Catálogo Magnaflux
Catálogo Magnaflux
Catálogo Magnaflux
dye penetrant inspection equipment and associated chemical products used for nondestructive testing. MAGNAFLUX has 180 employees worldwide with offices in Glenview, IL; Swindon, England; Brazil and India; with manufacturing facilities in DeWitt, Iowa. MAGNAFLUXs concept, philosophy and performance are based on the idea of selling ideas and experience first, and hardware second. By asking the question, How might the user obtain the full values of nondestructive testing? , our application and product specialists can propose the equipment and materials which will fulfill all of the users requirements. To do it right, products and problems must be studied and understood, economic factors evaluated, test methods properly applied or adapted and often new techniques must be developed. Striving to meet our customers expectations, MAGNAFLUX is ISO 9001 certified.
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MAGNAFLUX offers a complete line of liquid penetrant inspection and magnetic particle inspection equipment and accessories, as well as processing materials, all of which are designed specifically for the NDT industry. As an Illinois Tool Works (ITW) company, MAGNAFLUX is part of a family of companies that design and manufacture fasteners, components, assemblies and systems for customers around the world. Through proven business systems and practices, based on teamwork with customers and suppliers alike, the men and women of ITW are creating superior products, solutions and work environments.
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www.magnaflux.com
SP OT CH EC
AN INDUSTRY LEADER
MAGNAFLUX solutions are found throughout the world in a wide range of industries and applications, including:
Aerospace Automotive MRO Welding Pipelines Utilities Tool Shops Steel Mills
TABLE OF CONTENTS
THE MAGNAFLUX ADVANTAGE
Product Application Guide ....................................................................................3
Magnaglo /MAGNAFLUX
SPOTCHECK PENETRANTS
Benefits and Applications ......................................................................................4 Penetrants ....................................................................................................................5 Cleaners/Removers ..................................................................................................5 Developers....................................................................................................................5 Kits ..................................................................................................................................6 Specification Conformance Chart ......................................................................6
Benefits and Applications ....................................................................................21 Wet Method Fluorescent Magnetic Particles ......................................22 Wet Method Visible Magnetic Particles ................................................23 Oil Petroleum Vehicle ..................................................................................23 Dry Method Magnetic Particles ................................................................24 Water Bath Additives ..................................................................................24 Magnetizing Yoke and Coil Kits ........................................................2526 Specification Conformance Chart............................................................26 Accessories ............................................................................................2735 Equipment................................................................................................3639
Zyglo PENETRANTS
Benefits and Applications ......................................................................................7 Liquid Penetrant Classification per AMS 2644......................................8 Penetrant Inspection Method..................................................................89 Water Washable Penetrants ......................................................................10 Post Emulsifiable Fluorescent Penetrants..............................................11 Water Base Fluorescent Penetrant..........................................................11 Additives ..........................................................................................................12 Developers ......................................................................................................12 Lipophilic Emulsifier ......................................................................................12 Hydrophilic Emulsifier ..................................................................................13 Kits......................................................................................................................13 Specification Conformance Chart............................................................14 Accessories ............................................................................................1517 Equipment................................................................................................1820
DARACLEAN Cleaners
Benefits and Applications ....................................................................................40 Cleaning Process Selection Guide..................................................................41 Cleaners ..................................................................................................4243 MagnaVu ..........................................................................................................43 Specification Conformance Chart............................................................44
BLACK LIGHTS
Black Lights and Accessories ..........................................................4548
SPECIALTY PRODUCTS
SCRUBS Hand Cleaner Towels ..........................................................49 P-1A Partek ....................................................................................................49 Ultra Clear Cleaner ......................................................................................49 ZAF-2 Foaming Agent..............................................................................49 Foilcheck ..........................................................................................................49
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There are many reasons why you should consider MAGNAFLUX for your NDT requirements:
MAGNAFLUX offers strong brand recognition. We are the industry leader with over 50% of the market share and a reputation of excellent quality and service. We also have an extensive distributor network which makes it more convenient for customers to buy our product. We can back up the demands that our brand power dictates. MAGNAFLUX offers a broad product line which includes: SPOTCHECK Visible Dye Penetrants in aerosol, kits and bulk ZYGLO Fluorescent Dye Penetrants in aerosol, kits and bulk MAGNAGLO Fluorescent Magnetic Particles MAGNAFLUX Visible Magnetic Particles DARACLEAN Aqueous Cleaners and MAGNAVU Alkaline Cleaner Portable Magnetic Particle Yokes and Coils Magnetic Particle Equipment from large automated systems to small portable power packs Penetrant Inspection and Wastewater Disposal Equipment Black Lights and Meters Broad assortment of Operating and Monitoring Accessories PeneCert Testing MAGNAFLUX offers one-stop shopping. Many of our competitors handle only one or two product lines. MAGNAFLUX offers environmentally friendly chemicals. We use no known or suspected carcinogens in any of our products. We offer water washable and water-based products as alternatives to solvent based. We use higher grade solvents that produce less odor. We offer high grade carrier oil for lower odor and less skin irritation. MAGNAFLUX products are formulated to offer the best product performance. We are selective in the dyes we use and their concentrations. Since dye is a large part of the makeup of our products, the amount of concentration does affect the cost. Most of the products we sell have to meet strict military and industry specifications; therefore, our products are designed to find the smallest possible cracks. MAGNAFLUX Magnetic Particles are designed to hold up better and not break down during agitation. This avoids frequent bath changes. MAGNAFLUX offers excellent customer service and technical support. We have sales people in the field ready to help at a moments notice, and a technical staff ready to answer your questions on the spot. Our R & D department is constantly working on new products to make your job easier, and give more value to our products and processes. MAGNAFLUX delivers the quality and service you expect and deserve.
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Foundries
raw castings
Shipyards
welds
Law Enforcement
Ski Lifts
gears
Lifting Devices
Steel Mills
Amusement Rides
fork lifts
crane hooks
bar stock
rails
welds
leak testing
NDT inspections
hulls spars
engines
Automotive Rebuilders
bits
welds in tanks
Pipelines
welds
valves
Fire Departments
ladders
I I
valves pipes
mixing tanks
deep fryers
brakes
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SPOTCHECK PENETRANTS
SPOTCHECK is a red visible nondestructive test method, which provides for the detection of surface discontinuities (flaws) in ferrous and non-ferrous test materials.
Ideal for applications where portability is required. Available in aerosol or liquid form. The vivid red color permits daylight inspection. Meets major military specifications. A complete line of cleaners and developers, as well as Water Wash or Post Emulsifiable penetrants, are available.
Benefits
SPOTCHECK is the most reliable and widely used penetrant inspection method that reveals cracks and other surface discontinuities in virtually any non-porous material. SPOTCHECKs formulation, using a high concentration of quality dyes, together with high quality solvents, provides the best possible dye penetrants for finding the smallest and finest defects. Other products may skimp on dyes or use inferior solvents that cut costs. In doing so, indications do not appear as bright or vibrant and cracks can be missed. Some inferior solvents may also cause health hazards. Our developers even spray pattern provides a uniform coating. Our SPOTCHECK products are the most widely used in the inspection of welds in a variety of industries. Dependability, consistency and safety should be the major concern in your inspection process MAGNAFLUX has it all.
