Plastid Rain
Plastid Rain
Plastid Rain
PlastiDrain
PlastiDrain is a plastic gravity drainage system designed for both foul and surface water applications in housing, industrial, commercial and highway drainage. PlastiDrain is based on 110mm and 160mm diameter pipes and includes a comprehensive range of ttings, gullies and inspection chambers together with a wide range of adaptors for connection to a variety of other pipe systems.
Product Selector
PlastiDrain
Pipes Description Frame Qty Dia mm Code Fittings Description Dia mm Code Fittings Description Dia mm Code
Pipe Plain Ended (BS) 3.0m 163 6.0m 163 3.0m 57 6.0m 57
82 82 110 110
Equal Junction Double Socket 871/2 871/2 45 Equal Junction Triple Socket 45 x 871/2 45
82 110 110
110
4A09A
Adaptor to Cast Iron 110 82 110 110 3P09C 4P08C 4P09C 4P11A
4A09B
Pipe Single Socketed (BS) 6.0m 50 110 3.0m 50 110 Pipe Plain Ended Slotted 6.0m 57 110
4P01E6 4P01E3
Spigot Adaptor Double Ended 100/110 for converting SuperSleve to Plastidrain. Square Top Rodding Point 110 Sealed c/w Coupling
4A19A
4P01C6 82 110 3P10A 4P10A 4A15A Straight Rodding Eye Terminal 110 c/w Sealing Plate and Screws 4A10SA
Fittings
Description
Dia mm
Code
Temporary Pipe 110 Cover fits into Socket Internal Blanking Plug 100/110 Internal Drain Connector to 32/40mm Waste 100/110 to 50mm Waste 100/110 Internal Drain Connector - To Rainwater Round 100/110 Square 100/110 Internal Drain Connector - To Soil Stacks 100/110
Coupling Double Socket PVC-U 82 Polypropylene 110 PVC-U 110 PVC-U Repair 110 Loose Socket Solvent 82 110 Settlement Socket Allows up to 270mm of movement Bend Double Socket 871/2 45 221/2 111/4 Bend Single Socket 871/2 45 871/2 45 221/2 111/4 110
S89P
4A20A
S460P S462P Access Pipe Single Socket c/w Screw Cap 82 110 3A11A 4A11A
4P03B 4P04B 4P05B 4P06B 3P03A 3P04A 4P03A 4P04A 4P05A 4P06A 4F05A
Access Pipe Single Socket c/w Screw Down Cover 110 Adaptor to Socket Mortar joint W.C. Adaptor Double Socket 110 4A01A
4A13A
110
4A02A
110
4P03D
Adaptor to Waste Pipe Double Socket 32mm 110 40mm 110 Adaptor to Rainwater Pipe Double Socket 68mm Round 82 65mm Square 82 50mm Round 110 68mm Round 110 82mm Round 110 Adaptor to Clay (Black) Double Socket HepSleve 110 SuperSleve 110
4A03A 4A04A
Double Access Junction 45 Four Socket 110 c/w Screw Down Cover and Optional Left/Right Stoppers
4A13C
Long Radius Bend Plain Ended 8711/2 450mm Radius Long Radius Bend Double Socket 275mm Radius Rest Bend 110 4P07B
4A21A
110
4P07F
4A08A 4A18A
4A14A
Product Selector
Fittings Description Dia mm Code
PlastiDrain 160
Pipes Description Dia mm Code
Fittings
Description
Dia mm
Code
Soil Manifold For Soil/Waste Connections at Floor Level Universal Inlets accept 11/4"-32mm and 110 11/2"-40mm Waste Pipe For 2" connections use inlet grommet 50 Telescopic Caravan Connector 800mm max. extension 110
Gully Fittings Description Dia mm
S300/A* S352
Pipe Plain Ended (BS) 3.0m Frame Qty 46 160 6.0m Frame Qty 46 160
6P01A3 6P01A6
4P50B
Code
Pipe Single Socketed (BS) 3.0m Frame Qty 49 160 6.0m Frame Qty 49 160
Access Junction Triple Socket c/w Screw Down Cover 45 Left Hand 45 Right Hand 45 Left Hand 160 45 Left Hand, Unequal x 110mm 160 45 Right Hand, Unequal x 110mm 160 Access Plug c/w Screw Cap Spigot Tail
6P01B3 6P01B6
160
6A21A 6A14A
Code
Gully Square with rotating top c/w Grid 110 Spare Rotating Top and Grid Spare rotating top c/w Grid Inlet Gully Polypropylene c/w Grid 110 Trap 110 Raising Piece 110 Paved Area Gully Polypropylene c/w Grid 110 Top Assembly 110 Cover Plate 110 Metal Grid 110 *Square Hopper Spigot Outlet c/w Grid Two boss Inlets 110 Order Boss Adaptors separately Grid 110 *Rectangular Hopper Spigot Outlet c/w Grid & Cover Plate. Two boss Inlets 110 Order Boss Adaptors separately Grid 110 Cover Plate 110 Sealed Hopper c/w Screwed 110 Blanking Plate Lowback P Trap with improved stability for trench seating 110 - double socket
6P01C6
Channels
4A12H
Fittings
Description
Dia mm
Code
