Calculation of Vapor-Liquid-Liquid Equilibria For The Fischer-Tropsch Reactor Effluents Using Modified Peng-Robinson Equation of State
Calculation of Vapor-Liquid-Liquid Equilibria For The Fischer-Tropsch Reactor Effluents Using Modified Peng-Robinson Equation of State
Calculation of Vapor-Liquid-Liquid Equilibria For The Fischer-Tropsch Reactor Effluents Using Modified Peng-Robinson Equation of State
(3)
where
k
z represents the mole fraction of component k in a mixture and N is the number
of components in the mixture. In Eq. ( 03), the summations are over all chemical species.
kij(T), whose choice is difficult even for the simplest systems, is the so-called binary
interaction parameter characterizing molecular interactions between molecules i and
j. When i equals j, kij is zero. In this paper, in order to obtain a predictive model and to
define the PPR78 model (predictive, 1978 PR EOS), kij, which depends on temperature,
is calculated by a group contribution method [1] through the following expression:
( )
( )( )
( ) ( )
( ) ( )
2
1
1 1
1 298.15
2
2
kl
g g
kl
B
N N
A
j i
ik jk il jl kl
k l i j
ij
i j
i j
a T a T
A
T b b
k T
a T a T
bb
o o o o
| |
|
\ .
= =
| |
| |
|
|
|
\ .
\ .
=
(4)
In which, T is the temperature.
i
a and
i
b are calculated by Eq. (1).
g
N is the number of
different groups defined by the method.
ik
o is the fraction of molecule i occupied by
group k ().
lk kl
A A = and
lk kl
B B = (where k and l are two different groups) are constant
parameters determined after calculating the binary interaction coefficients
( 0 = =
kk kk
B A ).
i molecule in present groups of number total
i molecule in k group of occurence
ij
= o
(5)
Fugacity coefficient is derived from the following equation:
( ) ( )
1
2
2.414
ln 1 ln ln
0.414 2 2
c
i ij
j
i i i
i
y a
f b b A Z B
Z Z B
y P b a b Z B B
=
(
(
+
(
=
(
(
(6)
where Z is the compressibility factor. A and B are defined as below
2 2
aP
A
R T
bP
B
RT
=
=
(7)
It is clear that the equivalence of fugacity coefficients in two phases is the criteria which
should be reached when the phases are in equilibrium.
Because this model relies on the PengRobinson EOS as published by Peng and
Robinson in 1978 and because the addition of a group contribution method to estimate
the kij makes it predictive, the model was called predictive 1978, PengRobinson
(PPR78)[1]. Major components in GTL products are listed in Table 1. Table 2 contains
the sources of binary experimental data used for the calculations.
Table 1. List of components used for the study and their thermodynamic properties
Component
( )
c
T K ( )
c
P MPa
e
Methane 190.6 4.6 0.008
H2O 647.3 22.048 0.3442
H2 33.4397 1.3155 -0.12009
CO2 304.21 7.383 0.223621
CO 132.9490 3.498750 .09300
Ethane 305.32 4.808 0.0995
Propane 369.82 4.2496 0.15176
nC4 425.199 3.79662 0.201
iC4 408.096 3.64762 0.18479
n-Pentane 469.6 3.37512 0.25389
i-Pentane 460.398 3.33359 0.22224
n-Hexane 507.898 3.03162 0.3007
n-Heptane 540.158 2.73678 0.34979