Applications
SPOTCHECK delivers accurate, reliable crack detection results in the following applications: Automobile Parts Off-Road Equipment Farm Equipment Welds Castings Forgings Leak Testing Pressure Vessels/Aircraft Maintenance Marine Construction/ Maintenance Petroleum Pipelines Power Plant Inspections General Metalwork
How to use
Inspect. Defects will show as bright red lines in white developer background.
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Penetrants
SKL-SP1
Solvent Removable Penetrant
Most widely used, general purpose solvent removable penetrant. Good for rough surfaces and large parts. Approved Developers: SKD-S2 & ZP-5B Approved Cleaner: SKC-S
SKL-WP
Water Washable Penetrant
General purpose water washable penetrant. Approved Developers: SKD-S2 & ZP-5B Approved Cleaner: Not Required
Container Size:
Case of 4 1 Gallon Containers 01-5182-40 5 Gallon Pail 01-5182-45 55 Gallon Drum Also available in 16 oz. aerosol cans.
SKL-4C
Water Based Penetrant
Bright red in the daylight; fluorescent orange in UV light. Liquid oxygen compatible. For non-certified applications. Used as a leak detector and for inspection of plastic. Approved Developer: SKD-S2 Approved Cleaner: Not Required
Visible Penetrant
For small areas or parts and for reworked inspection without the over spray mess from aerosol cans containing penetrant. Contains Spotcheck SKL-SP1 Red Dye Penetrant (solvent removable).
Part #:
01-5150-30
Container Size:
12 Pens/Case
Part #:
01-5125-40 01-5125-45
Container Size:
5 Gallon Pail 55 Gallon Drum
Cleaners/Removers
SKC-S
Solvent Cleaner
The recommended, general purpose cleaner/remover. Non-Chlorinated. Flammable. Meets major requirements for major specifications.
SKC-HF
Solvent Cleaner
High Flash point. Low odor cleaner/remover. Meets sulfur and chlorine requirements of major specifications.
Container Size:
Developers
SKD-S2
Solvent Developer
General purpose solvent developer.
ZP-5B
Aqueous Water Suspendible Developer
General purpose water suspendible developer.
Part #:
Container Size:
Part #:
01-3341-81
Container Size:
25 lb. Container
Case of 4 1 Gallon Containers 01-5352-35 5 Gallon Pail 01-5352-40 01-5352-45 55 Gallon Drum Also available in 16 oz. aerosol cans.
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SPOTCHECK Kits
SPOTCHECK visible penetrant kits quickly locate surface cracks. Easy to transport for field inspections. No UV light required because of vivid red color. Includes SKL-SP1 penetrant, SKC-S cleaner and SKD-S2 Developer.
Includes:
1 can of SKL-SP1, 2 cans of SKC-S, 1 can of SKD-S2, Heavy Duty Wiping Cloth, Paint Marker, Scrubs Hand Towels, Portable Plastic Case and Instructions.
Includes:
2 cans of SKL-SP1, 2 cans of SKD-S2 and 4 cans of SKC-S, Heavy Duty Wiping Cloth, Paint Marker, Scrubs Hand Towels, Portable Plastic Case and Instructions.
Developers
SKD-S2 ZP-5B x x x x x x x x x x
Specification
NAVSEA T9074-AS-GIB-010/271 MIL-STD-2132 AECL AMS-2644 ASME B & PV Code, Sec. V ASTM E 165 ASTM E-1417 Boeing BAC 5423 PSD 6-46 or 8-4 General Electric P50YP107 Boeing PS-21202 NAVSEA 250-1500-1
SKL-SP1 x x x x x x x x x x x
SKL-WP x x x x x x x x x
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Zyglo PENETRANTS
ZYGLO is an extremely sensitive fluorescent penetrant inspection method that reveals cracks and other surface discontinuities in virtually any non-porous material.
ZYGLO is available in aerosols and liquid form. Five sensitivity levels to satisfy military, industry or company specifications. Water Wash and Post Emulsifiable penetrants are available. Full line of emulsifiers, removers and developers.
Benefits
ZYGLO fluorescent penetrants are formulated to offer improved sensitivity, brightness and resistance to over washing. Just like our visible penetrants we use high quality raw materials to give superior results in finding defects. Our ZYGLO penetrant products are known in the industry for their consistent performance and reliability. They are preferred by many of the largest aircraft manufacturers and overhaul facilities. MAGNAFLUX manufactures penetrant materials, accessories and equipment, making us a one-stop shop. We are involved in the total process from start to finish, and produce our products to perform to the utmost of effectiveness when used together.
Applications
Aerospace Industry (Aircraft Manufacturers, Aircraft Component Manufacturers, Aircraft Overhaul Shops, Airlines) Engine components (blades, rotors & turbines) Landing gear Wheels Wing spars Brakes Springs Military Automotive Components Manufacturers Brakes Steering components Connecting rods Wheels Engine mounts Pistons Cylinder blocks Foundries Raw Castings Test Labs NDT Inspections
How to use
Apply a thin film of developer. Allow short developing period. For rough surfaces, daub on Dry Developer.
Inspect under black light. Cracks and lack of bond will show as glowing lines, porosity will show as spots.
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Penetrant Methods: Method A water washable Method B post emulsifiable, lipophilic Method C solvent removable Method D post emulsifiable, hydrophilic
Developer Forms: Form a dry powder Form b water soluble Form c water suspendible Form d nonaqueous Type 1 fluorescent (solvent based) Form e nonaqueous Type 2 visible dye (solvent based)
ultra low
Penetrant Method is usable: Where cracks are open to the surface. On any material which is NOT excessively porous. On any material which will not be harmed by chemicals or procedures. Part preparation and Cleaning For penetrant method to work, defect must be clean and open to the surface. Cracks must be empty and dry for penetrant to enter. Ultrasonic cleaning is usually best method. Alkaline cleaning may be applicable. Steam cleaning may or may not work, depending on soil. Parts must be dry before penetrant processing Sensitivity required Number of parts to be tested Surface condition of part being inspected Configuration of test specimen Availability of water, electricity, compressed air, suitable testing area, etc.
Developers:
Dry developers Are fluffy dry powders, used as received Are not usable with visible penetrants Parts must be completely dried before application of developer May be applied by spray, manual duster, dipping Will produce small indications with little or no background Dust masks may be required Aqueous developers Are supplied as dry powders to be mixed with specified amounts of water. These powders are either soluble or suspended. Suspended developers need to be agitated Parts do not need to be dried before application Nonaqueous (solvent based) developers Are supplied premixed and ready to use Applied only by spray Are the most sensitive developers because solvent redissolves and spreads penetrant Are the most expensive developer type because of high material cost and labor intensive application.
Which method and sensitivity is best for my application? Since there are choices for developers, which one should I use? Since each application is slightly different, we recommend you contact Magnaflux to help guide you through this selection process.