Coupling Double Socket Polypropylene 160 PVC-U 160 PVC-U Repair 160 Loose Socket Solvent160
Channel Bend Single Socket 871/2 Left Hand 160o 871/2 Right Hand 160 45 Left Hand 160 45 Right Hand 160 Channel Bend Double socket 90 45
160 160
6C03B 6C04B
Bend Double Socket 90 45 30 15 Bend Single Socket 871/2 45 30 5 Long Radius Bend Plain Ended 871/2
Long Radius Channel Bend Plain Ended 871/2 600mm Radius 160 Long Radius Channel Bend Double socket 90 275mm Radius 160 Equal Channel Junction Triple socket 90 Left Hand 160 90 Right Hand 160 45 Left Hand 160 45 Right Hand 160 Unequal Channel Junction Triple Socket 90 Left Hand x 110mm 160 90 Right Hand x 110mm160 45 Left Hand x 110mm 160 45 Right Hand x 110mm160
6C07C
6C07F
4H10A 4H11B
600mm Radius 4H12A Long Radius Bend Double Socket 275mm Radius 4T10C Equal Junction Triple Socket 90 45 Unequal Junction Triple Socket 90 x 110mm 45 x 110mm
160
6P07C
160
160
Boss Adaptor for Push-Fit/Solvent/Copper connection 11/4"-32mm 110 S420 11/2"-40mm 110 S421 * Both the Square & Rectangular Hoppers are designed so that the 110mm spigot outlet can be cut off leaving a solvent socket, enabling variable spigot lengths to be fitted
Channels Description Dia mm Code
160 160
6P08C 6P09C
160 160
6P08F 6P09F
Manhole Connector Plain Ended 635mm long Channel Coupling Double Socket Bend Single Socket 871/2 Left Hand 871/2 Right Hand 45 Left Hand 45 Right Hand
110
4C01A
Level Invert Reducer x 110mm 160 Double Socket Stopper Socket Fitting
Mini Access Chamber Polypropylene 300mm dia Access Chamber Depth 600mm, three 100/110mm inlets Complete Unit 110/100 including adaptors to 110mm Polymer Cover & Frame (airtight) 345mm x 345mm square. Effective height 85mm Raising Piece, with rubber sealing ring Effective height 150mm
SDAC1/1
110
4C02A
160
6P10A
SDC3
160
6A01A
SDC4
Straight Channel Pipe 1.5m long 110 Long Radius Channel Bend Plain Ended 871/2 450mm Radius 110
Adaptor to Clay (Black) Double Socket HepSleve 160 SuperSleve 160 Adaptor to Clay Cast Iron Spigot Single Mortar Joint Socket
6A08A 6A18A
Base Unit 110/100 215mm deep with two 100/110mm Flexible inlets allowing 10 of movement 110mm adaptors included 100/110mm PPIC Polypropylene Inspection Chamber 475mm diameter. Supplied with stoppers in inlets (4 only). Depth 940mm, ve 100/110mm inlets 110/100 Depth 595mm, ve 100/110mm inlets 110/100
SDC5
4C07B
Equal Channel Junction Double Socket 871/2 Left Hand 110 871/2 Right Hand 110 45 Left Hand 110 45 Right Hand 110
Anti-Flood Valves Description Dia mm
160
6A09A
6A08B
SPIC1/1 SPIC2/1
Eurox 110/160 Telescopic raising piece and locking cover single valve, single 110 socket use SA15/1 & SA9 Adaptors for SuperSleve single socket 160 use SA15/2 & SA10 Adaptors for SuperSleve Staux 110/160 Double valve, single 110 spigot use SA15/1 & SA9 Adaptors for SuperSleve Double valve, single 160 spigot use SA15/2 & SA10 Adaptors for SuperSleve
QE100P QE150P
Use up to 1.2m 6A19A 110mm Adaptors included UGS Inspection Chambers Mixed Base PPIC Polypropylene Inspection Chamber 475mm diameter. Supplied with stoppers 100/110 in inlets (4 only). and Depth 1030mm, 160/150 SPIC1/2 150/160mm straight through main channel with 2x150/160 branches at 90 and 2x100/110 branches at 45. Use up to 1.2m Extra Stoppers 150 UYS
6A13A
QS100P QS150P
Product Selector
Reduced Access Chambers Description Dia mm Code Universal Inspection Chambers Description Dia mm Code Manhole Covers Description Dia mm Code
Reduced Access Telescopic PPIC Improves safety by preventing man entry whilst still allowing inspection and maintenance access to drains and sewers. Depth range 1.2 - 3.0m A choice of DN100 or DN150mm diameter inspection chambers with combinations of 700mm or 175mm risers, together with sealing rings, plus a new adjustable cover and frame with 350mm Vertical and 4 angular adjustment. Universal - connects to DN100/150mm SuperSleve and PlastiDrain systems Telescopic Raising Piece Assembly Airtight, Class B square cover with 350mm vertical and 4 angular adjustment, c/w installation instructions. Access not greater than 350mm dia Raising Piece 700mm deep, pre-sealed Raising Piece 175mm deep Sealing Ring for Raising Piece 100/110mm 100/110 Polypropylene Inspection Chamber 940mm deep, 475mm diameter, 5 inlets 150/160mm 150/160 Polypropylene Inspection Chamber 940mm deep, 475mm diameter, 5 inlets Raising Piece 175mm deep Sealing Ring for Raising Piece SPIC3/7
