
b The ACE969-2 interface connects to connector C on the Sepam base unit using a CCA612 cord (length = 3 m or 9.84 ft, white RJ45 fittings) b The ACE969-2 interface must be supplied with 24 to 250 Vdc or 110 to 240 Vac.
DANGER
HAZARD OF ELECTRIC SHOCK, ELECTRIC ARC OR BURNS b Only qualified personnel should install this equipment. Such work should be performed only after reading this entire set of instructions and checking the technical characteristics of the device. b NEVER work alone. b Turn off all power supplying this equipment before working on or inside it. Consider all sources of power, including the possibility of backfeeding. b Always use a properly rated voltage sensing device to confirm that all power is off. b Start by connecting the device to the protective earth and to the functional earth. b Screw tight all terminals, even those not in use. Failure to follow these instructions will result in death or serious injury. Terminals
e1-e2 - supply
DB114795
Type
Screw terminals
Wiring
b Wiring with no fittings: v 1 wire with maximum cross-section 0.2 to 2.5 mm(u AWG 24-12) or 2 wires with maximum cross-section 0.2 to 1 mm(u AWG 24-18) v stripped length: 8 to 10 mm (0.31 to 0.39 in) b Wiring with fittings: v recommended wiring with Schneider Electric fitting: - DZ5CE015D for 1 wire 1.5 mm (AWG 16) - DZ5CE025D for 1 wire 2.5 mm (AWG 12) - AZ5DE010D for 2 wires 1 mm (AWG 18) v tube length: 8.2 mm (0.32 in) v stripped length: 8 mm (0.31 in). 1 green/yellow wire, max. length 3 m (9.8 ft) and max. cross-section 2.5 mm (AWG 12) Earthing braid, supplied for connection to cubicle grounding
DE51845 DE51962
22
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Communication interfaces
DB115265
If ACE969TP and ACE969TP-2 are used together, the external power supply is required.
DB115263
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23
Communication interfaces
DE81084
1 2 3 4 5 6 7 8 9 10
Power connector. Ethernet indication LEDs. 10/100BaseTX port for connection to Ethernet via an RJ45 connector. 10/100BaseTX port for connection to Ethernet via an optic fiber (EGX400 only). COM1: terminal block for RS 485 serial link. COM1 indication LEDs. COM2: terminal block for RS 485 serial link. COM2 indication LEDs. Mini-switches for setup of COM1 and COM2 ports. COM2: subD-9 connector for connection to RS 232 serial link.
Serial ports
Number of ports Types of ports
Ethernet Port
Number of ports Types of ports
EGX200
1 One 10/100baseTX port
EGX400
2 One 10/100baseTX port One 100baseFX port (multimode optic fiber) Modbus/TCP 10/100 MB 16 MB
Web server
Memory for custom HTML pages
Installation
Side mounting on DIN rail
DB100969 DB10970
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Communication interfaces
EGX100
PE88079
1 24 Vdc power connection. 2 10/100 Base TX (802.3af) port for connection to Ethernet via an RJ45 connector. 3 Ethernet and serial indication LEDs. 4 Power/Status LED. 5 Reset button. 6 RS485 connection. 7 Dip switches for biasing, termination, and 2-wire/ 4-wire jumpers. 8 RS232 connection. EGX300
PE186PE8807981
Serial ports
Number of ports Types of ports Protocol Maximum baud rate Maximum number of directly connected devices 1 RS 232 ou RS 485 (2-wire or 4-wire), depending on settings Modbus RTU/ASCII PowerLogic (SY/MAX), JBus 38,400 ou 57,600 baud 57,600 depending on settings 32 64
Ethernet port
Number of ports Types of ports Protocol Baud rate 1 One 10/100 base TX (802.3af) port HTTP, Modbus TCP/IP, FTP, SNMP (MIB II), SNTP, SMTP 10/100 MB None 512 Mo
Web server
Memory for custom HTML pages
Installation
DIN rail mounting (EGX100, EGX300)
DE80153
mm in
65,8 2.59
35 1.38
57,9 2.28
45,2 1.78
72 2.83
2,5 0.10
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Communication interfaces
Sepam series 20/40/60/80 ECI850 IEC 61850 Sepam server G3200 IEC 61850 gateway
Function
The ECI850 can be used to connect Sepam series 20, Sepam series 40, Sepam series 60 and Sepam series 80 to an Ethernet network using the IEC 61850 protocol. The ECI850 creates the interface between the Ethernet/IEC 61850 network and a Sepam RS 485/Modbus network. A PRI surge arrester (ref. 16339) is supplied with the ECI850 to protect its power supply.