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METHOD A WATER-WASHABLE
CLEAN AND DRY
METHOD B LIPOPHILIC
CLEAN AND DRY APPLY PENETRANT DWELL
APPLY PENETRANT
DWELL
WATER RINSE
DRY
AQUEOUS DEVELOPER
DRY
DRY DEVELOPER
DRY
NONAQUEOUS DEVELOPER
DRY
AQUEOUS DEVELOPER
DRY
DRY DEVELOPER
DWELL
DRY
NONAQUEOUS DEVELOPER
INSPECTION
DWELL INSPECTION
POST CLEAN
POST CLEAN
METHOD D HYDROPHILIC
CLEAN AND DRY APPLY PENETRANT DWELL PRE-RINSE
APPLY PENETRANT
DWELL
WIPE
APPLY DEVELOPER
DRY
AQUEOUS DEVELOPER
DRY
INSPECT
DRY DEVELOPER
DRY
NONAQUEOUS DEVELOPER
POST CLEAN
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ZL-15B
Water Washable Fluorescent Penetrant
(Level 12 Lowest sensitivity) Exhibits excellent washability for castings and rough surfaces. Approved Developers: ZP-4B, ZP-9F, ZP-5B & SKD-S2
ZL-19
Water Washable Fluorescent Penetrant
(Level 1 Low sensitivity penetrant) Higher brightness and sensitivity than ZL-15B Approved Developers: ZP-4B, ZP-9F, ZP-5B & SKD-S2
Part #:
01-3159-40 01-3159-30 01-3159-45
Container Size:
5 Gallon Pail 20 Gallon Drum 55 Gallon Drum
Part #:
01-3263-40 01-3263-30 01-3263-45
Container Size:
5 Gallon Pail 20 Gallon Drum 55 Gallon Drum
ZL-60D
Water Washable Fluorescent Penetrant
(Level 2 Medium Sensitivity) Exhibits excellent washability for castings and rough surfaces; and is typically used on castings, forgings, extrusions and rough machined surfaces to find cracks, seams, laps, cold shuts, laminations and porosity. Approved Developers: ZP-4B, ZP-9F, ZP-5B & SKD-S2
ZL-67
Water Washable Fluorescent Penetrant
(Level 3 High Sensitivity) Provides an excellent combination of sensitivity/washability and is typically used on critical applications including investment castings, jet engine components, and highly machined surfaces to find cracks, seams and porosity. Approved Developers: ZP-4B, ZP-9F, ZP-5B & SKD-S2
Part #:
Container Size:
Part #:
01-3274-35 01-3274-40 01-3274-30 01-3274-45
Container Size:
Case of 4 - 1 Gallon Containers 5 Gallon Pail 20 Gallon Drum 55 Gallon Drum
01-3272-35 Case of 4 1 Gallon Containers 01-3272-40 5 Gallon Pail 01-3272-30 20 Gallon Drum 01-3272-45 55 Gallon Drum Also available in 16 oz. aerosol cans.
ZL-56
Water Washable Fluorescent Penetrant
(Level 4 Ultra High Sensitivity) Ultra-high sensitivity penetrant for critical applications. ZL-56 is a fluorescent, high sensitivity, water washable penetrant. ZL-56 is typically used on smooth, nonporous, highly machined surfaces to find cracks, seams, and scratches. Approved Developers: ZP-4B, ZP-9F, ZP-5B & SKD-S2
SP LO AG GN ZY DA RA CL EA N MA GL O K OT CH EC
Part #:
01-3267-40 01-3267-30 01-3267-45
Container Size:
5 Gallon Pail 20 Gallon Drum 55 Gallon Drum
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ZL-2C
PE Fluorescent Penetrant
(Level 2 Medium Sensitivity) ZL-2C is typically used on castings, forgings, and extrusions, rough and machined surfaces to find cracks, seams, laps, laminations and porosity. Approved Developers: ZP-4B, ZP-9F, ZP-5B, ZP-14A & SKD-S2 Approved Removers: ZR-10B, ZE-4B, SKC-S & SKC-HF
ZL-27A
PE Fluorescent Penetrant
(Level 3 High Sensitivity) ZL-27A is typically used on castings, forgings, and extrusions, rough and machined surfaces to find cracks, seams, laps, laminations and porosity. Approved Developers: ZP-4B, ZP-9F, ZP-5B, ZP-14A & SKD-S2 Approved Removers: ZR-10B, ZE-4B, SKC-S & SKC-HF
Part #:
01-3123-40 01-3123-30 01-3123-45
Container Size:
5 Gallon Pail 20 Gallon Drum 55 Gallon Drum
Part #:
01-3187-35
Container Size:
Case of 4 1 Gallon Containers 01-3187-40 5 Gallon Pail 01-3187-30 20 Gallon Drum 01-3187-45 55 Gallon Drum Also available in 16 oz. aerosol cans.
ZL-37
PE Fluorescent Penetrant
(Level 4 Ultra-High Sensitivity) ZL-37 is typically used on castings, forgings, and extrusions, rough and machined surfaces to find cracks, seams, laps, laminations and porosity. Approved Developers: ZP-4B, ZP-9F, ZP-5B, ZP-14A & SKD-S2 Approved Removers: ZR-10B, ZE-4B, SKC-S & SKC-HF
Fluorescent Penetrant
For small areas or parts and for reworked inspection without the over spray mess from aerosol cans containing penetrant. Contains Zyglo ZL-37 Fluorescent Penetrant (ultra high sensitivity).
Part #: Part #:
01-3188-35 01-3188-40 01-3188-30 01-3188-45
Container Size:
12 Pens/Case
Container Size:
Case of 4 1 Gallon Containers 5 Gallon Pail 20 Gallon Drum 55 Gallon Drum
01-3188-75
Part #:
01-3137-40 01-3137-45
Container Size:
5 Gallon Pail 55 Gallon Drum
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ZYGLO Additive
ZL-5
Fluorescent Water Additive for Leak Detection
ZL-5 is a dry powder fluorescent organic material used as an additive for the detection of leaks in pressure vessels, storage tanks, radiators and other liquid system containers. ZL-5 is water-soluble and produces fluorescence when using a black light, (such as the MAGNAFLUX ZB-100F fan cooled black light) at 365 nanometers.
Part #:
01-3141-57 01-3141-63
Container Size:
1 lb. Container 5 lb. Container
ZYGLO Developers
ZP-4B
Dry Powder
ZP-4B is a free-flowing, white, fluffy powder used as a dry powder developer for ZYGLO penetrants. ZP-4B is supplied ready to use. ZP-4B forms a thin film on parts which enables it to enhance indications of ultra fine discontinuities. ZP-4Bs high purity allows it to be used in applications demanding purity.
ZP-5B
Water Suspendible
ZP-5B is a white powder which is to be dispersed into water. ZP-5B disperses quickly to form an opaque white suspension. Must be continually agitated during use to ensure uniformity of mix as developer will settle out on standing. ZP-5B forms a uniform white coating which enhances fluorescent indications formed by ZYGLO penetrants. At higher concentration, ZP-5B forms an opaque white coating which provides contrasting background for SPOTCHECK indications.
Part #:
01-3328-25 01-3328-69 01-3328-75
Container Size:
12 1 pt Cans 10 lb. Container 20 lb. Container
Part #:
01-3341-81
Container Size:
25 lb. Container
ZP-9F
Non-Aqueous
ZP-9F is a ready-to-use suspension of white developing particles in a fast drying solvent. ZP-9F produces an opaque white coating, which provides an excellent contrasting background for SPOTCHECK or ZYGLO penetrant indications. ZP-9F is specially formulated to be low in sulfur and halogens and contains no chlorinated hydrocarbons.
ZP-14A
Water Soluble
ZP-14A is a white free-flowing powder, which dissolves in water to form a clear, colorless biodegradable developer solution. ZP-14A is used as a general purpose water-soluble developer for the enhancement of indications formed by ZYGLO penetrants. ZP-14A produces a uniform white porous coating when it dries. The developer film is easily removed in post inspection cleaning by a water spray. Once the developer bath has been made up, no in-use agitation is required to maintain developer uniformity.
