T-Series Climate Changer - Ahu
T-Series Climate Changer - Ahu
T-Series Climate Changer - Ahu
Second Printing
Contents
Features and Benefits Applications Selection Procedure Quick Select Unit Sizes General Data Jobsite Connections Mechanical Specifications
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Controls specifically designed for the T-Series, installed in a factory environment by Trane technicians include: End devices Motor controllers Variable frequency drives Unit-mounted DDC controllers Traq damper ventilation control module Standard turnkey controls package that is fully UL Listed
A variety of fan options, including plug, forward curved, airfoil and Tranes Model Q vaneaxial fan for acoustically sensitive applications.
Integrated, fully-enclosed control panel for starters, variable frequency drives and unit-mounted controllers.
Horizontal draw-thru, vertical (down) draw-thru or blow-thru units Return or exhaust fan economizer systems Internal face-and-bypass applications Complete factory packaged control
systems for fast track projects
Standard double-wall panels with two-inch closed-cell insulation provide superior thermal performance (as high as R12), comparable to three inches of conventional 1 lb/ft3 insulation.
Traq damper airflow-monitoring station for control and measurement of outdoor air to meet ASHRAE Standard 62-89 guidelines.
Numerous filtration options, including pleated media, cartridge and bag filters.
Trane offers a wide variety of fans and motors, all available with factory-mounted controls.
Galvanized steel joint strip between two roof sections of the T-Series Climate Changer.
Versatility Is Standard
The T-Series Climate Changer air handler is one of the industrys most versatile, cataloged rooftop air handlers. Trane can provide options to meet almost any need in an outdoor central station air handler, and with standard product options. Standard TSC Features: heavy-duty, unitized construction closed-cell insulation with R of 12 pitched, double-wall roof double-wall interior panels solid, galvanized steel floor double-wall doors with a new single-handle design insulated, galvanized or stainless steel drainpans pitched in two-planes to help ensure positive drainage ultra low-leak dampers inlet hood with moisture eliminator exhaust hood painted external unit casing in accordance with the ASTM B117 salt-spray test
The T-Series door utilizes a newly designed latch with a single handle. This allows for easier access, while helping ensure a positive seal across the entire door frame in both draw-thru and blow-thru applications.
Choice of Fans An extensive array of fan types and options, including inlet guide vanes and variable frequency drives for modulation in variable air volume systems, further enhances the TSCs versatility. Trane offers a wide variety of fans and motors, all available with factory-mounted controls. Now you can choose the fan that best satisfies each jobs supply, exhaust or return fan needs: double-width/double-inlet (DWDI) centrifugal fans in forward-curved (FC), backward-inclined (BI) or airfoil (AF) configurations single-width/single-inlet (SWSI) plug fans airfoil vaneaxial fans (Model Q) Each fan is rated in accordance with ARI Standard 430 to ensure cataloged performance. All DWDI fans are ARI Standard 430 certified.
Access door with surface-mounted single handle door latch and tempered glass window.
1- to 10-row, 1/2- or 5/8-inch OD chilled water coils 1- or 2-row, 1/2 or 5/8-inch OD hot water coils 2- to 8-row, 1/2- or 5/8-inch OD refrigerant coils 1-row, 1-inch OD, distributing-type (non-freeze) steam coils infinitely-variable fin spacing stainless-steel coil casing copper fins red brass tubes Delta-Flo E and Delta-Flo H, Prima-Flo and Sigma-Flo fin surfaces baked phenolic coatings header drain and vent connections fully drainable coils half, full and dual serpentine circuited water coils standard, intertwined and face-split
Options include:
Integral controls cabinet for starters, variable frequency drives and unit controllers
All standard heating and cooling coils are engineered and manufactured at Tranes air handling systems manufacturing facility. Cataloged coil performance is certified in accordance with ARI Standard 410. Optional Features: exhaust or return fan economizers direct space pressurization control additional full-sized, gasketed, doublewall doors air blenders factory mounted and run-tested controls versatile access section lengths to meet specific needs assorted filtration options external pipe cabinet full array of pre- and final filter sections extended grease lines single-point power on most sizes heat-recovery coils (outside the scope of ARI Standard 410s certification)
Tranes factory-mounted and tested controls and end devices save time and money at the jobsite.
Factory installed and tested turnkey components include: starter packages (control power transformer, starter) variable-frequency drive packages (control power transformer, starter, That means: Control components are properly sized, VFD, disconnect) disconnects selected and laboratory-tested for unit-mounted DDC controllers optimal system performance. Trained technicians install the controls control valves reliable jackshaft-driven electronic under ideal conditions using actuators for dampers and inlet state-of-the-art equipment, eliminating guide-vanes costly field coordination and installation. temperature, humidity and pressure sensors Each control system is fully tested low-limit switches before it leaves the factory. A computer-based test station simulates fan and filter status switches actual operating conditions, supervises high- and low-pressure switches the unit controller, drives the actuators single-point power on both high and low voltage wiring and surveys the input and output devicesall to help assure trouble-free installation and reliable operation when your T-Series Climate Changer air handler reaches the job site.
information-sharing and complex control strategies, such as ventilation reset, throughout the HVAC system. It also helps ensure that each subsystem operates in the most efficient manner possible while continuing to satisfy current loads. The result is reduced building energy consumption through effective operation of the entire HVAC system.
BACnet
The communication protocol for Tracer Summit, Tranes premier building automation system, is based on ASHRAE/ANSI BACnet Standard 135-1995. BACnet is a standard, open-communications protocol that allows both integration (connectivity of equipment and controls purchased from multiple suppliers) and interoperability (information-sharing between independent and dissimilar systems within a building or campus). Indoor ConcernsOutdoor Solutions The building industry is continuously evolving and the rate of change is accelerating. Technological, economic, regulatory and environmental factors are very different now than they were just a few years ago. The T-Series Climate Changer air handlers standard and custom capabilities help you address todays multifaceted design issues especially indoor air quality (IAQ) and ASHRAE Standard 62 while providing the versatility to adapt to tomorrows challenges. ASHRAE 62-1989 Basically, ASHRAE Standard 62 requires that an air handling system must bring sufficient outdoor air (OA) into the building, filter the air and control microbial growth. However, applying these principles could mean greater energy consumption, larger, noisier units and increased risk of coil freeze-up. The T-Series Climate Changer air handler lets you configure unique IAQ-ready air handling solutions that address all of these concerns.
Internal view of Tranes patented Traq Damper for measurement and control of outdoor air.
Controlling Ventilation Airflow Tranes exclusive airflow-monitoring solution, the Traq damper, allows direct measurement and control of outdoor (or return) airflow, and is installed and tested at the factory for ease of use. When applied as part of a Tracer Summit-based Integrated Comfort system, ventilation airflow can be controlled dynamically and documented to verify compliance with ASHRAE Standard 62. Factorymounted and tested to reduce installation and start-up costs, the Traq damper also requires significantly less straight duct than traditional airflowmonitoring stations. Inhibiting Microbial Growth The T-Series Climate Changer air handler can be selected with features that minimize microbial growth through proper condensate management, humidity control and easy access for regular maintenance and cleaning, including: non-corroding drain pans sloped in two directions to assure positive drainage dehumidification solutions (e.g., low sensible-heat-ratio coil selections, or 100% outdoor air units in conjunction with other Trane airside products) full-size access doors and access sections in 11 to 60-in. lengths for cleaning of internal components antimicrobial treatments for drain pans and filters
A Tracer Summit building automation system offers facility managers the control they need.
Trane offers a wide variety of filtration options for the T-Series Climate Changer air handler.
Applications
An air handling unit (AHU) is exactly what its name implies: a device that handles - that is, moves and/or conditions -air. It accomplishes this based on the functions required by a given application, as well as the arrangement of components necessary for those functions. An outdoor central-station air handler, such as the T-Series Climate Changer air handler, has the added requirement of operating in an outdoor environment, while still meeting all other system needs.
The T-Series Climate Changer air handler can accommodate an extraordinary degree of design versatility, but in order to apply that versatility to each unique situation, a designer must: Apply the T-Series Climate Changer air handler in a manner consistent with good HVAC design practices. Understand ASHRAE Standard 62-1989, Ventilation for Acceptable Indoor Air Quality, as it applies to air handler function and layout. Know how specific T-Series Climate Changer air handler applications can address design requirements, with arrangements optimized for job requirements, thermal performance and acoustical performance.
With these objectives in mind, the applications section is divided into three topics that present application considerations for effective T-Series Climate Changer air handler design: air handler functions and tasks, arrangements and component features. Consult your local Trane sales engineer for additional application assistance.
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Applications
conditioned and ventilation air throughout the occupied space. Avoid discomfort due to temperature stratification and drafts. Prevent infiltration of unconditioned air. Confine odors and contaminants to specific areas within the building.
Building envelope pressurization is typically achieved by incorporating either an exhaust fan and mixing box or a return fan and economizer in the air handlers design. A brief summary of their respective operating characteristics and application considerations follows. Careful analysis is required to determine which approach best suits each applications unique requirements. To better understand the differences between exhaust-fan and return-fan systems, consult your local Trane sales engineer or refer to Building Pressurization Control (Trane publication AM-CON-17).
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Applications
Exhaust Fan Economizer Figure A-3 depicts a typical T-Series Climate Changer air handler with an exhaust fan and mixing box. To balance the amount of air exhausted from the building with the amount of air brought in, the exhaust fan modulates, running at full capacity only when the economizer brings in 100 percent outdoor air. When the mixing box is at minimum and the exhaust fan is idle, dampers on the mixing box close to prevent outdoor air from being drawn into the air handler through the exhaust section. The exhaust-fan-and-mixing box combination provides strict space pressurization control, as long as the supply fan is sized to handle total system static pressure. First cost and operating cost are usually lower than the return-fan-and-economizer alternative (exhaust fans require less capacity than return fans and run less often). Application Considerations: Size the supply fan to handle the static pressure requirements of the higher of the following: 1 100 percent outside air operation (i.e., OA ductwork, OA damper, filters, coils and other accessories in the outdoor airstream, plus supply duct static pressure drop) or 2 100 percent return air operation (i.e., RA ductwork, RA damper, filters, coils and other accessories in the recirculated airstream, plus supply duct static pressure drop). Size the exhaust fan to handle 100 percent of the return air (i.e., return duct, exhaust duct and shutoff damper) when the unit is in full economizer mode. Control exhaust airflow to maintain the outdoor/indoor static pressure differential within design limits. Control the outdoor air and return air dampers to act in a complementary fashion (prevent simultaneous closing); otherwise, serious equipment damage could result.
Return Fan Economizer Figure A-4 depicts a typical T-Series Climate Changer air handler with a return fan and economizer. The return fan typically runs continuously to balance the amount of air supplied to and removed from the occupied space. While this approach makes precise space pressurization control more difficult, it is better suited to applications with high return static pressures than the exhaust fan alternative; if the supply fan is unable to handle the total system static pressure, the return fan is sized to overcome the return ducts external static pressure. Of course, the return fans larger size and constant operation also mean higher first and operating costs.
Application Considerations:
pressure requirements of 100 percent outside air operation (i.e., OA ductwork, OA damper, filters, coils and other accessories in the outdoor airstream, plus supply-duct static pressure). Size the return fan to handle the static pressure requirements of 100 percent exhaust air operation (i.e., return duct, exhaust duct and exhaust damper). Control the return fan to maintain the outdoor/indoor static pressure differential within design limits. Control the outdoor air and return air dampers to act in a complementary fashion (prevent simultaneous closing); otherwise, serious equipment damage could result.
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Applications
Barometric Relief Economizer Figure A-5 depicts a typical T-Series Climate Changer air handler with a barometric relief economizer. Barometric relief offers some positive space pressure control. The equipment consists of an economizer section with a damper in the return air path that opens upon an increase in pressure difference between the space and the outside. The supply fan must over-pressurize the space to allow for proper operation of the barometric damper. It should only be used in systems that have extremely low return air static requirements. In other systems, it is recommended that a powered system such as return fan or exhaust fan economizer be used instead of barometric relief.
Application Considerations:
100 percent outside air operation (i.e. OA hood, OA dampers, filters, coil(s) and other accessories, plus supply air ductwork). Set up system for maximum delivery at 100 OA economizer mode. Turn on all remote exhaust fans. Measure the space static pressure, and adjust barometric relief damper to produce a slight positive space pressure. Only when the unit is at or near 100 percent OA (return air damper is closed) will the exhaust section become sufficiently pressurized to open the barometric damper.
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Applications
Controlling Gases and Vapors The presence of undesirable gases and vapors (particularly formaldehyde, radon, oxidants and volatile organic compounds [VOCs]) can be harmful to a buildings occupants, materials and contents. Controlling VOC concentrations is particularly challenging: hundreds of them are present, few are unique to any one source, and there are many potential sources, some of which emit several VOCs. Therefore, a common way to control gaseous contaminants is to dilute them with outdoor air. This approach is especially appealing since many VOCs defy individual treatment. However, it is only practical if the quality of the outdoor air is suitable and if the resulting supply airflow is consistent, appropriate and mixes effectively with the air in the occupied space.
Proper Filter Placement For effective particulate and gas phase filtration: Do not place filters downstream of a blow-thru cooling coil; otherwise moist air (fog) from the cooling coil may Trane offers several types of particulate develop and saturate the filter. filters including pleated, bag and Provide easy access to encourage cartridge that allow you to match regular filter maintenance. filtration efficiency with the application Locate filters away from potentially needs. See AHU Components: Filter damaging high air velocities. A diffuser Section for selection and application is required downstream of a fan in final considerations. filter configurations.
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Applications
Water Management
Cooling coils collect water from the passing airstream as they cool and dehumidify it. This condensed moisture should be removed to reduce the likelihood of microbial growth. Follow these guidelines when designing the air handler: Reduce moisture carryover by sizing the cooling coils for proper airflow velocities at the given conditions and coil fin selection. Specify drain pans sloped in two directions to eliminate moisture collecting level seams and promote positive drainage. All T-Series drainpans are double sloped. Properly size condensate traps as shown in Figure A-6. Promote cleanability i.e., provide adequate space around the unit, easily removable access panels, and solid interior steel lining to isolate insulation from the airstream and facilitate cleaning. Specify antimicrobial coatings for filter and drain pan surfaces where moisture is likely to collect. (Though cooling coil surfaces collect water, too, treatment with an antimicrobial coating is discouraged; such coatings greatly reduce the coils wetting characteristics and may cause moisture carryover at velocities as low as 200 fpm.)
Humidification
Low relative humidities (below 30 percent) in the occupied space are undesirable because they necessitate higher supply air temperatures for thermal comfort, promote static electricity and may favor the transmission of airborne infections such as influenza. Raising the space humidity to an appropriate level requires a humidifier to inject water particles into the passing airstream. To avoid promoting microbial growth, the units design must assure that the injected water is fully absorbed within the air handler without collecting on its walls or components. Three types of commercial humidifiers are generally used in central air handling systems: wetted media, atomized water and steam. Of these, ASHRAE Standard 62-1989 prefers steam as the moisture source for humidifiers. Its low temperature and pressure make it easy to introduce directly into the passing airstream, and encourage complete absorption in a short distance.
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Applications
AHU Arrangements
Draw-Thru or Blow-Thru
Here are common air handler arrangements, along with general application considerations for each.
Single-Zone Blow-Thru
(Figure A-8) This arrangement places a coil section downstream of a fan section. To promote proper air distribution through each section and reduce the risk of moisture carryover: For units with FC, BI, AF or plug-type fan sections: Add a medium blank section or diffuser between the fan and coil, or a diffuser between the fan and final filter. For units with FC, BI or AF-type fan sections: Add a blank section with a drain pan (i.e., medium for unit sizes 03 to 10; medium-large for sizes 12 to 14; large for sizes 17 to 100) or a moisture eliminator immediately downstream of the cooling-coil section. Blow-thru configurations with Q-fans require factory approval.
Horizontal Draw-Thru
(Figure A-7) Traditional arrangement for air handlers. Accepted system design practices are generally the only restrictions on its application. Note: When using a Model Q fan or plug fan section, provide a medium blank section between the coil/filter and the fan for proper air distribution.
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Applications
110
90
39-in. AF Centrifugal Plug Fan w/o Housing (980 rpm) 27-in. AF Centrifugal Fan w/ Housing (1340 rpm) 36-in. Q AF Vaneaxial Fan (1441 rpm)
100
39-in. AF Centrifugal Plug Fan w/o Housing (980 rpm) 27-in. FC Centrifugal Fan w/Housing (699 rpm) 36-in. Q AF Vaneaxial Fan (1441 rpm) 27-in. AF Centrifugal Fan w/Housing (1340 rpm)
Sound Power, Lw dB
Sound Power, Lw dB
80
90
70
80
60
70
Frequency, Hz
Frequency, Hz
AHU Components
T-Series Climate Changer air handlers adopt a building-block approach to air handler design. Each building block or section contains one or more components that serve a specific purpose unique to each application. The air-handling functions needed, along with the desired layout and arrangement, ultimately determine what sections the air handler must include.
Runaround Loop
(Figure A-9) A runaround loop consists of two finned-tube coils (air to-water heat exchangers) piped together; one coil resides in the outdoor airstream and the other in the exhaust airstream. An expansion tank, pump, three-way temperature control valve and working fluid (usually an inhibited solution of ethylene glycol and water) complete the recovery system. Since the outdoor and exhaust airstreams need not be adjacent, the runaround loop provides design versatility well-suited to building renovations at a lower first cost than other methods of energy recovery. Complete separation of the airstreams also eliminates the risk of cross-contamination.
Moisture Eliminator
Used to remove entrained water from the passing airstream, this section is typically used immediately downstream of a cooling coil section in blow-thru arrangements (not required with plug-type fan sections) to prevent moisture carryover. It may also be used in draw-thru arrangements if the coil carryover velocity is exceeded.
Application Considerations:
Application Considerations:
Mixing Box
The mixing box section typically combines the incoming outdoor air with recirculated return air collected from the occupied space, and is commonly included in an air handlers design to improve the mixture of outdoor and recirculated return airflow. When equipped with a Traq damper assembly, the mixing box section permits direct measurement of outdoor airflow to verify compliance with ASHRAE Standard 62-1989.
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Applications
Economizer Section
This section provides a path for return air to be exhausted, allowing the system to provide natural, nonmechanical cooling when outdoor air conditions are suitable. See Figure A-9.
Application Considerations:
Application Considerations:
will increase its resistance (as well as fan energy consumption) and necessitate more frequent maintenance or replacement. Exercise special care to avoid moisture carryover whenever final filters are used. Never place the filter section downstream of a cooling coil without providing an intervening source of reheat (e.g., fan motor). Treating filter media with an antimicrobial coating can reduce the likelihood of microbial contamination.
(tuned) for the specific contaminants to be removed. Gas-phase filters are expensive i.e., first cost is high, and the additional fan energy required to overcome the extra pressure drop increases the air handlers operating cost. Effective filtration requires low velocity airflow, increasing the air handlers length/footprint. Humidity impairs filtration efficiency. As with particulate filters, never place a gas-phase filter section downstream of a cooling coil without providing an intervening source of reheat (e.g., fan motor).
Access/Blank Section
Incorporate access or blank sections in the air handler design to provide access to internal components for cleaning, maintenance and service, or to promote proper airflow through the unit.
Coil Section
Coil sections temper all (full-face) or part (modified-size) of the passing airstream by heating, cooling or dehumidifying it with a factory mounted coil. To select the right coil for an applications unique requirements, optimize its capacity, face velocity, pressure drop and construction.
Filter Section
This section removes contaminants from the passing airstream to improve indoor air quality. See AHU Functions: Comply with ASHRAE Standard 62-1989 earlier in this section.
Gas-Phase Filters
Equipping the filter section with a carbon or potassium-permanganate filter bed will reliably remove a variety of odors and gases (excluding carbon monoxide and carbon dioxide) from the airstream.
Particulate Filters
Options include high-performance pleated, bag or cartridge filters. All of these filters have a continuous operating range of 0 to 150 F. Factors to consider when determining the proper degree of filtration are: Required cleanliness. Higher filter efficiencies cost more, but provide cleaner air and better system performance. Many design manuals recommend filtration levels of 90 percent arrestance and 40 to 60 percent efficiency for new air handlers. National, state and local codes may also specify filter performance. Operating resistance to airflow (i.e., pressure drop). Filter resistance and first cost may increase with efficiency. Available space. High filtration efficiencies require more space (lower velocity) and may enlarge the air handlers footprint. Maintenance. A high degree of filtration can lower cleaning costs in the occupied space.
Available coils fall into two categories: /2-inch unit coils are designed exclusively for use in T-Series Climate Changer air handlers. They have 1 /2-inch OD tubes; designers can choose either 0.016 and 0.025-inch tube walls, and specify 2 to 8 rows.
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Applications
Although they offer fewer options than 5 /8-inch shipping coils, 1/2-inch unit coils have a lower first cost and larger face area; they also require less distance (section length) reducing the air handlers footprint. in 5/8-inch shipping coils can be applied either T-Series Climate Changer air handlers or built-up air handling systems. Typified by 5/8-inch OD tubes, these coils can be configure with 1 to 12 rows, and 0.020, 0.024, 0.035 or 0.049-inch tube walls. Other coil options available include copper fins, stainless steel casings and 1-inch OD steam coils. Compared to unit coils, shipping coils offer greater design versatility; however, they have a higher first cost, a smaller face area and require a longer section to promote proper air distribution. Application considerations for chilled water and direct expansion (DX) coils: Size the coil to prevent moisture carryover due to high airflow velocities. Velocities up to 600 fpm a re acceptable depending on air conditions and coil fin arrangement. Properly size the condensate trap to provide positive drainage; see Figure A-9. Specify two-way-sloped drain pans to eliminate level seams and promote condensate flow directly to the drain outlet. Consider stainless steel construction to prolong drain pan life. Provide adequate freeze protection for chilled water coils; see AHU Functions: Comply with ASHRAE Standard 62-1989 earlier in this section. Application considerations for hot water coils: Heating with hot water presents an attractive alternative for buildings without a ready source of steam Providing effective freeze protection is more difficult for hot-water preheat coils than it is for steam. To minimize the risk of coil freeze-up, use face-and-bypass dampers and operate the coil at full capacity.
Application considerations for steam coils: Properly pipe and trap the coil to provide positive drainage. Steam coils are less susceptible to freeze-up than hot water coils. Trane steam distribution coils use steam pressure to blow condensate from the coil. For additional freeze protection, use face-and-bypass dampers and operate the coil at full capacity.
Application considerations:
downstream coil banks, provide extra distance after the modified-size coil section. The bypass in an internal face-andbypass damper section is not designed for 100 percent nominal airflow. For applications that require 100 percent bypass, contact your local Trane sales engineer. Integral Face-and-Bypass Damper and Coil This custom option, offered in horizontal and vertical coil tube arrangements, encloses the coil fins between dual dampers. If heat is needed, these dampers open; otherwise, they remain closed to prevent coil wiping on the leaving side of the coil and avoid unwanted heat pickup.
Application Considerations:
promote condensate removal and afford better freeze protection. Extra distance is required downstream of this section to promote proper air distribution and reduce stratification.
Fan Section
Designers can choose from five fan types to tailor the air handlers performance to application requirements; Table A-3 summarizes and compares the characteristics and application considerations of these fans, When evaluating the merits of each fan type, consider the applications volumetric rate of airflow, static pressure, required sound characteristics and available space, as well as the nature of the load and how the occupied space is used. To verify that a specific fans performance will satisfy design requirements, see catalog supplements CLCH-CS-7A and CLCH-CS-7C. The fan curves published there include casing effect. These supplements also discuss how ductwork connections, air density, fan/motor heat, drive losses and use of high-performance (> 65 percent efficient) filters affect fan performance.
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Applications
accomplished in one of two ways: with a variable-frequency drive (VFD) that adjusts fan speed and airflow by varying motor speed or with fan mounted inlet guide vanes (IGV) that limit the amount of air entering the fan. Of these methods, VFD modulation is the quietest and most energy efficient; it can also prolong the life of the fan motor by soft starting it. FC fan IGV modulation provides reliable operation at a lower first cost. Avoid using IGVs on other fan types.
Diffuser Section
Designed to provide even airflow, the diffuser section is typically used immediately upstream of a final-filter or coil section.
Plenum Section
Before leaving the air handler, supply air is sometimes discharged into a plenum section; the airstreams rapid expansion as it passes into the plenum reduces turbulence and creates an end reflection that dampens low-frequency sound. Two configurations enable supply-duct connections from any side; unless otherwise noted, all are available with two-inch, insulated casing walls of solid construction.
Application Consideration:
(CV or VAV) used, it is important to provide a means of monitoring outdoor airflow. Over time, filter loading and other system effects can change static pressures and eventually reduce airflow including ventilation airflow below the design volume flow rate.
BI Fan Centrifugal, housed Double Radial High (4-8 in. wg) Medium Medium-high 1,000-2,600 Flat Significant air turbulence; strong blade tones in 250-Hz octave band.
AF Fan Centrifugal, housed Double Radial High (4-8 in. wg) Medium Medium-high 1,000-2,600 Airfoil Significant air turbulence; strong blade tones in 250-Hz octave band.
Model Q Fan Vaneaxial Single Axial Medium (2-5 in. wg) High Low 1,400-2,900 Airfoil Little turbulence; quiet at hard-to -attenuate low frequencies.
Space required directly upstream of fan in draw-thru arrangements Space required directly downstream of fan in blow-thru arrangements When to use?
None
None
None
Plug Fan Unhoused Single Pressurized, all direction Medium (2-5 in. wg) High Medium 600-1,200 Airfoil High inlet noise, but lower discharge noise than FC, BI and AF fans due to uniform discharge velocity and plenum effect. Add a discharge plenum or inlet duct silencer.
Medium blank
Notes. 1. Add duct takeoff losses from the plug/plenum fan section to external static pressure; see catalog supplement CLCH-CS-7A for details. 2. The plug fans uniform discharge velocity may eliminate the need for supply-air ductwork turns and diffusers.
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Applications
Humidification Section
ASHRAE Standard 62-1989 suggests maintaining a relative humidity of no less than 30 percent to provide a comfortable, healthy indoor environment. The T-Series Climate Changer air handlers humidification section is a custom option that uses dry steam to add moisture to the air. Factory mounting within the air handler lowers the humidifiers installed cost and keeps moisture out of the supply duct, while factory provided controls provide accurate, reliable performance.