Compatible Sepam
The ECI850 servers are compatible with the following Sepam: b Sepam series 20 version u V0526 b Sepam series 40 version u V3.00 b Sepam series 60 all versions b Sepam series 80 base version and application version u V3.00.
ECI850: IEC 61850 Sepam server.
Characteristics
G3200 IEC 61850 gateway
The G3200 gateway allows the IEC 61850 protocol to be used on products that do not support naturally it, such as Sepam 2000 and Masterpact (these products usually claim to have created a special CID file, not available in existing libraries). Connection to the RS485 bus is identical to that of the ECI850 in all respects. Nota : Marketing this product is restricted to certain Schneider Electric entities. Support for a product that is not yet listed in the catalog requires special development by Schneider Electric.
ECI850 module
Technical characteristics
Weight Assembly 0.17 kg (0.37 lb) On symmetrical DIN rail 24 Vdc ( 10%) supplied by a class 2 power supply 4W 1.5 kV -25 C to +70 C (-13 F to +158 F) -40 C to +85 C (- 40 F to +185 F) 5 to 95% relative humidity (non condensing) at +55 C (131 F) Class 2 IP30
Power supply
Voltage Maximum consumption Dielectric withstand Operating temperature Storage temperature Humidity ratio Degree of pollution Tightness
Environmental characteristics
Electromagnetic compatibility
Emission tests
Emissions (radiated and conducted) Electrostatic discharge Radiated radiofrequencies Magnetic fields at the network frequency Fast transient bursts Surges Conducted radiofrequencies EN 55022/EN 55011/FCC Class A EN 61000-4-2 EN 61000-4-3 EN 61000-4-8 EN 61000-4-4 EN 61000-4-5 EN 61000-4-6 IEC 60950 UL 508/UL 60950 cUL (complies with CSA C22.2, no. 60950) AS/NZS 60950 e
Safety
International USA Canada Australia/New Zealand
Certification
Europe
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Communication interfaces
Sepam series 20/40/60/80 ECI850 IEC 61850 Sepam server G3200 IEC 61850 gateway
Characteristics (contd)
PRI surge arrester
Electrical characteristics
Nominal operating voltage Maximum discharge current Nominal discharge current Protection level Response time 48 Vdc 10 kA (8/20 s wave) 5 kA (8/20 s wave) 70 V 1 ns Cables with cross-section 2.5 to 4 mm2 (AWG 12-10)
Connection
With cage terminals
Description
1 LED: power-up/maintenance 2 Standard LEDs: b RS 485 LED: network link active v On: RS 485 mode v Off: RS 232 mode b Flashing green Tx LED: ECI850 transmission active b Flashing green Rx LED: ECI850 reception active 3 Ethernet LEDs: b LK green LED on: network link active b Flashing green Tx LED: ECI850 transmission active b Flashing green Rx LED: ECI850 reception active b 100 green LED: v On: 100 Mbps network speed v Off: 10 Mbps network speed 4 10/100 Base Tx port for Ethernet connection by RJ45 connector 5 Connection of the 24 Vdc supply 6 Reset button 7 RS 485 connection 8 RS 485 parameter-setting selector switches 9 RS 232 connection
PE80063
Recommended settings
The network polarization and line impedance matching resistors and type of 2-wire/ 4-wire RS 485 network are selected by means of the RS 485 parameter-setting selector switches. These selector switches are configured by default for a 2-wire RS 485 network with network polarization and line impedance matching resistors. Network line impedance matching SW1 with resistor
2-wire RS 485 4-wire RS 485 OFF ON
SW2
ON ON
SW3
SW4
SW5
SW6
Network polarization
1 2 3 4 5 6
at the 0 V at the 5 V
SW1
SW2
SW3
ON
SW4
ON
SW5
SW6
4-wire
Setting the RS 485 network parameters.
SW1
SW2
SW3
SW4
SW5
ON OFF
SW6
ON OFF
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Communication interfaces
Sepam series 20/40/60/80 ECI850 IEC 61850 Sepam server G3200 IEC 61850 gateway
Dimensions
DE80263
mm in
65.8 2.59
35 1.38
57.9 2.28
45.2 1.78
72 2.83
2.5 0.10
NOTICE
RISK OF DESTRUCTION OF THE ECI850 b Connect the PRI surge arrester in accordance with the wiring diagrams below. b Check the quality of the earth connected to the surge arrester. Failure to follow these instructions can result in equipment damage.