Part #:
Container Size:
Part #:
01-3381-75 01-3381-89
Container Size:
20 lb. Container 50 lb. Container
Part #:
01-3546-40 01-3546-30 01-3546-45
Container Size:
5 Gallon Pail 20 Gallon Drum 55 Gallon Drum
Part #:
01-3620-40 01-3620-30 01-3620-45
Container Size:
5 Gallon Pail 20 Gallon Drum 55 Gallon Drum
Includes
ZB-100F Black Light 115v 1 can of ZL-27A PE Fluorescent Penetrant, 1 can of ZP-9F Developer, 2 cans of SKC-S Cleaner, heavy duty wiping cloth, paint marker, Scrubs hand towels, portable plastic case and instructions ZB-100F (230v60 hz) ZB-100F (220v50 hz)
600045 621304
Includes
2 cans of ZL-27A PE Fluorescent Penetrant, 2 cans ZP-9F Developer, 4 cans of SKC-S Cleaner, Heavy Duty Wiping Cloth, Paint Marker, Scrubs Hand Towels, Portable Plastic Case and Instructions.
Frequency Daily Quarterly Weekly Monthly Monthly Weekly Daily Daily Weekly Daily As required per 7.8.3 As required per 7.8.3 As required per 7.8.3 Daily Weekly Daily Weekly Semi-Annually Daily Quarterly Start of each working shift Semi-Annually Start of each shift Semi-Annually Quarterly
Paragraph 7.8.2.1 7.8.2.2 7.8.2.3 7.8.2.4 7.8.2.5 7.8.2.6 7.8.2.7 7.8.2.8 7.8.2.9 7.8.3 7.8.3.2 7.8.3.3 7.8.3.4 7.8.4.1 7.8.4.1 7.8.4.2 7.8.4.3 7.8.4.4 7.8.4.5 7.8.4.5 7.8.4.6 7.8.4.6 7.8.4.6 7.8.4.6 7.8.4.7
Water Wash Penetrant System PE/PR Penetrant System Water Wash Penetrant Only Tests PE/PR Penetrant Only Tests Viscosity Fluorescent Brightness Test Water Wash Penetrant Water Content Only Water Wash PenetrantRemovability & Sensitivity Tests Emulsifier (Remover) Test Only Emulsifier (Remover) Water Content Only Dry Developer Test Only Aqueous Developer Test Only PE/PR SystemRemovability & Sensitivity Test Water Wash or PE/PR Penetrant Removability Test Only Water Wash or PE/PR Penetrant Sensitivity Test TAM Panel Recertification
All All 5.1-5.7 5.1-5.4 5.3 5.4 5.5 5.6-5.7 6.1-6.3 6.3 7.1 - 7.3 7.1, 7.2, 7.4, 7.57.7 8.1-8.2 5.6 or 8.1 5.7 or 8.2 9.1
751402 751403 751404 751413 751409 751411 751410 751405 751412 751406 751407 751408 751415 751416 751414
Need not be recorded. The maximum time between verifications or checks may be extended when its substantiated by technical data and approved by the Cognizant Engineering Organization. Not required for Method C examinations.
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13
Specification
NAVSEA T9074-AS-GIB-010/271 MIL-STD-2132 AECL AMS-2644 AMS-2647 ASME B & PV Code, Sec. V ASTM E 165 ASTM E-1417 Boeing BAC 5423 PSD 6-46 or 8-4 Honeywell EMS 52309 General Electric P3TF2 General Electric P50YP107 Boeing PS-21202 Pratt & Whitney FPM
ZL-15B
x x x x x x x x x x x
ZL-19
x x x x x x x x x x x x
ZL-60D
x x x x x x x x x x x x x x
ZL-67
x x x x x x x x x x x x x x
ZL-2C
x x x x x x x x x x x x x x
ZL-27A
x x x x x x x x x x x x x x
ZL-37
x x x x x x x x x x x x x x
Developers
SKC-HF
x x x x x x x x x x x x
Specification
NAVSEA T9074-AS-GIB-010/271 MIL-STD-2132 AECL AMS-2644 AMS-2647 ASME B & PV Code, Sec. V ASTM E 165 ASTM E-1417 Boeing BAC 5423 PSD 6-46 or 8-4 Honeywell EMS 52309 General Electric P3TF2 General Electric P50YP107 Boeing PS-21202 Pratt & Whitney FPM
ZE-4B
x x x x x x x x x x x x x
ZR-10B
x x x x x x x x x x x x x x
SKC-S
x x x x x x x x x x x x x
ZP-4B
x x x x x x x x x x x x x x
ZP-14A
x x x x x x x x x x x x
ZP-5B
x x x x x x x x x x x x x
ZP-9F
x x x x x x x x x x x x x
14
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zyglo accessories
Hand Sprayers
Water Spray Gun
For rinsing either water-wash or post-emulsifiable penetrants Coarse spray
Part #: 520090
Part #: 521339
NOTE: Ensure compatibility with governing specification that inspection work must meet before using this technique.
Part #: 518992
Part #: 195260
Part #: 513759
Adjustable from 2 psig to 125 psig Regulators and gauges for applications requiring strict water pressure control.
Part #: 513756
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15
Part #: 609032
Test Blocks
Aluminum Test Block (for sensitivity)
Cracked aluminum block compares sensitivity of different penetrants or sensitivity of new and old penetrants Complies with ASTM E165; ASME Boiler and Pressure Vessel code
Part #: 14755
Part #: 154400
Comparators
Crack Comparator
General purpose crack comparator, 0.005" to 0.125" increments
Test Panels
NiCr Panels
The NiCr penetrant test panels are ideal penetrant sensitivity comparators. The panels are available with crack depth of 10, 20, 30, and 50 microns and come in matched pairs. Individual crack sizes or a complete kit of all four sizes are available.
Part #: 514050
Part #:
506251 506252 506253
Description:
One Pair of NiCr 10 micron panels One Pair of NiCr 20 micron panels One Pair of NiCr 30 micron panels One Pair of NiCr 50 micron panels NiCr Panel Set contains one pair of 10, 20, 30, and 50 micron crack size
506254 Having matched pairs enables studies of the effects of process changes as compared to a 184400 standard process, or used material changes vs fresh material. The panels are ideal for monitoring fluorescent penetrant (ZYGLO) lines. 16
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Test Panels
TAM Panel Cleaning Kit
A table-top (the size of a toaster) Ultrasonic cleaning unit with heater and timer One gallon of MagnaVu alkaline cleaner concentrate
TAM Panel
4" x 6" stainless steel panel monitors both sensitivity and washability of penetrant process Includes a rough surface for washability testing, plus a polished chrome section with 5 star shaped defects ranging in size from coarse to extremely fine Pratt and Whitney TAM #146040
Complete instructions.
Part #: 01-7500-00
Part #: 198055
Refractometer
Optical device used for measuring concentration of hydrophilic removers in water Includes chart to convert to percent concentration for ZR-10B ZYGLO hydrophilic removers
Part #: 5857
Part #: 513829
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17
zyglo equipment
ZA-1633 (formerly ZA-28) Penetrant Processing Inspection Equipment
Model shown is configured for Water Washable. Each of the three models are designed for a specific testing method. Because the order of use varies with different penetrant materials, the units must be carefully ordered to fit the specific application.