Application Considerations:
section immediately downstream of a housed fan or blow-thru coil section. Extra dispersion distance may be needed if the humidification section is placed upstream of a final filter or electric heat coil. Vertical airflow turns immediately upstream and downstream of the humidification section necessitate a large section. Humidification for the T-Series Climate Changer air handler is available as a custom option by contacting the factory
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Applications
T-Series Outside Air Inlet Hood CFM Limitations Each T-Series unit has a rated nominal cfm (a #3 for example is 1,500 cfm). These nominal cfms allow for an engineer to quickly base his unit size requirements. Although this is the nominal cfm of a given unit, each unit is capable of producing more cfm, until something limits the ability of the unit to meet this higher cfm requirement such as coil face velocity, filter face velocity or the outside air inlet hood eliminator velocity. The eliminator in the inlet hood is rated to a maximum of 950 feet per minute. Above this limit, there is a high probability of bringing rain water or snow into the unit, which could migrate to the conditioned space below. When selecting units for your application, remember not to undersize a unit to the point that the inlet hood eliminators can not handle the outside air cfm requirements. In Table A-4 are the maximum cfms for the inlet hoods on the back and sides of a mixing module and the side inlet hoods on an economizer module.
*For units with Traq dampers located in the back inlet position of a mixing module, use the two-sided inlet hood limits for a mixing module.
Example: Assume you are selecting a #10 exhaust fan economizer unit at 5,000 cfm and .5 ESP consisting of: Exhaust damper module Fan module Mixing module Medium access module Angle filter module Heating coil module Cooling coil module Fan module Specification requires that no more than 50 percent of the cfm will come from outside air. In this example, the unit could be supplied with one-sided inlet hood, as the maximum cfm through one-sided hood is 3,135. If 100 percent outside air capability were specified, then the unit would need to be supplied with two-sided inlet hoods.
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Applications
Outside Air Inlet Hood Requirements (Separation Distance) Many specifications require that there be a minimum distance between the point that outside air enters an air handler and the roof of a building. This distance is to minimize the possible introduction of contaminants into the conditioned air. ASHRAE 62-89 recommends that there be at least 9 (or 8 above maximum snow depth) separation from the roof to the outside air intake, however, some specifications, specifically for units in the health care industry require at least 36 of separation distance. When you are configuring T-Series units you need to be sure that the unit in conjunction with a roofcurb will meet the specifications requirements on separation distance. Below is a table that lists the distance from the baseline of the unit to the bottom of the outside air inlet hood for mixing modules with either a back hood or side hood, and for the side inlet hoods for the economizer module.
Inlet Hood Separation Distance From Baseline of Unit (Inches)
Unit Size 3 6 8 10 12 14 17 21 25 30 35 40 50 66 80 100 A 6 81/2 121/4 93/4 133/4 153/4 14 181/2 19 19 221/2 221/2 341/2 407/8* 50* 57* B 61/8 75/8 71/2 111/2 113/8 91/2 7 8 71/2 93/8 115/8 141/2 143/4 185/8 205/8 151/2 C 61/8 75/8 71/2 111/2 113/8 91/2 7 8 71/2 93/8 115/8 141/2 143/4 185/8 205/8 151/2
*For units with Traq dampers located in the back inlet position of a mixing module, use the B side inlet hood dimension for a mixing module.
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Applications
T-Series Humidification Module Option ASHRAE Standard 62-1989 suggests maintaining a relative humidity of no less than 30 percent to provide a comfortable, healthy indoor environment. With the T-Series Climate Changer air handler, a factory mounted steam humidifier is available as a custom option. Factory mounting within the air handler lowers the humidifiers installed cost and keeps moisture out of the supply duct.
Application Considerations: Never position the humidifier immediately downstream of a housed fan or blow-thru coil module. Additional dispersion distance may be needed if the humidifier is placed upstream of a final filter. To prevent condensation formation, the relative humidity leaving the humidifier should not exceed 83 percent.
Table A-5 lists the modules required to both house the humidifier and dispersion space and maximum capacity of the humidifier at nominal cfm, and 10 to 30 psig steam pressure. A drain pan and an external piping cabinet is required on the module housing the humidifier and can be added to the dispersion space module, when specified. An optional access door can be added when specified to the dispersion space module.
Medium Medium
Medium Medium
Medium Medium
(1) 15 to 30 psig (2) 15 psig (3) 20 or 30 psig (4) One small module upstream of humidifier and one small module downstream of humidifier module.
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Applications
25
Applications
Integral Face and Bypass Coil Option T-Series units are available with an optional integral face and bypass coil or vertical integral face and bypass coil. These coils are capable of maintaining a constant heating discharge air temperature regardless of variations in entering air temperatures, with full steam pressure of hot water flow on the coils at all times. Integral face and bypass coils consist of rectangular aluminum fin (.010 thick) elements, with 5/8 O.D. .035 thick copper tubes completely enclosed in a 14-gauge galvanized steel casing, with 16-gauge dampers. Dampers are arranged to completely enclose and isolate the heating coil elements when no temperature rise is required. Holes in the unit casing for supply and return connections are factory provided to
facilitate field piping of the coils. Factory mounted electric, electronic or pneumatic actuators are available when specified. Integral face and bypass are available for unit sizes 6 through 100. Vertical integral face and bypass are available for unit sizes 21 through 100. Integral face and bypass coils are not available on a size 3 T-Series unit. Tables A-8 and A-9 list the modules required to house the integral face and bypass coil, and the downstream module required for proper air mixing space. External piping cabinets are required on both modules. An optional access door can be added to the downstream module on units with an integral face and bypass coil. On units with a vertical integral face and bypass
coil, an access door must be included in the downstream module to facilitate field piping of the supply and return connections on the coil. It is recommended that a factory selection of a coil be made based on the scheduled performance, prior to configuring a T-Series unit with an integral face and bypass coil, so as to determine whether the unit should be configured around an integral face and bypass or vertical integral face and bypass coil.
Table A-8 T-Series Module Requirements for Integral Face and Bypass Coils
Unit Size Integral Face and Bypass Module Size Downstream Module Size Unit Size Integral Face and Bypass Module Size Downstream Module Size 3 Not Available Not Available 25 Large Small 6 Large Medium 30 Large Small 8 Large Medium 35 Large None Required 10 Large Small 40 Large None Required 12 Large Small 50 Large None Required 14 Large Small 66 Med/Lrg Small 17 Large Small 80 Med/Lrg Small 21 Large Small 100 Med/Lrg Small
Table A-9 T-Series Module Requirements for Vertical Integral Face and Bypass Coils
Unit Size Vertical Integral Face and Bypass Module Size Downstream Module Size Unit Size Vertical Integral Face and Bypass Module Size Downstream Module Size 3 6 8 10 Not Available Not Available 25 Large Medium 30 Large Medium 35 Med/Lrg Medium 40 Med/Lrg Medium 50 Med/Lrg Medium 66 Med/Lrg Medium 80 Med/Lrg Medium 12 14 17 21 Large Medium 100 Med/Lrg Medium
26
Applications
HEPA Filter Module Arrangement HEPA filters are available in the T-Series unit as a custom option. Table A-10 lists the minimum length modules to be included in a T-Series configuration for service access and for housing the HEPA filters. If HEPA filters are in the downstream position on a T-Series unit, a discharge plenum module needs to be included after the blank module.
1 2 2 2 2 2
1 1 6 6 6 8 12 10 20 8 2 2 3
3 4 5 5 12
Note: 1. Access door required for filter removal. 2. Minimum size module required to house HEPA filters.
27
Selection Procedure
Selection Procedure
1 Use specified maximum coil face velocity (typically 500 fpm for cooling, 700 fpm for heating) along with unit cfm and coil type to select unit size from the Quick Select Chart on page 29. 2 Go to the Unit Data (pages 34-65), select the modules required for the system and obtain dimensions and weights for the modules. 3 Select coils by using the Trane coil selection programs. 4 Obtain damper and filter area and pressure drop data from Unit Data pages. Include coils, filters, dampers, plenum, face and bypass, external static pressure, etc. Sum the total static pressure for all modules. For design filter pressure drop, Trane recommends finding a pressure drop that is halfway between clean and dirty conditions. This is done to limit cfm fluctuation from design conditions as filters load up. Filter pressure drop data in Unit Data are shown at mid-life values. 5 Use the design cfm and total static pressure to choose a fan from the fan curves in the catalog supplements, CLCH-CS-7A, 7B and 7C. 6 Determine the fan brake horsepower and rpm and motor horsepower. (Account for belt and drive losses by adding 2 to 6 percent to the brake horsepower.)
Selection Example
Specified Conditions Horizontal draw-thru configuration, 1/2 tube coils, double wall construction scfm = 7,000 external sp = 1.85 in wg. max cooling face velocity = 550 fpm
Q-Fan: L = 40 inches H = 48.75 inches W = 74 inches Wt. = 751 lbs. Note: Total unit length includes above lengths plus six inches to account for unit end panels (three inches each end). 3 Select cooling coil. 6-row type UW coil with 114 fpf and no turbulators. APD = .64 Inches wg. Select heating coil. 2-row type UW coil with 72 fpf and no turbulators. APD = .18 inches wg 4 Sum static pressures: Inlet Hood: .14 Mixing Box Dampers: .05 85% Eff. 12 Cart. Filter: 1.00 Small Horizontal Coil: .18 Medium Horizontal Coil: .64 External Static Pressures: 1.85 TOTAL = 3.86 5 Refer to CLCH-CS-7C to find the appropriate fan curve/rpm table. There are two Q-fan options in this unit size, the Q or R. Using the recommendations given in the applications section, select the R fan (21.5 Q-fan). 6 Determine the fan brake horsepower and rpm and motor horsepower. bhp = 6.98 x 1.03 = 7.18 rpm = 2579
Summer Design coil entering air temperature = 80 F DB/67 F WB coil leaving air temperature = 55 F DB/54 F WB entering chilled water temperature = 45 F water temperature rise = 10 F Winter Design coil entering air temperature = 20 F coil leaving air temperature = 85 F entering water temperature = 200 F water temperature drop = 20 F
Procedure 1 Using a 1/2 Unit Coil at 500 fpm to enter the Quick Select Chart on page 29 returns the following: Size 12 = 6150 cfm and Size 14 = 7100 cfm Design cfm = 7000 Select Size 14. 2 Select modules and obtain dimension and weights Mixing Box: L = 34 inches H = 48.75 inches W = 74 inches Wt. = 443 lbs. Cartridge Filter: L = 24 1/2 inches H = 48.75 inches W = 74 inches Wt. = 266 lbs. Small Horizontal Coil: L = 11 inches H = 48.75 inches W = 74 inches Wt. = 255 lbs. Medium Access: L = 15 1/2 inches H = 48.75 inches W = 74 inches Wt. = 105 lbs. Medium Horizontal Coil: L = 15 1/2 H = 48.75 inches W = 74 inches Wt. = 476 lbs.
28
Quick Select
All T-Series Climate Changer air handler air handler coils are ARI 410 certified. The convention for the coil connection side is as follows: Stand at the leaving air side of the coil, with the air blowing in your face. Typical face velocities are 350 to 500 fpm for cooling and 500 to 700 fpm for heating. 1/2-inch Unit Coils may be selected for chilled water, hot water or direct expansion applications. These coils maximize the available face area in the section with these options: .016 and .025-inch tube wall thickness, stainless steel casing and baked phenolic coating. Type UW: Chilled water or hot water Single-row serpentine General purpose Type UU: Chilled water or hot water Dual-row serpentine Low water pressure drop High GPM Available in sizes 12 to 100 Type UF: Refrigerant Standard, intertwined and horizontal Split circuiting available 5/8-inch or 1-inch Shipping Coils May be selected for chilled water, hot water, refrigerant or steam applications. These coils offer industrial-type options such as: Copper fins, .020, .024, .035 and .049inch tube wall thicknesses, stainless steel coil casings and baked phenolic coating. Available coil types include: W, WA, WC, WD, D, DD, K, P2, P4, P8, NS and F. Full: Standard face area for 5/8-inch and 1-inch coils. Modified: Smallest face area for 5/8-inch and 1-inch coils for use in internal face and bypass dampers or low capacity applications.
Table Q-1 1/2" Unit Coil Quick Select Chart
Unit Size 3 6 8 10 12 14 17 21 25 30 35 40 50 66 80 100 Coil Area (sq. ft) 3.32 5.86 7.54 9.64 12.30 14.20 16.80 20.80 24.40 29.00 34.10 39.30 49.43 65.63 78.75 100.40 350 1162 2051 2639 3374 4305 4970 5880 7280 8540 10150 11935 13755 17301 22971 27563 35140 450 1494 2637 3393 4338 5535 6390 7560 9360 10980 13050 15345 17685 22244 29534 35438 45180 Coil Face Velocity (FPM) CFM 500 550 1660 1826 2930 3223 3770 4147 4820 5302 6150 6765 7100 7810 8400 9240 10400 11440 12200 13420 14500 15950 17050 18755 19650 21615 24715 27187 32815 36097 39375 43313 50200 55220 600 1992 3516 4524 5784 7380 8520 10080 12480 14640 17400 20460 23580 29658 39378 47250 60240 650 2158 3809 4901 6266 7995 9230 10920 13520 15860 18850 22165 25545 32130 42660 51188 65260 700 2324 4102 5278 6748 8610 9940 11760 14560 17080 20300 23870 27510 34601 45941 55125 70280
Typical face velocities include: 350-500 fpm for cooling, 500-700 fpm for heating.
Typical face velocities include: 350-500 fpm for cooling, 500-700 fpm for heating.
29
Quick Select
All sections are available as a standard section for unit sizes 3 to 100 unless otherwise specified. All sections pictured in elevation view unless otherwise specified. Hoods are not available as a separate section. (Must be ordered as part of an inlet or exhaust section.)
30
Quick Select
Table Q-4 Section Dimensions (inches) and Weights (pounds)
Trane Unit Size Height Width Length (L) Weight (lbs) 3 32.5 37 36* 225 49 314 15.5 88 40.25 191 11 71 24.75 154 36 189 24.75 143 11 47 15.5 62 24.75 105 11 117 15.5 182 24.75 323 11 59 15.5 98 15.5 98 60.75 560 60.75 560 15.5 74 24.75 92 17.1 28 17.1 32 17.1 20 6 83 6 35 50 27.25 232 49 377 15.5 105 42.75 242 11 84 27.25 199 41 248 27.25 181 11 56 15.5 75 27.25 137 11 151 15.5 250 27.25 439 11 80 15.5 129 15.5 129 68.25 750 68.25 750 15.5 91 27.25 118 17.4 29 17.1 46 17.4 21 6 113 8 38.75 54 31 270 49 419 15.5 115 46.5 279 11 91 31 232 44 281 31 213 11 61 15.5 80 31 164 11 170 15.5 294 31 568 11 93 15.5 144 15.5 144 75 845 75 845 15.5 98 31 135 19.8 35 17.1 51 19.8 25 6 130 10 41.75 66 34 367 60.5 582 15.5 134 49.5 355 11 109 24.5 242 34 285 24.5 218 11 71 15.5 95 24.5 161 34 218 11 210 15.5 363 24.5 649 34 720 11 147 15.5 185 15.5 185 58.5 845 69.5 916 15.5 114 34 195 19.2 41 20.5 93 19.2 28 6 178 12 45.75 70 34 393 60.5 637 15.5 145 49.5 380 11 122 24.5 261 38 323 24.5 235 11 76 15.5 101 24.5 171 34 232 11 238 15.5 431 24.5 788 34 864 11 167 15.5 200 15.5 200 62.5 968 73.5 1045 15.5 122 34 204 21.7 49 20.5 99 21.7 33 6 200 14 48.75 74 34 443 60.5 677 15.5 154 49.5 399 11 130 24.5 290 40 372 24.5 266 11 80 15.5 105 24.5 179 34 243 11 255 15.5 476 24.5 842 34 923 11 182 15.5 230 15.5 230 64.5 1034 75.5 1113 15.5 130 34 209 24.1 57 20.5 104 24.1 39 6 217 17 52.75 80 34 490 60.5 740 15.5 167 49.5 431 11 140 24.5 312 44 426 24.5 284 11 85 15.5 113 24.5 192 34 261 11 285 15.5 539 24.5 967 34 1054 11 202 15.5 252 15.5 252 68.5 1176 79.5 1261 15.5 143 34 224 28.4 70 24 138 28.4 49 6 247 21 57.25 82 34 526 60.5 827 15.5 187 49.5 477 11 157 24.5 338 48.5 511 24.5 317 11 95 15.5 125 24.5 212 34 289 11 323 15.5 641 24.5 1142 34 1234 11 231 15.5 281 15.5 281 73 1357 84 1451 15.5 163 34 252 30.3 79 24 141 30.3 55 6 283 25 63.5 84 40 624 60.5 902 15.5 201 55.5 562 11 164 24.5 355 54.75 579 24.5 334 11 100 15.5 132 24.5 221 40 361 11 353 15.5 722 24.5 1298 40 1465 11 254 15.5 306 15.5 306 54.75 1238 65.75 1338 15.5 173 40 318 34.5 96 27.6 172 34.5 67 6 312 30 63.5 97 40 687 72 1118 15.5 219 55.5 614 11 177 24.5 389 54.75 632 24.5 368 11 108 15.5 143 24.5 241 40 393 11 390 15.5 824 24.5 1483 40 1664 11 289 15.5 343 15.5 343 54.75 1502 65.75 1610 15.5 192 40 337 33.3 105 27.6 197 33.3 70 6 362 35 72.75 102 48 933 72 1291 16 265 39 822 11.5 235 31 545 48 698 31 494 11.5 130 16 169 31 334 48 541 11.5 448 16 891 31 1759 48 1986 11.5 347 16 425 16 425 62 2289 73.5 2419 16 293 48 472 37.6 124 31.2 238 37.6 84 6 448 40 72.75 115 48 1025 84 1544 16 283 34.5 888 11.5 249 31 590 48 752 31 538 11.5 139 16 181 31 364 48 584 11.5 487 16 1017 31 1982 48 2222 11.5 385 16 480 16 480 62 2447 73.5 2586 16 322 48 511 35.8 131 31.2 266 35.8 85 6 497 50 85 126 48 1148 84 1785 19 399 43.5 1080 14.5 365 31 684 48 852 31 621 14.5 221 19 269 31 429 48 662 14.5 757 19 1444 31 2550 48 2804 14.5 554 19 645 19 645 68.5 2879 73.5 3100 19 45 48 571 43.1 170 31.2 291 43.1 113 6 603 66 97 141 49 1367 96 2147 19 464 48 1257 14.5 432 29.5 797 49 1046 29.5 761 14.5 252 19 307 29.5 472 49 775 14.5 933 19 180 29.5 3372 14.5 710 19 753 19 753 84 3972 83 3972 49 913 49 651 48.4 220 34.6 368 48.4 144 6 797 80 112 141 54 1511 96 2382 19 506 48 1386 14.5 477 29.5 839 54 1163 29.5 798 14.5 262 19 319 29.5 491 54 870 14.5 1040 19 2143 29.5 3884 14.5 786 19 852 19 852 92 4822 84 4822 54 1029 54 769 56.4 273 38.2 414 56.4 183 6 887 100 124.5 156 60 1817 96 2984 19 572 58.5 1640 14.5 546 29.5 964 60 1414 29.5 911 14.5 288 19 350 29.5 538 60 1056 14.5 1237 19 2608 29.5 4738 14.5 928 19 1002 19 1002 96 5628 92 5628 60 1257 60 928 67.2 352 41.2 505 67.2 242 6 105
A- Filter / Mixing B- Economizer C- Exhaust D- Air Blender E- Flat Filter F- Angled Filter G- Bag Filter H- Cartridge Filter
I- Sm Blank / Inspection J- Med Blank Access K- M-L Blank Access L- Large Blank / Access M- Small Coil Weight includes 2 row UW N- Medium Coil Weight includes 8 row UW O- M-L Coil Weight includes 10 row W P- Large Coil Weight includes 10 row W Q- Moisture Eliminator R- Internal Face / Bypass S- Face Damper T- Front Horiz Disch Fan Weight includes Type A Fan U- Bottom Vert Disch Fan Weight includes Type A fan V- Diffuser W- Discharge Plenum X- Side Inlet Hood add to Width Y- Back Inlet Hood add to Length Z- Exhaust Hood add to Width or Length Unit end panels add to Length
Notes: Remember to add to the 6" unit end panels (3" on each end) shown above to got the correct unit length. *#3 mixing boxes w/o filters are only 24.75" long. Q fans are only available in front horizontal configuration. Add a discharge plenum for down discharge. Starter/ disconnects are standard on all fan modules. Dimensions and weights do not include roof curbs, piping cabinets, field installed equipment, etc. Trane reserves the right to change / improve products and dimensions without notification.
31
Quick Select
1. Size air handling unit. Use Tranes Customer Direct Service (C.D.S.) coil selection program to select coils based on capacity requirements and coil type (1/2", 5/8", 1", or reduced area). Choose unit size based on cfm. This chart shows unit sizes, coil areas, and cfms at 500 fpm. For other face velocities, Trane Unit Size = Coil Area (ft2) = CFM / max face velocity (fpm). Trane Unit Size 3 6 8 10 12 14 1/2" Coil Area (UWUU,UF)(ft2) 3.32 5.86 7.54 9.64 12.30 14.20 CFM at 500 fpm 1,660 2,930 3,770 4,820 6,150 7,100 5/8" and 1" Coil Area (ft2) 2.75 4.38 6.50 8.33 11.30 12.10 CFM at 500 fpm 1,375 2,190 3,250 4,165 5,650 6,050 5/8" and 1" Reduced Area Coil (ft2) 1.83 2.92 4.88 6.25 9.00 9.67 CFM at 500 fpm 915 1,460 2,440 3,125 4,500 4,835 Note: 6 row UU coils are not available. 2. Size coil section. Unit size, coil type, and coil rows determine small, medium, medium-large, or large coil section. Trane Unit Size 3 6 8 10 12 14 1/2" Coils - max rows Small Coil Section 2 2 2 2 2 2 Medium Coil Section 8 8 8 8 8 8 Medium Large Coil Section 8 8 8 Medium Large Coil w/ Access 8 8 8 5/8" and 1" Coils - max rows Small Coil Section 2 2 2 2 2 2 Medium Coil Section 4 4 4 4 4 4 Medium Large Coil Section 8 8 8 Medium Large Coil w/ Access 4 4 4 Large Coil Section 10 10 10 8 8 8 Note: 6 row UU coils are not available. 3. Select filter type and check face velocities. Face velocity = CFM / filter area. Trane Unit Size 3 6 8 10 12 14 Flat Filter Area (ft2) 3.5 5.6 6.9 9.7 13.3 15 Angled Filter Area (ft2) 5.6 8.9 11.1 13.9 16.7 26.7 Bag / Cartridge Filter Area (ft2) 3.3 5.6 6.7 9.3 10 14.7 4. Design the air handling system. Choose all the required sections. 5. Select a fan. Estimate system static pressure requirements and select a fan. Refer to unit data pages for T-Series Climate Changer air handler section pressure drops. Trane Unit Size 3 6 8 10 12 14 Design CFM 1,660 2,930 3,770 4,820 6,150 7,100 Fan Type A - Low Pressure Fan Size / Type 9 1/2 FC 12 1/4 FC 13 1/2 FC 15 FC 16 1/2 FC 18 1/4 FC Max TSP/RPM 2.5/1800 2.5/1403 2.5/1273 2.5/1146 2.5/1042 2.5/942 Motor HP Range (ODP) 1/6-2 1/4-5 1/2-5 1-5 1-7 1/2 1-7 1/2 Outlet Area (ft2) 0.84 1.90 2.31 2.79 3.39 4.14 Fan Type B - Medium Pressure Fan Size/ Type 9 1/2 FC 10 1/2 FC 12 1/4 FC 13 1/2 FC 15 FC 16 1/2 FC Max TSP/RPM 5/2800 5/2365 5.0/2027 5/1839 5/1655 5/1505 Motor HP Range (ODP) 1-5 1-5 1-7 1/2 1-7 1/2 1-10 1-10 2 Outlet Area (ft ) 0.65 1.41 1.90 2.31 2.79 3.39 Fan Type C - High Pressure Fan Size / Type 13 1/2 BI 15 BI 16 1/2 BI Max TSP/RPM 8/3536 8/3183 8/2894 Motor HP Range (ODP) 1-7 1/2 1-15 1-15 Outlet Area (ft2) 2.31 2.79 3.39 Fan Type P - Plenum (Plug) Fan Fan Size/ Type Max TSP/RPM Motor HP Range (ODP) Outlet Area (ft2) Fan Type Q - Quiet Airfoil Vaneaxial (Q Fan, smaller diameter) Fan Size/ Type 19 Q-Fan 19 Q-Fan Max TSP/RPM 6/3145 6/3145 Motor HP Range (ODP) 1/2-7 1/2 1/2-7 1/2 Outlet Area (ft2) 2.30 2.30 Fan Type R - Quiet Airfoil Vaneaxial (Q Fan, larger diameter) Fan Size/ Type 21 1/2 Q-Fan 21 1/2 Q-Fan Max TSP/RPM 6/2780 6/2780 Motor HP Range (ODP) 1/2-10 1/2-10 Outlet Area (ft2) 2.88 2.88
17 2 8 8 8 2 4 8 4 8
17 8,400 20 FC 2.5/859 1-10 5.05 18 1/4 FC 5/1360 1-15 4.14 18 1/4 BI 8/2616 1-20 4.14
6. Overall air handling unit dimensions and weights can be totaled from the sections detailed on page 31. 7. Factory mounted, wired, and tested starter/disconnects are standard. Similar disconnect and VFD/disconnect packages are available. Also consider factory mounted, wired, and tested DDC control systems to minimize construction cycles and jobsite coordination. 8. Review and finalize selections using the fan curve catalog CLCH-CS-7A, and/or the Customer Direct Service (C.D.S.) computer selection programs. 9. Contact the local Trane office with questions or to order air handling systems.