Round GRP Cover & Frame Green Includes security clips for additional safety - EN124 Recessed Cover for optional surface cover
Yard Gullies Description
SPK11
Dia mm
SPCR8
Code
Rectangular End Hinged GA2-450 400x400 Ductile Grade D-400 GA2-325 360x310 Ductile Grade C-250 GA2-325 500x350 Ductile Grade D-400 Lifting Keys Heavy Duty (per pair) Light Duty (per pair)
Accessories Description
Yard Gully Available with either domestic or medium grating. 110 Internal Internal Back dia depth dia 225mm 585mm 110mm Domestic Duty Grating (up to 1 Tonne) Medium Duty Grating (up to 5 Tonnes) Combined Filter and Silt Bucket
Dia mm
ILK1 ILK2
Code
4A30A
Solvent Cement - 250ml Can Solvent Cleaning Fluid 250ml Can 4A31A Lubricant Bottle - 500ml 4A32A Lubricant Tub - 1 kilo - 2.5 kilo 4A33A Expanding Pipe Stopper For Pipe Testing 110 160
4A34A
SPIC1/2
Code
SPIC4
Description
HDP Polyethylene Gully, untrapped 150mm SuperSleve outlet Internal dia x Internal depth 375x750mm 150 GO3A 510x840mm 150 GO4A Use 6A18A to adapt to PlastiDrain HDP Polyethylene Gully, trapped 150mm SuperSleve outlet Internal dia x Internal depth 375x750mm 150 GO6A 510x840mm 150 GO7A Use 6A18A to adapt to PlastiDrain
Universal Grease Trap 550mm deep 100/110 Supplied complete including lter basket, spatula, cover and frame and 100/110 conversion adaptors Internal length Internal width 600mm 450mm Spare Cover and Frame Spare Filter Basket and Spatula
IGUCI RGUFB
SPIC5 SPIC6/1
Mixed Base, 100/110 & SPIC6/2 315mm deep 160/150 150/160mm straight through main channel with 2x150/160 branches at 90 and 2x100/110 branches at 45. Supplied with 4 inlet stoppers
Universal Inspection Chambers Description Dia mm Code
Manhole Covers
Description
Dia mm
Code
150/100 160/110
SPIC7 6P22A
Double Triangular Cast Iron Grade D-400 600X600 Rectangular (Slide Out) Ductile Grade B-125 600x450 Grade B-125 600x600 Rectangular Cast Iron Grade A-15 Clear opening 600X600
IDC2
Round Ductile Iron Cover & Frame (airtight) Includes security clips for additional safety - EN124 Square Ductile Iron Cover & Frame Includes security clips for additional safety - EN124
SPK8
IDC4 IDC6
SPKS8
IDC7
Round GRP Cover & Frame Black Includes security clips for additional safety - EN124
IDG1
Product Data
Square PPIC Cover SPKS8
165mm 205mm
Inlet Gully
Product Features Flexible outlet for 5 to 20 adjustment from the horizontal Removable dip tube trap Brush strip vertical back inlet Multi-material construction Square top 20% increased capacity Offset cover Compact design Stabilising feet Ability to accept raising pieces Good aesthetics 360 rotation of top to base Hinged Screw Down captive grid Hinged cover plate option Benets Ease of connection to difcult angles Improved maintenance by allowing gully to be cleaned more easily. Access to outlet for full bore rodding Maximum exibility of inlet congurations Optimum strength for a positive location, utilises versatility of modern materials Neat t to walls and paving materials Unrestricted ow Easy location to slab foundation or against building. Easy access to back inlet Reduced excavation and easy accommodation of shallow foundation to ground height Increased stability during installation Maximum exibility of height, using 4A17E 300mm raising piece End user satisfaction Ensures perfect t every time. Outlet can be adjusted to take best design line Enhanced safety and security Increased design exibility where grids are not suitable
45
164mm
164mm
Rodding Point