NOTE: Dynamic Cloud (Dry Developer) design with dust collection and a 2.5 gallon pressure pot is now available.
Configured for
Configured for
Configured for
Optional Feature
Part #:
609178-P
Description:
Lid, Tank
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Configured for
Description:
Tank Lid Inspection Station (Stand Alone)
ZA-1227 CW
Cleaning Station Included
Standard Features Include: Cleaning Station with pump agitation and heater. Dynamic Cloud Developer Chamber with a two gallon pressure pot and foot switch for the dispensing of our ZP-4B Dry Powder Developer, 5" diameter viewing window in cover. Built in dust collector with air filter. Inspection Booth with ZB-100F portable black light mounted on top center of booth for fixed inspection or hand held inspection.
The CW is our cost effective, integrated manual system for processing small to medium parts and has: Welded Steel Frame, 304 Stainless Steel Tanks, 120 Volts/60 hz/1 Phase, Overall Length 97" ZA-37 CW has Seven Stations: Cleaning Station with pump agitation and heater, Pre-Rinse Tank with Dwell Tray, Penetrant Dip Tank, Final Rinse Station with Dwell Tray, Dryer with 1500 watt heater thermostat control, Dynamic Cloud Chamber, Inspection Booth (with portable ZB-100F) Dimensions of first six stations: 1212" Wide x 27" Long x 17" Deep Dimensions of Inspection Booth: 1634 " Wide x 27" Long x 14" High Viewing Area
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Dryer Station, Dynamic Cloud Developer Station, Inspection Station, shown above.
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MAGNAPURE
Specifications: Capable of processing penetrant wastewater. No replacement filters necessary, allows for discharge to drain (check with local Public Treatment Works Office). Operating Temperature: The system will meet the stated specifications if the ambient operating temperature is between 40F and 85F. Facilities Requirements: Power: Two Outlets; each 115v, 1 Phase, 60 hz. Also available in 220v/50 hz Space Required: Approximately 16 square feet.
Benefits
Requires minimal space (main cabinet is 24"W x 40"L) Maintenance is minimal Eliminates expenses for hauling penetrant wastewater Eliminates bacteria and odor problems of penetrant wastewater No filters to purchase, stock or change AUTOMATICALLY processes penetrant wastewater Patent Applied Technology
Penetrant/Rinse Water
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Magnaglo /Magnaflux
Magnetic particle inspection is a nondestructive inspection method used for detection of surface and subsurface flaws in ferrous parts. MPI inspection is used to inspect a variety of product forms such as castings, forgings, and weldments.
Dry and wet particles are available to suit your needs. Choose from fluorescent or non-fluorescent for UV or daylight inspection. Particle size is controlled to ensure maximum sensitivity. Fluorescent particles are encapsulated to minimize separation of fluorescence from particles.
Benefits
Our magnetic particles are designed to hold up better and do not break down during agitation. This avoids having to change the bath as often and insures consistent performance during inspection. The only requirement from an inspectability standpoint is that the component being inspected must be made of a ferromagnetic material such as iron, nickel or cobalt, or some of their alloys. Ferromagnetic materials are materials that can be magnetized to a level that will allow the inspection to be effective. The MAGNAGLO product line is our fluorescent (requires a black light) wet method magnetic particle materials used in Magnetic Particle Inspection to locate surface and subsurface flaws in ferrous parts. The MAGNAFLUX product line is our dry method, non-fluorescent magnetic particle materials used in Magnetic Particle Inspection to detect surface and subsurface flaws in ferrous parts.
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14AM
Fluorescent Premix with Carrier II
Fluorescent prepared bath of 14A powder and Carrier II (a high flash point petroleum vehicle). Ready to use without measuring and mixing. Suspension: Oil Recommended Concentration: Comes as a prepared bath
Part #:
Container Size:
Part #:
01-0130-57 01-0130-71 01-0130-69 01-0130-75
Container Size:
1 lb. Container Six Pack of 1 lb. Containers 10 lb. Container 20 lb. Container
14A Redi-Bath
Fluorescent Premix Concentrate for Water
Preblended concentrate of our 14A fluorescent green magnetic particle powder, mixed with water, wetting agent and corrosion inhibitor. Easiest method of water bath preparation. Simply add pre-blended concentrate to water. Suspension: Water Only Recommended Concentration: 2.7 oz./gallon (21 ml/liter)
14A Aqua-Glo
Fluorescent Premix with Water
Fluorescent green prepared solution of 14A fluorescent particles in a water based medium designed to offer the benefits of water and the convenience of aerosol form. Suspension: Water Only Recommended Concentration: Comes as a prepared bath
Part #:
01-9130-41 01-9130-20
Container Size:
6 pack of 27 oz. bottles 1 Gallon Jug
Part #:
01-1725-38
Container Size:
Case of 12 Aerosols
MG-3410
Fluorescent Particles to be Mixed with Water
The powder contains conditioners which improve the magnetic particle suspendibility, mobility and wetting of test part surface. No additional wetting or conditioning agents are required when MG-3410 is used. Suspension: Water Only Recommended Concentration: 110 oz./gallon (0.75 gram/liter)
Part #:
01-0199-84
Container Size:
30 lb. Container
Part #:
01-0179-71 01-0179-70 01-0179-84
Container Size:
Six Pack of 1 lb. Containers 15 lb. Container 30 lb. Container
MG-410
Fluorescent Particles (to be Mixed with Carrier II or Water/Additives)
MG-410 is a dry, free flowing, green magnetic powder which fluoresces bright green under black light Suspension: Water/Oil Recommended Concentration: 110 oz./gallon of vehicle (0.75 gram/liter)
Part #:
01-0191-57 01-0191-69 01-0191-81
Container Size:
1 lb. Container 10 lb. Container 25 lb. Container
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7HF Black
Visible Premix with Carrier II
7C Black Powder premixed with Carrier II packaged in an aerosol can. Suspension: Oil Recommended Concentration: Premixed in Aerosols Available in 16 oz. aerosol cans.
Part #:
01-1116-66
Container Size:
8 lb. Container
9CM 9C Red
Visible Particles (to be Mixed with Carrier II or Water/Additives)
Non-fluorescent red magnetic particles. Similar to 7C but preferred for good contrast on gray, black or dark surfaces. Suspension: Water/Oil Recommended Concentration: 1.25 oz./gallon (9.36 grams/liter)
Part #:
01-1132-66
Container Size:
8 lb. Container
WCP-2
White Contrast Paint
Available in 16 oz. aerosol cans.
Part #:
01-2122-40 01-2122-30 01-2122-45
Container Size:
5 Gallon Pail 20 Gallon Drum 55 Gallon Drum
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#2 Yellow
General Purpose
General Purpose Dry Method Particles. Choose the color that offers the best contrast to the surface you are inspecting.
Part #:
01-1716-72 01-1716-69 01-1716-81 01-1716-87
Container Size:
12 1 lb. Containers 10 lb. Pail 25 lb. Pail 45 lb. Pail
Part #:
01-1732-69 01-1732-81 01-1732-87
Container Size:
10 lb. Pail 25 lb. Pail 45 lb. Pail
#3A Black
General Purpose
General Purpose Dry Method Particles. Choose the color that offers the best contrast to the surface you are inspecting.