32
Quick Select
21 2 8 8 8 2 4 8 4 8
25 2 8 8 8 2 4 8 4 8
30 2 8 8 8 2 4 8 4 8
35 2 8 8 8 1 4 8 6 8
40 2 8 8 8 1 4 8 6 8
50 2 8 8 8 3 6 8 6 8
66 2 8 3 6 8 8
80 2 8 3 6 8 8
100 2 8 3 6 8 8
21 20 31.1 22
25 25 38.9 24
30 29.1 47.2 28
40 36.1 72.2 36
21 10,400 22 3/8 FC 3/972 1-10 5.16 20 FC 5/1241 1-15 5.05 20 BI 8/2387 1-25 5.05 29 1/8 AF 6/1886 2-15 24 1/2 Q-Fan 6/2380 1/2-15 3.73 27 Q-Fan 6/2160 1/2-15 4.54
25 12,200 25 FC 3/811 1-10 6.70 22 3/8 FC 5/1273 1-20 5.16 22 1/4 BI 8/2146 1-25 6.30 32 3/8 AF 6/1611 3-20 27 Q-Fan 6/2160 1/2-15 4.54 30 Q-Fan 6/1940 3/4-20 5.60
30 14,500 25 FC 3/811 1-20 6.70 22 3/8 FC 5/1273 1-25 5.16 22 1/4 BI 8/2146 1-30 6.30 35 9/16 AF 6/1643 3-25 30 Q-Fan 6/1940 3/4-20 5.60 33 Q-Fan 6/1822 1-25 6.78
35 17,050 27 5/8 FC 3/698 5-25 8.08 25 FC 5/1062 5-30 6.73 24 1/2 AF 8/2148 5-40 7.46 35 9/16 AF 6/1643 5-30 33 Q-Fan 6/1822 1-25 6.78 36 1/2 Q-Fan 6/1647 1-30 8.30
40 19,650 30 1/4 FC 3/664 5-25 9.79 27 5/8 FC 5/905 5-30 8.08 27 AF 8/1910 5-50 9.05 39 3/8 A 6/1412 5-30 33 Q-Fan 6/1822 1-25 6.78 36 1/2 Q-Fan 6/1647 1-30 8.30
50 24,715 33 FC 3/580 5-30 11.69 30 1/4 FC 5/870 5-40 9.79 30 AF 8/1719 5-60 11.17 43 7/16 AF 6/1334 5-40 36 1/2 Q-Fan 6/1647 1-30 8.30 40 1/4 Q-Fan 6/1492 1 1/2-40 10.09
66 32,815 33 FC 6/760 10-60 11.69 36 1/2 AF 8/1413 15-75 16.54 33 AF 8/1562 20-75 13.51 52 7/8 AF 6/968 7 1/2-50 40 1/4 Q-Fan 6/1636 1 1/2-40 10.09 44 1/2 Q-Fan 6/1352 2-50 12.33
80 39,375 40 1/4 AF 5/996 15-50 20.14 36 1/2 AF 8/1413 20-75 16.54 33 AF 8/1562 20-75 13.51 58 1/2 AF 6/875 7 1/2-60 44 1/2 Q-Fan 6/1485 2-50 12.33
100 50,200 44 1/2 AF 5/901 15-60 24.62 40 1/4 AF 11/1281 25-100 20.14 36 1/2 AF 8/1413 30-100 16.54 64 3/4 AF 6/791 10-75
33
Unit Sizes
Table 3-1 Coil Data
1/2" Unit Coils UW, UF Shipping Coils Full Modified Area (Ft2) 3.32 2.75 1.83 Qty-Size 1-2 1x23 1-18x22 1-12x22 Sections Filter / Mixing (4) Economizer Exhaust Air Blender Flat Filter Angled Filter Bag Filter Cartridge Filter Small Blank/ Inspection Medium Blank / Access Medium Large Blank/ Access Large Blank/ Access Small Coil Medium Coil Medium Large Coil Large Coil Moisture Eliminator Internal Face / Bypass Face Damper Front Horizontal Discharge Fan FC Fan BI / AF Fan Plenum Fan Q Fan (Q) Q Fan (R) Bottom Vertical Discharge Fan FC Fan BI / AF Fan Plenum Fan Diffuser Discharge Plenum Side Inlet Hood Back Inlet Hood Exhaust Hood Unit End Panels
Size 03
Shipping coil connections are located on page 71. See pages 71-80 for refrigerant coil connections and circuiting.
Length (inches) 36 49 15.5 40.25 11 24.75 36 24.75 11 15.5 24.75 11 15.5 24.75 11 15.5 15.5 60.75 60.75 15.5 24.75 17.1 17.1 17.1 6
Weight (lbs.) 225 314 88 191 71 154 189 143 47 62 105 117 182 323 59 98 98 560 560 74 92 28 32 20 83
1. Access module weights include one access door. 2. Fan module weights include largest ODP motor without IGV. 3. Add mixing module as inlet plenum on horizontal housed or vertical plug return fans. 4. Mixing module without filter is 24.75 in length.
34
Unit Sizes
Table 3-4 Unit Pressure Drops (inches WG)
Ultra Low Leak Dampers Back or Bottom Damper Side Damper (each) Protective Grate Area (ft2) 1.75 .87 1.90 Area (ft2) .87 Area (ft2) 1.51 1.51 3.60 Area (ft2) 3.32 3.32 Area (ft2) 1.96 2.46 Area (ft2) 1.46 Area (ft2) 3.50 20x25 1000 .07 200 .27 .52 .52 .51 .27 .52 .51 .56 .61 .63 .79 .80 .81 .53 .54 .55 1200 1400 1600 .10 .14 .18 Filter Face Velocity (FPM) 250 300 350 .29 .54 .53 .51 .29 .54 .51 .58 .65 .68 .82 .82 .84 .55 .57 .59 .30 .55 .54 .52 .30 .55 .52 .84 .85 .87 .57 .59 .62 .32 .57 .56 .52 .32 .57 .52 .88 .89 .92 .60 .63 .67 1800 .24 400 .34 .59 .57 .53 .34 .59 .53 .91 .93 .97 .63 .66 .72 400 .03 .02 .04 600 .05 400 .05 .05 .04 400 .01 .13 .300 .04 Damper Face Velocity (FPM) 500 600 700 .04 .06 .08 .03 .05 .06 .06 .09 .12 800 .09 1000 .13 1200 .20 800 .10 .08 .16 1400 .27 800 .18 .18 .15 600 .03 .32 700 .20
Size 03
900 .12 .10 .20 1600 .35 900 .23 .23 .19 650 .03 .38 800 .26
1000 .15 .12 .25 1800 .46 1000 .28 .28 .23 700 .04 .44 850 .29
1100 .19 .15 .30 2000 .55 1100 .34 .34 .28 750 .04 .52 900 .33
1200 .22 .18 .36 2100 .60 1200 .40 .40 .33 800 .05 .60 950 .36
Exhaust or Economizer Return Dampers Internal Face and Bypass Face Area Bypass Area Face Damper Accessories Moisture Eliminator Diffuser Inlet Hoods Inlet Hood w/ Moisture Eliminator Side Inlet Hood Back Inlet Hood Face Velocity (FPM) Air Blenders Filters** Flat Filters 2" Throwaway 2" Pleated Media 4" Pleated Media Permanent Angled Filters 2" Throwaway 2" Pleated Media Permanent Cartridge/Bag Filters* 6" Cartridge - 65% Eff. 6" Cartridge - 85% Eff. 6" Cartridge - 95% Eff. 12" Cartridge - 65% Eff. 12" Cartridge - 85% Eff. 12" Cartridge - 95% Eff. Bag - 65% Eff. Bag - 85% Eff. Bag - 95% Eff.
500 600 700 .07 .10 .14 .07 .10 .14 .06 .08 .11 Accessory Face Velocity (FPM) 450 500 550 .01 .02 .03 .17 .21 .26 Inlet Hood Face Velocity (FPM) 400 500 600 .06 .10 .15
2000 .30 450 .37 .62 .59 .53 .37 .62 .53 .96 .98 1.03 .66 .71 .78
2200 .37 500 .39 .64 .61 .54 .39 .64 .54 1.00 1.03 1.09 .70 .75 .84
2400 .44 550 .67 .64 .55 .67 .55 1.06 1.09 1.16 .74 .81 .91
2600 .52 600 .70 .66 .56 .70 .56 1.11 1.15 1.24 .79 .86 .99
5.60 2-16x25
3.30 20x24
**Filter pressure drops are based on mid-life data Do not exceed maximum filter face velocities shown. Actual pressure drops may be less than shown due to variations in filter brands. * Cartridge/bag filter pressure drops include a 2" throwaway pre-filter pressure drop.
35
Unit Sizes
Table 6-1 Coil Data
1/2" Unit Coils UW,UF Shipping Coils Full Modified Area (Ft2) 5.86 4.38 2.92 Qty-Size 1-23x36 1-18x35 1-12x35 Sections Filter / Mixing Economizer Exhaust Air Blender Flat Filter Angled Filter Bag Filter Cartridge Filter Small Blank/ Inspection Medium Blank/ Access Medium Large Blank/ Access Large Blank/ Access Small Coil Medium Coil Medium Large Coil Large Coil Moisture Eliminator Internal Face / Bypass Face Damper Front Horizontal Discharge Fan FC Fan BI / AF Fan Plenum Fan Q Fan (Q) Q Fan (R) Bottom Vertical Discharge Fan FC Fan BI / AF Fan Plenum Fan Diffuser Discharge Plenum Side Inlet Hood Back Inlet Hood Exhaust Hood Unit End Panels
Size 06
Shipping coil connections are located on page 71. See pages 71-80 for refrigerant coil connections and circuiting.
Length (inches) 27.25 49 15.5 42.75 11 27.25 41 27.25 11 15.5 27.25 11 15.5 27.25 11 15.5 15.5 68.25 68.25 15.5 27.25 17.4 17.1 17.4 6
Weight (lbs.) 232 377 105 242 84 199 248 181 56 75 137 151 250 439 80 129 129 750 750 91 118 29 46 21 113
1. Access module weights include one access door. 2. Fan module weights include largest ODP motor without IGV. 3. Add mixing module as inlet plenum on horizontal housed or vertical plug return fans.
36
Unit Sizes
Table 6-4 Unit Pressure Drops (Inches WG)
Ultra Low Leak Dampers Back or Bottom Damper Side Damper (each) Protective Grate Exhaust or Economizer Return Dampers Internal Face and Bypass Face Area Bypass Area Face Damper Accessories Moisture Eliminator Diffuser Inlet Hoods Inlet Hood w/ Moisture Eliminator Side Inlet Hood Back Inlet Hood Area (ft2) 3.01 1.46 3.20 Area (ft2) 1.46 Area (ft2) 2.25 2.25 5.40 Area (ft2) 5.86 5.86 Area (ft2) 2.08 4.08 Area (ft2) 2.28 Area (ft2) 5.60 2-20x20 1000 .07 200 .27 .52 .52 .51 .27 .52 .51 .56 .61 .63 .79 .80 .81 .53 .54 .55 Face Velocity (FPM) 1200 1400 1600 .10 .14 .18 Filter Face Velocity (FPM) 250 300 350 .29 .54 .53 .51 .29 .54 .51 .58 .65 .68 .82 .82 .84 .55 .57 .59 .30 .55 .54 .52 .30 .55 .52 .84 .85 .87 .57 .59 .62 .32 .57 .56 .52 .32 .57 .52 .88 .89 .92 .60 .63 .67 1800 .24 400 .34 .59 .57 .53 .34 .59 .53 .91 .93 .97 .63 .66 .72 400 .02 .02 .04 600 .05 400 .04 .04 .03 400 .01 .13 300 .04 Damper Face Velocity (FPM) 500 600 700 .03 .05 .06 .03 .04 .05 .06 .09 .12 800 1000 1200 .08 .12 .18 500 600 700 .06 .09 .13 .06 .09 .13 .05 .08 .10 Accessory Face Velocity (FPM) 450 500 550 .01 .02 .03 .17 .21 .26 Inlet Hood Face Velocity (FPM) 400 500 600 .06 .10 .15 800 .08 .07 .16 1400 .24 800 .16 .16 .14 600 .03 .32 700 .20
Size 06
900 .10 .09 .20 1600 .31 900 .21 .21 .17 650 .03 .38 800 .26
1000 .13 .11 .25 1800 .40 1000 .26 .26 .21 700 .04 .44 850 .29
1100 .15 .13 .30 2000 .45 1100 .31 .31 .26 750 .04 .52 900 .33
1200 .18 .16 .36 2100 .54 1200 .37 .37 .31 800 .05 .60 950 .36
Air Blenders Filters** Flat Filters 2" Throwaway 2" Pleated Media 4" Pleated Media Permanent Angled Filters 2" Throwaway 2" Pleated Media Permanent Cartridge/Bag Filters* 6" Cartridge - 65% Eff. 6" Cartridge - 85% Eff. 6" Cartridge - 95% Eff. 12" Cartridge - 65% Eff. 12" Cartridge - 85% Eff. 12" Cartridge - 95% Eff. Bag - 65% Eff. Bag - 85% Eff. Bag - 95% Eff.
2000 .30 450 .37 .62 .59 .53 .37 .62 .53 .96 .98 1.03 .66 .71 .78
2200 .37 500 .39 .64 .61 .54 .39 .64 .54 1.00 1.03 1.09 .70 .75 .84
2400 .44 550 .67 .64 .55 .67 .55 1.06 1.09 1.16 .74 .81 .91
2600 .52 600 .70 .66 .56 .70 .56 1.11 1.15 1.24 .79 .86 .99
8.90 4-16x20
5.60 2-20x20
**Filter pressure drops are based on mid-life data. Do not exceed maximum filter face velocities shown. Actual pressure drops may be less than shown due to variations in filter brands. *Cartridge/bag filter pressure drops include a 2" throwaway pre-filter pressure drop.
Torques are shown for open/closed operation at 2000 and 3000 fpm fan outlet velocity.
37
Unit Sizes
Table 8-1 Coil Data
1/2" Unit Coils UW,UF Shipping Coils Full Modified Area (Ft2) 7.54 6.50 4.88 Qty-Size 1-27x40 1-24x39 1-18x39 Sections Filter / Mixing Economizer Exhaust Air Blender Flat Filter Angled Filter Bag Filter Cartridge Filter Small Blank/ Inspection Medium Blank/ Access Medium Large Blank/ Access Large Blank/ Access Small Coil Medium Coil Medium Large Coil Large Coil Moisture Eliminator Internal Face / Bypass Face Damper Front Horizontal Discharge Fan FC Fan BI / AF Fan Plenum Fan Q Fan (Q) Q Fan (R) Bottom Vertical Discharge Fan FC Fan BI / AF Fan Plenum Fan Diffuser Discharge Plenum Side Inlet Hood Back Inlet Hood Exhaust Hood Unit End Panels
Size 08
Shipping coil connections are located on page 71. See pages 71-80 for refrigerant coil connections and circuiting.
Length (inches) 31 49 15.5 46.5 11 31 44 31 11 15.5 31 11 15.5 31 11 15.5 15.5 75 75 15.5 31 19.8 17.1 19.8 6
Weight (lbs.) 270 419 115 279 91 232 281 213 61 80 164 170 294 568 93 144 144 845 845 98 135 35 51 25 130
1. Access module weights include one access door. 2. Fan module weights include largest ODP motor without IGV. 3. Add mixing module as inlet plenum on horizontal housed or vertical plug return fans.
38
Unit Sizes
Table 8-4 Unit Pressure Drops (Inches WG)
Ultra Low Leak Dampers Back or Bottom Damper Side Damper (each) Protective Grate Area (ft2) 3.40 1.84 3.60 Area (ft2) 1.84 Area (ft2) 4.22 7.60 Area (ft2) 2.48 Area (ft2) 7.54 7.54 Area (ft2) 2.51 4.57 Area (ft2) 2.76 Area (ft2) 6.90 2-20x25 1000 .07 200 .27 .52 .52 .51 .27 .52 .51 .56 .61 .63 .79 .80 .81 .53 .54 .55 Face Velocity (FPM) 1200 1400 1600 .10 .14 .18 Filter Face Velocity (FPM) 250 300 350 .29 .54 .53 .51 .29 .54 .51 .58 .65 .68 .82 .82 .84 .55 .57 .59 .30 .55 .54 .52 .30 .55 .52 .84 .85 .87 .57 .59 .62 .32 .57 .56 .52 .32 .57 .52 .88 .89 .92 .60 .63 .67 1800 .24 400 .34 .59 .57 .53 .34 .59 .53 .91 .93 .97 .63 .66 .72 400 .02 .02 .04 600 .04 400 .04 .03 1400 .59 400 .01 .13 300 .04 Damper Face Velocity (FPM) 500 600 700 .03 .04 .06 .03 .04 .05 .06 .09 .12 800 .07 500 .06 .05 1000 .11 600 .08 .07 1200 .13 700 .11 .10 800 .08 .07 .16 1400 .21 800 .14 .13 2200 1.46 600 .03 .32 700 .20
Size 08
900 .10 .09 .20 1600 .27 900 .18 .16 2400 1.73 650 .03 .38 800 .26
1000 .12 .11 .25 1800 .35 1000 .23 .20 2600 2.03 700 .04 .44 850 .29
1100 .15 .13 .30 2000 .44 1100 .27 .24 2800 2.36 750 .04 .52 .900 .33
1200 .18 .16 .36 2100 .48 1200 .32 .29 3000 2.71 800 .05 .60 950 .36
Exhaust or Economizer Return Dampers Internal Face and Bypass Face Area Face Damper
Bypass Area Accessories Moisture Eliminator Diffuser Inlet Hoods Inlet Hood w/ Moisture Eliminator Side Inlet Hood Back Inlet Hood
1600 1800 2000 .77 .97 1.20 Accessory Face Velocity (FPM) 450 500 550 .01 .02 .03 .17 .21 .26 Inlet Hood Face Velocity (FPM) 400 500 600 .06 .10 .15
Air Blenders Filters** Flat Filters 2" Throwaway 2" Pleated Media 4" Pleated Media Permanent Angled Filters 2" Throwaway 2" Pleated Media Permanent Cartridge/Bag Filters* 6" Cartridge - 65% Eff. 6" Cartridge - 85% Eff. 6" Cartridge - 95% Eff. 12 Cartridge - 65% Eff. 12" Cartridge - 85% Eff. 12 Cartridge - 95% Eff. Bag - 65% Eff. Bag - 85% Eff. Bag - 95*/. Eff.
2000 .30 450 .37 .62 .59 .53 .37 .62 .53 .96 .98 1.03 .66 .71 .78
2200 .37 500 .39 .64 .61 .54 .39 .64 .54 1.00 1.03 1.09 .70 .75 .84
2400 .44 550 .67 .64 .55 .67 .55 1.06 1.09 1.16 .74 .81 .91
2600 .52 600 .70 .66 .56 .70 .56 1.11 1.15 1.24 .79 .86 .99
11.10 4-20x20
6.70 2-20x24
**Filter pressure drops are based on mid-life data. Do not exceed maximum filter face velocities shown. Actual pressure drops may be less than shown due to variations in filter brands. *Cartridge/bag filter pressure drops include a 2" throwaway pre-filter pressure drop.
Torques are shown for open/closed operation at 2000 and 3000 fpm fan outlet velocity.
39
Unit Sizes
Table 10-1 Coil Data
1/2" Unit Coils UW,UF Shipping Coils Full Modified Area (Ft2) 9.64 8.33 6.25 Qty-Size 1-27x51 1-24x50 1-18x50 Sections Filter / Mixing Economizer Exhaust Air Blender Flat Filter Angled Filter Bag Filter Cartridge Filter Small Blank/ Inspection Medium Blank / Access Medium Large Blank/ Access Large Blank / Access Small Coil Medium Coil Medium Large Coil Large Coil Moisture Eliminator Internal Face / Bypass Face Damper Front Horizontal Discharge Fan FC Fan BI/ AF Fan Plenum Fan Q Fan (Q) Q Fan (R) Bottom Vertical Discharge Fan FC Fan BI/ AF Fan Plenum Fan Diffuser Discharge Plenum Side Inlet Hood Back Inlet Hood Exhaust Hood Unit End Panels
Size 10
Shipping coil connections are located on page 71. See pages 71-80 for refrigerant coil connections and circuiting.
Length (inches) 34 60.5 15.5 49.5 11 24.5 34 24.5 11 15.5 24.5 34 11 15.5 24.5 34 11 15.5 15.5 58.5 69.5 15.5 34 19.2 20.5 19.2 6
Weight (lbs.) 367 582 134 355 109 242 285 218 71 95 161 218 210 363 649 720 147 185 185 845 983 916 1055 114 195 41 93 28 178
1. Access module weights include one access door. 2. Fan module weights include largest ODP motor without IGV. 3. Add mixing module as inlet plenum on horizontal housed or vertical plug return fans.
40
Unit Sizes
Table 10-4 Unit Pressure Drops (Inches WG)
Ultra Low Leak Dampers Back or Bottom Damper Side Damper (each) Protective Grate Area (ft2) 7.60 2.47 8.00 Area (ft2) 2.47 Area (ft2) 7.60 9.80 Area (ft2) 3.17 Area (ft2) 9.64 9.64 Area (ft2) 3.30 9.42 Area (ft2) 3.86 Area (ft2) 9.70 2-20x25 1-16x25 1000 .07 200 .27 .52 .52 .51 .27 .52 .51 .56 .61 .63 .79 .80 .81 .53 .54 .55 Face Velocity (FPM) 1200 1400 1600 .10 .14 .18 Filter Face Velocity (FPM) 250 300 350 .29 .54 .53 .51 .29 .54 .51 .58 .65 .68 .82 .82 .84 .55 .57 .59 .30 .55 .54 .52 .30 .55 .52 .84 ;85 .87 .57 .59 .62 .32 .57 .56 .52 .32 .57 .52 .88 .89 .92 .60 .63 .67 1800 .24 400 .34 .59 .57 .53 .34 .59 .53 .91 .93 .97 .63 .66 .72 400 .01 .02 .04 600 .04 400 .03 .03 1400 .58 400 .01 .21 300 .04 Damper Face Velocity (FPM) 500 600 700 .02 .03 .04 .03 .04 .05 .06 .09 .12 800 .07 500 .05 .05 1000 .11 600 .07 .07 1200 .16 700 .10 .09 800 .06 .06 .16 1400 .21 800 .13 .12 2200 1.43 600 .03 .46 700 .20
Size 10
900 .07 .08 .20 1600 .27 900 .16 .15 2400 1.70 650 .03 .54 800 .26
1000 .09 .10 .25 1800 .35 1000 .20 .19 2600 2.00 700 .04 .63 850 .29
1100 .11 .12 .30 2000 .44 1100 .24 .23 2800 2.32 750 .04 .72 900 .33
1200 .13 .14 .36 2100 .48 1200 .29 .27 3000 2.66 800 .05 .82 950 .36
Exhaust or Economizer Return Dampers Internal Face and Bypass* Face Area Face Damper
Bypass Area Accessories Moisture Eliminator Diffuser Inlet Hoods Inlet Hood w/ Moisture Eliminator Side Inlet Hood Back Inlet Hood
1600 1800 2000 .76 .96 1.18 Accessory Face Velocity (FPM) 450 500 550 .01 .02 .03 .26 .32 .39 Inlet Hood Face Velocity (FPM) 400 500 600 .06 .10 .15
Air Blenders Filters** Flat Filters 2" Throwaway 2" Pleated Media 4" Pleated Media Permanent Angled Filters 2" Throwaway 2" Pleated Media Permanent Cartridge/Bag Filters* 6" Cartridge - 65% Eff. 6" Cartridge - 85% Eff. 6' Cartridge - 95% Eff. 12" Cartridge - 65% Eff. 12" Cartridge - 85% Eff. 12" Cartridge - 95% Eff. Bag - 65% Eff. Bag - 85% Eff. Bag - 95% Eff.
2000 .30 450 .37 .62 .59 .53 .37 .62 .53 .96 .98 1.03 .66 .71 .78
2200 .37 500 .39 .64 .61 .54 .39 .64 .54 1.00 1.03 1.09 .70 .75 .84
2400 .44 550 .67 .64 .55 .67 .55 1.06 1.09 1.16 .74 .81 .91
13.90 4-20x25
**Filter pressure drops are based on mid-life data. Do not exceed maximum filter face velocities shown. Actual pressure drops may be less than shown due to variations in filter brands. *The bypass in an internal face-and-bypass damper is not sized for 100% airflow. For applications that require 100% bypass, consult your local Trane engineer. *Cartridge/bag filter pressure drops include a 2" throwaway pre-filter pressure drop.
Torques are shown for open/closed operation at 2000 and 3000 fpm fan outlet velocity.
41
Unit Sizes
Table 12-1 Coil Data
1/2" Unit Coils UW,UU,UF Shipping Coils Full Modified Area (Ft2) 12.30 11.30 9.00 1-32x55 1 -30x54 1-24x54 Sections Filter / Mixing Economizer Exhaust Air Blender Flat Filter Angled Filter Bag Filter Cartridge Filter Small Blank / Inspection Medium Blank / Access Medium Large Blank / Access Large Blank/ Access Small Coil Medium Coil Medium Large Coil Large Coil Moisture Eliminator Internal Face / Bypass Face Damper Front Horizontal Discharge Fan FC Fan BI / AF Fan Plenum Fan Q Fan (0) Q Fan (R) Bottom Vertical Discharge Fan FC Fan BI / AF Fan Plenum Fan Diffuser Discharge Plenum Side Inlet Hood Back Inlet Hood Exhaust Hood Unit End Panels
Size 12
SShipping coil connections are located on page 71. See pages 71-80 for refrigerant coil connections and circuiting.
Length (inches) 34 60.5 15.5 49.5 11 24.5 38 24.5 11 15.5 24.5 34 11 15.5 24.5 34 11 15.5 15.5 62.5 73.5 15.5 34 21.7 20.5 21.7 6
Weight (lbs.) 393 637 145 380 122 261 323 235 76 101 171 232 238 431 788 864 167 200 200 968 1212 1084 1143 1045 1288 122 204 49 99 33 200
1. Access module weights include one access door. 2. Fan module weights include largest ODP motor without IGV. 3. Add mixing module as Inlet plenum on horizontal housed or vertical plug return fans.
42
Unit Sizes
Table 12-4 Unit Pressure Drops (inches WG)
Ultra Low Leak Dampers Back or Bottom Damper Side Damper (each) Protective Grate Area (ft2) 8.15 3.01 8.50 Area (ft2) 3.01 Area (ft2) 8.15 12.80 Area (ft2) 3.40 Area (ft2) 12.30 12.30 Area (ft2) 3.95 10.12 Area (ft2) 5.14 Area (ft2) 13.30 6-16x20 1000 .07 200 .27 .52 .52 .51 .27 .52 .51 .56 .61 .63 .79 .80 .81 .53 .54 .55 Face Velocity (FPM) 1200 1400 1600 .10 .14 .18 Filter Face Velocity (FPM) 250 300 350 .29 .54 .53 .51 .29 .54 .51 .58 .65 .68 .82 .82 .84 .55 .57 .59 .30 .55 .54 .52 .30 .55 .52 .84 .85 .87 .57 .59 .62 .32 .57 .56 .52 .32 .57 .52 .88 .89 .92 .60 .63 .67 1800 .24 400 .34 .59 .57 .53 .34 .59 .53 .91 .93 .97 .63 .66 .72 400 .01 .01 .04 600 .04 400 .03 .03 1400 .58 400 .01 .21 300 .04 Damper Face Velocity (FPM) 500 600 700 .02 .03 .04 .02 .03 .04 .06 .09 .12 800 .06 500 .05 .04 1000 .10 600 .07 .06 1200 .14 700 .10 .09 800 .06 .05 .16 1400 .19 800 .13 .11 2200 1.42 600 .03 .46 700 .20
Size 12
900 .07 .07 .20 1600 .24 900 .16 .14 2400 1.69 650 .03 .54 800 .26
1000 .09 .09 .25 1800 .31 1000 .20 .18 2600 1.98 700 .04 .63 850 .29
1100 .11 .10 .30 2000 .40 1100 .24 .22 2800 2.30 750 .04 .72 900 .33
1200 .13 .12 .36 2100 .44 1200 .28 .26 3000 2.64 800 .05 .82 950 .36
Exhaust or Economizer Return Dampers Internal Face and Bypass* Face Area Face Damper
Bypass Area Accessories Moisture Eliminator Diffuser Inlet Hoods Inlet Hood w/ Moisture Eliminator Side Inlet Hood Back Inlet Hood
1600 1800 2000 .75 .95 1.17 Accessory Face Velocity (FPM) 450 500 550 .01 .02 .03 .26 .32 .39 Inlet Hood Face Velocity (FPM) 400 500 600 .06 .10 .15
Air Blenders Filters** Flat Filters 2" Throwaway 2" Pleated Media 4" Pleated Media Permanent Angled Filters 2" Throwaway 2" Pleated Media Permanent Cartridge/Bag Filters* 6" Cartridge - 65% Eff. 6" Cartridge - 85% Eff. 6" Cartridge - 95% Eff. 12" Cartridge - 65% Eff. 12" Cartridge - 85% Eff. 12" Cartridge - 95% Eff. Bag - 65% Eff. Bag - 85% Eff. Bag - 95% Eff.