n-Octane 568.598 2.49662 0.40180
n-Nonane 594.598 2.30007 0.44549
n-Decane 617.598 2.107550 0.488480
2-methylbutane 460.398 3.33359 0.22224
2,2,4-Trimethylpentane 543.96 2.56757 0.31
Ethylene 282.34 5.041 0.087
Propene 365.57 4.665 0.1408
1-Butene 419.5 4.02 0.192225
1-Pentene 464.699 3.5287 0.23296
Table 2. Experimental data used for the calculations
Ref. No. of Points Data Type P range(MPa) T range (K) Component
[25-28] 74 T-P-x 0.190 - 9.333 274.14 353.1 CO2 H2O
[29-32] 46
T-P-y & T-
P-x
0.491 - 9.082 274.19 - 318.12 CH4 H2O
[32-35] 50
T-P-y & T-
P-x
0.373 4.952 274.26-343.06 C2H6 H2O
[36, 37] 32 T-P-x 0.1043 - 4.13 298.15 - 423.15 nC4H10 H2O
[37-39] 67
T-P-y & T-
P-x
0.357-3.915 277.62-368.16 C3H8 H2O
[37] 8 T-P-x 0.354 1.712 298.23- 363.19 iC4H10 H2O
[37, 40] 10 T-P-x 0.498 - 0.508 298.28 - 343.15 nC5H12 H2O
[41-43] 32 T-P-x 0.207 - 3.241 298.09 - 477.59 nC6H14 H2O
[40] 10 T-P-x 0.101 279.15- 294.95 2MButane H2O
[44] 38 T-P-x 14.18 - 70.91 573.15 - 628.15 2-MPentane H2O
[44] 25 T-P-x 17.22 - 70.91 295 - 355 nC7H16 H2O
[45] 5 T-P-x 6.5 298- 473 nC8H18 H2O
[41, 45] 9 T-P-x 0.5-6.5 298.15 - 473 2,2,4-tmPentane H2O
[46] 15 T-P-x 0.52- 9.36 423.15- 583.15 nC10H22 H2O
[47, 48] 52
T-P-y & T-
P-x
0.2-8 310-410 Propylene H2O
[49, 50] 47
T-P-y & T-
P-x
1.37-10.3 310-410 Ethylene H2O
[51] 59 BP 1.74 12.06 313 - 393 CO2 1-hexene
[51] 27 BP 2.43 11.55 313 - 373
CO2 2-ethyl-1-
butene
[52, 53] CO2- 1-Hexene
[52] CO2- 1-Heptene
[54] 58
T-P-x
T-P-y
0.97-6.02 283-298 Propylene-CO2
[54, 55] 86
T-P-x
T-P-y
1.03-5.38 283-298 Propylene-Ethylene
[19] 46
T-P-x
T-P-y
0.79 8.51 293 - 373
Ethylene - 4-Methyl-
1-pentene
[56] 30 T-P-x 0.44 2.32 323 - 423 Ethylene - 2,2,4-
T-P-y Trimethylpentane
[57] 106 BP 1.5-9.09 391-495 Ethylene + Hexane
[58] 48
T-P-x
T-P-y
0.6 6.6 293 - 374 Ethylene -1-Butene
[58] 20
T-P-x
T-P-y
1 8.9 303 - 342 Ethylene 1-Octene
[59] 33 T-P-x 1 15 290 - 323 Ethylene n-Eicosane
[60] 20
T-P-x
T-P-y
0.44 2.42 323 423
Ethylene 2,2,4-
Trimethylpentane
[61] 130 BP 1.5 8.5 390 - 450 Ethylene Hexane
[62] 60
T-P-x
T-P-y
0.35 0.86 310 - 338 Butane 1-Butene
[63] 25
T-P-x
T-P-y
0.6 6.06 293 - 375 Ethylene 1-Butene
[54] 50
T-P-x
T-P-y
0.89-4-07 283-298 Propylene-Ethane
[14, 64,
65]
350
T-P-x
T-P-y
0.47-3.51 273-350 Propylene-Propane
[19] 11
T-P-x
T-P-y
0.4 1.4 373 1-Butene 1-Hexene
[66] 13 T-P-x 0.101 293 - 323 1-Butene H2O
[67, 68] 60
T-P-x
T-P-y
6.9-34-48 377.6-477.6 H2 nHexane
[67] 20
T-P-x
T-P-y
2.01-25 524-664 H2 nHexadecane
[67] 8 T-P-x 4.3-8.9 423-453
H2
2,3-dimethylbutane
[69] 15
T-P-x
T-P-y
1 5.07 373 - 573 H2 n-Eicosane
[70, 71] 38 T-P-x .101 273 - 300 H2 H2O
[72] 49
T-P-x
T-P-y
1.26 10.5 293 - 473 CO Hexane
[69] 15 T-P-x 1.02 5.03 373 - 573 CO Eicosane
[73] 18 T-P-x 2.84 10.2 310 - 377 CO n-decane
[73] 41
T-P-x
T-P-y
0.67 3.9 463 - 533 CO C8H18
Figure 2. Calculation of binary interaction coefficient parameters for each pair
Figure 2 shows the procedure of calculating the binary interaction coefficient variables.