#8A Red
General Purpose
General Purpose Dry Method Particles. Choose the color that offers the best contrast to the surface you are inspecting.
Part #:
01-1748-72 01-1748-69 01-1748-81 01-1748-87
Container Size:
12 1 lb. Container 10 lb. Pail 25 lb. Pail 45 lb. Pail
Part #:
01-1780-72 01-1780-69 01-1780-81 01-1780-87
Container Size:
12 1 lb. Containers 10 lb. Pail 25 lb. Pail 45 lb. Pail
WA-2B
Water Bath Additive
WA-2B is a wetting agent and corrosion inhibitor and antifoam water bath additive. Wetting Agents enable easier suspension of magnetic particles in water. Form: White Granular Powder Recommended Concentration: 1.33 oz./gallon (10 grams/liter)
Part #:
01-2148-63 01-2148-84
Container Size:
5 lb. Container 30 lb. Container
Part #:
01-2190-40 01-2190-45
Container Size:
5 Gallon Pail 55 Gallon Drum
ZAF-2
Antifoaming Additive
Antifoaming agents suppress the natural tendency of any water bath to foam when agitated. Form: Clear Liquid Recommended Concentration: 3 5 Drops/15 gallons
WA-4
Water Bath Additive
WA-4 consists of a Wetting Agent and Corrosion Inhibitor. Form: Amber Liquid Recommended Concentration: 1% by Volume
Part #:
01-9410-20
Container Size:
1 Gallon Jug
Part #:
01-2172-20 01-2172-40 24
Container Size:
1 Gallon Jug 5 Gallon Pail
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Includes
Y-6 Yoke, 1 lb. of #1 Gray Dry Powder, 1 lb. of #8A Red Dry Powder, 4 Packets of Scrubs, Powder Spray Bulb, Paint Marker, Wiping Cloth and Instructions. One Year Warranty
Includes
Y-7 Yoke, 1 lb. of #1 Gray Dry Powder, 1 lb. of #8A Red Dry Powder, 4 Packets of Scrubs, Powder Spray Bulb, Paint Marker, Wiping Cloth and Instructions.
One Year Warranty
Includes
Battery Powered Yoke, Case, Charger and 1 lb. of #1 Gray Powder, Powder Spray Bulb, Paint Marker, Scrubs, Wiping Cloth and Instructions.
One Year Warranty
Includes
1 lb. of #1 Gray, #8A Red, & #3A Black Powder, 1 can (16 oz.) of 7HF, 9CM and WCP-2, 2 cans of SKC-S Cleaner/ Remover, Powder Spray Bulb, Field Indicator, a Paint Marker, Scrubs, Wiping Cloth and Instructions.
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Includes
ZB100F Blacklight 115v, 2 aerosol cans of 14AM (Wet Method, Fluorescent Premix of 14A Magnetic Powder and Carrier II Oil Petroleum Vehicle), 2 aerosol cans of SKC-S Cleaner, Paint Marker, SCRUBSTM Hand Cleaner, Wiping Cloth and Instructions. ZB-100F Blacklight (230v60 hz) ZB-100F Blacklight (220v50 hz)
600089 621305
x x x
x x
x x
x x
x x
x x x
x x x
x x x
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Part #: 18949
Replacement Pad
Replacement pad for 18948 and 18949 4.75" x 7.5"
Part #: 18948
Part #: 1848
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Test Pieces
Part #: 75130
Part #: 159999
Pie Gauge
The Magnetic Particle Pie Gauge is a device used as an aid in determining the direction of magnetic fields for detection of discontinuities in ferrous metals.
Part #: 189838
Part #: 169799
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Test Pieces
QQI Test Pieces
Quantitative Quality Indicators (QQI) are Magnetic Particle Test Pieces with Artificial Defects. QQIs are used to increase productivity by minimizing magnetizing shots to verify field direction and relative strength to balance multi-directional fields
a) b) c)
b)
Miniature QQIs
Similar to KSC-230, except miniature design for small areas on test part. The four circles may be cut apart for individual use.
Part #:
519631
Model#
Description:
KSC-4-230 Miniature QQI with four circles per sheet, flaw depth 30% of Shim thickness, .002" thick
a)
Standard QQIs
Model#
KSC-230
c)
Basic circular and crossed bar flaw configuration suitable for longitudinal and circular fields.
These QQIs are used for more quantitative work, three concentric circular flaws of differing depth.
Part #:
519630
Description:
Standard QQI, flaw depth of 30% of Shim thickness, .002" thick. Self Adhesive Standard QQI, flaw depth of 30% of Shim thickness, .004" thick
Part #:
519632
Model#
KSCT-234
Description:
Variable depth QQIs, flaws 20%/30%/40% of Shim thickness, .002" thick. Self Adhesive Variable depth flaws 20%/30%/ 40% of Shim thickness, .004" thick
521048
KSC-430
521049
KSC4-234
a)
b)
Part #: 28470
b)
Part #: 28471
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Field Indicators
Field Indicator
Rugged, pocket-size meter used to indicate residual magnetism remaining in part after demagnetization Inexpensive disposable unit Non certifiable
Part #: 105645
Part #: 2480
Part #: 505056
Centrifuge Tubes
a) With MAGNAFLUX centrifuge tubes, you can monitor the concentration and level of contamination of magnetic particles in MAGNAFLUX or MAGNAGLO baths. b) 14A Centrifuge tube shown with stand (sold separately).
Part #: 521043
Contact Block
When clamped between heads, supplies magnetizing current to remote prods or clamps through flexible cable (not included)
a)
Permits remote testing of parts that are too heavy or too large for processing on unit
Part #: 1830
Central Conductors
These solid copper rods provide circular magnetization of hollow parts. Three sizes are available.
b)
Centrifuge Stand
Safely holds centrifuge tubes when mixing bath concentrations
Part #:
111203 111204 111202 111205
Size:
" x 24" 1" x 18" 1 2" x 12" Set of Three: One each of 111202, 111203, and 111204
3 4
Part #: 1837A
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Part #: 507923
Part #: 621778
Part #: 195260
Part #: 501232
Part #: 620936
Monitoring Devices
Easy-to-use test meters verify the accuracy of the built-in ammeter of standard wet horizontal magnetic particle units and power packs. NEW and IMPROVED Digital Amperage Meter designed specifically for NDT applications. This digital unit certifies amperage on all Magnaflux MPI units up to 10,000 amps.
Part #: 148335
Part #: 622350
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Prod Sets
Hand-held electrodes enable magnetizing current to pass through sections of welds, castings, forgings and large fabrications. All prod sets: Require additional power cables, purchased separately Include solid tip prods and 20' control cable with trigger in handle Available for connection with P-Series and M2000 Series units
Part #:
157662 157660
Description
For use with P-Units For use with M-2000 series units
Part #:
157781 622499 622085
Description
For use with P-Units Dual Horizontal Prod Assembly for use with M-2000 Series Units Dual Vertical Prod Assembly for use with M-2000 Series Units
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Publications
Part #: 517422
Part #: 520586
Part #: 520584
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Length (Feet):
15 15 15 20 20 20
Fittings:
Lugs at both ends Lug and eitherend Eitherends at both ends Lugs at both ends Lug and eitherend Eitherends at both ends Custom 4/0 and 1 million circular mill cable assemblies are also available.