Connection
b Connect the power supply and RS 485 twisted pair using cable with cross-section y 2.5 mm2 (uAWG 12) b Connect the 24 Vdc power supply and the earth to inputs (1), (5) and (3) of the PRI surge arrester (ref. 16339) supplied with the ECI850 b Connect outputs (2), (8) and (6), (12) of the PRI surge arrester to the - and + terminals of the black screen terminal block b Connect the RS 485 twisted pair (2-wire or 4-wire) to the (RX+ RX- or RX+ RXTX+ TX-) terminals of the black screw terminal block b Connect the RS 485 twisted pair shielding to the terminal of the black screw terminal block b Connect the Ethernet cable to the green RJ45 connector 2-wire RS 485 network
+
DE80447
+24 V (1) (7) (3) (5) (11) PRI Ref : 16339 (2) (8) (6) (12) ECI850 (7) V+ (6) VRx+ (3) Rx- (4) (5) ACE949-2 A V+ VLL+ B ACE949-2 A V+ VLL+ B
+24 V (1) (7) (3) (5) (11) PRI Ref : 16339 (2) (8) (6) (12) ECI850 ACE959 A (7) V+ (6) VRx+ (3) Rx- (4) Tx+ (1) Tx- (2) (5) V+ VTx+ TxRx+ RxB ACE959 A V+ VTx+ TxRx+ RxB
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Communication interfaces
Sepam 2000
DE10237E61285
On Sepam 2000, the communication function is performed by an optional RS 485 communication coupler board, mounted on the CE40 supply board.
Diagram of the communication coupler board for 2-wire or 4-wire RS 485 networks
E61284DE10238
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Accessories
Two connection boxes may be used to connect the Sepam 2000 communication interface to an RS 485 network: b CCA609 connection box: v branching of a 2-wire or 4-wire RS 485 network v polarization of the RS 485 network by Sepam 2000 b CCA629 connection box: v branching of a 2-wire RS 485 network only v continuity of distributed power supply necessary for Sepam communication interfaces. These two connection boxes are connected to the Sepam 2000 by a CCA602 prefabricated cable (L = 3 m). They facilitate the connection of new stations later on and make it possible to remove a station from the network without leaving any connectors loose.
Mechanical characteristics
b mounting on symmetrical/asymmetrical DIN rail b dimensions: 83 mm (L) x 85 mm (H) x 110 mm (D) with CCA602 connected b weight: 120 g.
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Accessories
E6DE102441290
Setting of the configuration microswitches CCA619 is not at the end of the line:
E61293DE10245 E57906DE10246
The CCA600 connector may be used to make a cable of the appropriate length. A connector is supplied with the ACE909-2 and ACE919.
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Accessories
The RS 485 network cable needed to interconnect CCA connection boxes or ACE type interfaces should have the following characteristics: b twisted pair with tinned copper braid shielding, coverage: > 65% b resistance per unit length: < 100 / km b gauge: AWG 24 b characteristic impedance: 120 b capacitance between conductors: < 60 pF / m b conductor and shielding: < 100 pF / m. The total network cable length should not be greater than 1300 meters except limitation due to distributed power supply. Examples of compatible standard cables: b supplier: BELDEN v single-pair cable, reference 9841 v 2-pair cable, reference 9842 b supplier: FILOTEX 2-pair cable, reference FMA-2PS. High-performance cables recommended for the connection of Sepam 1000+: b cables with a pair dedicated to distributed power supply v resistance per unit length < 34 per km v AWG 20 gauge b and 1 (or 2) pair(s) dedicated to the 2-wire or 4-wire RS 485 network v resistance per unit length: < 58 / km v 1 supply pair (red-black) v AWG 22 gauge b supplier: FILECA v 2-pair cable, reference F2644-1 (1 red-black supply pair, 1 white-blue RS 485 pair) (cable distributed by Schneider Electric in 60 m strands, reference CCR301) v 3-pair cable, reference F3644-1 (1 red-black supply pair, 2 white-blue and yellow-brown RS 485 pairs).