As it was mentioned before, since the calculations are sensitive to the initialization,
different points were chosen as the initial value and the best result was reported. Wilson
equation was used for the initial guess of distribution factor (the equation below) in flash
calculations:
( ) ( )
exp 5.37 1 1
c c
i
P T
K
P T
e
| |
= +
|
\ .
(8)
The groups which are defined in this work are: group 1=CH3; group 2 =CH2; group 3 =
CH; group 4 =C; group 5=CH4, i.e. methane; group 6 =C2H6, i.e. ethane; group 7: H2O,
group 8: CO2, group 9: CO, group 10: H2, group 11: Ethylene, group 12: CH=, group 13:
CH2=. These groups are chosen as representatives of the components which are present
in the GTL process. Figure 3 shows the procedure of calculating A and B parameters
from the set of temperatures and K
ij
values.
Calculating A and B for Pairs or
Groups
Read Physical
Properties of
Components (Tc, Pc, )
Read (T, Kij) for
Each Pair of
Component
Calculate
ij
for
Each Component
Calculate Tr and a
i
for Each Component
at the Specified
Temperature
Minimize error by
Changing A* and
B* Matrixs
Get A* and B*
Matrix from the
Optimization
Procedure
Make Complete A and
B Matrixs Using Input
A* and B* and Previous
Valuse
Calculate Kij Using
A and B Matrixs,
ij ,
T and Physical
Properties
Resid = Kij_calcd
Kij_opt
Is This the Last
Pair
No
error =
sum( abs (Resid))
Report A* and B*
Yes
Figure 3. Calculation of A and B parameters for each pair of components
Stability Analysis
The stability analysis test is possible through two approaches: solving the nonlinear
system of equations and minimization. We have used the second approach for our work.
The function to be minimized is as below
( ) min ( ) ln ln ( ) ln ln ( )
: 1 0 1
i i i i i
i
i i
i
F x x x x z z
subject to x x
| | = +
= s s
(9)
In fact, a mixture with the mole fraction z is in equilibrium when for every value for x,
the above expression results in a positive value. By performing an optimization we can
get the minimum value which results in positive value of F. If the obtained minimum
value is negative, this means the system is unstable. So, in order to get the number of
phases which are in equilibrium in a specified operating point, it is sufficient to do the
flash calculations for two phases and if the criterion is not satisfied, the number of phases
will be increased.
Results and Discussions
As summarized in the flowcharts (Figures 1-3), the approach of this work consists of two
stages: First, the binary interaction for each pair of components is optimized so that the
difference between the resulting compositions from flash calculations and the
experimental ones will be minimum. Second, A and B parameters are optimized in order
to minimize the difference between the calculated binary interaction from the previous
step and the one which is derived from equation (4).
There isnt any clue about the initial guesses for the binary coefficient factor. So, we start
with different random initial points. Then, successive substitution method is used to do
the flash calculation. The initial guess for this stage is derived from Wilson equation for
the distribution factor and the experimental data for compositions of the phases. In this
manner, we can have a good guess for the amount of vapor. After reaching to the point
which we dont see any improvement (the change in the distribution coefficient value in
two subsequent iterations is less than some specified tolerance) or when the maximum
number of iteration is reached, we switch to the other approach of flash calculations,
which is solving a system of equations (1 total mol balance, n-1 component balance, two
equations for summation of mole fractions in two phases and n equi-fugacity of
components in two phases). We use the solution from the previous approach as an initial
point in this step.
Figures 4-13 show some of the cases the P-x-y diagrams in different temperatures. It was
observed that for a few cases the error tolerance for higher pressures were more,
especially in higher temperatures. However, in our case the points near the operational
conditions in GTL process are of more importance. There are also a few graphs (Figures
15, 16) which shows the functionality of the binary interaction coefficient of some pairs
as a function of temperature.
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1
0 5 10 15 20 25 30 35 40 45
P(MPa)
m
o
l
e
f
r
a
c
.
o
f
H
2
i
n
l
i
q
.
o
r
v
a
p
.