4/0 Lug
For permanent attachment to magnetizing equipment
Part #: 1574
Part #: 1576
Contact Clamps
Spring Loaded Contact Clamp
Specifically designed for more accurate inspection of tubing, bars and tubular assemblies, such as aircraft engine mounts and fuselage sections Clamps connect via lugs and flexible cables to electrical terminals of portable units or contact blocks (#1830) on bench units For 1 14" to 2 12" diameter parts Replacement Copper Braid (#14710) also available
Part #: 1865A
Split Coils
Our multiple-loop, quick-connect cable-coil saves time, eliminates complicated coil winding and is particularly useful when inspecting heavy equipment, rolling stock and heavy machinery.
Part #: 169802
Magnetic Leech
Permanent magnet with 4/0 eitherend connector attaches to part, freeing a hand to enable one-person prod operation
Part #:
14725 14726 14727
Size:
12" diameter 4/0 cable with eitherends 18" diameter also available 24" diameter also available
Part #: 54975
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Part #: 1857
Part #: 605750
Tailstock Steadyrest
Similar to Headstock Steadyrest, but designed to mount on the tailstock. Handy for long round parts to ease inspection by allowing part to be rotated without unloading. Can be used in any combination of Headstock and Rail Steadyrests.
Part #: 621658
Part #:
28501 28511 28531 28541
Size:
12" Coil 16" Coil 20" Coil 25" Coil
Coil Base
Part #: 26193
For use with coils on most units
Part #: 611700
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Operating Instructions
When yoke is connected to a proper power source and energized, an intense longitudinal magnetic field is created in the area between the yoke legs. Any surface cracks will create flux leakages which will attract magnetic particles that form indications that allow for detection. There are two testing methods: MAGNAFLUX Dry Non-Fluorescent Method, used with a yoke, does not require a black light and is more sensitive for finding near-surface defects on components with rough surfaces, such as castings and forgings. MAGNAGLO Wet Fluorescent Method, used with a yoke and an ultraviolet black light, can find very fine surface flaws or slightly near-surface discontinuities (with Y-7 or Y-8 yokes only).
How to use
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Y-6 AC Yoke
Yoke: Current Draw: Demag: Yoke Weight: Leg Capacity: Cord: 115v, 50/60 hz (Part #43530) or 230v, 50/60 hz (Part #43540) Less than 9 amps @115v Less than 4 amps @230v Yes 7.3 lbs (3.1 kg) 0" 12" (0-30 cm) across poles 9 ft (365.8 cm) with grounded plug Carrying case and instructions
Other:
BATTERY SPECIFICATIONS Rechargeable Battery: 6 volt, 12-amp hour Battery Weight: 5 14 lb. Under normal duty cycle, battery lasts 8 hours between charges.
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Coils
L-10 Coil
For detection of surface cracks 10" coil I.D., 15" coil O.D. Wear-resistant neoprene coating Equipped with footswitch for energizing magnetic current 10' flexible line cable 115V, 60 hz, single-phase power source required 2,800 amp turns
Part #: 50651
Features:
Find surface defects with AC current; switch cable connection to halfwave DC (HWDC) for near-surface flaws Locate defects in any direction using prods, central conductor, or coil (wrap part with 3-5 turns of cable) Infinitely variable current control Demagnetize part in AC mode by slowly turning the current dial to zero
Specifications
Model P-70
Length Width Height Maximum output* Current input, single phase 17 2" (44.5 cm)
1
Model P-1500
22" (55.8 cm) 9 12" (24.3 cm) 9 12" (24.3 cm) 1500 amps, AC or HWDC 230 VAC, 50/60 hz; 460 VAC, 50/60 hz
(other voltages available)
9" (23 cm) 7 12" (19.1 cm) 750 amps, AC or HWDC 115 VAC, 50/60 hz; 230 VAC, 50/60 hz
(other voltages available)
Part #:
190575 190575-1 198500
Model:
P-70 P-70 P-1500
Voltage:
115V 230V Specify 230V or 460V
Line current
26 amps @ 115 VAC; 13 amps @ 230 VAC Maximum duty cycle 2 minutes ON 2 minutes OFF Unit weight 35 lbs (15.9 kg)
42 amps @ 230 VAC; 21 amps @ 460 VAC 2 minutes ON 2 minutes OFF 93 lbs (42.2 kg)
* Current ratings based on the use of two 15-foot lengths of 4/0 cable.
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Mag Kit
Standard Mag Kit
39 Inch Head Opening, 11 Inch Coil (#69420) and Separate Power Supply (Must purchase either P-70 or P-1500 Portable Power Pack to energize the MAG Kit).
Part #:
69360-11
Description:
Standard Mag Kit 39" Head Opening, 11 Inch Coil (#69420) and Separate Power Supply (must purchase either P-70 or P-1500 Portable Power Pack to energize the MAG Kit). Mag Kit Hood
605165PK
Part #: 69390
Demagnetizer Equipment
S-66 Demagnetizer
The S-66 Demagnetizer is a fast, effective, dependable piece of demag equipment. This equipment is created specifically for volume demagnetizing of small parts on a production line.
Part #:
197250
Description:
S-66 Continuous Duty AC Demagnetization Coils Opening Size: 6" x 6" Opening (15 cm x 15 cm) Ampere Turns: 4,600; Voltage: 115v - 50-60/1 S-66 Continuous Duty AC Demagnetization Coils Opening Size: 6" x 6" Opening (15 cm x 15 cm) Ampere Turns: 4,600; Voltage: Specify 230V or 460V; Other Voltages Available
197251
S-1212 Demagnetizer
The S-1212 Demagnetizer is a fast, effective, dependable piece of demagnetization equipment. This equipment is created specifically for volume demagnetizing of small parts on a production line. The S-1212 has a larger opening than the S-66, allowing for larger parts to be demagnetized.
Part #:
197260
Description:
S-1212 Continuous Duty AC Demagnetization Coils Opening Size: 12" x 12" (30 cm x 30 cm) Ampere Turns: 7,500; Voltage: Specify 230V or 460V Other Voltages Available
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daraclean cleaners
DARACLEAN is safe and effective. The DARACLEAN line of aqueous cleaners is safe for use with any metal surface, and effective against a wide spectrum of soils. Using blends of surfactants, alkaline builders, and corrosion inhibitors, there is a DARACLEAN formulation that is right for your application.
Benefits
Daraclean aqueous cleaners represent the leading edge in waterbased cleaning technology. Multi-metal safe Aerospace Approved Soil-Rejection technology Extended bath life Nonflammable SCAQMD Certified Formulas Mild to Heavy-Duty Low or Zero VOCs Minimal Hazards Self-Cleaning Biodegradable
Applications
Daraclean has proven effectiveness on non-porous surfaces against a wide variety of soils. Materials and soils include, but are not limited to: Surfaces: Aluminum, Anodized surfaces, Brass, Cadmium, Carbon Steel, Cast Iron, Ceramics, Chrome, Copper, Composites, Glass, Hastelloy, Inconel, Magnesium, Molybdenum, Nickel alloys, Nichromes, Optical surfaces, Plastics and Polymers, Polycarbonates, Stainless Steel, Titanium, Zinc. Soils: Dye penetrants, Cutting oils, Machine oils, Synthetic oils, Metalworking coolants, Shop dirt, Fingerprints, Mill markings, Greases, Waxes, Lube oils, Motor oils, Paraffins, Chlorinated hydrocarbons and waxes, Carbon soot, Rust inhibitors, Water-based paints, Road soils and grime, Adhesives.