Wiring precautions
For the sake of both the safety of people and efficient combating against the effects of interference, the cabling of systems which comprise digital links must comply with a set of basic rules aimed at establishing an equipotential-bonded, meshed and earthed network. Special care must be taken when making connections between buildings with earthing that is not interconnected. For details and useful recommendations, please refer to the Schneider document DBTP 542 entitled Modbus network guide. All the accessories make it possible to ensure the continuity of the cable shielding and regular grounding. It is therefore necessary to ensure that: b the 2 connectors at the ends of the CCA 602 branching cable are plugged in correctly and locked by the 2 screws specially provided b the clamps are tightened onto the metallic shielding braid on each CCA609, CCA619, CCA629, ACE949-2, ACE959 connection box b each CCA connection box is grounded (earthed) by a 2.5 mm2 diameter greenyellow wire or a short braid (< 10 cm) via the terminal specially provided b the metal case of the ACE909-2, ACE919 converter is grounded (earthed) by a green-yellow mains power supply connector wire and an eye lug on the back of the case.
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Accessories
ACE909-2 converters
Function
The ACE909-2 converter is used to connect a master/central computer equipped with a V24/RS 232 type serial port as a standard feature to stations connected to a 2-wire RS 485 network. Without requiring any flow control signals, after the parameters are set, the ACE909-2 converter performs conversion, network polarization and automatic dispatching of frames between the master and the stations by two-way simplex (half-duplex, single-pair) transmission. The ACE909-2 converter also provides a 12 V DC or 24 V DC supply for the distributed power supply of the Sepam ACE949-2, ACE959 or ACE969-2 interfaces. The communication settings should be the same as the Sepam and supervisor communication settings.
PE80317
Characteristics DANGER
HAZARD OF ELECTRIC SHOCK, ELECTRIC ARC OR BURNS b Only qualified personnel should install this equipment. Such work should be performed only after reading this entire set of instructions and checking the technical characteristics of the device. b NEVER work alone. b Turn off all power supplying this equipment before working on or inside it. Consider all sources of power, including the possibility of backfeeding. b Always use a properly rated voltage sensing device to confirm that all power is off. b Start by connecting the device to the protective earth and to the functional earth. b Screw tight all terminals, even those not in use. Failure to follow these instructions will result in death or serious injury.
Mechanical characteristics
Weight Assembly 0.280 kg (0.617 lb) On symmetrical or asymmetrical DIN rail 110 to 220 Vac 10%, 47 to 63 Hz 2000 Vrms, 50 Hz, 1 min
Electrical characteristics
Power supply Galvanic isolation between ACE power supply and frame, and between ACE power supply and interface supply Galvanic isolation between RS 232 and RS 485 interfaces Protection by time-delayed fuse 5 mm x 20 mm (0.2 in x 0.79 in) Data format Transmission delay Distributed power supply for Sepam interfaces Maximum number of Sepam interfaces with distributed supply
Environmental characteristics
Operating temperature -5C to +55C (+23F to +131F)
Value
4 kV with capacitive coupling in common mode 2 kV with direct coupling in common mode 1 kV with direct coupling in differential mode 1 kV common mode 0.5 kV differential mode 3 kV common mode 1 kV differential mode
60255-22-1 60255-5
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Accessories
ACE909-2 converters
mm in
distributed power supply. 1 screw-type male 9-pin sub-D connector is supplied with the converter.
C Power-supply terminal block
3.34 4.13
1 Distributed power supply voltage selector switch, 12 Vdc or 24 V DC. 2 Protection fuse, unlocked by a 1/4 turn. 3 LEDs: b ON/OFF: on if ACE909-2 is energized b Tx: on if RS 232 sending by ACE909-2 is active b Rx: on if RS 232 receiving by ACE909-2 is active. 4 SW1, parameter setting of 2-wire RS 485 network polarization and line impedance matching resistors. Function SW1/1 SW1/2 SW1/3
Polarization at 0 V via Rp -470 Polarization at 5 V via Rp +470 2-wire RS 485 network impedance matching by 150 resistor ON ON ON
DE80022
mm in 1.75
2.22 1.42
5 SW2, parameter setting of asynchronous data transmission rate and format (same parameters as for RS 232 link and 2-wire RS 485 network). Rate (bauds) SW2/1 SW2/2 SW2/3
1200 2400 4800 9600 19200 38400 1 0 1 0 1 0 1 1 0 0 1 1 1 1 1 1 0 0
0.63
Male 9-pin sub-D connector supplied with the ACE909-2.