Figure 4. H
2
/n-C
6
H
14
: black: experimental ( and ) and calculated data @ 377.6,
red: experimental ( and ) and calculated data @ 444.3, blue:
experimental ( and ) and calculated data @ 477.6
0
0.2
0.4
0.6
0.8
1
1.2
0 2 4 6 8 10 12
P(MPa)
m
o
l
e
f
r
a
c
.
o
f
H
2
i
n
l
i
q
.
o
r
v
a
p
.
X exp-542.3
X calc-542.3
Y exp. 542.3
Y calc. 542.3
X exp 664.1
X calc. 664.1
Y exp 664.1
Y calc. 664.1
Figure 5. H
2
/n-C
16
H
34
: black: experimental ( and ) and calculated data @ 542.3,
red: experimental ( and ) and calculated data @ 664.1
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1
4 5 6 7 8 9 10 11
P(MPa)
m
o
l
e
f
r
a
c
.
o
f
H
2
i
n
l
i
q
.
o
r
v
a
p
.
Figure 6. H
2
/ 2,3-dimethylbutane: black: experimental () and calculated data @
423.2, red: experimental () and calculated data @ 453.2
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1
0 2 4 6 8 10 12 14 16
P(MPa)
m
o
l
e
f
r
a
c
.
o
f
H
2
i
n
l
i
q
.
o
r
v
a
p
.
Figure 7. H
2
/n-C
6
H
14
: black: experimental ( and ) and calculated data @ 344.3,
red: experimental ( and ) and calculated data @ 377.6, blue:
experimental ( and ) and calculated data @ 410.9
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1
0 2 4 6 8 10 12 14 16
P(MPa)
m
o
l
e
f
r
a
c
.
o
f
C
O
i
n
l
i
q
.
o
r
v
a
p
.
Figure 8. CO/n-C
6
H
14
: black: experimental () and calculated data @ 373, red:
experimental () and calculated data @ 423, blue: experimental () and
calculated data @ 473
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0 1 2 3 4 5 6 7
Pr essur e(MPa)
m
o
l
f
r
a
c
.
C
O
i
n
V
a
p
.
o
r
L
i
q
.
Figure 9. CO/n-C
6
H
14
: black: experimental ( and ) and calculated data @ 483,
red: experimental ( and ) and calculated data @ 503, blue: experimental
( and ) and calculated data @ 523
0
0.2
0.4
0.6
0.8
1
0.3 0.8 1.3 1.8 2.3
P(MPa)
M
o
l
f
r
a
c
.
C
2
=
i
n
V
a
p
.
o
r
L
i
q
Figure 10. C
2
H
4
/2,2,4-Trimethylpentane: black: experimental ( and ) and
calculated data @ 373, red: experimental ( and ) and calculated data @
423
0
0.5
1
1.5
2
2.5
0 2 4 6 8 10
P(MPa)
m
o
l
.
f
r
a
c
.
C
O
2
i
n
l
i
q
.
Figure 11. CO
2
/H
2
O: black: experimental () and calculated data @ 318, red:
experimental () and calculated data @ 308, blue: experimental () and
calculated data @ 298
0
0.0001
0.0002
0.0003
0.0004
0.0005
0.0006
0.0007
0.0008
0.0009
0.001
0 1 2 3 4 5 6
P(MPa)
m
o
l
.
f
r
a
c
.
o
f
C
2
i
n
L
i
q
.
Figure 12. C
2
H
6
/H
2
O: black: experimental () and calculated data @ 313, red:
experimental () and calculated data @ 323, blue: experimental () and
calculated data @ 343
0
0.00005
0.0001
0.00015
0.0002
0.00025
0.0003
0.00035
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5
P(MPa)
M
o
l
.
f
r
a
c
.
o
f
n
C
4
i
n
L
i
q
.
Figure 13. nC
4
H
10
/H
2
O: black: experimental () and calculated data @ 373, red:
experimental () and calculated data @ 398, blue: experimental () and
calculated data @ 423
0
0.00005
0.0001
0.00015
0.0002
0.00025
0.0003
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5
P(MPa)
m
o
l
.
f
r
a
c
.
o
f
C
3
i
n
L
i
q
.