2000 .30 450 .37 .62 .59 .53 .37 .62 .53 .96 .98 1.03 .66 .71 .78
2200 .37 500 .39 .64 .61 .54 .39 .64 .54 1.00 1.03 1.09 .70 .75 .84
2400 .44 550 .67 .64 .55 .67 .55 1.06 1.09 1.16 .74 .81 .91
2600 .52 600 .70 .66 .56 .70 .56 1.11 1.15 1.24 .79 .86 .99
16.70 6-20x20
10.00 3-20x24
**Filter pressure drops are based on mid-life data. Do not exceed maximum filter face velocities shown. Actual pressure drops may be less than shown due to variations in filter brands.
Torques are shown for open/closed operation at 2000 and 3000 fpm fan outlet velocity.
43
Unit Sizes
Table 14-1 Coil Data
1/2" Unit Coils UW,UU,UF Shipping Coils Full Modified Area (Ft2) 14.20 12.10 9.67 1-35x59 1-30x58 1-24x58 Sections Filter / Mixing Economizer Exhaust Air Blender Flat Filter Angled Filter Bag Filter Cartridge Filter Small Blank / Inspection Medium Blank/ Access Medium Large Blank/ Access Large Blank/ Access Small Coil Medium Coil Medium Large Coil Large Coil Moisture Eliminator Internal Face / Bypass Face Damper Front Horizontal Discharge Fan FC Fan 81 / AF Fan Plenum Fan Q Fan (Q) Q Fan (R) Bottom Vertical Discharge Fan FC Fan BI / AF Fan Plenum Fan Diffuser Discharge Plenum Side Inlet Hood Back Inlet Hood Exhaust Hood Unit End Panels
Size 14
Shipping coil connections are located on page 71. See pages 71-80 for refrigerant coil connections and circuiting.
Length (inches) 34 60.5 15.5 49.5 11 24.5 40 24.5 11 15.5 24.5 34 11 15.5 24.5 34 11 15.5 15.5 64.5 75.5 15.5 34 24.1 20,5 24.1 6
Weight (lbs.) 443 677 154 399 130 290 372 266 80 105 179 243 255 476 842 923 182 230 230 1034 1298 1133 1192 1113 1378 130 209 57 104 39 217
1. Access module weights include one access door. 2. Fan module weights include largest ODP motor without IGV. 3. Add mixing module as inlet plenum on horizontal housed or vertical plug return fans.
44
Unit Sizes
Table 14-4 Unit Pressure Drops (Inches WG)
Ultra Low Leak Dampers Back or Bottom Damper Side Damper (each) Protective Grate Area (ft2) 8.70 3.56 9.10 Area (ft2) 3.56 Area (ft2) 10.88 13.70 Area (ft2) 3.51 Area (ft2) 14.20 14.20 Area (ft2) 4.54 10.73 Area (ft2) 5.85 Area (ft2) 15.00 3-16x20 3-20x20 1000 .07 200 .27 .52 .52 .51 .27 .52 .51 .56 .61 .63 .79 .80 .81 .53 .54 .55 Face Velocity (FPM) 1200 1400 1600 .10 .14 .18 Filter Face Velocity (FPM) 250 300 350 .29 .54 .53 .51 .29 .54 .51 .58 .65 .68 .82 .82 .84 .55 .57 .59 .30 .55 .54 .52 .30 .55 .52 .84 .85 .87 .57 .59 .62 .32 .57 .56 .52 .32 .57 .52 .88 .89 .92 .60 .63 .67 1800 .24 400 .34 .59 .57 .53 .34 .59 .53 .91 .93 .97 .63 .66 .72 400 .01 .01 .04 600 .03 400 .03 .03 1400 .58 400 .01 .21 300 .04 Damper Face Velocity (FPM) 500 600 700 .02 .03 .04 .02 .03 .04 .06 .09 .12 800 .05 500 .05 .04 1000 .09 600 .07 .06 1200 .12 700 .09 .09 800 .06 .05 .16 1400 .16 800 .12 .11 2200 1.43 600 .03 46 700 .20
Size 14
900 .07 .06 .20 1600 .21 900 .15 .14 2400 1.70 650 .03 .54 800 .26
1000 .09 .07 .25 1800 .27 1000 .18 .18 2600 2.00 700 .04 .63 850 .29
1100 .10 .09 .30 2000 .34 1100 .22 .21 2800 2.32 750 .04 .72 900 .33
1200 .12 .11 .36 2100 .39 1200 .27 .25 3000 2.66 800 .05 .82 950 .36
Exhaust or Economizer Return Dampers Internal Face and Bypass* Face Area Face Damper
Bypass Area Accessories Moisture Eliminator Diffuser Inlet Hoods Inlet Hood w/ Moisture Eliminator Side Inlet Hood Back Inlet Hood
1600 1800 2000 .76 .96 1.18 Accessory Face Velocity (FPM) 450 500 550 .01 .02 .03 .26 .32 .39 Inlet Hood Face Velocity (FPM) 400 500 600 .06 .10 .15
Air Blenders Filters** Flat Filters 2" Throwaway 2" Pleated Media 4" Pleated Media Permanent Angled Filters 2" Throwaway 2" Pleated Media Permanent Cartridge/Bag Filters* 6" Cartridge - 65% Eff. 6" Cartridge - 85% Eff. 6" Cartridge - 95% Eff. 12" Cartridge - 65% Eff. 12" Cartridge - 85% Eff. 12" Cartridge - 95% Eff. Bag - 65% Eff. Bag - 85% Eff. Bag - 95% Eff.
2000 .30 450 .37 .62 .59 .53 .37 .62 .53 .96 .98 1.03 .66 .71 .78
2200 .37 500 .39 .64 .61 .54 .39 .64 .54 1.00 1.03 1.09 .70 .75 .84
2400 .44 550 .67 .64 .55 .67 .55 1.06 1.09 1.16 .74 .81 .91
2600 .52 600 .70 .66 .56 .70 .56 1.11 1.15 1.24 .79 .86 .99
26.70 12-16x20
**Filter pressure drops are based on mid-life data. Do not exceed maximum filter face velocities shown. Actual pressure drops may be less than shown due to variations in filter brands. *The bypass in an internal face-and-bypass damper is not sized for 100% airflow. For applications that require 100% bypass, consult your local Trane engineer. *Cartridge/bag filter pressure drops include a 2" throwaway pre-filter pressure drop.
Torques are shown for open/closed operation at 2000 and 3000 fpm fan outlet velocity.
45
Unit Sizes
Table 17-1 Coil Data
1/2" Unit Coils UW,UU,UF Shipping Coils Full Modified Area (Ft2) 16.80 14.70 13.30 Qty.-Size 1-37x65 1-33x64 1-30x64 Sections Economizer Exhaust Air Blender Flat Filter Angled Filter Ban Filter Cartridge Filter Small Blank / Inspection Medium Blank / Access Medium Large Blank / Access Large Blank / Access Small Coil Medium Coil Medium Large Coil Large Coil Moisture Eliminator Internal Face / Bypass Face Damper Front Horizontal Discharge Fan FC Fan BI / AF Fan Plenum Fan Q Fan (Q) Q Fan (R) Bottom Vertical Discharge Fan FC Fan BI / AF Fan Plenum Fan Diffuser Discharge Plenum Side Inlet Hood Back Inlet Hood Exhaust Hood Unit End Panels
Size 17
Shipping coil connections are located on page 71. See pages 71-80 for refrigerant coil connections and circuiting.
Length (inches) 34 60.5 15.5 49.5 11 24.5 44 24.5 11 15.5 24.5 34 11 15.5 24.5 34 11 15.5 15.5 68.5 79.5 15.5 34 28.4 24 28.4 6
Weight (lbs.) 490 740 167 431 140 312 426 284 85 113 192 261 285 539 967 1054 202 252 252 1176 1497 1312 1455 1261 1582 143 224 70 138 49 247
1. Access module weights include one access door. 2. Fan module weights include largest ODP motor without IGV. 3. Add mixing module as inlet plenum on horizontal housed or vertical plug return fans.
46
Unit Sizes
Table 17-4 Unit Pressure Drops (Inches WG)
Ultra Low Leak Dampers Back or Bottom Damper Side Damper (each) Protective Grate Area (ft2) 12. 29 4.11 12.80 Area (ft2) 4.11 Area (ft2) 11.94 17.80 Area (ft2) 3.85 Area (ft2) 16.80 16.80 Area (ft2) 5.38 14.60 Area (ft2) 6.60 Area (ft2) 18.10 4-20x20 2-20x25 1000 .67 200 .27 .52 .52 .51 .27 .52 .51 .56 .61 .63 .79 .80 .81 .53 .54 .55 Face Velocity (FPM) 1200 1400 1600 .10 .14 .18 Filter Face Velocity (FPM) 250 300 350 .29 .54 .53 .51 .29 .54 .51 .58 .65 .68 .82 .82 .84 .55 .57 .59 .30 .55 .54 .52 .30 .55 .52 .84 .85 .97 .57 .59 .62 .32 .57 .56 .52 .32 .57 .52 .88 .89 .92 .60 .63 .67 1800 .24 400 .34 .59 .57 .53 .34 .59 .53 .91 .93 .97 .63 .66 .72 400 .01 .02 .04 600 .03 400 .03 .03 1400 .57 400 .01 .21 300 .04 Damper Face Velocity (FPM) 500 600 700 .02 .03 .04 .02 .03 .03 .06 .09 .12 800 .05 500 .05 .04 1000 .07 600 .07 .06 1200 .11 700 .09 .08 800 .05 .05 .16 1400 .14 800 .12 .11 2200 1.42 600 .03 .46 700 .20
Size 17
900 .06 .06 .20 1600 .18 900 .15 .14 2400 1.68 650 .03 .54 800 .26
1000 .07 .06 .25 1800 .23 1000 .18 .17 2600 1.98 700 .04 63 850 .29
1100 .09 .07 .30 2000 .27 1100 .22 .20 2800 2.29 750 .04 .72 900 .33
1200 .11 .09 .36 2100 .31 1200 .26 .24 3000 2.63 800 .05 .82 950 .36
Exhaust or Economizer Return Dampers Internal Face and Bypass* Face Area Face Damper
Bypass Area Accessories Moisture Eliminator Diffuser Inlet Hoods Inlet Hood w/ Moisture Eliminator Side Inlet Hood Back Inlet Hood
1600 1800 2000 .75 .95 1.17 Accessory Face Velocity (FPM) 450 500 550 .01 .02 .03 .26 .32 .39 Inlet Hood Face Velocity (FPM) 400 500 600 .06 .10 .15
Air Blenders Filters** Flat Filters 2" Throwaway 2" Pleated Media 4" Pleated Media Permanent Angled Filters 2" Throwaway 2" Pleated Media Permanent Cartridge/Bag Filters* 6" Cartridge - 65% Eff. 6" Cartridge - 85% Eff. 6" Cartridge - 95% Eff. 12" Cartridge - 65% Eff. 12" Cartridge - 85% Eff. 12" Cartridge - 95% Elf. Bag - 65% Eff. Bag - 85% Eff. Bag - 95% Eff.
2000 .30 450 .37 .62 .59 .53 37 .62 .53 .96 .98 1.03 .66 .71 .78
2200 .37 500 .39 .64 .61 .54 .39 .64 .54 1.00 1.03 1.09 .70 .75 .84
2400 .44 550 .67 .64 .55 .67 .55 1.06 1.09 1.16 .74 .81 .91
2600 .52 600 .70 .66 .56 .70 .56 1.11 1.15 1.24 .79 .86 .99
**Filter pressure drops are based on mid-life data. Do not exceed maximum filter face velocities shown. Actual pressure drops may be less than shown due to variations in filter brands. *The bypass in an internal face-and-bypass damper is not sized for 100% airflow. For applications that require 100% bypass, consult your local Trane engineer. *Cartridge/bag filter pressure drops include a 2" throwaway pre-filter pressure drop.
Torques are shown for open/closed operation at 2000 and 3000 fpm fan outlet velocity.
47
Unit Sizes
Table 21-1 Coil Data
1/2" Unit Coils UW,UU,UF Shipping Coils Full Modified Area (Ft2) 20.80 16.50 15.10 Qty-Size 1-45x67 2-18x66 1-33x36 Sections Filter / Mixing Economizer Exhaust Air Blender Flat Filter Angled Filter Bag Filter Cartridge Filter Small. Blank / Inspection Medium Blank / Access Medium Large Blank/ Access Large Blank / Access Small Coil Medium Coil Medium Large Coil Large Coil Moisture Eliminator Internal Face / Bypass Face Damper Front Horizontal Discharge Fan FC Fan BI / AF Fan Plenum Fan Q Fan (Q) Q Fan (R) Bottom Vertical Discharge Fan FC Fan BI / AF Fan Plenum Fan Diffuser Discharge Planum Side Inlet Hood Back Inlet Hood Exhaust Hood Unit End Panels
Size 21
Shipping coil connections are located on page 71. See pages 71-80 for refrigerant coil connections and circuiting.
Length (inches) 34 60.5 15.5 49.5 11 24.5 48.5 24.5 11 15.5 24.5 34 11 15.5 24.5 34 11 15.5 15.5 73 84 15.5 34 30.3 24 30.3 6
Weight (lbs.) 526 827 187 477 157 338 511 317 95 125 212 289 323 641 1142 1234 231 281 281 1357 1743 1745 1598 1669 1451 1838 1839 163 252 79 141 55 283
1. Access module weights include one access door. 2. Fan module weights include largest ODP motor without IGV. 3. Add mixing module as inlet plenum on horizontal housed or vertical plug return fans.
48
Unit Sizes
Table 21-4 Unit Pressure Drops (Inches WG)
Ultra Low Leak Dampers Back or Bottom Dampers Side Damper (each) Protective Grate Area (ft2) 12.65 4.79 13.10 Area (ft2) 4.79 Area (ft2) 15.07 21.10 Area (ft2) 3.97 Area (ft2) 20.80 20.80 Area (ft2) 6.08 15.04 Area (ft2) 7.72 Area (ft2) 20.00 4-20x20 4-16x20 1000 .07 200 .27 .52 .52 .51 .27 .52 .51 .56 .61 .63 .79 .80 .81 .53 .54 .55 Face Velocity (FPM) 1200 1400 1600 .10 .14 .18 Filter Face Velocity (FPM) 250 300 350 .29 .54 .53 .51 .29 .54 .51 .58 .65 .68 .82 .82 .84 .55 .57 .59 .30 .55 .54 .52 .30 .55 .52 .84 .85 .87 .57 .59 .62 .32 .57 .56 .52 .32 .57 .52 .88 .89 .92 .60 .63 .67 1800 .24 400 .34 .59 .57 .53 .34 .59 .53 .91 .93 .97 .63 .66 .72 400 .01 .01 .04 600 .03 400 .03 .03 1400 .57 400 .01 .21 300 .04 Damper Face Velocity (FPM) 500 600 700 .02 .03 .04 .01 .02 .03 .06 .09 .12 800 .05 500 .04 .04 1000 .06 600 .06 .06 1200 .09 700 .08 .08 800 .05 .04 .16 1400 .12 800 .11 .10 2200 1.41 600 .03 .46 700 .20
Size 21
900 .06 .05 .20 1600 .16 900 .14 .13 2400 1.68 650 .03 .54 800 .26
1000 .07 .05 .25 1800 .21 1000 .17 .16 2600 1.97 700 .04 .63 850 .29
1100 .09 .06 .30 2000 .25 1100 .21 .19 2800 2.29 750 .04 .72 900 .33
1200 .11 .08 .36 2100 .28 1200 .25 .23 3000 2.63 800 .05 .82 950 .36
Exhaust or Economizer Return Dampers Internal Face and Bypass* Face Area Face Damper
Bypass Area Accessories Moisture Eliminator Diffuser Inlet Hoods Inlet Hood w/ Moisture Eliminator Side Inlet Hood Back Inlet Hood
1600 1800 2000 .75 .95 1.17 Accessory Face Velocity (FPM) 450 500 550 .01 .02 .03 .26 .32 .39 Inlet Hood Face Velocity (FPM) 400 500 600 .06 .10 .15
Air Blenders Filters** Flat Filters 2" Throwaway 2" Pleated Media 2" Pleated Media Permanent Angled Filters 2" Throwaway 2" Pleated Media Permanent Cartridge/Bag Filters* 6" Cartridge - 65% Eff. 6" Cartridge - 85% Eff. 6" Cartridge - 95% Eff 12" Cartridge - 65% Eff. 12" Cartridge - 85% Eff. 12" Cartridge - 95% Eff. Bag - 65% Eff. Bag - 85% Eff. Bag - 95% Eff.
2000 .30 450 .37 .62 .59 .53 .37 .62 .53 .96 .98 1.03 .66 .71 .78
2200 .37 500 .39 .64 .61 .54 .39 .64 .54 1.00 1.03 1.09 .70 .75 .84
2600 .52 600 .70 .66 .56 .70 .56 1.11 1.15 1.24 .79 .86 .99
**Filter pressure drops are based on mid-life data. Do not exceed maximum filter face velocities shown. Actual pressure drops may be less than shown due to variations in filter brands. *The bypass in an internal face-and-bypass damper is not sized for 100% airflow. For applications that require 100% bypass, consult your local Trane engineer. *Cartridge/bag filter pressure drops include a 2" throwaway pre-filter pressure drop.
Torques are shown for open/closed operation at 2000 and 3000 fpm fan outlet velocity.
49
Unit Sizes
Table 25-1 Coil Data
1/2" Unit Coils UW,UU,UF Shipping Coils Full Modified Area (Ft2) 24.40 19.80 17.00 Qty-Size 1-51x69 1-18x68 1-24x68 2-18x68 Sections Economizer Exhaust Air Blender Flat Filter Angled Filter Bag Filter Cartridge Filter Small Blank/ Inspection Medium Blank/ Access Medium Large Blank / Access Large Blank / Access Small Coil Medium Coil Medium Large Coil Large Coil Moisture Eliminator Internal Face/ Bypass Face Damper Front Horizontal Discharge Fan FC Fan BI / AF Fan Plenum Fan Q Fan (Q) Q Fan (R) Bottom Vertical Discharge Fan FC Fan BI / AF Fan Plenum Fan Diffuser Discharge Plenum Side Inlet Hood Back Inlet Hood Exhaust Hood Unit End Panels
Size 25
Length (inches) 60.5 15.5 55.5 11 24.5 54.75 24.5 11 15.5 24.5 40 11 15.5 24.5 40 11 15.5 15,5 54.75 65.75 15.5 40 34.5 27.6 34.5 6
Shipping coil connections are located on page 71. See pages 71-80 for refrigerant coil connections and circuiting.
Weight (lbs.) 902 201 562 164 355 579 334 100 132 221 361 353 722 1298 1465 254 306 306 1238 1666 1705 1581 1696 1338 1766 1804 173 318 96 172 67 312
1. Access module weights include one access door. 2. Fan module weights include largest ODP motor without IGV. 3. Add mixing module as inlet plenum on horizontal housed or vertical plug return fans.
50
Unit Sizes
Table 25-4 Unit Pressure Drops (Inches WG)
Ultra Low Leak Dampers Back or Bottom Damper Side Damper (each) Protective Grate Area (ft2) 15.94 5.61 16.40 Area (ft2) 5.61 Area (ft2) 18.36 24.60 Area (ft2) 4.08 Area (ft2) 24.40 24.40 Area (ft2) 7.13 18.69 Area (ft2) 8.96 Area (ft2) 25.00 4-20x25 4-16x25 1000 .07 200 .27 .52 .52 .51 .27 .52 .51 .56 .61 .63 .79 .80 .81 .53 .54 .55 Face Velocity (FPM) 1200 1400 1600 .10 .14 .18 Filter Face Velocity (FPM) 250 300 350 .29 .54 .53 .51 .29 .54 .51 .58 .65 .68 .82 .82 .84 .55 .57 .59 .30 .55 .54 .52 .30 .55 .52 .84 .85 .87 .57 .59 .62 .32 .57 .56 .52 .32 .57 .52 .88 .89 .92 .60 .63 .67 1800 .24 400 .34 .59 .57 .53 .34 .59 .53 .91 .95 .97 .63 .66 .72 400 .01 .01 .04 600 .02 400 .03 .03 1400 .59 400 .01 .21 300 .04 Damper Face Velocity (FPM) 500 600 700 .02 .02 .03 .01 .02 .02 .06 .09 .12 800 .04 500 .04 .04 1000 .05 600 .06 .06 1200 .08 700 .08 .08 800 .04 .03 .16 1400 .10 800 .11 .10 2200 1.47 600 .03 .46 700 .20
Size 25
900 .05 .04 .20 1600 .14 900 .13 .13 2400 1.75 650 .03 .54 800 .26
1000 .07 .05 .25 1800 .18 1000 .17 .16 2600 2.05 700 .04 .63 850 .29
1100 .08 .05 .30 2000 .22 1100 .20 .19 2800 2.38 750 .04 .72 900 .33
1200 .10 .06 .36 2100 .24 1200 .24 .22 3000 2.73 800 .05 .82 950 .36
Exhaust or Economizer Return Dampers Internal Face and Bypass* Face Area Face Damper
Bypass Area Accessories Moisture Eliminator Diffuser Inlet Hoods Inlet Hood w/ Moisture Eliminator Side Inlet Hood Back Inlet Hood
1600 1800 2000 .78 .98 1.21 Accessory Face Velocity (FPM) 450 500 550 .01 .02 .03 .26 .32 .39 Inlet Hood Face Velocity (FPM) 400 500 600 .06 .10 .15
Air Blenders Filters** Flat Filters 2" Throwaway 2" Pleated Media 4" Pleated Media Permanent Angled Filters 2" Throwaway 2" Pleated Media Permanent Cartridge/Bag Filters* 6" Cartridge - 65% Eff. 6" Cartridge - 85% Eff. 6" Cartridge - 95% Eff. 12" Cartridge - 65% Eff. 12" Cartridge - 85% Eff. 12" Cartridge - 95% Eff. Bag - 65% Eff. Bag - 85% Eff. Bag - 95% Eff.
2000 .30 450 .37 .62 .59 .53 .37 .62 .53 .96 .98 1.03 .66 .71 .78
2200 .37 500 .39 .64 .61 .54 .39 .64 .54 1.00 1.03 1.09 .70 .75 .84
2400 .44 550 .67 .64 .55 .67 .55 1.06 1.09 1.16 .74 .81 .91
2600 .52 600 .70 .66 .56 .70 .56 1.11 1.15 1.24 .79 .86 .99
**Filter pressure drops are based on mid-life data. Do not exceed maximum filter face velocities shown. Actual pressure drops may be less than shown due to variations in filter brands. *The bypass in an internal face-and-bypass damper is not sized for 100% airflow. For applications that require 100% bypass, consult your local Trane engineer. *Cartridge/bag filter pressure drops include a 2" throwaway pre-filter pressure drop.
Torques are shown for open/closed operation at 2000 and 3000 fpm fan outlet velocity.
51
Unit Sizes
Table 30-1 Coil Data
1/2" Unit Coils UW,UU,UF Shipping Coils Full Modified Area (Ft2) 29.00 23.60 20.30 Qty-Size 1-51x82 1-18x81 1-24x81 2-18x81 Sections Filter / Mixing Economizer Exhaust Air Blender Flat Filter Angled Filter Bag Filter Cartridge Filter Small Blank/ Inspection Medium Blank/ Access Medium Large Blank/ Access Large Blank/ Access Small Coil Medium Coil Medium Large Coil Large Coil Moisture Eliminator Internal Face / Bypass Face Damper Front Horizontal Discharge Fan FC Fan BI / AF Fan Plenum Fan Q Fan (Q) Q Fan (R) Bottom Vertical Discharge Fan FC Fan BI/ AF Fan Plenum Fan Diffuser Discharge Plenum Side Inlet Hood Back Inlet Hood Exhaust Hood Unit End Panels
Size 30
Shipping coil connections are located on page 71. See pages 71-80 for refrigerant coil connections and circuiting.
Length (inches) 40 72 15.5 55.5 11 24.5 54.75 24.5 11 15.5 24.5 40 11 15.5 24.5 40 11 15.5 15.5 54.75 65.75 15.5 40 33.3 27.6 33.3 6
Weight (lbs.) 687 1118 219 614 177 389 632 368 108 143 241 393 390 824 1483 1664 289 343 343 1502 1889 1852 1839 1955 1610 1997 1960 192 337 105 197 70 362
1. Access module weights include one access door. 2. Fan module weights include largest ODP motor without IGV. 3. Add mixing module as inlet plenum on horizontal housed or vertical plug return fans.