Format
With parity check Without parity check 1 stop bit (compulsory for Sepam) 2 stop bits
SW2/4
0 1
SW2/5
DE80529
1 0
Converter configuration when delivered b 12 Vdc distributed power supply b 11-bit format, with parity check b 2-wire RS 485 network polarization and impedance matching resistors activated.
Connection
RS 232 link b To 2.5 mm (AWG 12) screw type terminal block A b Maximum length 10 m (33 ft) b Rx/Tx: RS 232 receiving/sending by ACE909-2 b 0V: Rx/Tx common, do not earth. 2-wire RS 485 link with distributed power supply b To connector B female 9-pin sub-D b 2-wire RS 485 signals: L+, Lb Distributed power supply: V+ = 12 V DC or 24 V DC, V- = 0 V. Power supply b To 2.5 mm (AWG 12) screw type terminal block C b Reversible phase and neutral b Earthed via terminal block and metal case (ring lug on back of case).
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Accessories
ACE919 converters
Function
The ACE919 converters are used to connect a master/central computer equipped with an RS 485 type serial port as a standard feature to stations connected to a 2-wire RS 485 network. Without requiring any flow control signals, the ACE919 converters perform network polarization and impedance matching. The ACE919 converters also provide a 12 Vdc or 24 V DC supply for the distributed power supply of the Sepam ACE949-2, ACE959 or ACE969-2 interfaces. There are 2 types of ACE919 converter: b ACE919CC, DC-powered b ACE919CA, AC-powered.
PE80316
Characteristics DANGER
HAZARD OF ELECTRIC SHOCK, ELECTRIC ARC OR BURNS b Only qualified personnel should install this equipment. Such work should be performed only after reading this entire set of instructions and checking the technical characteristics of the device. b NEVER work alone. b Turn off all power supplying this equipment before working on or inside it. Consider all sources of power, including the possibility of backfeeding. b Always use a properly rated voltage sensing device to confirm that all power is off. b Start by connecting the device to the protective earth and to the functional earth. b Screw tight all terminals, even those not in use. Failure to follow these instructions will result in death or serious injury.
Mechanical characteristics
Weight Assembly 0.280 kg (0.617 lb) On symmetrical or asymmetrical DIN rail
Electrical characteristics
Power supply Protection by time-delayed fuse 5 mm x 20 mm (0.2 in x 0.79 in) Galvanic isolation between ACE power supply and frame, and between ACE power supply and interface supply Data format Transmission delay Distributed power supply for Sepam interfaces Maximum number of Sepam interfaces with distributed supply
ACE919CA
110 to 220 Vac 10%, 47 to 63 Hz 1 A rating
ACE919CC
24 to 48 Vdc 20% 1 A rating 2000 Vrms, 50 Hz, 1 min
Environmental characteristics
Operating temperature Fast transient bursts, 5 ns -5C to +55C (+23F to +131F)
Value
4 kV with capacitive coupling in common mode 2 kV with direct coupling in common mode 1 kV with direct coupling in differential mode 1 kV common mode 0.5 kV differential mode 3 kV common mode 1 kV differential mode
60255-22-1
60255-5
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Accessories
ACE919 converters
A Terminal block for 2-wire RS 485 link without distributed power supply.
mm in
B Female 9-pin sub-D connector to connect to the 2-wire RS 485 network, with
distributed power supply. 1 screw-type male 9-pin sub-D connector is supplied with the converter.
C Power supply terminal block.
3.34 4.13
1 2 3 4
1.77
Distributed power supply voltage selector switch, 12 V DC or 24 V DC. Protection fuse, unlocked by a 1/4 turn. ON/OFF LED: on if ACE919 is energized. SW1, parameter setting of 2-wire RS 485 network polarization and line impedance matching resistors. Function SW1/1 SW1/2 SW1/3
ON ON ON
4.13
2.56
DE80022
mm in 1.75
Polarization at 0 V via Rp -470 Polarization at 5 V via Rp +470 2-wire RS 485 network impedance matching by 150 resistor
2.22 1.42
Converter configuration when delivered b 12 Vdc distributed power supply b 2-wire RS 485 network polarization and impedance matching resistors activated.
0.63
Male 9-pin sub-D connector supplied with the ACE919.
Connection
DE51670
2-wire RS 485 link without distributed power supply b To 2.5 mm (AWG 12) screw type terminal block A b L+, L-: 2-wire RS 485 signals b
t Shielding.