Product Features Square top Hinged, sealed, screw down top Durable material Strength - one tonne wheel load Benets Enables best fit to surface paving or buildings Secure, easy to maintain, suitable for all applications Excellent impact resistance Can be safely used in driveways
25
600mm
405mm
405mm
Mini Chamber
Product Features Flexible inlet arms from 0 to 10 Square cover Purpose made raising pieces with integral seals Only one base with two 45 inlets Non level invert. Inlet arms are raised above main channel Increased ow characteristics by computer aided design Shallow base unit designed for direct t to cover Advanced polymer cover Benets Ease of connection in difcult conditions Neat fit to paving and other surface materials Quick and simple height adjustment with no loss of system water and air tightness Ordering simplified with ultimate in exibility - one base does everything Flow greatly improved Maximum efciency and low maintenance Accommodation of pipes laid at shallow depths Reduced maintenance and long life
Application Details
Inlet Gully with External Vertical Waste Connection
Waste pipe 275mm Hinged Captive Grid
55mm
55mm
205mm 90 bend 4P03A Inlet gully 4A17A Removable trap Pipe cut to size
Removable trap
245mm
Straight outlet
Set in concrete
Removable trap
Set in concrete
Removable trap
Depth adjustable
Bend
Main drain
;;;;; ;;;;;
PlastiDrain Pipe or Bend
Rodding Point
Flexible Bend
25
Use of exible bend with a 45 junction gives a pipe to pipe variable angle of 15 - 70
System Performance
Materials:
Pipes and fittings are manufactured from Unplasticized polyvinyl chloride (PVC-U); Gullies from PVC-U, polypropylene (PP), or polyethylene (PE); Inspection chambers from polypropylene. Couplings can be made from either PVC-U or PP and contain a rubber sealing ring manufactured from styrene butadiene rubber (SBR).
Quality Assurance:
All Hepworth products are manufactured under a quality management system which is approved to BS EN ISO 9001:2000 Quality Management Systems Requirements.
Colour:
Pipes, Gullies and fittings are in terracotta. Inspection Chambers and elastomeric joint rings in black.
Maintenance:
A PlastiDrain system when correctly designed and installed should not need maintenance. However, blockages do occur from time to time and the pipeline will need to be cleared. Provision of access points into the system should be made in the design of the drainage layout. Should a blockage occur, flexible or roller type rods should be used. From July 1998 the new Europe-wide manufacturing standard BS EN 14011:1998 started to replace BS 4660. However, 110mm and 160mm access fittings are not covered by the new standard and will conform to BS 4660:2000.
Standards:
The PlastiDrain system is manufactured to the highest possible standards and where relevant is manufactured in accordance with BS 4660: 2000 and BS EN 1401-1: 1998 which specifies the requirements for underground pipes and fittings in sizes 110mm and160mm. Rubber seals are manufactured to BS EN 681: 1996. In addition the PlastiDrain system has been independently assessed by the British Board of Agrment and has been awarded an Agrment Certificate No 86/1648.
Trench Preparation:
The trench should not be excavated too far in advance of pipe laying and should be backfilled as soon as possible. Trench widths should be as narrow as practicable but not less than the pipe OD plus 300mm to enable proper compaction of sidefill. Trench sides should be correctly supported. The type of bedding and filling needed depends on: the pipe type and size type of subsoil
These are recommendations made by Hepworth. Standard beddings are defined in BS 5955: Part 6: 1980 and BS EN1295.
Trench Backfilling:
Hand tamp the backfill fully at the sides of the pipe while tamping lightly over the crown. This should continue until a minimum thickness of 300mm has been placed over the pipe. As dug material may then be placed in 300mm layers and mechanically compacted. Dumpers and other vehicles should not be driven along the trench as a means of compaction.