52
Unit Sizes
Table 30-4 Unit Pressure Drops (Inches WG)
Ultra Low Leak Dampers Back or Bottom Damper Side Damper (each) Protective Grate Area (ft2) 18.75 6.99 19.30 Area (ft2) 6.99 Area (ft2) 21.69 29.00 Area (ft2) 4.82 Area (ft2) 29.00 29.00 Area (ft2) 8.74 21.88 Area (ft2) 11.70 Area (ft2) 29.10 8-16x25 2-20x25 1000 .07 200 .27 .52 .52 .51 .27 .52 .51 .56 .61 .63 .79 .80 .81 .53 .54 .55 Face Velocity (FPM) 1200 1400 1600 .10 .14 .18 Filter Face Velocity (FPM) 250 300 350 .29 .54 .53 .51 .29 .54 .51 .58 .65 .68 .82 .82 .84 .55 .57 .59 .30 .55 .54 .52 .30 .55 .52 .84 .85 .87 .57 .59 .62 .32 .57 .56 .52 .32 .57 .52 .88 .89 .92 .60 .63 .67 1800 .24 400 .34 .59 .57 .53 .34 .59 .53 .91 .93 .97 .63 .66 .72 400 .01 .01 .04 600 .02 400 .03 .02 1400 .56 400 .01 .21 300 .04 Damper Face Velocity (FPM) 500 600 700 .02 .02 .03 .01 .02 .02 .06 .09 .12 800 .03 500 .04 .04 1000 .05 600 .06 .05 1200 .06 700 .08 .07 800 .04 .03 .16 1400 .09 800 .10 .10 2200 1.39 600 .03 .46 700 .20
Size 30
900 .05 .04 .20 1600 .11 900 .13 .12 2400 1.66 650 .03 .54 800 .26
1000 .06 .05 .25 1800 .14 1000 .16 .15 2600 1.95 700 .04 .63 850 .29
1100 .07 .05 .30 2000 .18 1100 .19 .18 2800 2.26 750 .04 .72 900 .33
1200 .09 .06 .36 2100 .19 1200 .23 .22 3000 2.59 800 .05 .82 950 .36
Exhaust or Economizer Return Dampers Internal Face and Bypass* Face Area Face Damper
Bypass Area Accessories Moisture Eliminator Diffuser Inlet Hoods Inlet Hood w/ Moisture Eliminator Side Inlet Hood Back Inlet Hood
1600 1800 2000 .74 .93 1.15 Accessory Face Velocity (FPM) 450 500 550 .01 .02 .03 .26 .32 .39 Inlet Hood Face Velocity (FPM) 400 500 600 .06 .10 .15
Air Blenders Filters** Flat Filters 2" Throwaway 2" Pleated Media 4" Pleated Media Permanent Angled Filters 2" Throwaway 2" Pleated Media Permanent Cartridge/Bag Filters* 6" Cartridge - 65% Eff. 6" Cartridge - 85% Eff. 6" Cartridge - 95% Eff. 12" Cartridge - 65% Eff. 12" Cartridge - 85% Eff. 12" Cartridge - 95% Eff. Bag - 65% Eff. Bag - 85% Eff. Bag - 95% Eff.
2000 .30 450 .37 .62 .59 .53 .37 .62 .53 .96 .98 1.03 .66 .71 .78
2200 .37 500 .39 .64 .61 .54 .39 .64 .54 1.00 1.03 1.09 .70 .75 .84
2400 .44 550 .67 .64 55 .67 .55 1.06 1.09 1.16 .74 .81 .91
**Filter pressure drops are based on mid-life data. Do not exceed maximum filter face velocities shown. Actual pressure drops may be less than shown due to variations in filter brands. *The bypass in an internal face-and-bypass damper is not sized for 100% airflow. For applications that require 100% bypass, consult your local Trane engineer. *Cartridge/bag filter pressure drops include a 2" throwaway pre-filter pressure drop.
Torques are shown for open/closed operation at 2000 and 3000 fpm fan outlet velocity.
53
Unit Sizes
Table 35-1 Coil Data
1/2" Unit Coils UW,UU,UF Shipping Coils Full Modified Area (Ft2) 34.10 30.14 21.25 Qty-Size 1-57x86 1-18x85 1-33x85 2-18x85 Sections FiIter /Mixing Economizer Exhaust Air Blender Flat Filter Angled Filter Bag Filter Cartridge Filter Small Blank/ Inspection Medium Blank/ Access Medium Large Blank/ Access Large Blank/ Access Small Coil Medium Coil Medium Large Coil Large Coil Moisture Eliminator Internal Face I Bypass Face Damper Front Horizontal Discharge Fan FC Fan BI / AF Fan Plenum Fan Q Fan (Q) Q Fan (R) Bottom Vortical Discharge Fan FC Fan BI / AF Fan Plenum Fan Diffuser Discharge Plenum Side Inlet Hood Back Inlet Hood Exhaust Hood Unit End Panels
Size 35
Shipping coil connections are located on page 71. See pages 71-80 for refrigerant coil connections and circuiting.
Length (inches) 48 72 16 39 11.5 31 48 31 11.5 16 31 48 11.5 16 31 48 11.5 16 16 62 73.5 16 48 37.6 31.2 37.6 6
Weight (lbs.) 933 1291 265 822 235 545 698 494 130 169 334 541 448 897 1759 1986 347 425 425 2289 2389 1426 2842 3018 2419 2518 1555 293 472 124 238 84 448
1. Access module weights include one access door. 2. Fan module weights include largest ODP motor without IGV. 3. Add mixing module as inlet plenum on horizontal housed or vertical plug return fans.
54
Unit Sizes
Table 35-4 Unit Pressure Drops (Inches WG)
Ultra Low Leak Dampers Back or Bottom Damper Side Damper (each) Protective Grate Area (ft2) 22.46 8.22 23.90 Area (ft2) 8.22 Area (ft2) 22.46 32.80 Area (ft2) 8.49 Area (ft2) 34.10 34.10 Area (ft2) 10.05 26.58 Area (ft2) 13.20 Area (ft2) 31.90 6-20x25 4-16x25 1000 .07 200 .27 .52 .52 .51 .27 .52 .51 .56 .61 .63 .79 .80 .81 .53 .54 .55 Face Velocity (FPM) 1200 1400 1600 .10 .14 .18 Filter Face Velocity (FPM) 250 300 350 .29 .54 .53 .51 .29 .54 .51 .58 .65 .68 .82 .82 .84 .55 .57 .59 .30 .55 .54 .52 .30 .55 .52 .84 .85 .87 .57 .59 .62 .32 .57 .56 .52 .32 .57 .52 .88 .89 .92 .60 .63 .67 1800 .24 400 .34 .59 .57 .53 .34 .59 .53 .91 .93 .97 .63 .66 .72 400 .01 .01 .04 600 .02 400 .03 .02 1400 .55 400 .01 .53 300 .04 Damper Face Velocity (FPM) 500 600 700 .01 .02 .03 .01 .02 .02 .06 .09 .12 800 .03 500 .04 .04 1000 .05 600 .06 .05 1200 .06 700 .08 .07 800 .04 .03 .16 1400 .09 800 .10 .09 2200 1.35 600 .03 1.19 700 .20
Size 35
900 .05 .04 .20 1600 .11 900 .13 .12 2400 1.61 650 .03 1.40 800 .26
1000 .06 .05 .25 1800 .14 1000 .16 .15 2600 1.89 700 .04 1.62 850 .29
1100 .07 .05 .30 2000 .18 1100 .19 .18 2800 2.19 750 .04 1.86 900 .33
1200 .08 .06 .36 2100 .19 1200 .23 .21 3000 2.52 800 .05 2.12 950 .36
Exhaust or Economizer Return Dampers Internal Face and Bypass* Face Area Face Damper
Bypass Area Accessories Moisture Eliminator Diffuser Inlet Hoods Inlet Hood w/ Moisture Eliminator Side Inlet Hood Back Inlet Hood
1600 1800 2000 .72 .91 1.12 Accessory Face Velocity (FPM) 450 500 550 .01 .02 .03 .67 .83 1.00 Inlet Hood Face Velocity (FPM) 400 500 600 .06 .10 .15
Air Blenders Filters** Flat Filters 2" Throwaway 2" Pleated Media; 4" Pleated Media Permanent Angled Filters 2" Throwaway 2" Pleated Media Permanent Cartridge/Bag Filters* 6" Cartridge - 65% Eff. 6" Cartridge - 85% Eff. 6" Cartridge - 95% Eff. 12" Cartridge - 65% Eff. 12" Cartridge - 85% Eff. 12" Cartridge - 95% Eff. Bag - 65% Eff. Bag - 85% Eff. Bag - 95% Eff.
2000 .30 450 .37 .62 .59 .53 .37 .62 .53 .96 .98 1.03 .66 .71 .78
2200 .37 500 .39 .64 .61 .54 .39 .64 .54 1.00 1.03 1.09 .70 .75 .84
2400 .44 550 .67 .64 .55 .67 .55 1.06 1.09 1.16 .74 .81 .91
.52 600 .70 .66 .56 .70 .56 1.11 1.15 1.24 .79 .86 .99
**Filter pressure drops are based on mid-life data. Do not exceed maximum filter face velocities shown. Actual pressure drops may be less than shown due to variations in filter brands. *The bypass in an internal face-and-bypass damper is not sized for 100% airflow. For applications that require 100% bypass, consult your local Trane engineer. *Cartridge/bag filter pressure drops include a 2" throwaway pre-filter pressure drop.
Torques are shown for open/closed operation at 2000 and 3000 fpm fan outlet velocity.
55
Unit Sizes
Table 40-1 Coil Data
1/2" Unit Coils UW,UU,UF Shipping Coils Full Modified Area (Ft2) 39.30 34.71 24.50 Qty-Size 1-57x99 1-18x98 1-33x98 2-18x98 Sections Filter/ Mixing Economizer Exhaust Air Blender Flat Filter Angled Filter Bag Filter Cartridge Filter Small Blank / Inspection Medium Blank/ Access Medium Large Blank/ Access Large Blank / Access Small Coil Medium Coil Medium Large Coil Large Coil Moisture Eliminator Internal Face / Bypass Face Damper Front Horizontal Discharge Fan FC Fan BI / AF Fan Plenum Fan Q Fan (Q) Q Fan (R) Bottom Vertical Discharge Fan FC Fan BI/ AF Fan Plenum Fan Diffuser Discharge Plenum Side Inlet Hood Back Inlet Hood Exhaust Hood Unit End Panels
Size 40
Shipping coil connections are located on page 71. See pages 71-80 for refrigerant coil connections and circuiting.
Length (inches) 48 84 16 34.5 11.5 31 48 31 11.5 16 31 48 1.5 16 31 48 11.5 16 16 62 73.5 16 48 35.8 31.2 35.8 6
Weight (lbs.) 1025 1544 283 888 249 590 752 538 139 181 364 584 487 1017 1982 2222 385 480 480 2447 2556 1494 2982 3158 2586 2695 1633 322 511 131 266 85 497
1. Access module weights include one access door. 2. Fan module weights include largest ODP motor without IGV. 3. Add mixing module as inlet plenum on horizontal housed or vertical plug return fans.
56
Unit Sizes
Table 40-4 Unit Pressure Drops (Inches WG)
Ultra Low Leak Dampers Back or Bottom Damper Side Damper (each) Protective Grate Area (ft2) 25.03 9.43 27.30 Area (ft2) 9.43 Area (ft2) 25.03 36.50 Area (ft2) 9.46 Area(ft2) 39.30 39.30 Area (ft2) 11.43 30.27 Area (ft2) 14.80 Area (ft2) 36.10 4-20x25 8-16x25 1000 .07 200 .27 .52 .52 .51 .27 .52 .51 .56 .61 .63 .79 .80 .81 .53 .54 .55 Face Velocity (FPM) 1200 1400 1600 .10 .14 .18 Filter Face Velocity (FPM) 250 300 350 .29 .54 .53 .51 .29 .54 .51 .58 .65 .68 .82 .82 .84 .55 .57 .59 .30 .55 .54 .52 .30 .55 .52 .84 .85 .87 .57 .59 .62 .32 .57 .56 .52 .32 .57 .52 .88 .89 .92 .60 .63 .67 1800 .24 400 .34 .59 .57 .5 .34 .59 .53 .91 .93 .97 .63 .66 .72 400 .01 .01 .04 600 .02 400 .03 .02 1400 .57 400 .01 .53 300 .04 Damper Face Velocity (FPM) 500 600 700 .01 .02 .03 .01 .02 .02 .06 .09 .12 800 .03 500 .04 .04 1000 .05 600 .06 .05 1200 .06 700 .08 .07 800 .03 .03 .16 1400 .09 800 .10 .09 2200 1.41 600 .03 1.19 700 .20
Size 40
900 .04 .04 .20 1600 .11 900 .13 .12 2400 1.67 650 .03 1.40 800 .26
1000 .05 .05 .25 1800 .14 1000 .15 .14 2600 1.97 700 .04 1.62 850 .29
1100 .06 .05 .30 2000 .18 1100 .19 .17 2800 2.28 750 .04 1.86 900 .33
1200 .08 .06 .36 2100 .19 1200 .22 .21 3000 2.62 800 .05 2.12 950 .36
Exhaust or Economizer Return Dampers Internal Face and Bypass* Face Area Face Damper
Bypass Area Accessories Moisture Eliminator Diffuser Inlet Hoods Inlet Hood w/ Moisture Eliminator Side Inlet Hood Back Inlet Hood
1600 1800 2000 .74 .94 1.16 Accessory Face Velocity (FPM) 450 500 550 .01 .02 .03 .67 .83 1.00 Inlet Hood Face Velocity (FPM) 400 500 600 .06 .10 .15
Air Blenders Filters** Flat Filters 2" Throwaway 2" Pleated Media 4" Pleated Media Permanent Angled Filters 2" Throwaway 2" Pleated Media Permanent Cartridge/Bag Filters* 6" Cartridge - 65% Eff. 6" Cartridge - 85% Eff. 6" Cartridge - 95% Eff. 12" Cartridge - 65% Eff. 12" Cartridge - 85% Eff. 12" Cartridge - 95% Eff. Bag - 65% Eff. Bag - 85% Eff. Bag - 95% Eff.
2000 .30 450 .37 .62 .59 .53 .37 .62 .53 .96 .98 1.03 .66 .71 .78
2200 .37 500 .39 .64 .61 .54 .39 .64 .54 1.00 1.03 1.09 .70 .75 .84
2400 .44 550 .67 .64 .55 .67 .55 1.06 1.09 1.16 .74 .81 .91
2600 .52 600 .70 .66 .56 .70 .56 1.11 1.15 1.24 .79 .86 .99
**Filter pressure drops are based on mid-life data. Do not exceed maximum filter face velocities shown. Actual pressure drops may be less than shown due to variations in filter brands. *The bypass in an internal face-and-bypass damper is not sized for 100% airflow. For applications that require 100% bypass, consult your local Trane engineer. *Cartridge/bag filter pressure drops include a 2" throwaway pre-filter pressure drop.
Torques are shown for open/closed operation at 2000 and 3000 fpm fan outlet velocity.
57
Unit Sizes
Table 50-1 Coil Data
1/2" Unit Coils UW,UU,UF Shipping Coils Full Modified Area (Ft2) 49.43 47.69 36.33 Qty-Size 2-32x110 1-30x109 1-33x109 2-24x109 Sections Filter / Mixing Economizer Exhaust Air Blender Flat Filter Angled Filter Bag Filter Cartridge Filter Small Blank/ Inspection Medium Blank/ Access Medium Large Blank / Access Large Blank/ Access Small Coil Medium Coil Medium Large Coil Large Coil Moisture Eliminator Internal Face / Bypass Face Damper Front Horizontal Discharge Fan FC Fan BI / AF Fan Plenum Fan Q Fan (Q) Q Fan (R) Bottom Vertical Discharge Fan FC Fan BI / AF Fan Plenum Fan Diffuser Discharge Plenum Side Inlet Hood Back Inlet Hood Exhaust Hood Unit End Panels
Size 50
Shipping coil connections are located on page 71. See pages 71-80 for refrigerant coil connections and circuiting.
Length (inches) 48 84 19 43.5 14.5 31 48 31 14.5 19 31 48 14.5 19 31 48 14.5 19 19 68.5 83 19 48 43.1 31.2 43.1 6
Weight (lbs.) 1148 1785 399 1080 365 684 852 621 221 269 429 662 757 1444 2550 2804 554 645 645 2879 3154 1758 3505 3704 3100 3374 1979 445 571 170 291 113 603
1. Access module weights include one access door. 2. Fan module weights include largest ODP motor without IGV. 3. Add mixing module as inlet plenum on horizontal housed or vertical plug return fans.
58
Unit Sizes
Table 50-4 Unit Pressure Drops (Inches WG)
Ultra Low Leak Dampers Back or Bottom Damper Side Dam per (each) Protective Grate Area (ft2) 27.86 12.03 30.10 Area (ft2) 12.03 Area (ft2) 36.52 49.30 Area (ft2) 10.53 Area (ft2) 49.43 49.43 Area (ft2) 14.24 33.50 Area (ft2) 19.80 Area (ft2) 48.30 12-20x25 3-16x20 1000 .07 200 .27 .52 .52 .51 .27 .52 .51 .56 .61 .63 .79 .80 .81 .53 .54 .55 Face Velocity (FPM) 1200 1400 1600 .10 .14 .18 Filter Face Velocity (FPM) 250 300 350 .29 .54 .53 .51 .29 .54 .51 .58 .65 .68 .82 .82 .84 .55 .57 .59 .30 .55 .54 .52 .30 .55 .52 .84 .85 .87 .57 .59 .62 .32 .57 .56 .52 .32 .57 .52 .88 .89 .92 .60 .63 .67 1800 .24 400 .34 .59 .57 .53 .34 .59 .53 .93 .91 .63 .66 .72 400 .01 .01 .04 600 .02 400 .02 .02 140 .56 400 .01 .53 300 .04 Damper Face Velocity (FPM) 500 600 700 .01 .02 .02 .01 .02 .02 .06 .09 .12 800 .03 1000 .05 1200 .06 800 .03 .03 .16 1400 .09 800 .09 .09 2200 1.38 600 .03 1.19 700 .20
Size 50
900 .04 .04 .20 1600 .11 900 .12 .11 2400 1.65 650 .03 1.40 800 .26
1000 .05 .05 .25 1800 .14 1000 .14 .13 2600 .93 700 .04 1.62 850 .29
1100 .06 .05 .30 000 .18 1100 .17 .16 2800 2.24 750 .04 1.86 900 .33
1200 .07 .06 .36 2100 .19 1200 .21 .19 3000 2.57 800 .05 2.12 950 .36
Exhaust or Economizer Return Dampers Internal Face and Bypass* Face Area Face Damper Bypass Area Accessories Moisture Eliminator Diffuser Inlet Hoods Inlet Hood w/ Moisture Eliminator Side Inlet Hood Back Inlet Hood
500 600 700 .04 .05 .07 .03 .05 .07 1600 1800 2000 .73 .93 1.14 Accessory Face Velocity (FPM) 450 500 550 .01 .02 .03 .67 .83 1.00 Inlet Hood Face Velocity (FPM) 400 500 600 .06 .10 .15
Air Blenders Filters** Flat Filters 2 Throwaway 2" Pleated Media 4 Pleated Media Permanent Angled Filters 2 Throwaway 2 Pleated Media Permanent Cartridge/Bag Filters* 6" Cartridge - 65% Eff. 6" Cartridge - 85% Eff. 6" Cartridge - 95% Eff. 12" Cartridge - 65% Eff. 12" Cartridge - 85% Eff. 12" Cartridge - 95% Eff. Bag - 65% Eff. Bag - 85% Eff. Bag - 95% Eff.
2000 .30 450 .37 .62 .59 .53 .37 .62 .53 .98 1.03 .66 .71 .78
2200 .37 500 .39 .64 .61 .54 .39 .64 .54 1.00 1.03 1.09 .70 .75 .84
2400 .44 550 .67 .64 .55 .67 .55 1.06 1.09 1.16 .74 .81 .91
2600 .52 600 .70 .66 .56 .70 .56 1.11 1.15 1.24 .79 .86 .99
**Filter pressure drops are based on mid-life data. Do not exceed maximum filter face velocities shown. Actual pressure drops may be less than shown due to variations in filter brands. *The bypass in an internal face-and-bypass damper is not sized for 100% airflow. For applications that require 100% bypass, consult your local Trane engineer. *Cartridge/bag filter pressure drops include a 2" throwaway pre-filter pressure drop.
Size/Type Max TSP/RPM Bearing Size Drive Side Opposite Drive Side Shaft Size Outlet Area (Ft2) Motor HP Range IGV Torque (Inch-Lb.) 2000 FPM (4.0" WC) 3000 FPM (Max. RPM and BHP)
Torques are shown for open/closed operation at 2000 and 3000 fpm fan outlet velocity. For plug fans torques shown at 4.0 WC and at Max. RPM and BHP .
59
Unit Sizes
Table 66-1 Coil Data
1/2" Unit Coils UW,UU,UF Shipping Coils Full Modified Area (Ft2) 65.63 63.00 49.88 Qty-Size 2-37x126 3-24x126 1-24x126 1-33x126 Sections Filter/ Mixing Economizer Exhaust Air Blender Flat Filter Angled Filter Bag Filter Cartridge Filter Small Blank / Inspection Medium Blank /Access Medium Large Blank/ Access Large Blank/ Access Small Coil Medium Coil Medium Large Coil Large Coil Moisture Eliminator Internal Face / Bypass Face Damper Front Horizontal Discharge Fan FC Fan BI / AF Fan Plenum Fan Q Fan (Q) Q Fan (R) Bottom Vertical Discharge Fan FC Fan BI / AF Fan Plenum Fan Diffuser Discharge Plenum Side Inlet Hood Back Inlet Hood Exhaust Hood Unit End Panels
Size 66
Shipping coil connections are located on page 71. See pages 71-80 for refrigerant coil connections and circuiting.
Length (inches) 49 96 19 48 14.5 29.5 49 29.5 14.5 19 29.5 49 14.5 19 29.5 14.5 19 19 84 84 49 49 48.4 34.6 48.4 6
Weight (lbs.) 1367 2147 464 1257 432 797 1046 761 252 307 472 775 933 1850 3372 710 753 753 3972 4398 3922 4961 5128 3972 4398 3922 913 651 220 368 144 797
1. Access module weights include one access door. 2. Fan module weights include largest ODP motor without IGV. 3. Add mixing module as inlet plenum on horizontal housed or vertical plug return fans.
60
Unit Sizes
Table 66-4 Unit Pressure Drops (inches WG)
Ultra Low Leak Dampers Back or Bottom Damper Side Damper (each) Protective Grate Area (ft2) 36.05 15.92 40.30 400 .01 .01 .04 600 .02 400 .02 .02 1400 .43 400 .01 .53 300 .04 Damper Face Velocity (FPM) 500 600 700 .01 .02 .02 .01 .02 .02 .06 .09 .12 800 .03 500 .03 .03 1000 .05 600 .05 .05 1200 .06 700 .07 .06 800 .03 .03 .16 1400 .09 800 .09 .08 2200 1.06 600 .03 1.19 700 .20
Size 66
900 .03 .04 .20 1600 .11 900 .11 .10 2400 1.26 650 .03 1.40 800 .26
1000 .04 .05 .25 1800 .14 1000 .13 .13 2600 1.48 700 .04 1.62 850 .29
1100 .05 .05 .30 2000 .18 1100 .16 .15 2800 1.71 750 .04 1.86 900 .33
1200 .06 .06 .36 2100 .19 1200 .19 .18 3000 1.97 800 .05 2.12 950 .36
Area (ft2) Exhaust or Economizer Return Dampers 15.92 Internal Face and Bypass* Face Area Face Damper Area (ft2) 51.42 64.30 Area (ft2) 16.91 Area (ft2) 65.63 65.63 Area (ft2) 19.03 43.28 Area (ft2) 27.41 Area (ft2) 68.60 2-16x25 4-16x20 6-20x25 12-20x20 108.30 12-20x25 24-20x20 73.30 12-20x24 12-20x20
Bypass Area Accessories Moisture Eliminator Diffuser Inlet Hoods Inlet Hood w/ Moisture Eliminator Side Inlet Hood Back Inlet Hood
1600 1800 2000 .56 .71 .87 Accessory Face Velocity (FPM) 450 500 550 .01 .02 .03 .67 .83 1.00 Inlet Hood Face Velocity (FPM) 400 500 600 .06 .10 .15
Air Blenders Filters** Flat Filters 2" Throwaway 2" Pleated Media 4" Pleated Media Permanent Angled Filters 2" Throwaway 2" Pleated Media Permanent Cartridge/Bag Filters* 6" Cartridge - 65% Eff. 6" Cartridge - 85% Eff. 6" Cartridge - 95% Eff. 12" Cartridge - 65% Eff. 12" Cartridge - 85% Eff. 12" Cartridge - 95% Eff. Bag - 65% Eff. Bag - 85% Eff. Bag - 95% Eff.
1000 .07 200 .27 .52 .52 .51 .27 .52 .51 .56 .61 .63 .79 .80 .81 .53 .54 .55
Face Velocity (FPM) 1200 1400 1600 .10 .14 .18 Filter Face Velocity (FPM) 250 300 350 .29 .54 .53 .51 .29 .54 .51 .58 .65 .68 .82 .82 .84 .55 .57 .59 .30 .55 .54 .52 .30 .55 .52 .84 .85 .87 .57 .59 .62 .32 .57 .56 .52 .32 .57 .52 .88 .89 .92 .60 .63 .67
1800 .24 400 .34 .59 .57 .53 .34 .59 .53 .91 .93 .97 .63 .66 .72
2000 .30 450 .37 .62 .59 .53 -37 .62 .53 .96 .98 1.03 .66 .71 .78
2200 .37 500 .39 .64 .61 .54 .39 .64 .54 1.00 1.03 1.09 .70 .75 .84
2400 .44 550 .67 .64 .55 .67 .55 1.06 1.09 1.16 .74 .81 .91
2600 .52 600 .70 .66 .56 .70 .56 1.11 1.15 1.24 .79 .86 .99
**Filter pressure drops are based on mid-life data. Do not exceed maximum filter face velocities shown. Actual pressure drops may be less than shown due to variations in filter brands. *The bypass in an internal face-and-bypass damper is not sized for 100% airflow. For applications that require 100% bypass, consult your local Trane engineer. *Cartridge/bag filter pressure drops include a 2" throwaway pre-filter pressure drop.
Torques are shown for open/closed operation at 2000 and 3000 fpm fan outlet velocity. For plug fans torques shown at 4.0" WC and at Max. RPM and BHP.
61
Unit Sizes
Table 80-1 Coil Data
1/2" Unit Coils UW,UU,UF Shipping Coils Full Area (Ft2) 78.75 76.13 Qty-Size 2-45x 126 1-24x126 1-30x126 1-33x126 2-18x126 1-33x126 Sections Filter/ Mixing Economizer Exhaust Air Blender Flat Filter Angled Filter Bag Filter Cartridge Filter Small Blank/ Inspection Medium Blank/ Access Medium Large Blank/ Access Large Blank/ Access Small Coil Medium Coil Medium Large Coil Large Coil Moisture Eliminator Internal Face / Bypass Face Damper Front Horizontal Discharge Fan FC Fan BI / AF Fan Plenum Fan Q Fan (Q) Q Fan (R) Bottom Vertical Discharge Fan FC Fan BI / AF Fan Plenum Fan Diffuser Discharge Plenum Side Inlet Hood Back Inlet Hood Exhaust Hood Unit End Panels
Size 80
Modified
60.38
Shipping coil connections are located on page 71. See pages 71-80 for refrigerant coil connections and circuiting..