2-wire RS 485 link with distributed power supply b To connector B female 9-pin sub-D b 2-wire RS 485 signals: L+, Lb Distributed power supply: V+ = 12 V DC or 24 V DC, V- = 0 V. Power supply b To 2.5 mm (AWG 12) screw type terminal block C b Reversible phase and neutral (ACE919CA) b Earthed via terminal block and metal case (ring lug on back of case).
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Examples of connections
Preamble
For reasons of clarity, the diagrams in this section do not show all the communication cable shielding connections. The communication interfaces must be earthed correctly to ensure correct communication network operation. For more information on this subject, refer to the RS 485 Communication Accessories section in the Digital Protection Relays Installation Assistance Guide (reference SEPED309035).
1 2 3 SW1
RpRp+ Rc
Terminal no. ON position 1 Line polarization active 2 3 Line impedance matching active
DE81112
RS 232 2 3 5
V+ VL+ L-
3 7 9 5
V+ VL+ L-
12 V c
110 or 220 Vac power supply depending on the switch on the underside of the converter Rc = load resistor Rp = line idle polarization resistor
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37
Examples of connections
ACE909-2 2-wire RS 485 converter - second generation The SW1 switch is used to set the communication parameters.
DE81112
OFF ON 1 2 3 SW1
Converter positioned at end of bus
RpRp+ Rc
Terminal no. ON position 1 Line polarization active 2 3 Line impedance matching active
RS 232 2 3 5
RxTx Ov ACE909-2 Rc Rp
V+ VL+ L-
3 7 9 5
V+ VL+ L-
12/24 V c
110 / 220 V a
Extensive 110 - 220 Vac power supply Switch for selecting the distributed power supply voltage (12/24 Vdc) Rc = load resistor Rp = line idle polarization resistor
Rp L+ A LRc Rp A B B
Rc
ACE919 converter
The SW1 switch is used to set the communication parameters.
V+ VL+ L3 7 9 5 V+ VL+ LDE81114
L+
OFF ON
DE81112
L-
1 2 3 SW1
RpRp+ Rc
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Examples of connections
Ethernet/Modbus gateways
EGX100, EGX300 gateways, ECI850 server G3200 gateway Communication parameter-setting switch:
Terminal no. 1 2 3 4 5 6 Selection 2-wire/4-wire line impedance matching Polarization at the 0 V Polarization at the +5 V 2/4-wire mode
b 2-wire mode
+24 V
DE81147
IF NECESSARY, PRI SURGE ARRESTER WITH ECI850 FOR EGX100 CONFORMITY WITH EGX300 IEC 61850 ECI850 (7) V+ (6) VRx+ (3) Rx- (4)
ACE949-2 A B
ACE949-2 A V+ VLL+ B
V+ VLL+
DE81116
DE81117
=ON
=OFF
=ON
=OFF
(5)
b 4-wire mode
+24V
DE81148
IF NECESSARY, PRI SURGE ARRESTER WITH ECI850 FOR CONFORMITY WITH IEC 61850
DE81119
DE81120
=ON
=OFF
=ON
=OFF
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Examples of connections
COM1
b 2-wire mode
COM 2
DE81121
COM 1 =OFF
DE81153
=ON 1 2 3 4 5 6 7 8 9 10
COM 2
DE81123
COM 1 =OFF
=ON 1 2 3 4 5 6 7 8 9 10
Shielding
COM1 connector
10
b 4-wire mode
COM 2
DE81122
COM 1 =OFF
DE81154
COM1 (RS485) Tx+ Tx6 7 8 9 10 Tx+ TxRx+ RxShielding Tx+ TxRx+ RxShielding
COM2 connector
=ON 1 2 3 4 5 6 7 8 9 10
COM 2
DE81123
COM 1 =OFF
Rx+ RxShielding
COM1 connector
=ON 1 2 3 4 5 6 7 8 9 10
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Examples of connections
Sepam series 20/40/60/80 with ACE949-2 and Sepam series 10 network in 2-wire mode
DE81149
ACE949-2 1 2 3 4 4 3 2 1
3 7 9 5
l
Rc = load resistor Rp = polarization resistor l = maximum length according to number of Sepam relays and cable used 12 or 24 Vdc distribution power supply provided by ACE909/909-2 or ACE919
0V RS485 C C S D0 D1 1 2 3 4 Rc
ACE909-2 ACE919 Rc Rp