Figure 14. C
3
H
8
/H
2
O: black: experimental () and calculated data @ 338, red:
experimental () and calculated data @ 353, blue: experimental () and
calculated data @ 368
-0.3
-0.25
-0.2
-0.15
-0.1
-0.05
0
270 290 310 330 350
Temperature
K
i
j
v
a
l
u
e
s
Figure 15. Kij values of H2O-Ethane
-0.18
-0.16
-0.14
-0.12
-0.1
-0.08
-0.06
-0.04
-0.02
0
220 270 320 370
Temperature
K
i
j
Figure 16. Kij values for H2O-CO2
As mentioned previously, this work is a development of previous works done by Jaubert
et. al [1, 74] to make it applicable to GTL process. The binary interaction coefficients
between CO2 and Hydrocarbons which is presented in Table 3 is from their work.
Addition of water, CO, CO2, H2, Ethylene and other olefins is our contribution in order
to provide a tool for thermodynamic studies of GTL process. Table 3 presents the
parameter values which are the result of this work. There are some missing data in the
table due to different reasons which is described below:
- The vapor-liquid equilibriums of some groups are not in the range of temperatures and
pressures which are applicable to our case. For example, the equilibrium data which were
found for H2-CH4 are in the range of 103.15-173.65 K and 10-110 MPa for temperature
and pressure respectively. In the operational condition under study, these components
will be in the supercritical state. CH4-Ethylene, CO-H2, H2-Ethylene and carbon
monoxidemethane are other examples.
- It is said that the values of the Kij parameters for the CH4C2H6, CH4C2H4, and
C2H6C2H4 are close to zero, which indicates the near athermal character of these
mixtures [75]. We have used this assumption to calculate the parameters for the last two
pairs due to lack of data.
- Groups C and C= should also be present as two of the groups in the study. However,
due to the lack of experimental data, the group contribution is not calculated in some
cases. There are very few works which have dealt with the equilibrium of different
components with branched hydrocarbons (especially alkenes).
- One other point is that performing the experiments in order to get the VLE data is costly
and there is always a reason to do it. So, its maybe natural that finding the data is so
difficult for every pair of components of interest in different ranges of temperatures and
pressures.
Table 3. A and B parameters which are needed to calculate Kij as a function of temperature
CH3 CH2 CH C CH4 C2H6 CO2 H2O
CH3 0 0
CH2 74.81 165.7 0 0
CH 261.5 388.8 51.47 79.61 0 0
C 396.7 804.3 88.53 315 -305.7 -250.8 0 0
CH4 33.94 -35 36.72 108.4 145.2 301.6 263.9 531.5 0 0
C2H6 8.579 -29.51 31.23 84.76 174.3 352.1 333.2 203.8 13.04 6.863 0 0
CO2 164 269 136.9 254.6 184.3 762.1 287.9 346.2 137.3 194.2 135.5 239.5 0 0
H2O 559.4083 -204.813 0.0288 -0.8781 0.0114 -0.4669 -915.918 -438.848 124.1 2484 691.2692 -109.009 489.797 -399.749 0 0
H2 317.5348 -67.478 51.18 297.4748 -186.083 72.1725 - - - - - - 123.2 60.1
CO 98.0672 -137.8 52.929 398.8686 - - - - - - - - 241 152.32
Ethylene 0.0476 -0.7808 75.2236 313.1654 186.7467 339.2428 171.5267 313.959 5.8826 9.357 0.0052 0.041 - - 638.3672 138.8688
CH= 88.5 51.7943 -0.5604 13.8159 348.8818 -7.7501 263.8316 345.7421 322.24 -145.23
CH2= 102.4364 60.9804 0.6879 29.2979 351.8326 -21.2664 -90.845 564.2252 100.32 54.75
CO Ethylene CH= CH2=
CH3
CH2
CH
C
CH4
C2H6
CO2
H2O
H2 0 0
CO - - 0 0
Ethylene - - - - 0 0
CH= 0.001 0.5949 0 0
CH2= 66.7801 73.9685 91.6826 7.8722 0 0
Conclusion
In this work the dependency of Kij on temperature has been derived for the pairs of
component which are included in the GTL reactor effluents. The calculation of Kij was
done was done with the criteria of maximum 1% difference between the experimental
and calculated mole fractions, while in the next step the error (the difference between the
calculated Kij from the previous step and the current one) is so low.
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