Length (inches) 54 96 19 48 14.5 29.5 54 29.5 14.5 19 29.5 54 14.5 19 29.5 14.5 19 19 92 92 54 54 56.4 38.2 56.4 6
Weight (lbs.) 1511 2382 506 1386 477 839 1163 798 262 319 491 870 1040 2143 3884 786 852 852 4822 4649 5497 4822 4649 1029 769 273 414 183 887
1. Access module weights include one access door. 2. Fan module weights include largest ODP motor without IGV. 3. Add mixing module as inlet plenum on horizontal housed or vertical plug return fans.
62
Unit Sizes
Table 80-4 Unit Pressure Drops (Inches WG)
Ultra Low Leak Dampers Back or Bottom Damper Side Damper (each) Protective Grate Area (ft2) 40.90 19.26 44.90 Area (ft2) 19.2 Area (ft2) 61.29 79.20 Area (ft2) 16.91 Area (ft2) 78.75 78.75 Area (ft2) 22.65 48.65 Area (ft2) 28.86 Area (ft2) 83.10 4-16x25 8-16x20 6-20x25 12-20x20 137.50 30-20x25 12-16x25 80.70 6-20x24 6-20x20 6-24x24 6-24x20 1000 .07 200 .27 .52 .52 .51 .27 .52 .51 .56 .61 .63 .79 .80 .81 .53 .54 .55 Face Velocity (FPM) 1200 1400 1600 .10 .14 .18 Filter Face Velocity (FPM) 250 300 350 .29 .54 .53 .51 .29 .54 .51 .58 .65 .68 .82 .82 .84 .55 .57 .59 .30 .55 .54 .52 .30 .56 .52 .84 .85 .87 .57 .59 .62 .32 .57 .56 .52 .32 .57 .52 .88 .89 .92 .60 .63 .67 1800 .24 400 .34 .59 .57 .53 .34 .59 .53 .91 .93 .97 .63 .66 .72 400 .01 .01 .04 600 6.02 400 .02 .02 1400 .43 400 .01 .53 300 .04 Damper Face Velocity (FPM) 500 600 700 .01 .01 .02 .01 .02 .02 .06 .09 .12 800 .03 1000 .05 1200 .06 800 .03 .03 .16 1400 .09 800 .08 .08 2200 1.06 600 .03 1.19 700 .20
Size 80
900 .03 .04 .20 1600 .11 900 .10 .10 2400 1.26 650 .03 1.40 800 .26
1000 .04 .05 .25 1800 .14 1000 .13 .12 2600 1.48 700 .04 1.62 850 .29
1100 .05 .05 .30 2000 .18 1100 .15 .15 2800 1.71 750 .04 1.86 900 .33
1200 .06 .06 .36 2100 .19 1200 .18 .18 3000 1.97 800 .05 2.12 950 .36
Exhaust or Economizer Return Dampers Internal Face and Bypass* Face Area Face Damper Bypass Area Accessories Moisture-Eliminator Diffuser Inlet Hoods Inlet Hood w/ Moisture Eliminator Side Inlet Hood Back Inlet Hood
500 600 700 .03 .05 .06 .03 .04 .06 1600 1800 2000 .56 .71 .87 Accessory Face Velocity (FPM) 450 500 550 .01 .02 .03 .67 .83 1.00 Inlet Hood Face Velocity (FPM) 400 500 600 .06 .10 .15
Air Blenders Filters** Flat Filters 2" Throwaway 2" Pleated Media 4" Pleated Media Permanent Angled Filters 2" Throwaway 2" Pleated Media Permanent Cartridge/Bag Filters* 6" Cartridge - 65% Eff. 6" Cartridge - 85% Eft. 6" Cartridge - 95% Eff. 12" Cartridge - 65% Eff. 12" Cartridge - 85% Eff. 12" Cartridge - 95% Eff. Bag - 65% Eff. Bag - 85% Eff. Bag - 95% Eff.
2000 .30 450 .37 .62 .59 .53 .37 .62 .53 .96 .98 1.03 .66 .71 .78
2200 .37 500 .39 .64 .61 .54 .39 .64 .54 1.00 1.03 1.09 .70 .75 .84
2400 .44 550 .64 .55 .67 .55 1.06 1.09 1.16 .74 .81 .91
2600 .52 600 .70 .66 .56 .70 .56 1.11 1.15 1.24 .79 .86 .99
**Filter pressure drops are based on mid-life data. Do not exceed maximum filter face velocities shown Actual pressure drops may be less than shown due to variations in filter brands. *The bypass in an internal face-and-bypass damper is not sized for 100% airflow. For applications that require 100% bypass, consult your local Trane engineer. *Cartridge/bag filter pressure drops include a 2" throwaway pre-filter pressure drop.
Torques are shown for open/closed operation at 2000 and 3000 fpm fan outlet velocity. For plug fans torques at shown 4.0" WC and at Max. RPM and BHP.
63
Unit Sizes
Table 100-1 Coil Data
1/2" Unit Coils UW,UU,UF Shipping Coils Full Modified Area (Ft2) 100.40 96.94 76.38 Qty-Size 2-51x141 3-33x141 2-24x141 1-30x141 Sections Filter / Mixing Economizer Exhaust Air Blender Flat Filter Angled Filter Bag Filter Cartridge Filter Small Blank / Inspection Medium Blank/ Access Medium Large Blank/ Access Large Blank/ Access Small Coil Medium Coil Medium Large Coil Large Coil Moisture Eliminator Internal Face / Bypass Face Damper Front Horizontal Discharge Fan FC Fan BI / AF Fan Plenum Fan Q Fan (Q) Q Fan (R) Bottom Vertical Discharge Fan FC Fan BI / AF Fan Plenum Fan Diffuser Discharge Plenum Side Inlet Hood Back Inlet Hood Exhaust Hood Unit End Panels
Size 100
Shipping coil connections are located on page 71. See pages 71-80 for refrigerant coil connections and circuiting.
Length (inches) 60 96 19 58.5 14.5 29.5 60 29.5 14.5 19 29.5 60 14.5 19 29.5 14.5 19 19 96 96 60 60 67.2 41.2 67.2 6
Weight (lbs.) 1817 2984 572 1640 546 964 1414 911 288 350 538 1056 1237 2608 4738 928 1002 1002 5628 5585 5628 5585 1257 928 352 505 242 1051
1. Access module weights include one access door. 2. Fan module weights include largest ODP motor without IGV. 3. Add mixing module as inlet plenum on horizontal housed or vertical plug return fans.
64
Unit Sizes
Table 100-4 Unit Pressure Drops (Inches WG)
Ultra Low Leak Dampers Back or Bottom Damper Side Damper (each) Protective Grate Area (ft2) 51.40 23.88 56.10 Area (ft2) 23.88 Area (ft2) 76.64 99.90 Area (ft2) 18.96 Area (ft2) 100.40 100.40 Area (ft2) 27.57 60.16 Area (ft2) 37.70 Area (ft2) 104.70 20-16x25 4-16x20 10-20x25 2-20x20 161.10 40-20x25 8-20x20 106.90 8-20x24 20-20x20 5-24x20 2-24x24 1000 .07 200 .27 .52 .52 .51 .27 .52 .51 .56 .61 .63 .79 .80 .81 .53 .54 .55 Face Velocity (FPM) 1200 1400 1600 .10 .14 .18 Filter Face Velocity (FPM) 250 300 350 .29 .54 .53 .51 .29 .54 .51 .58 .65 .68 .82 .82 .84 .55 .57 .59 .30 .55 .54 .52 .30 .55 .52 .84 .85 .87 .57 .59 .62 .32 .57 .56 .52 .32 .57 .52 .88 .89 .92 .60 .63 .67 1800 .24 400 .34 .59 .57 .53 .34 .59 .53 .91 .93 .97 .63 .66 .72 400 .01 .00 .04 600 .02 400 .02 .02 1400 .42 400 .01 .53 300 .04 Damper Face Velocity (FPM) 500 600 700 .01 .01 .02 .00 .00 .00 .06 .09 .12 800 .03 500 .03 .03 1000 .05 600 .04 .04 1200 .06 700 .06 .06 800 .02 .00 .16 1400 .09 800 .08 .07 2200 1.05 600 .03 1.19 700 .20
Size 100
900 .03 .00 .20 1600 .11 900 .10 .09 2400 1.25 650 .03 1.40 800 .26
1000 .03 .00 .25 1800 .14 1000 .12 .12 2600 1.46 700 .04 1.62 850 .29
1100 .04 .00 .30 2000 .18 1100 .15 .14 2800 1.70 750 .04 1.86 900 .33
1200 .05 .00 .36 2100 .19 1200 .17 .17 3000 1.95 800 .05 2.12 950 .36
Exhaust or Economizer Return Dampers Internal Face and Bypass* Face Area Face Damper
Bypass Area Accessories Moisture Eliminator Diffuser Inlet Hoods Inlet-Hood w/ Moisture Eliminator Side Inlet Hood Back Inlet Hood
1600 1800 2000 .55 .70 .87 Accessory Face Velocity (FPM) 450 500 550 .01 .02 .03 .67 .83 1.00 Inlet Hood Face Velocity (FPM) 400 500 600 .06 .10 .15
Air Blenders Filters** Flat Filters 2" Throwaway 2" Pleated Media 4" Pleated Media Permanent Angled Filters 2" Throwaway 2" Pleated Media Permanent Cartridge/Bag Filters* 6" Cartridge - 65% Eff. 6" Cartridge - 85% Eff. 6" Cartridge - 95% Eff. 12" Cartridge - 65% Eff. 12" Cartridge - 85% Eff. 12" Cartridge - 95% Eff. Bag - 65% Eff. Bag - 85% Eff. Bag - 95% Eff.
2000 .30 450 .37 .62 .59 .53 .37 .62 .53 .96 .98 1.03 .66 .71 .78
2200 .37 500 .39 .64 .61 .54 .39 .64 .54 1.00 1.03 1.09 .70 .75 .84
2400 .44 550 .67 .64 .55 .67 .55 1.06 1.09 1.16 .74 .81 .91
2600 -.52 600 .70 .66 .56 .70 .56 1.11 1.15 1.24 .79 .86 .99
**Filter pressure drops are based on mid-life data. Do not exceed maximum filter face velocities shown. Actual pressure drops may be less than shown due to variations in filter brands. *The bypass in an internal face-and-bypass damper is not sized for 100% airflow. For applications that require 100% bypass, consult your local Trane engineer. *Cartridge/bag filter pressure drops include a 2" throwaway pre-filter pressure drop.
Torques are shown for open/closed operation at 2000 and 3000 FPM fan outlet velocity. For plug fans torques shown at 4.0 WC and at Max. RPM and BHP .
65
General Data
T-Series External Piping Cabinet Table G-1 lists the T-Series external piping cabinet sizes by unit size, and cabinet depth, and Table G-2 lists external cabinet weights. If external cabinets are ordered on contiguous modules, on the same side of the unit (I.E. small coil module, medium access module, medium coil module, with external cabinets on the RH side on each module), then the external cabinet must be the same depth on each module. External cabinets are available as an option on coil, access, face and bypass, and eliminator modules.
Table G-1 External Cabinet Length and Width
Unit Size 3 6 8 10 12 14 17 21 25 30 35 40 50 66 80 100 Small 11 11 11 11 11 11 11 11 11 11 11 11 14 14 14 14 Module Size/Cabinet Length (inches) Medium Medium-Large 15 NA 15 NA 15 NA 15 24 15 24 15 24 15 24 15 24 15 24 15 24 16 31 16 31 19 31 19 29 19 29 19 29 Large 24 27 31 34 34 34 34 34 40 40 48 48 48 49 54 60 Reduced 15 15 15 15 15 15 15 15 15 15 16 16 19 19 19 19 Cabinet Depth (inches) Standard Extended 31 46 31 46 31 46 31 46 31 46 31 46 31 46 31 46 31 46 31 46 32 48 32 48 38 52 38 52 38 52 38 52
In addition, if a module is ordered with an access door and an external cabinet, the module access door cannot be on the same side of the unit as the external cabinet. Space inside the piping cabinets may limit the ability to house control valves, balancing valves, etc., along with coil piping. The actual required space needs to be verified when configuring a unit.
112 120 124 132 141 154 154 193 193 230 257 292 322
66
General Data
T-Series Perforated Double Wall Weight Add Table G-3 lists the additional weight that should be added to a T-Series discharge plenum module, when 2 perforated double wall is included. Discharge plenum weights can be found in the T-Series quick select chart. Module floor, access door(s) (if ordered), or side discharge wall(s) (if ordered) are not covered with a 2 perforated liner.
Table G-3 T-Series Perforated Double Wall Weight Add
Unit Size Perforated Weight Add (lbs.) Unit Size Perforated Weight Add (lbs.) 3 39 25 139 6 46 30 163 8 53 35 191 10 63 40 224 12 74 50 262 14 86 66 308 17 101 80 361 21 119 100 423
T-Series Curb Weight The 14 standard curb for a T-Series unit weighs 10 lbs per linear foot. To calculate the total curb weight, add the unit length and width, multiply by two, and then multiply by 10 lbs, or use the table below to calculate the curb weight.
Table G-4 Curb Weights
Unit Size Curb End Weight (lbs) Curb Size Weight 3 61.6 6 8 10 12 14 17 21 83.3 90 110 116.6 123.3 133.28 136.6 Take total unit length in inches, and multiply by 1.67 lbs and add to the above curb end weight 30 35 40 50 66 80 100 161.6 169.9 191.6 209.9 234.9 234.9 259.9 Take total unit length in inches, and multiply by 1.67 lbs and add to the above curb end weight
25 139.9
Example Size #21 T-Series unit with mixing module, small coil module, medium access module, medium coil module, and fan module (down discharge), total unit length is 166. Total curb weight would be 413.8 lbs ((166 x 1.67) + 136.6).
67
General Data
T-Series Traq Damper Sizes and Quantities Table G-5 lists sizes and quantities of back and side Traq dampers by unit size. Back Traq dampers are available only on mixing modules. Side Traq damper(s) are available on mixing modules, and in the 2nd outside air damper location in an economizer module. Traq dampers cannot be ordered in both the side and back damper position of a mixing module, or in the bottom damper position of a mixing module. Traq dampers are not available in the 1st outside air damper position, the return air damper position, or in the exhaust air damper position of an economizer module.
Table G-5 T-Series Traq Damper Sizes and Quantities
Unit Size 3 6 8 10 12 14 17 21 25 30 35 40 50 66 80 100 Back Traq Dampers Diameter() Quantity 13 1 13 2 13 2 13 3 16 3 16 3 16 3 20 2 24 2 20 3 24 3 24 3 28 3 28 4 28 5 28 6 Side Traq Dampers (per side) Diameter() Quantity 13 1 13 1 13 1 16 1 16 1 16 1 13 2 13 2 16 2 16 2 20 2 28 1 20 2 24 2 28 2 24 3
68
General Data
T-Series Traq Damper Air Pressure Drops Table G-6 is to be used for calculation of Traq damper pressure drops, when located in the back position of a mixing module. Table G-7 is to be used for calculation of Traq damper pressure drops, when located in the side(s) of a mixing module, or in the 2nd outside air damper location in an economizer module.
Table G-6 Back Traq Damper Area and Pressure Drop
Air Velocity through Damper Unit Size 3 6 8 10 12 14 17 21 25 30 35 40 50 66 80 100 Damper Area (Ft2) .9 1.8 1.8 2.7 4.1 4.1 4.1 4.3 6.2 6.5 9.4 9.4 12.8 12.6 17.1 18.8 800 .04 .04 .04 .04 .04 .04 .04 .04 .04 .04 .04 .04 .04 .04 .04 .04 900 .05 .05 .05 .05 .05 .05 .06 .05 .05 .04 .05 .05 .05 .05 .05 .05 1000 .07 .06 .07 .07 .06 .06 .07 .06 .06 .06 .06 .07 .07 .06 .06 .07 1100 .08 .07 .08 .08 .07 .07 .08 .07 .08 .07 .07 .08 .08 .07 .07 .08 1200 .09 .08 .10 .09 .08 .09 .10 .08 .09 .08 .09 .10 .10 .08 .08 .10 1300 .11 .10 .11 .11 .10 .10 .12 .10 .11 .09 .10 .11 .11 .10 .10 .11 1400 .13 .11 .13 .13 .11 .12 .13 .12 .13 .11 .12 .13 .13 .12 .12 .13 1500 .15 .13 .15 .15 .13 .14 .15 .13 .15 .12 .14 .15 .15 .13 .13 .15 1600 .17 .15 .17 .17 .15 .16 .18 .15 .17 .14 .16 .17 .17 .15 .15 .17 1700 .19 .17 .20 .19 .16 .18 .20 .17 .19 .16 .18 .19 .19 .17 .17 .19 1800 .21 .19 .22 .21 .18 .20 .22 .19 .21 .18 .20 .22 .21 .19 .19 .22 1900 .25 .21 .24 .24 .21 .22 .25 .21 .23 .20 .22 .24 .24 .21 .21 .24 2000 .26 .23 .27 .26 .23 .25 .28 .24 .26 .22 .25 .27 .26 .24 .24 .27 2100 .29 .26 .30 .29 .25 .27 .30 .26 .29 .24 .27 .29 .29 .26 .26 .29 2200 .31 .33 .32 .27 .30 .33 .29 .32 .26 .29 .31 .32 .29 .29 .31 2300 .34 * .36 .35 .30 .32 .35 .32 .35 .29 .32 .34 .35 .32 .32 .34 .39 .38 * .35 .38 .35 .38 .32 .35 .37 .38 .35 .35 .37 .38 .41 .38 .41 .34 .38 .41 .41 .38 .38 .40 * .41 2400 .36 2500 .39
* - Exceeds maximum inlet hood velocity Note Damper area and velocity are per each side on a mixing module with side Traq dampers, or the area and velocity through the 2nd outside air damper position on an economizer module.
69
General Data
T-Series VFD Input Line Current Requirements Table G-8 addresses the input line current requirements for a T-Series factory mounted VFD. The line current is for each VFD on the unit.
Table G-8 T-Series VFD Line Input Requirements
Motor Horsepower 1 1 2 3 5 7 10 15 20 25 30 40 50 60 75 100 For units with controls, add the following to the supply fan VFD 200 6.3 10.9 10.9 14.8 22.3 31.1 39.4 55.6 70.8 85.2 97.7 124.7 Voltage 230 5.8 9.2 9.2 12.4 18.7 26.2 33.2 46.9 60.0 81.2 81.2 102.4 123.0 460 2.9 4.9 4.9 6.7 10.0 14.1 17.8 25.0 32.1 38.9 44.2 57.3 68.5 86.6 106.2 138.2 .9
1.8
Typical T-Series VFD Layout 1. Drive 2. Keypad 3. Key operated drive-off or drive-off-bypass(a) switch 4. Terminal strip 5. Transformer 100va(a), 500va(b), or 2Kva (C) 6. Main disconnect switch(C) 7. Drive disconnect switch 8. Electronic overload(a) 9. Drive fuses 10. Bypass contactors(a) (a) - only when ordered with bypass (b) - only when ordered with controls (c) - future option
70
General Data
Table G-9 Shipping Coil Water and Steam Connection Sizes
Coil Type W,WA W D,DD,WD,K P2 P4 P8 WC WC WC NS NS NS Header Height 18,24,30,33 42,48,54 18,24,30,33 18,24,30 18,24,30 18,24,30 18 24 30,33 18 24 30,33 Supply 2 1/2 2 1/2 2 1/2 3/4 1 1 1/4 1 1 1/4 2 1/2 2 2 1/2 3 Return 2 1/2 2 1/2 2 1/2 3/4 1 1 1/4 1 1 1/4 1 1/2 1 1 1/4 1 1/4 Drain/Vent 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1 1 1/4 1 1/4
18
24
30
33
Same end connections only. 1. 6-circuit connection is 1 1/8-inches, 5-circuit is 7/8 inches.
71
General Data
Table G-11 UF Refrigerant Coil Connections (Inches)
Unit Size 3 Header Height 21 Rows 4,6,8 4,6 4 6 23 4,6,8 4,6 4 8,10 27 4,6,8 4,6 4 12 32 4,6,8 4,6 4 14 35 4,6,8 4,6 17 37 4,6,8 4,6 21 45 4,6,8 4,6 25,30 51 4,6,8 4,6
Notes: Number of connections Size (Inches) 1. 1- 5/8, 1- 7/8 2. 1-1 1/8 and 1-1 3/8 3. 3-1 3/8 and 1-1 5/8 4. 3 7/8 and 1-1 1/8 5. 3 5/8 and 1 7/8
Dist. Tube 1/4 3/16 1/4 3/16 1/4 3/16 1/4 3/16 1/4 3/16 1/4 3/16 1/4 3/16 1/4 3/16 1/4 3/16 1/4 3/16 1/4 3/16 1/4 3/16 1/4 3/16 1/4 3/16 1/4 3/16 1/4 3/16 1/4 3/16 1/4 3/16 1/4 3/16 1/4 3/16
No. Circuits 16 16 8 8 4 4 18 18 9 9 4 4 21 21 10 10 5 5 25 25 12 12 6 6 27 27 13 13 29 29 14 14 35 35 17 17 40 40 20 20
Circuiting Full Half Qtr. Full Half Qtr. Full Half Qtr. Full Half Qtr. Full Half Full Half Full Half Full Half
1 3/8 1 1/8
1 5/8 1 5/8
2 Distributors Liquid Suction 1 1/8 1 5/8 1 1/8 1 5/8 7/8 1 3/8 5/8 1 3/8 7/8 1 3/8 5/8 1 3/8 1 1/8 1 5/8 1 1/8 1 5/8 7/8 1 3/8 Note 1 1 3/8 7/8 1 3/8 5/8 1 3/8 Note 2 1 5/8 1 1/8 1 5/8 7/8 1 3/8 7/8 1 3/8 7/8 1 3/8 5/8 1 3/8 1 3/8 1 5/8 1 1/8 1 5/8 1 1/8 1 3/8 7/8 1 3/8 7/8 1 3/8 5/8 1 3/8 1 3/8 1 5/8 1 1/8 1 5/8 1 1/8 1 3/8 7/8 1 3/8
1 1/8 Note 4 1 1/8 7/8 1 3/8 1 3/8 1 1/8 1 1/8 7/8 Note 5 1 1/8 1 1/8 7/8 7/8
Note 3 Note 3
1 1/8 1 1/8
1 5/8 1 5/8
1 1/8 1 1/8
1 5/8 1 5/8
72
General Data
Table G-12 UF Refrigerant Coil Connections (Inches)
Unit Size 35,40 Header Height 57 Rows 4,6,8 4,6 50 2-32 4,6,8 4,6 4 66 2-37 4,6,8 4 80 2-45 4,6,8 4 100 2-51 4,6,8 4,6
Notes: Number of connections Size (Inches): 1. 2 7/8, 2-1 1/8 2. 6-1 3/8 and 2-1 5/8
Dist. Tube 1/4 3/16 1/4 3/16 1/4 3/16 1/4 3/16 1/4 3/16 1/4 3/16 1/4 3/16 1/4 3/16 1/4 3/16 1/4 3/16 1/4 3/16
No. Circuits 45 45 22 22 50 50 24 24 12 12 58 58 29 29 70 70 35 35 80 80 40 40
Circuiting Full Half Full Half Qtr. Full Half Full Half Full Half
1 3/8 1 1/8
1 5/8 1 5/8
4 Distributors Liquid Suction 1 3/8 1 5/8 1 1/8 1 5/8 Note 1 1 3/8 7/8 1 3/8 1 3/8 1 5/8 1 1/8 1 5/8 1 1/8 1 3/8 7/8 1 3/8 7/8 1 3/8 5/8 1 3/8
1 1/8 Note 3 1 1/8 7/8 1 3/8 1 3/8 1 1/8 1 1/8 7/8 Note 4 1 1/8 1 1/8 7/8 7/8
Note 2 Note 2
1 1/8 1 1/8
1 5/8 1 5/8
1 1/8 1 1/8
1 5/8 1 5/8
73
General Data
Coil Circuiting Standard circuiting on Type UF coils means that the number of distributors is minimized. In the cases where more than one distributor is required, the coil is horizontally split (so as the coil is unloaded, sections of the face of the coil are de-energized). Intertwined circuiting means that each distributor feeds alternating tubes along the whole face of the coil. This results in the full face of the coil (half for sizes 17 to 40) remaining energized under part-load conditions. The terms Full, Half and Quarter refer to the number of tubes in a coil row which are fed refrigerant: Full - all the tubes, Half- half, etc. The refrigerant in a half-circuited coil makes twice as many passes through the coil as the refrigerant in a full circuited coil. The notation 3/1 for distributor and 11/12 for circuits per distributor means that 3 distributors feed 11 circuits each, and that 1 distributor feeds 12 circuits. All coil circuiting tables follow this convention. The circuiting presented here is by unit size. Unit sizes 50 to 100 have two stacked Type UF coils.
1 2 1
4 9 5
8,10
2/3
12
14
17
21
25,30
35,40
50
66
80
100
74
General Data
Table G-14 Type F Coil Circuiting Full
Unit Size 3,6 Header Height 18 Coil Rows 2,3 4 6,8 2,3,4 6,8 2 3,4 6,8 2,3 4,6 8 2,3 4 6,8 2,3,4 6,8 2,3 4,6 8 2,3 4,6 8 2,3,4 6,8 2,3 4,6 8 2,3 4,6 8 Full A Dist. 1 1 1 2 2 2 2 2 2 2 2 2 2 2 1/2 1/2 1/2 1/2 1/2 2/2 2/2 2/2 6 6 2/2/2 2/2/2 2/2/2 6 6 6 Cir/Dist. 12 12 12 8 8 10 10 10 11 11 11 12 12 12 12/8 12/8 12/11 12/11 12/11 10/11 10/11 10/11 8 8 8/10/11 8/10/11 8/10/11 11 11 11 Half B Dist. Cir/Dist. 1 6 1 6 1 6 1 8 1 8 1 10 1 10 1 10 1 11 1 11 1 11 2 6 2 6 2 6 2 6/8 2 6/8 2 6/11 2 6/11 2 6/11 2 10/11 2 10/11 2 10/11 3 8 3 8 3 8/10/11 3 8/10/11 3 8/10/11 3 11 3 11 3 11 STANDARD Quarter C Dist. Cir/Dist. 1 3 1 3 1 3 1 4 1 4 1 5 1 5 1 1 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 7 7 3 3 3 3/4 3/4 3/7 3/7 5/7 5/7 4 4 4/5/7 4/5/7 7 7 Eighth D Dist. Cir/Dist. 1 2 1 2 1 1 1 1 2 4 4 3 1 2 Sixteenth E Dist. Cir/Dist. 1 1
8,10 12,14
24 30
17
33
21
2-18
2 2 2
2 2 2
25,30 35,40
4/3
66 80
3 3
2 2/4/3
100
The notation 1/2 for distributor and 12/8 for circuits per distributor means that 1 distributor feeds 12 circuits and that 2 distributors feed 8 circuits each.