L+ L-
l
Rc = load resistor Rp = polarization resistor l = maximum length according to number of Sepam relays and cable used
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Examples of connections
1
DE10292
CCA602
CCA602
RxTx Ov ACE909-2 Rc Rp
V+ VL+ L-
Rc = load resistor Rp = polarization resistor (1) strap 1-2 : rsistance dadaptation de fin de ligne
Sepam 2000 RS 232 2 3 5 (3) CCA629 (ou CCA609) 4 3 2 1 L+ L9 10 11 12 13 14 15 16 CCA609 1 2 3 4 5 6 7 8 (1) L+ LCCA602
RxTx Ov ACE909-2 Rc Rp
V+ VL+ L-
3 7 9 5
1 2 3 4
9 10 11 12 13 14 15 16 CCA609 1 2 3 4 5 6 7 8 (1) L+ L-
9 10 11 12 13 14 15 16 CCA609 1 2 3 4 5 6 7 8 (1)
Rc = load resistor Rp = polarization resistor (1) Straps 5-6 et 7-8 : rseau RS 485 2 fils (2) Strap 9-10 : rsistance dadaptation de fin de ligne (3) CCA629 ou CCA609 insrer pour une protection CEM de linterface matre si besoin
DE10294
Sepam 2000
Sepam 2000
Sepam 2000
Sepam 2000
RxTx Ov ACE909-2 Rc Rp
V+ VL+ L-
3 7 9 5
CCA619 + + L+ L-
CCA619 + + L+ L-
CCA619 + + L+ L-
CCA619 + +
2W
POL
2W
POL
POL
POL
Rc = load resistor Rp = polarization resistor (1) CCA629 ou CCA609 insrer pour une protection CEM de linterface matre si besoin
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Examples of connections
CCA629 1 2 3 4 4 3 2 1 V+ VL+ L-
ACE949-2 1 2 3 4 4 3 2 1
l
Rc = load resistor Rp = polarization resistor l = longueur maximum selon nombre de Sepam et cble utilis (1) Strap 1-2 : rsistance dadaptation de fin de ligne (2) Sans tl-alimentation
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43
Examples of connections
DE81152
RS 232 2 3 5 l Rx Tx Ox ACE909-2 Rc Rp 110 / 220 a 1 2 ACE949-2 1 2 3 4 4 3 2 1 V+ VL+ LCCA629 1 2 3 4 4 3 2 1 V+ VL+ L3 7 9 5 Sepam series 20/40/60/80 Sepam 2000
L+ L-
ACE949-2 1 2 3 4 4 3 2 1 V+ VL+
Rc = load resistor Rp = polarization resistor l = maximum length according to number of Sepam relays and cable used
Rc ACE949-2 1 2 3 4 4 3 2 1 V+ VL+ L-
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Examples of connections
1
Sepam 2000 Sepam 2000 Sepam 2000 CCA602 CCA602 CCA602 (2) 9 10 11 12 13 14 15 16 CCA609 1 2 3 4 5 6 7 8 L+(A) L-(B) L+(A') L-(B') (3)
DE10299
9 10 11 12 13 14 15 16 CCA609 1 2 3 4 5 6 7 8 RD+ TD+ TDRDL+(A) L-(B) L+(A') L-(B') (3) L+(A) L-(B) L+(A') L-(B')
9 10 11 12 13 14 15 16 CCA609 1 2 3 4 5 6 7 8 (3)
(1) Line polarization, line impedance matching resistor (transmission and reception) (2) Straps 9-10 and 11-12: line impedance matching resistor (3) Removal of straps 5-6 and 7-8: 4-wire RS 485 network
4-wire RS 485 master with Sepam series 20/40/60/80 and Sepam 2000
Master station at end of line
Master station (supervisor)
DE81151
(1) Rp Rc Rp
TD+
RD+ TD-
RD-
B D B R R B G W B R Tx+Tx-Rx+Rx-V- V+ V- V+ Tx+Tx-Rx+Rx-V- V+
D B B R R B G W B R Tx+Tx-Rx+Rx-V- V+ V- V+ Tx+Tx-Rx+Rx-V- V+
12/24 V c
Rc = load resistor Rp = polarization resistor (1) Line polarization, line impedance matching resistor (transmission and reception)
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Commisioning
Before Modbus communicatioln equipment is put into service, parameters need to be set. Selection transmission rate adjustable from 300 to 38 400 bauds slave n assigned adjustable from 1 to 255 parity: no parity, even parity, odd parity line polarization line impedance matching Where on converters on equipment on equipment on converters on equipment 1 location only (master) at end of line on converters on equipment
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Commisioning
Troubleshooting
Operating problems