Pipes laid at depths greater than 900mm cover in roads, 600mm in fields.
Pipes laid in as dug subsoil suitable as bedding material* Pipes laid in subsoil unsuitable as bedding material which does not puddle when walked on. GL GL Pipes laid in subsoil unsuitable as bedding material.
Pipes laid at depths less than 900mm cover in roads, 600mm in fields.
GL
Backfill Material
Concrete Slab
50mm
NB: Alternatively, pipes may be protected using a 150mm thick reinforced concrete surround with allowance for flexibility at pipe joints.
100mm
As dug backfill/sidefill maximum particle size 10mm (110 dia) 14mm (160 dia) 10mm single-sized aggregate (complying with BS 882) NB Where backfill above pipe contains stones greater than 40mm or cover to pipe exceeds 2m in poor ground extend the bedding material to 100mm above the pipe crown. * Suitable material - granular material in accordance with BS 5955 Part 6: 1980 Appendix A maximum particle size - 10mm (110 dia), 14mm (160 dia).
300mm backfill free from stones greater than 40mm (unless granular material extends 100mm above pipe see above) As dug backfill Granular material in accordance with BS 5955 Part 6 1980: table 2 Pipe dia Material (complying with BS 882) (mm) (mm) 110 10, single-sized 160 10, 14 single-sized, 14-5 graded
the ground.
Fittings supplied in bags should be stored away from direct sunlight. Incorrect way to stack pipes Correct way to stack plain ended pipes Stacking single socket pipes
bottom.
Fittings are supplied in cardboard boxes or plastic bags. Incorrect way to load pipes Correct way to load pipes
4 Cutting:To cut a pipe to a specified length, use the following procedure. a) Mark the pipe, and cut cleanly at a right angle to the pipes horizontal axis using a fine tooth saw. b) The cut end should be chamfered to approx 15 for half the pipe wall thickness and deburred with a sharp tool.
5 Jointing:2 Handling: Pipes should never be thrown from lorries, dropped or dragged along the
Pipes and fittings are joined by push-fit joints. Socket ends are fitted with an elastomeric seal which is compressed by the spigot end of the joining pipe to form an effective seal. a) Ensure both pipe end and sealing ring are clean. b) Lubricate both pipe end and sealing ring. c) Align components and push home fully. If expansion is required the spigot may be withdrawn by 12mm. An allowance for expansion only needs to be made when using PVC-U couplings. This is not necessary with the use of polypropylene couplings. If extra leverage is required to push home the spigot, use a timber block at the trailing end to prevent damage. The push-fit joint allows for some angular deflection giving ease of installation whilst allowing for subsequent ground movement.
ground. Use web or rope slings when mechanically lifting pipes, do not use metal slings, hooks or chains. Take extra care in wintry conditions as cold weather reduces the impact strength of PVC-U.
Incorrect way to off load pipes Correct way to off load pipes
6 Testing:All lengths of drains and sewers installed correctly using the Plastidrain system will pass the appropriate air or water test. An air test is usually more convenient but an excessive drop in pressure may be due to a change in temperature, defective apparatus or failure in the pipeline. Should this occur a water test is recommended so that the leakage can be assessed and located.
3 Storage: Pipes should be laid on a flat surface free from large stones and projections.
If this is not possible pipes should be placed on transverse bearers with side supports. Stack pipes of different sizes separately, if this is not possible stack larger pipes at the base (see diagram a) Pipes should not be nested for long periods and stacks should not exceed seven layers or 2m in height.
Advisory Services
Technical Advisory Service This service covers all aspects of Hepworth products from design through to maintenance. Hydraulic and structural design Quantity take offs and material scheduling For any advice or assistance on these matters contact the Technical Advisory Service on: Tel: 0870 443 5551 Fax: 0870 443 5552 Email For Customer Service [email protected] Literature For details of other products in the Hepworth range, please telephone the Literature Service Hotline on: Tel: 0870 443 6000 Fax: 0870 443 8000 Availability The Hepworth range is available through a nationwide network of builders merchants or direct from Hepworth. For further details please telephone our order enquiry hotlines on: Tel: 0870 443 6000 Fax: 0870 443 8000
PD/11/06/2399
HAZLEHEAD CROW EDGE SHEFFIELD S36 4HG TELEPHONE 01226 763561 FACSIMILE 01226 764827
Our policy is one of constant development. Whilst this publication is accurate at the date of printing, specification/approvals may be changed in the interest of continued improvements. Hepworth Building Products