75
General Data
Table G-15 Type F Coil Circuiting Full
Unit Size 3,6 8,10 12,14 Header Height 18 24 30 Coil Rows 2,3,4 6,8 2,3,4 6,8 2 3,4 6,8 2,3,4,6 8 2,3,4 6,8 2,3,4 6,8 2,3,4,6,8 2,3,4,6,8 2,3,4 6,8 Full A Dist. 2 2 2 2 2 2 2 2 2 4 4 2/2 2/2 2/2 2/2 6 6 Cir/Dist. 6 6 8 8 10 10 10 11 11 6 6 6/8 6/8 6/11 10/11 8 8 Half B Dist. Cir/Dist. 2 3 2 3 2 4 2 4 2 5 2 5 2 5 2 5/6 2 5/6 4 3 4 3 2/2 3/4 2/2 3/4 2/1/1 3/1 6 6 3/5/6 5/6 4 4 HORIZONTAL SPLIT Quarter C Dist. Cir/Dist. Eighth D Dist. Cir/Dist. 2 1 2 2 2 2 3/4 4 4 1 1 1 2 2 2 1 Sixteenth E Dist. Cir/Dist.
2 2
2 2
17 21 25,30 35,40 50 66 80
33 2-18 1-18 1-24 1-18 1-33 1-30 1-33 3-24 1-24 1-30 1-33 3-33
6 6
2 2
100
2,3,4,6,8 2,3,4,6,8
2/2/2 6
8/10/11 11
2/3/1 3/3
4/5/6 5/6
3/3
3/4
76
General Data
Table G-16 Type F Coil Circuiting Full
Full 1/2 Unit Hdr Coil A B Size Ht. Rows Dist. Cir/Dist. Dist. Cir/Dist. 3,6 18 4 2 12 2 6 6,8 2 12 2 6 8,10 24 4 4 8 2 8 6,8 4 8 2 8 12,14 30 4 4 10 2 10 6 4 10 2 10 8 4 10 2 10 17 33 4 4 11 2 11 6,8 4 11 2 11 21 2-18 4 4 12 4 6 6,8 4 12 4 6 25,30 1-18 4 2 12 2 6 1-24 4 8 2 8 6,8 2 12 2 6 4 8 2 8 35,40 1-18 4 2 12 2 6 1-33 4 11 2 11 6,8 2 12 2 6 4 11 2 11 50 1-30 4 4 10 2 10 1-33 4 11 2 11 6,8 4 10 2 10 4 11 2 11 66 3-24 4 12 8 6 8 6,8 12 8 6 8 80 1-24 4 4 8 2 8 1-30 4 10 2 10 1-33 4 11 2 11 6,8 4 8 2 8 4 10 2 10 4 11 2 11 100 3-33 4 12 11 6 11 6,8 12 11 6 11 Full- 1/2 A/B Dist. Cir/Dist. 1/1 12/6 3 3 8 3 10 3 3 3 2/2 1/1 3 11 3 12/6 2/2 12/6 8 1/1 3 1/1 3 12/6 11 1/1 3 3 3 10 11 3 3 9 3 3 3 8 9 8 10 11 3 3 3 9 11 9 11 8 10 11 8 10 11 6/12 11 6/12 8 6/12 11 10 10 8 1/2-Full B/A Dist. Cir/Dist. 1/1 6/12 VERTICAL SPLIT 1/2- 1/4 1/4- 1/2 1/4- 1/4 Dist. Cir/Dist. 2 3 2 3 2 4 2 4 2 5 2 5 2 5 2 7 2 7 4 3 4 3 2 3 2 4 2 3 2 4 2 3 2 7 2 3 2 7 2 5 2 7 2 5 2 7 6 4 6 4 2 4 2 5 2 7 2 4 2 5 2 7 6 7 6 7 1/4- 1/8 Dist. Cir/Dist. 1/8- 1/8 Dist. Cir/Dist.
Dist. Cir/Dist. Dist. Cir/Dist. 1/1 6/3 1/1 3/6 1/1 8/4 1/1 4/8 1/1 10/5 1/1 5/10 1/1 5/10 1/1 11/7 1/1 7/11 2/2 6/3 2/2 3/6 1/1 6/3 1/1 8/4 1/1 3/6 1/1 4/8 1/1 6/3 1/1 11/7 1/1 3/6 1/1 7/11 1/1 10/5 1/1 11/7 1/1 5/10 1/1 7/11 3/3 8/4 3/3 4/8 1/1 8/4 1/1 10/5 1/1 11/7 1/1 4/8 1/1 5/10 1/1 7/11 3/3 11/7 3/3 7/11
1/1
5/4
2 2
4 4
77
General Data
Table G-17 Type F Coil Circuiting Modified
Unit Size 3,6 8,10 Header Height 12 18 Coil Rows 2,3,4,6 8 2,3 4 6,8 2,3,4 6,8 2 3, 4 6, 8 2,3 4,6 8 2,3 4 6,8 2,3,4 6,8 2,3 4,6 8 2,3 4,6 8 2,3 4,6 8 Full A Dist. Cir/Dist. 1 8 1 8 1 12 1 12 1 12 2 8 2 8 2 10 2 10 2 10 2 11 2 11 2 11 2 12 2 12 2 12 4 8 4 8 2/2 8/11 2/2 8/11 2/2 8/11 1/2 12/11 1/2 12/11 1/2 12/11 4/2 8/10 4/2 8/10 4/2 8/10 Half B Dist. Cir/Dist. 1 4 1 4 1 6 1 6 1 6 1 8 1 8 1 10 1 10 1 10 1 11 1 11 1 11 2 6 2 6 2 6 2 8 2 8 2 8/11 2 8/11 2 8/11 1/2 6/11 1/2 6/11 1/2 6/11 2/1 8/10 2/1 8/10 2/1 8/10 STANDARD Quarter C Dist. Cir/Dist. 1 2 1 2 1 3 1 3 1 3 1 4 1 4 1 5 1 5 1 1 2 2 2 2 2 2 2 1/2 1/2 2/1 2/1 7 7 3 3 3 4 4 4/7 4/7 3/7 3/7 4/5 4/5 Eighth D Dist. Cir/Dist. 1 1 1 1 1 1 1 1 2 2 2 4 4 3 1 2 Sixteenth E Dist. Cir/Dist.
12,14 17
24 30
21
33
25,30, 35,40 50 66
2-18
2 2 2 2
2 2 2 2/3
80
1/2
2/3
2/1
2/4
The notation 2/2 for distributor and 8/11 for circuits per distributor means that 2 distributors feed 8 circuits each and that 2 distributors feed 11 circuits each.
78
General Data
Table G-18 Type F Coil Circuiting Modified
Unit Size 3,6 8,10 12,14 17 Header Height 12 18 24 30 Coil Rows 2,3,4,6,8 2,3,4 6,8 2,3,4 6,8 2 3,4 6,8 2,3,4,6 8 2,3,4 6,8 2,3,4 6,8 2,3,4,6 8 2,3,4,6,8 2,3 4,6,8 Full A Dist. Cir/Dist. 2 4 2 6 2 6 2 8 2 8 2 10 2 10 2 10 2 11 2 11 4 6 4 6 4 8 4 8 2/2 8/11 2/2 8/11 4/2 4/2 4/2 6/11 8/10 8/10 Half B Dist. Cir/Dist. 2 2 2 3 2 3 2 4 2 4 2 5 2 5 2 5 2 5/6 2 5/6 4 3 4 3 4 4 4 4 2/1/1 4/5/6 2/1/1 4/5/6 4/1/1 4/2 4/2 3/5/6 4/5 4/5 HORIZONTAL SPLIT Quarter C Dist. Cir/Dist. 2 1 2 1 2 2 2 2 Eighth D Dist. Cir/Dist. Sixteenth E Dist. Cir/Dist.
2 2 2
1 2 2 2 1
3/4 4 1 1
4 4 2/1/1
2 2 2/3/4
4/2
1/2
79
General Data
Table G-19 Type F Coil Circuiting Modified
Full 1/2 Unit Hdr Coil A B Size Ht. Rows Dist. Cir/Dist. Dist. Cir/Dist. 3,6 12 4 2 8 2 4 6,8 2 8 2 4 8,10 18 4 2 12 2 6 6,8 2 12 2 6 12,14 24 4 4 8 2 8 6,8 4 8 2 8 17 30 4 4 10 2 10 6 4 10 2 10 8 4 10 2 10 21 33 4 4 11 2 11 6,8 4 11 2 11 25,30 2-18 4 4 12 4 6 35,40 6,8 4 12 4 6 50 2-24 4 8 8 4 8 6,8 8 8 4 8 66 1-24 4 4 8 2 8 4 11 2 11 1-33 6,8 4 8 2 8 4 11 2 11 80 2-18 4 4 12 4 6 4 11 2 11 1-33 6,8 4 12 4 6 4 11 2 11 100 2-24 4 8 8 4 8 4 10 2 10 1-30 6,8 8 8 4 8 4 10 2 10 Full- 1/2 A/B Dist. Cir/Dist. 1/1 8/4 1/1 3 3 12/6 1/1 8 3 10 3 3 3 2/2 6 3 3 11 3 12/6 2/2 8 6 8 11 3 3 2/2 3 12/6 11 2/2 3 6 3 8 10 6 3 8 10 6/12 11 8 11 8 6/12 11 10 10 8 6/12 1/2-Full B/A Dist. Cir/Dist. 1/1 4/8 VERTICAL SPLIT 1/2- 1/4 1/4- 1/2 1/4- 1/4 Dist. Cir/Dist. 2 2 2 2 2 3 2 3 2 4 2 4 2 5 2 5 2 5 2 7 2 7 4 3 4 3 4 4 4 4 2 4 2 7 2 4 2 7 4 3 2 7 4 3 2 7 4 4 2 5 4 4 2 5 1/4- 1/8 Dist. Cir/Dist. 1/8- 1/8 Dist. Cir/Dist.
Dist. Cir/Dist. Dist. Cir/Dist. 1/1 4/2 1/1 2/4 1/1 6/3 1/1 3/6 1/1 8/4 1/1 4/8 1/1 10/5 1/1 5/10 1/1 5/10 1/1 11/7 1/1 7/11 2/2 6/3 2/2 3/6 2/2 8/4 2/2 4/8 1/1 8/4 1/1 11/7 1/1 4/8 1/1 7/11 2/2 6/3 1/1 11/7 2/2 3/6 1/1 7/11 2/2 8/4 1/1 10/5 2/2 4/8 1/1 5/10
1/1
5/4
2 2
4 4
80
Jobsite Connections
TSC Economizer
UNIT SIZE L W 3 49 31 6 49 44 8 49 48 10 60.5 60 12 60.5 64 14 60.5 68 17 60.5 74 21 60.5 76 25 60.5 78 30 72 91 35 72 96 40 84 109 50 84 120 66 96 135 80 96 135 100 96 150 All Dimensions are in Inches
C 17 17 17 22.75 22.75 22.75 22.75 22.75 22.75 28.50 28.50 34.25 34.25 40 40 40
WITH DAMPER D M 12 3.88 18 5.13 22 7.00 21 8.00 25 8.00 29 8.00 33 8.00 38 8.00 44 8.63 44 8.00 51 9.75 48 6.88 60 6.88 68 4.50 81 7.00 99 10.00
V 13.63 10.13 9.88 13.88 13.88 11.88 11.88 11.38 11.63 11.63 13.63 16.63 16.63 20.63 22.63 17.13
K 4 4 4 4 4 4 4 4 4 4 6 6 6 8 8 8
J 3.75 3.75 3.75 3.75 3.75 4.75 4.75 4.75 4.75 4.75 4.75 4.75 5 5 5 5
81
Jobsite Connections
TSC Fan
UNIT SIZE FAN SIZE 3A 9 1/2 FC 3B 9 1/2 FC 6A 12 1/4 FC 6B 10 1/2 FC 8A 13 1/2 FC 10A 15 FC 10B 13 1/2 FC 10C 13 1/2 BI 12A 16 1/2 FC 12B 15 FC 12C 15 BI 14A 18 1/4 FC 14B 16 1/2 FC 14C 16 1/2 BI 17A 20 FC 17B 18 1/4 FC 17C 18 1/4 BI 21A 22 3/8 FC 21B 20 FC 21C 20 BI 25A 25 FC 25B 22 3/8 FC 25C 22 1/4 BI 30A 25 FC 30B 22 3/8 FC 30C 22 1/4 BI 35A 27 5/8 FC 35B 25 FC 35C 24 1/2 AF 40A 30 1/4 FC 40B 27 5/8 FC 40C 27 AF 50A 33 FC 50B 30 1/4 FC 50C 30 AF 66A 33 FC 66B 36 1/2 FC 66C 33 AF 80A 40 1/4 AF 80B 36 1/2 AF 80C 33 AF 100A 44 1/2 AF 100B 40 1/4 AF 100C 36 1/2 AF All Dimensions are in Inches
A 12 9.5 16.63 14.5 18.5 20.5 18.5 18.5 22.5 20.63 20.5 24.63 22.5 22.5 27.0 24.63 24.63 27.5 27.0 27.0 31.5 27.5 30.0 31.5 27.63 30.13 34.63 31.5 35.5 37.88 25.63 39 41.38 37.88 43.25 41.5 52.38 47.5 57.88 52.5 47.5 63.88 58 52.5
B 11.5 12.75 15.83 16.75 16.75 14.88 14.38 13.88 15.25 14.88 14 15.88 15.38 14.13 16.38 15.88 14.75 15.38 16.38 14.88 16.5 15.5 14.88 22 25.88 23.38 18.88 20.38 18.5 21.5 23.13 20 25.5 27.38 24.5 39.75 34.38 36.75 31.63 34.25 36.75 36 39 41.75
C 10.5 10.5 16.88 14.5 18.5 20.0 18.5 18.5 22.25 20.0 20.0 24.63 22.38 22.38 27.38 24.63 24.63 27.38 27.38 27.38 31.5 27.38 30.5 31.5 27.38 30.5 34.38 31.5 31.13 37.88 34.38 34.25 41.38 37.88 38.0 41.5 45 41.63 50.75 46.13 41.63 56 50.88 46.13
D 8.13 8.13 4.88 6.5 6 6.25 6.38 6.13 6.13 6.13 6.13 6.38 6.38 6.25 6.38 6.38 6.25 6.25 6.13 6.13 6.38 6.38 6.25 6.25 6.25 6.25 8.13 12 12 7.13 8.25 8.88 121 14 15 13.5 7.13 12.5 16.25 22.13 27.5 22.13 28.75 34.63
E 29.63 29.63 32.5 32.5 37 31.63 32.5 32.13 32.75 33 33.38 32.38 34.5 33.5 32.5 32.88 33.25 34.38 34.75 32.88 10 10.5 10.88 10 10.38 11 7.00 9.25 9.25 6.63 7.00 6.75 7 11.25 11.63 20.13 13.63 19.13 15.13 21.50 26 10.25 18.13 24.5
G 9.5 10.75 13.63 14.75 14.75 12.88 12.38 11.88 13.25 12.8 12.0 13.88 13.38 12.13 14.38 13.88 12.75 13.38 14.38 12.88 14.5 13.5 12.88 20.0 23.88 21.38 16.88 18.38 16.5 19.5 21.13 18 23.5 25.38 22.5 37.75 32.38 34.75 29.63 32.25 34.75 34 37 39.75
F 60.75 60.75 68.25 68.25 75 58.5 58.5 58.5 62.5 62.5 62.5 64.5 64.5 64.5 68.5 68.5 68.5 73 73 73 54.75 54.75 54.75 54.75 54.75 54.75 62 62 62 62 62 62 68.5 68.5 68.5 84 84 84 92 92 92 96 96 96
L 60.75 60.75 68.25 68.25 75 69.5 69.5 69.5 73.5 73.5 73.5 75.5 75.5 75.5 79.5 79.5 79.5 84 84 84 65.75 65.75 65.75 65.75 65.75 65.75 73.5 73.5 73.5 73.5 73.5 73.5 83 83 83 84 84 84 92 92 92 96 96 96
W 31 31 44 44 48 60 60 60 64 64 64 68 68 68 74 74 74 76 76 76 78 78 78 91 91 91 96 96 96 109 109 109 120 120 120 135 135 135 135 135 135 150 150 150
H 28.75 28.75 31.25 31.25 35 38 38 38 42 42 42 44 44 44 48 48 48 52.50 52.50 52.50 58.75 58.75 58.75 58.75 58.75 58.75 68 68 68 68 68 68 80 80 80 92 92 92 107 107 107 119.5 119.5 119.5
J 3.75 3.75 3.75 3.75 3.75 3.75 3.75 3.75 3.75 3.75 37.5 4.75 4.75 4.75 4.75 4.75 4.75 4.75 4.75 4.75 4.75 4.75 4.75 4.75 4.75 4.75 4.75 4.75 4.75 4.75 4.75 4.75 5 5 5 5 5 5 5 5 5 5 5 5
K 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 6 6 6 6 6 6 6 6 6 8 8 8 8 8 8 8 8 8
X 10.125 10.125 9.5 10.25 10.5 11.75 13.125 13.375 13.625 15.875 15.875 13 15.25 15.375 14.25 17 17.125 18.875 19 19 20.875 25 22 21 25.125 22 25.5 24.5 24.875 23 25.375 24.875 26.625 28.125 27 37 39.875 37.875 40 38.75 37.875 41.375 39.875 38.75
82
Jobsite Connections
TSC Front Plenum
UNIT SIZE A B 3 12 11.5 6 16.63 15.69 8 18.5 15.75 10 20.56 14.81 12 22.44 15.25 14 24.63 15.88 17 27.06 16.38 21 27.56 15.38 25 31.44 16.44 30 31.5 22 35 34.63 18.81 40 37.88 21.5 50 41.41 25.5 66 41.44 38.75 80 57.81 30.63 100 63.88 35.13 All Dimensions are in Inches.
C 10.56 16.86 18.5 20 22.25 24.63 27.38 27.38 31.44 31.44 34.38 37.88 41.41 41.44 50.72 56.06
D 8.13 4.75 6.00 6.25 6.13 6.38 6.38 6.25 6.38 6.25 8.13 7.13 1.00 13.50 16.25 22.13
L 24.75 27.25 31 34 34 34 34 34 40 40 48 48 48 49 54 60
K 4 4 4 4 4 4 4 4 4 4 6 6 6 8 8 8
J 3.75 3.75 3.75 3.75 3.75 4.75 4.75 4.75 4.75 4.75 4.75 4.75 5 5 5 5
F 9.13 4.63 3.50 2.50 2.50 2.50 1.75 2.50 2.50 2.50 3 3 3 2.75 2.38 2.50
M 13.88 13.88 13.88 19.63 19.63 19.63 23.38 25.38 31.13 31.13 36.88 36.88 36.88 43.50 49.25 55
N 17.63 30.63 34.63 55.13 59.13 63.13 69.13 71.13 73.13 86.13 90.13 103.13 114.13 130.25 130.25 145.25
P 6.63 6.63 6.63 2.5 2.5 2.5 2.5 2.5 2.5 2.5 3 3 3 2.38 2.38 2.38
G 14.25 14.25 14.25 20.00 20.00 20.00 20.00 20.00 20.00 25.75 26.25 32.00 32.00 37.75 37.75 37.75
Q 9.25 15.25 19.25 18.25 22.25 26.25 30.25 35.25 41.25 41.25 48.50 45.50 57.50 65.50 78.50 96.50
E 7.25 8.50 10.38 6.63 6.63 6.63 6.63 6.63 12 6.88 12.88 10 10 7.63 10.13 13.13
V 13.63 10.13 9.88 13.88 13.88 17.88 11.88 11.38 11.63 11.63 13.63 16.63 16.63 20.63 22.63 17.13
83
Jobsite Connections
TSC plug fan
Discharge Dimensions C D 27.38 6.25 31.44 6.38 31.44 6.25 34.38 8.13 37.88 7.13 41.41 12 41.44 13.5 50.72 16.25 56.06 22.13
Bottom-Front Discharge Dimensions L M N 84 25.38 71.13 65.75 31.13 73.13 65.75 31.13 86.13 73.5 33.85 90.13 73.5 33.85 103.13 83 36.88 114.13 84 43.5 130.25 92 49.25 130.25 96 55 145.25
E 4 4 4 6 6 6 8 8 8
Module Dimension J H 4.75 52.5 4.75 58.75 4.75 58.75 4.75 68 4.75 68 5 80 5 92 5 107 5 119.5
Fan Inlet Dimensions U 30.38 30.38 32.88 33.75 33.75 34.38 47.38 47.38 47.38
84
Jobsite Connections
TSC Q-Fan
E 19.50 20.75 21.50 22.13 23.63 24 25.88 29 29 29.13 29.75 33.75 36.25 33.75 36.25 40.25 40 52.13 52.13 59.75
L 62.50 62.50 64.50 64.50 68.50 68.50 73 54.75 54.75 54.75 54.75 62 62 62 62 68.50 68.50 84 84 92
J 3.75 3.75 4.75 4.75 4.75 4.75 4.75 4.75 4.75 4.75 4.75 4.75 4.75 5 5 5 5 5 5 5
K 4 4 4 4 4 4 4 4 4 4 4 6 6 6 6 6 6 8 7 8
85
Jobsite Connections
Return/Exhaust Fan Opening Dimensions The drawings below are to be used for determining opening sizes and dimension locations for housed return or exhaust fans. Bottom opening is available on return or exhaust fan modules; back opening is available only on a return fan module. When using a plug fan as a return fan, use page 84 when return air is to be brought horizontally into the unit. If return air is being brought vertically into the unit, and then into the plug return fan, a mixing module with a bottom opening must be included upstream of the plug return fan.
Unit/ Fan Size 3A,B 6A,B 8A,B 10A,B,C 12A,B,C 14A,B,C 17A,B,C 21A,B,C 25A,B,C 30A,B,C 35A,B,C 40A,B,C 50A,B,C 66A,B,C 80A,B,C 100A,B,C
H 28 31 35 38 42 44 48 52 58 58 68 68 80 92 107 119
K 4 4 4 4 4 4 4 4 4 4 6 6 6 8 8 8
L 60 68 75 58 62 64 68 73 54 54 62 62 68 84 92 96
Q 14 14 14 20 20 20 26 26 32 32 37 37 37 43 49 55
R 8 3/8 8 3/8 8 3/8 3 7/8 3 7/8 3 7/8 3 7/8 3 7/8 3 7/8 3 7/8 4 3/8 4 3/8 4 3/8 4 3/8 4 3/8 4 3/8
U 26 31 34 20 24 26 30 34 40 40 49 49 55 79 87 91
Y 8 11 14 11 15 17 16 20 21 21 24 24 36 42 52 58
86
Jobsite Connections
TSC Mixing Box
L 24.75 27.25 31 34 34 34 34 34 40 40 48 48 48 49 54 60
WITHOUT DAMPERS A B E 13.88 17.63 9.13 13.88 30.63 4.5 13.88 34.63 3.5 19.63 55.13 2.5 19.63 59.13 2.5 19.63 63.13 2.5 25.38 69.13 1.75 25.38 71.13 2.5 31.13 73.13 2.5 31.13 86.13 2.5 36.88 90.13 3.0 36.88 103.13 3.0 36.88 114.13 3.0 43.5 130.25 2.75 49.25 130.25 2.38 55.00 145.25 2.50
WITH DAMPERS A B E 13.88 17.63 9.13 13.88 30.63 4.5 13.88 34.63 3.5 19.63 55.13 2.5 19.63 59.13 2.5 19.63 63.13 2.5 23.38 69.13 1.75 23.38 71.13 2.5 31.13 73.13 2.5 31.13 86.13 2.5 36.88 90.13 3.0 36.88 103.13 3.0 36.88 114.13 3.0 43.5 130.25 2.75 49.25 130.25 2.38 55.00 145.25 2.50
J 3.75 3.75 3.75 3.75 3.75 4.75 4.75 4.75 4.75 4.75 4.75 4.75 5 5 5 5
K 4 4 4 4 4 4 4 4 4 4 6 6 6 8 8 8
WITHOUT DAMPERS C D M V 14.25 12.25 5.25 15.13 14.25 18.25 6.5 11.63 14.25 22.25 8.38 11.38 20 21.25 9.38 15.38 20 25.25 9.38 15.38 20 29.25 9.38 13.38 20 33.25 9.38 13.38 20 38.25 9.38 12.88 20 44.25 10 13.13 25.75 44.25 9.38 13.13 26.25 51.25 10.88 15.13 32 48.25 8 18.13 32 60.25 8 18.13 37.75 68.25 5.63 22.13 37.75 81.25 8.13 24.13 37.75 99.25 11.13 18.63
WITH DAMPERS C D M V 17 12 3.88 13.63 17 18 5.13 10.13 17 22 7 9.88 22.75 21 8 13.88 22.75 25 8 13.88 22.75 29 8 11.88 22.75 33 8 11.88 22.75 38 8 11.38 22.75 44 8.63 11.63 28.5 44 8 11.63 28.5 51 8 11.63 34.25 48 6.88 16.63 34.25 60 6.88 16.63 40 68 4.5 20.63 40 81 7 22.63 40 99 10 17.13
WITHOUT DAMPERS UNIT SIZE P Q F Y 3 18.25 14.5 6.63 8.5 6 31.25 14.5 6.63 11 8 35.25 14.5 6.63 14.75 10 56.25 20.5 2.5 11.75 12 60.25 20.5 2.5 15.75 14 64.25 20.5 2.5 17.75 17 70.25 26.25 2.5 16 21 72.25 26.25 2.5 20.5 25 74.25 32 2.5 21.5 30 87.25 32 2.5 21.5 35 91.25 37.75 3 24.5 40 104.25 37.75 3 24.5 50 115.25 37.75 3 36.5 66 130.25 43.5 2.38 42.75 80 136.25 49.25 2.38 52 100 145.25 55 2.38 58.75 All Dimensions are in Inches.
R 8.38 8.38 8.38 3.88 3.88 3.88 3.88 3.88 3.88 3.88 4.38 4.38 4.38 4.38 4.38 4.38
P 21 34 38 58.5 62.5 66.5 72.5 74.5 76.5 89.5 93.5 106.5 117.5 132.5 132.5 147.5
Q 17 17 17 22.75 22.75 22.75 28.5 28.5 34.25 34.25 40 40 40 45.75 51.5 57.25
WITH DAMPERS F Y 6.63 8.38 6.63 10.88 6.63 14.63 2.5 11.63 2.5 15.63 2.5 17.63 2.5 15.88 2.5 20.38 2.5 20.88 2.5 20.88 3 24.38 3 24.38 3 36.38 2.38 42.63 2.38 51.88 2.38 58.63
R 5.63 5.63 5.63 1.13 1.13 1.13 1.13 1.13 1.13 1.13 2.13 2.13 2.13 2.13 2.13 2.13
87
Jobsite Connections
T-Series External Cabinet Drawing
Note: 1. All dimension are in inches 2. L = Length of section or consecutive sections which have cabinets. 3. External cabinet optional only on coil, access, bypass and eliminator modules. 4. Single section cabinet shown with optional access door. See unit drawing for door size(s). Optional access door available for each section area, hinged toward air leaving side.