It is advisable to connect the devices to the RS 485 network one by one. The green or yellow lamp indicates that there is traffic on the line. Make sure that the master sends frames to the equipment concerned and to the RS 232 - RS 485 / RS 485 - RS 485 converter, if there is. Points to be checked Check: b the wiring to the CCA612 connectors, the CCA602 branching cables and the RS 485 network cable b the wiring of the ACE convecters b the wiring to each CCA629, CCA609 and CCA619 connection box b the wiring of the ACE949-2 or ACE959 interface b the distributed voltage V+, V- (12 or 24Vdc) b the polarization is in one location only b the impedance matching is set up at the ends and only at the ends of the RS 485 network b the cable used is the one advised b the ACE converters used are correctly connected and parameterized b the L+ or L- lines are not earthed b the earthing of all the cable shielding b the earthing of all the converters, interfaces and connection boxes. Use an oscilloscope to check the forum of the signals: b transmit voltage v level 0 VAB from +1,5 Vto +6 V v level 1 VAB from -1,5 V to -6 V v In general, the level is 5 V b reception voltage threshold v level 0 VAB > +0,2 V v level 1 VAB < -0,2 V.
DE81161
State 0 level 0
State 1 level 1
DE81162
station 03
5V RD Rp L- (B/B) Rc L+ (A/A) Rp Rc TD +
0V
station 01
station 02
station n-1
station n (n 32)
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Commisioning
Troubleshooting
F E
Zone A: transmission from the master, amplitude 5.4 V. Zone B: transmission from the slave, amplitude 5 V. Zone C: bus in the idle state: -0.2 V The signals are symmetrical in relation to zero and the idle state is close to 0 V.
Zone D: transmission from the master, amplitude 5 V. Zone E: transmission from the slave, amplitude 2.8 V. Zone F: bus in the idle state: -2 V. In this case, the bus polarization is not adhered to. This is seen at the voltage's strongly negative value when there is no communication. The slave's response is not understood by the master since, although the amplitude is higher than 1.5 V, it is completely below the zero volt, preventing the master's reception circuit from detecting signals 1 and 0.
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Annexes
Connecting devices
Marking Pin N
1 2 3 B B 4 5 6 7 A A 8 9 Case
Masterpact
Wago
E2 E1 E6 E4 E2 E1 E5 E3
RS 485
PM 300
PM 500
PM 600
PM 700
PM 800
CM 2000
Screw con.
B B
L-
Rx+ Tx+
L+
A A
L+
RxTx-
L-
Shield
Shield
RS 485
EGX 100-300, PS750 ECI850, G3200 (COM3/4) (com 1/ -) EGX 200-400 (com 2/1) Phoenix 5 pts SubD-9-M
Screw con.
Screw con.
ACE 909 (232/ ETIC MTI 133-2 RS 485 485 Master) (Modem Master) Master for CM4 democase, portable CM4 & EGW2 SubD 9-F Phoenix SubD 9-F 2 pts
SubD 9-F
B B
Tx+ Rx+
TxB RxB
L- (B/B')
B (pin 7)
A A
TxRxGND
TxA RxA
L+ (A/A')
A (pin 8)
RS 485
232/485 TSX SCY 11601 TSX Nano AFI local adaptation Marking Phoenix 4 pts SubD 25 Screw con.
Rp 5V (pin 9) Rc (pin 11) B B T+ (pin 1) R+ (pin 3) L+ (pin 24) Rp 0V (pin 21) Rc (pin 23) L- (pin 6) A B
LUFP7
PM9C
W330
ION (1)
RJ45
Screw con.
RJ45
Screw con.
B(+) (4)
B/B'
D1 (4)
D1 0V
A A
T- (pin 2) R- (pin 4)
A(-) (5)
A/A'
D0 (5)
SH
14
D0 SH (13)
(1) Do not use ION metering units with the EGX100 or EGX400 gateway, only with the EGX300 gateway.
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49
As standards, specifications and designs change from time to time, please ask for confirmation of the information given in this publication. This document has been printed on ecological paper.
12-2011