88
Jobsite Connections
Electrical Location Sizes 3 to 50
Unit Size 3 6 8 10 12 14 17 21 25
30
35
40
50
Front Top Discharge A B 18 7/8 5 7/8 20 1/8 7 1/8 22 9 18 5 18 5 18 5 18 5 18 5 13 13 A,B,C Fan A,B,C Fan 41 41 P ,Q,R Fan P ,Q,R Fan 13 13 A,B,C Fan A,B,C Fan 41 41 P ,Q,R Fan P ,Q,R Fan 15 15 A,B,C Fan A,B,C Fan 46 46 P ,Q,R Fan P ,Q,R Fan 15 15 A,B,C Fan A,B,C Fan 46 46 P ,Q,R Fan P ,Q,R Fan 1 17 /8 17 1/8 A,B,C Fan A,B,C Fan 51 3/8 51 3/8 P ,Q,R Fan P ,Q,R Fan
Unit Size 3 6 8 10 12 14 17 21 25
30
35
18 40
21 50
Bottom Front Discharge A B 18 7/8 5 7/8 20 1/8 7 1/8 22 9 18 5 18 5 18 5 18 5 18 5 43 43 A,B,C Fan A,B,C Fan 44 1/8 44 1/8 P Fan P Fan 43 43 A,B,C Fan A,B,C Fan 44 1/8 44 1/8 P Fan P Fan 46 46 A,B,C Fan A,B,C Fan 49 3/8 49 3/8 P Fan P Fan 46 46 A,B,C Fan A,B,C Fan 3 49 3/8 49 /8 P Fan P Fan 52 52 A,B,C Fan A,B,C Fan 5 53 /8 53 5/8 P Fan P Fan
C 5 5 5 5 5 5 5 5 5 A,B,C Fan 9 P Fan 6 A,B,C Fan 9 P Fan 16 A,B,C Fan 11 P Fan 18 A,B,C Fan 11 P Fan 21 A,B,C Fan 10 P Fan
Dimension are in inches. High voltage connection on drive side of fan module.
89
Jobsite Connections
Electrical Location Sizes 66 to 100
Unit Size 66
80
100
Front Top Discharge A B 9 A,B,C Fan 23 51 P ,Q,R Fan 11 A,B,C Fan 23 57 P ,Q Fan 13 A,B,C Fan 23 59 P Fan
C 5
Unit Size 66
C 5 A,B,C Fan
80
57 A,B,C Fan
23 A,B,C Fan
5 A,B,C Fan
100
Unit Size 66 80
1. Dimension are in inches. 2. For RH drive, high voltage on air entering side of module. 3. For LH drive, high voltage on air leaving side of module.
100
90
Jobsite Connections
Table JC-2 and JC-3 T-Series Electrical Connection Sizes The following tables list the size of the electrical pipe nipples protruding from the floor of T-Series fan modules. All electrical pipe nipples are threaded on both ends.
Table JC-2 Electrical Connection Sizes (200 and 230 volt) by Motor Horsepower
Unit Size 3 6 8 10 12 14 17 21 25 30 35 40 50 66 80 100 1 Nipple 1 to 5 1 to 5 1 to 7.5 1 to 7.5 1 to 15 1 to 15 1 to 15 1 to 15 1 to 15 1 to 15 1 to 15 1 to 15 1 to 15 1.5 to 15 2 to 15 10, 15 200 Volts 2 2 Nipple Nipple 3 Nipple 1 Nipple 1 to 5 1 to 5 1 to 7.5 1 to 7.5 1 to 15 1 to 15 1 to 20 1 to 20 1 to 20 1 to 20 1 to 20 1 to 20 1 to 20 1.5 to 20 2 to 20 10 to 20 230 Volts 2 2 Nipple Nipple 3 Nipple
20 20, 25 20, 25 20 to 30 20 to 40 20 to 40 20 to 40 20 to 40 20 to 40 20 to 40
25 25 25, 30 25 to 40 25 to 50 25 to 50 25 to 50 25 to 50 25 to 50
Table JC-3 Electrical Connection Sizes (460 and 575 volt) by Motor Horsepower
Unit Size 3 6 8 10 12 14 17 21 25 30 35 40 50 66 80 100 460 Volts 1 2 2 Nipple Nipple Nipple 1 to 5 1 to 5 1 to 7.5 1 to 7.5 1 to 15 1 to 15 1 to 20 1 to 25 1 to 25 1 to 30 1 to 40 1 to 40 50 1 to 40 50, 60 1.5 to 40 50 to 75 2 to 40 50 to 75 10 to 40 50 to 100 3 Nipple 1 Nipple 1 to 5 1 to 5 1 to 7.5 1 to 7.5 1 to 15 1 to 15 1 to 20 1 to 25 1 to 25 1 to 30 1 to 40 1 to 50 1 to 60 1.5 to 60 2 to 60 10 to 60 575 Volts 2 2 Nipple Nipple 3 Nipple
75 75 75, 100
NOTE (1) All low voltage (control) pipes are 1. (2) All pipes have external threads.
91
Mechanical Specifications
General
The units must be rigged and lifted in strict accordance with the Installation Operation and Maintenance manual (TSC-IM-1). The units are to be installed in strict accordance with the specifications. Unit shall be UL and CUL Listed. Units may be shipped fully assembled up to size 80 or disassembled to the minimum component size according to shipping or jobsite requirements. Units shipped in one piece will have a minimum of six points of lift. These lift points will be permanently attached to the unit base and be designed to accept standard rigging devices. Units shipped in sections will a minimum of four points of lift. Unit Construction Unit panels shall be solid double-wall construction. Fiberglass insulation with a perforated liner can be added to sections as specified on the schedule. All exterior wall panels shall be made of galvanized steel. The casing shall be able to withstand up to 1.5 times design static pressure, or 8" WC, whichever is less, with no more than 0.005 inch deflection per inch of panel span. The unit base design will allow unit to rest on top of roofcurb when field installed. Entire length and width under base will be sealed for additional water management protection. Insulation Unit shall be factory insulated. Panels and unit roof shall be of double-wall construction with interior and exterior panels and insulation. Panel insulation system shall provide a minimum R value of 12. Insulation shall conform to NFPA 90 requirements. Unit Paint External surface of unit casing shall be prepared and coated with a minimum 1.5 mil enamel finish or equal. Units supplied with casing exterior factory painted shall be able to withstand a salt spray test in accordance with ASTM B117 for a minimum of 500 consecutive hours. Unit casing exterior will be provided with manufacturers standard color, or alternative color when required. Unit Roof Unit roof will be constructed of two pieces. Inner roof will be installed in such a manner as to prevent air bypass between internal components. Outer roof will be sloped a minimum .25" per foot either from one side of unit to other, or from center to sides of the unit. Roof assembly will overhang all walls of units by 2" minimum. External Pipe Cabinet Piping cabinet shall be supplied by the manufacturer (factory assembled) and shall be of the same construction as the main unit casing. Piping cabinet shall be mounted external to the unit and shipped separate to be field installed. Piping cabinet shall have removable panels or optional access door of the same construction as the unit door. Drain Pans Coils and moisture eliminators shall be provided with a galvanized or stainless steel, two-way sloping IAQ drain pan to allow for proper condensate removal. Access or blank sections may be provided with an IAQ drain pan when specified. Access Doors Access doors shall be constructed with a double-wall of solid G90 galvanized steel interior panel. Automotive style gasketing around the full perimeter of the access door shall be used to prevent air leakage. Door gasketing shall be mounted to the perimeter of the door and shall seal against a raised door frame. Door frame shall channel water away from gasket. Door shall have a protective flange to shield gasket from exposure. Preferred door handle shall not penetrate door casing. Door shall have a single handle latch. View Window A view window made of tempered glass in door shall be provided by section as specified on the schedule. Marine Light A factory-mounted, 120-volt, weather resistant (enclosed and gasketed), UL listed wet location fluorescent light fixture shall be provided in sections of unit as specified. Fixture shall be complete with junction box, Lexan housing and lens, magnetic ballast and 70 watt bulb.
Fans
The vibration levels of the complete fan assembly shall be checked and excessive vibration (including that caused by fan imbalance) shall be eliminated in the factory. Fan shaft shall be properly sized and protectively coated with lubricating oil. Fan wheels shall be keyed to fan shaft to prevent slipping. Fan shafts shall be solid and designed so that fan shaft does not pass through its first critical speed as the unit comes up to its rated rpm. Fan shafts shall not exceed 75 percent of their first critical speed at any cataloged rpm. Fan shall be provided with an access door on the drive side of the fan. a FC Fans Fan shall be double-width, double-inlet, multiblade type as produced by the unit manufacturer. Fan shall be forward curved (FC) as required for stable operation and optimum energy efficiency. Fan shall be equipped with self-aligning, antifriction bearings with an L-50 life of 200,000 hours. Fan performance shall be certified as complying with ARI Standard 430-89. b BI Fans Fan shall be double-width, double-inlet, multiblade type as produced by the unit manufacturer. Fan shall be backward inclined (BI) as required for stable operation and optimum energy efficiency. Fan shall be equipped with self-aligning, antifriction bearings with an L-50 life of 200,000 hours. Fan performance shall be certified as complying with ARI Standard 430-89. c AF Fans Fan shall be double-width, double-inlet, multiblade type as produced by the unit manufacturer. Fan shall be backward-inclined airfoil (AF) as required for stable operation and optimum energy efficiency. Fan shall be equipped with self-aligning, antifriction bearings with an L-50 life of 200,000 hours. Fan performance shall be certified as complying with ARI Standard 430-89. d Plug Fans Fan shall be single-width, single-inlet, multiblade type plug fan. The fan blades shall be backward inclined airfoil (AF). Plug fans shall be equipped with self-aligning, antifriction pillow block bearings with an L-50 life of 400,000 hours. Fan performance shall be tested in accordance with AMCA 210.
92
Mechanical Specifications
e Vaneaxial Fans Fan shall be a vaneaxial type fan as produced by the manufacturer. Fan shall have tapered inlet and outlet shells over fan hub assemblies for uniformly accelerating air through the blade area. A cast aluminum diffuser, consisting of radially-projected straightening vanes with airfoil cross sections, shall straighten air as it leaves the blades. The leading edge of the vanes shall be curved to reduce tonal noise generation. Vaneaxial fans shall be equipped with self-aligning, antifriction bearings with an L-50 life of 200,000 hours at maximum cataloged operating conditions. Bearing grease lines shall extend through fan shell for easy servicing. Fan performance shall be tested in accordance with AMCA 210. Fan Modulation a Inlet Guide Vanes For variable air volume applications, airflow of centrifugal type fans shall be modulated by inlet guide vanes. b Variable Frequency Drive For variable air volume applications, airflow shall be modulated by a variable frequency drive controlling fan speed. Fan Isolation Fan connection shall be isolated from unit casing by a flexible canvas duct. a One-Inch Spring Isolators Fan and motor assembly (sizes 3-8) shall be internally isolated from the unit casing with 1-inch deflection spring isolators, furnished and installed by the unit manufacturer. b Two-inch Spring Isolators Fan and motor assembly (sizes 10-100) shall be internally isolated from the unit casing with two-inch deflection spring isolators, furnished and installed by the unit manufacturer. The isolation system shall be designed to resist loads produced by external forces such as earthquakes and conform to the current requirements for Seismic Zone IV.
Drives
a Variable Pitch - Drives shall be variable pitch, suitable for adjustment within 5 percent of specified rpm. b Fixed Pitch - Drives shall be constant speed with fixed pitch sheaves. c 1.2 Service Factor - Drives shall be selected at 1.2 service factor. d 1.5 Service Factor - Drives shall be selected at 1.5 service factor.
c Door Guards Expanded metal screen shall be mounted on door opening to prevent unauthorized entry to fan.
Coils
Coils shall be manufactured by the supplier of the air handling unit. Coils shall be installed such that headers and return bends are enclosed by unit casings. Coils shall be removable by unbolting the wall panels in the coil section. Coil connections shall be clearly labeled on outside of units. Coils shall have aluminum plate fins and seamless copper tubes. Fins shall have collars drawn, belled and firmly bonded to tubes by mechanical expansion of the tubes. Soldering or tinning shall not be used in the bonding process. Fin surfaces shall be cleaned prior to installation in the unit to remove any oil or dirt that may have accumulated on the fin surfaces during manufacturing of the coil. Capacities, pressure drops and selection procedure shall be certified in accordance with ARI Standard 410. Coil casing shall be a minimum 16-gauge G90 galvanized or 304 stainless steel with formed end supports and top and bottom channels. If two or more coils are stacked in the unit, intermediate drain channels shall be installed between coils to drain condensate to the main drain pans without flooding the lower coils or passing condensate through the airstream of the lower coil. Water Coils Coils shall be burst tested to 300 psig and proof tested under water to 200 psig. 1/2" Unit Coils (UW or UU) Headers are to be constructed of round copper pipe with steel pipe connections. The steel pipe shall be attached to the copper pipe in such a manner as to inhibit galvanic corrosion of header system. Fin surface shall be Delta FIo .005 aluminum fins. Options a Tubes shall be 1/2 inch OD, .016 inch copper. b Tubes shall be 1/2 inch OD, 0.025 inch copper.
Motors
Motor shall be mounted integral to an isolated fan assembly furnished by the unit manufacturer. Motor shall be mounted inside the unit casing on a slide base to permit adjustment of drive belt tension. Motors shall comply with NEMA MG-1. a High Efficiency E+ Open Drip-Proof Motor shall be a T-frame, squirrel cage, open drip-proof with size, type and electrical characteristics as shown on equipment schedule. b High Efficiency E+ Totally-Enclosed Fan-Cooled - Motor shall be T-frame, squirrel cage, totally-enclosed fan-cooled with size, type and electrical characteristics as shown on equipment schedule. Motor Options a 200 or 230 Volt/3 Ph/60 Hz b 460 Volt/3 Ph/60 Hz c 75 Volt/3 Ph/60 Hz d 115 Volt/l Ph/60 Hz e High efficiency E+3 motors Fan Options a Grease Lines Grease lines of both bearings shall be extended to the fan support bracket on the drive side. b Inverter test shall be performance to check vibration at unloaded conditions. Fan vibration levels shall be checked from 100% to 30% of required operating rpm.
93
Mechanical Specifications
5/8" Shipping Coils (W, WA, WD, D, DD, K, P or WC) Headers are to be constructed cast iron. Tubes shall be mechanically bonded to prevent water leakage due to thermal stresses and water pressure. Options a Tubes shall be 5/8 inch OD, 0.020 inch copper. b Tubes shall be 5/8 inch OD, 0.024 inch copper. c Tubes shall be 5/8 inch OD, 0.035 inch copper. d Tubes shall be 5/8 inch OD, 0.049 inch red brass. e Fin surface shall be Sigma Flo .0075 aluminum. f Fin surface shall be Prima Flo .0075 aluminum. g Fin surface shall be Sigma Flo .0045 copper. Refrigerant Cooling Coils (UF or F) Coils shall be burst tested to 450 psig and proof tested to 300 psig air pressure under water. After testing, coil circuiting will be air dried, charged with dry nitrogen, and sealed to ensure that circuiting is free of any water or contaminants. Liquid and suction headers shall be constructed of copper and shall penetrate unit casings to allow for sweat connections to refrigerant lines. Coils shall have equalizing vertical distributors sized according to the capacities of the coils. Steam Heating Coils (NS) Non-freeze steam-distributing type coils shall be provided. Steam coils shall be pitched in the unit for proper drainage of steam condensate from coils. Coils shall be burst tested to 300 psig and proof tested to 200 psig air pressure under water. Headers are to be constructed of cast iron or round copper pipe. Inner tubes shall have orifices that ensure even steam distribution across the coil face. Orifices shall be directed toward the return connections to ensure that the steam condensate is adequately removed from the coil. a Tube construction shall be 5/8 inch OD copper inner tube and 1 inch OD .031 inch copper outer tube. b Tube construction shall be 5/8 inch OD copper inner tube and one inch OD .049 inch red brass outer tube. b Bag Filters Filters shall be fine fiber, all glass media with spun backing to keep glass fibers from eroding downstream. Stitching method shall permit bag to retain pleat shape without the use of wire basket support. Manufacturer shall supply two-inch prefilters and side access filter rack capable of holding bag filters and prefilters. Bag or Cartridge Filter Options I Percent Efficiency Efficiency of filter shall be in the range of 60 to 65 percent as determined by ASHRAE Standard 52-76. Il Percent Efficiency Efficiency of filter shall be in the range of 80 to 85 percent as determined by ASHRAE Standard 52-76. lll Percent Efficiency Efficiency of filter shall be in the range of 90 to 95 percent as determined by ASHRAE Standard 52-76. Blank/Access/Inspection Unit length shall be extended at specified points of the unit allowing additional access/inspection for unit components and space for field installed components as needed. Removable panels or optional access door shall be provided for easy access. Traq Damper Mixing Box, Mixing Box, Filter Mixing Box and Economizer A section shall be provided that supports damper assembly for outside, return and/or exhaust air. Dampers Dampers shall modulate the volume of outside, return or exhaust air. Dampers shall be Ruskin CD60 type double-skin ultra low-leak airfoil design or equivalent with metal compressible jamb seals and extruded blade edge seals on all blades. The dampers shall be rated for a maximum leakage rate of less than 1 percent of nominal airflow at 1 inch wg. Blades shall rotate on stainless steel sleeve bearings. Dampers shall be arranged in parallel or opposed blade configuration.
Filters
Filter sections shall have filter racks, an access door for filter removal and block-offs as required to prevent air bypass around filters. Units shall be supplied with two-inch or four-inch flat, two-inch angled, cartridge or bag filters. a Throwaway Filters shall be of throwaway type and shall have two-inch fiberglass media contained in a rigid frame. Filters shall have a rigid supporting maze across both the entering and leaving faces of the media. Filters shall be sized so as not to exceed scheduled face velocities. b Pleated Media Filters shall be two-inch or four-inch thick non-woven fabric, treated with adhesive and continuously laminated to a supported steel wire grid. Filters shall have a rated average dust spot efficiency of not less than 25 to 35 percent when tested in accordance with ASHRAE 52-76 atmospheric dust spot method. c Permanent Filters shall be two-inch all metal, viscous-imprisonment type, capable of operating up to 600 fpm face velocity without loss of filter efficiency and holding capacity. Filter media shall be layers of cleanable wire maze. Filter frame shall be constructed of galvanized steel. Throwaway or Pleated Media Options I Anti-Microbial Filters shall be provided with a antimicrobial coating to inhibit the growth of microbes. a Cartridge Filters Filter shall be constructed by pleating a continuous sheet of fine-fiber media into closely spaced pleats with safe-edged aluminum separators. This filter shall be sealed into a metal frame assembled in a rigid manner. All cartridge filters shall be furnished with a two-inch prefilter to provide extended cartridge life. Manufacturer shall supply side access filter rack capable of holding cartridge filters and prefilters.
94
Mechanical Specifications
Traq Dampers Airflow Monitoring Station A factory-mounted damper shall be provided in the outdoor air opening to measure airflow. Damper blades shall be galvanized steel, housed in a galvanized steel frame and mechanically fastened to a rotating axle rod. The dampers shall be rated for a maximum leakage rate of less than one percent of nominal airflow at one inch wg. The airflow measurement station shall measure up to 100 percent of total outside air and/or return air. The airflow monitoring device shall adjust for temperature variations. The airflow monitoring output shall be a 2-10 VDC signal proportional to velocity. The accuracy of the airflow measurement station shall be 5 percent. Air Blenders An Air Blender brand blender shall be provided by unit manufacturer for properly mixing outside and return air, to prevent air stratification and reduce the risk of coil freeze-up. The proper blender size and space upstream and downstream shall conform to the manufacturers recommendation to allow for proper performance. Turning and Discharge Plenums Plenums shall be provided to efficiently turn air and provide for sound attenuation. Diffusers A diffuser shall be provided immediately downstream of the fan to provide equal air distribution to blow-thru components immediately downstream of diffuser. Diffuser shall be installed at an angle in order to smooth out the velocity profile of housed fan. Moisture Eliminator A section consisting of a verticallymounted, maintenance-free moisture eliminator shall be provided. Eliminator shall have G90 galvanized steel sine wave fins for effective moisture removal. Face or Face and Bypass Ultra low-leakage face and bypass dampers shall be provided as scheduled on drawings. Dampers shall be Ruskin CD60 type double-skin airfoil design or equivalent. Damper blades shall be of minimum 14-gauge galvanized steel and damper frames of minimum 16-gauge galvanized steel. Blades shall be of opposed blade action, with metal compressible jamb seals and extruded vinyl blade edge seals. Blades shall rotate on stainless steel sleeve bearings. Face damper and bypass damper shall be mechanically linked together and provide end driven control shafts. Leakage rate shall not exceed 5 cfm/foot2 at 1 inch wg and 9 cfm/foot2 at 4 inch wg. Damper section shall be supplied with an access door. Inlet Hood For units with outside air requirements, manufacturer shall provide inlet hood for each outside air damper with high performance moisture eliminator to prevent water carryover into unit casing from outside air. Hoods shall be sized for 100% of nominal damper capacities. Outlet hood shall be provided on exhaust air openings. Exhaust Damper For units supplied with an exhaust fan economizer cycle, a section shall be supplied to house the exhaust damper. Dampers shall be Ruskin CD60 type double-skin airfoil design or equivalent. Damper blades shall be of minimum 14-gauge galvanized steel and damper frames of minimum 16-gauge galvanized steel. Blades shall rotate on stainless steel sleeve bearings. Leakage rate shall not exceed 5 cfm/foot2 at 1 inch wg and 9 cfm/foot2 at 4 inch wg. Section shall be supplied with an access door, and an exhaust hood. Combination Starter / Line Break Switch Combination starter/ Line Break Switch packages shall be factory mounted and wired by the air handling unit manufacturer. The package shall include: a Line break switch b Hand-Off-Auto (HOA) selector switch c Control transformer d Overload shall be factory-set for the exact motor used in the air handler e Starter shall include adjustable trip switch which opens the contacts if a short-circuit occurs When ordered with an optional factory mounted control system, an oversized control transformer shall be provided to power the temperature controls. Power wiring from the transformer to the controls, start/stop relay and start/ stop wiring to the HOA switch shall be factory wired and tested. Factory-mounted controls shall be covered by the air handler manufacturers standard warranty. Combination Variable Frequency Drive /Disconnects A combination VFD/disconnect packages shall be factory mounted and wired by the air handling unit manufacturer. The package shall include: a Variable frequency drive Pulse Width Modulated Drive w/IGBT transistors LCD display and keypad English language electrical values, parameters, self test, faults and diagnostics Power, pending fault, and fault LED indicator lights Form C fault contacts 4-20 mA or 0-10 V speed input signal b Circuit breaker disconnect c Hand-Off-Auto (HOA) selector switch d Current limiting NEMA Class T fuses e NEMA 1 enclosure f Auto restart after momentary power loss g Critical frequency avoidance h Voltage and FLA shall be factory-set for the exact motor used in the air handler An optional three contactor bypass with a key operated drive-off-bypass selector switch is available. When ordered with an optional factory mounted control system, an oversized control transformer shall be provided to power the temperature controls. Power wiring from this transformer to the controls, start/stop relay, start/stop wiring to the HOA switch and analog speed signal wiring to the VFD is to be wired and tested at the factory. Factory-mounted controls shall be covered by the air handler manufacturers standard warranty. When the optional start-up service is performed by a certified Square D technician, Square D will extend the warranty to three year parts and labor.
95
Mechanical Specifications
Factory-Mounted Direct Digital Control (DDC) Systems
Factory-mounted DDC systems shall be engineered, mounted, wired and tested by the air handling unit manufacturer to reduce installed costs, save time, and improve reliability. Each control system shall be fully functional in a standalone mode or can be tied to a building automation system with a simple pair of wires. Direct Digital Controller A dedicated programmable direct digital controller with the appropriate point capabilities shall be unit mounted (remote mounting is also available) on each air handling unit. A screen and keypad shall be provided to facilitate local monitoring, trouble shooting and changing of setpoints. Factory-Mounted Control Options a Mixing Box Damper Actuators Spring return actuators shall be mounted with the outside air damper linked normally closed and the return air damper linked normally open. b Traq Dampers with Airflow Measuring Stations Velocity Control Modules (VCM) shall provide a 2-10 VDC signal which corresponds to cfm for controlling and documenting airflow. c Face / Bypass and Multizone Damper Actuators Non-spring return actuators shall linked as indicated on the order and control drawings. d Inlet Guide Vane Actuators Spring return actuators shall be mounted with the IGVs linked normally closed. On units larger than #66, non spring return is acceptable, but a high static switch shall be provided to protect the ductwork. e Fan Discharge Temperature Sensors Thermister type sensor shall be mounted in the fan discharge. f Averaging Temperature Sensors A 20' capillary tube averaging RTD sensor shall be serpentined with capillary clips across the unit as engineered by the air handling unit manufacturer. g Low-Limit Switches A 20' capillary tube manual-reset low limit switch shall be serpentined with capillary clips across the unit as engineered by the air handling unit manufacturer. h Airflow Switches A differential pressure switch piped to the discharge and suction sides of the fan shall indicate fan status. i Dirty Filter Switches A differential pressure switch piped to both sides of the filter shall indicate filter status. j Customer Interface Relays 10 amp DPDT relays shall be provided as required for each binary output of the controller for customer interface to: supply, return and exhaust fan motor starters; relief dampers; pumps; condensing units; etc. k Electronic or pneumatic end devices. Field-Mounted Control Options a Control Valves Control valves shall be provided by the air handling unit manufacturer and field piped by the piping contractor. Power and signal wiring shall be by a simple quick connect. b Space Temperature Sensors Thermister type sensors shall be provided as required for field wiring. c Outside Air Sensors Thermistor type sensors shall be provided as required for field wiring. All factory-mounted controls shall be covered by the air handling manufacturers standard warranty.
Worldwide Applied Systems Group The Trane Company 3600 Pammel Creek Road La Crosse, WI 54601-7599 www.trane.com An American Standard Company
Library Product Section Product Model Literature Type Sequence Date File No. Supersedes Ordering No.
Product Literature Air Handling Climate Changer Air Handler 000 Data Sales Catalog 9 January 1999 PL-AH-CLCH-000-DS-9-199 CLCH-DS-9 6/97 CLCH-DS-9
Since The Trane Company has a policy of continuous product improvement, it reserves the right to change design and specification without notice.
96