AGITATION
80% 60%
TEMPERATURE
Four main factors Agitation Temperature Concentration Time Balance these factors to get 100% clean Different balance for each application
When designing a cleaning process, using the right cleaner is only part of the equation. Time, temperature, and the amount of agitation all directly impact how quickly a part can be cleaned. The concentration and chemical strength of the cleaning solution is very important to the cleaning process, but it is only part of the full equation.
40% 20%
% CONCENTRATION
TIME
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DARACLEAN formulations
Cleaner chemistry includes many different components, each having specific functions in solution. To find the best formula for a specific application, there are six main considerations: Aerospace Specifications The majority of Daraclean formulas carry some type of Aerospace specification approval. Foam Level Some Daraclean formulas have high foaming action to penetrate hard-to-reach areas. pH Range Daraclean formulas fall into four categories: Neutral cleaners (pH 7-9), Alkaline cleaners (pH 9-11), Heavy-Duty Alkaline cleaners (pH 11-13), and Caustic cleaners (pH 13-14). Silicates Silicates are very effective corrosion inhibitors that can form a protective film on surfaces. Phosphates Phosphates trap contaminants in solution, but will etch soft metals. Phosphates are often subject to disposal regulations.
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Neutral Cleaners
(in order of increasing strength)
DARACLEAN
Alkaline Cleaners
(in order of increasing strength)
DARACLEAN
121
232A
Mild, free-rinsing neutral cleaner for general use. High foaming action to clean hard-to-reach areas, low VOCs, and all ingredients are FDA approved for indirect contact with food according to 21CFR 178.3400.
All-purpose alkaline cleaner for Aerospace applications. High foaming action to clean hard-to-reach areas, silicate corrosion inhibitors, and low VOCs. Conforms to Aerospace specifications.
Part #:
01-6140-45 01-6140-40
Container Size:
55 gallon 5 gallon
Part #:
01-6070-45 01-6070-40
Container Size:
55 gallon 5 gallon
DARACLEAN
212
DARACLEAN
257
All-purpose neutral cleaner for Aerospace applications. Formulated for ultrasonic applications, free-rinsing, and contains no silicates or phosphates. Conforms to Aerospace specifications.
All-purpose alkaline cleaner for Aerospace applications. Low foam levels for spray applications, silicate corrosion inhibitors, phosphate cleaning action, and low VOCs. SCAQMD certified and conforms to Aerospace specifications.
Part #:
01-6030-45 01-6030-40
Container Size:
55 gallon 5 gallon
Part #:
01-6090-45 01-6090-40
Container Size:
55 gallon 5 gallon
DARACLEAN
235
DARACLEAN
282
Mild, all-purpose neutral cleaner for Aerospace applications. Low foam levels for spray applications, free-rinsing, gentle but effective. Conforms to Aerospace specifications.
All-purpose alkaline cleaner for Aerospace applications. Low foam levels for spray applications, silicate corrosion inhibitors, low VOCs, and conforms to extensive aerospace standards and requirements.
Part #:
01-6050-45 01-6050-40
Container Size:
55 gallon 5 gallon
Part #:
01-6000-45 01-6000-40
Container Size:
55 gallon 5 gallon
DARACLEAN
236
DARACLEAN
282GF
All-purpose neutral cleaner for Aerospace applications. Low foam levels for spray applications, free-rinsing, brightens yellow metals as it cleans. Conforms to Aerospace specifications.
Glycol-free version of Daraclean 282. All-purpose alkaline cleaner for Aerospace applications. Low foam levels for spray applications, silicate corrosion inhibitors, low VOCs, SCAQMD certification, and listed on MIL-C-29602.
Part #:
01-6040-45 01-6040-40
Container Size:
55 gallon 5 gallon
Part #:
01-6010-45 01-6010-40
Container Size:
55 gallon 5 gallon
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200
Heavy duty alkaline cleaner for general use. Low foam levels for spray applications, silicate corrosion inhibitors, zero VOCs, and SCAQMD certified.
LC5 is a heavy duty cost effective powder detergent for use with most meals and hard surfaces. Successful in removing dirt, grease, grime, oil, waxes, and buffing compounds.
Part #:
01-6020-45 01-6020-40
Container Size:
55 gallon 5 gallon
Part #:
01-6400-71 01-6400-69 01-6400-87
Container Size:
6 pack of 1 lb. cans 10 lb. pail 45 lb. pail
DARACLEAN
283
Heavy duty alkaline cleaner for Aerospace applications. Low foam levels for spray applications, silicate corrosion inhibitors, and zero VOCs. Conforms to Aerospace specifications.
Magnavu Cleaners
Part #:
01-6060-45 01-6060-40
Container Size:
55 gallon 5 gallon MAGNAVU Cleaner has been tested in both the pre-cleaning and post-cleaning phases of NDT. It is important to rinse the part thoroughly after cleaning to remove any residue. If a part is not rinsed prior to fluorescent penetrant processing, it can affect the ability to find the defect and the brightness of the indications. Available in Dip or Spray.
DARACLEAN
238
Heavy-duty alkaline cleaner for Aerospace applications. High foaming action to clean hard-to-reach areas, silicate corrosion inhibitors, phosphate cleaning action, and zero VOCs. SCAQMD certified and conforms to Aerospace specifications.
Part #:
MAGNAVU (Dip) MAGNAVU (Dip) MAGNAVU (Spray) MAGNAVU (Spray) 01-5731-45 01-5731-40 01-5733-45 01-5733-40
Container Size:
55 gallon 5 gallon 55 gallon 5 gallon
Part #:
01-6080-45 01-6080-40
Container Size:
55 gallon 5 gallon
DARACLEAN
259
Additives
DARACLEAN
Heavy-duty alkaline cleaner for glass, plastic, and ceramics. Low foam levels for spray applications, free-rinsing, phosphate cleaning action, and zero VOCs.
Part #:
01-6160-45 01-6160-40
Container Size:
55 gallon 5 gallon
Blend of organic corrosion inhibitors for use in rinse water. Specifically formulated to provide short to medium term (up to 30 days) protection against rust and corrosion. Effective for indoor, in-process storage of ferrous and non-ferrous metals. Low foam levels for spray or immersion applications.
DARACLEAN
203
Part #:
01-6120-45 01-6120-40
Container Size:
55 gallon 5 gallon
Extra-heavy-duty caustic cleaner. Aggressive cleaner for heavy degreasing, free rinsing, low foam levels for spray applications, and zero VOCs.
Part #:
01-6100-45 01-6100-40
Container Size:
55 gallon 5 gallon
www.magnaflux.com 847.657.5300
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black lights
ZB-100F Portable Black Light System produces longwave ultraviolet light at 365 nanometers, providing optimum fluorescence in MAGNAGLO and ZYGLO testing materials.
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100 watt black light with transformer, cords, GFCI and plug. Built-in fan keeps light cool-to-the-touch. Running temperature <85F. Typical output 5,000 W/cm 2. #600004 portable unit includes carrying base and stand for storage of cord. #600005 Hand-held unit similar to #600004, except no carrying base provided.
Benefits
One significant feature that separates the ZB-100F from other black lights it has a built-in, quiet-operating fan located at the rear of the lamp housing. The advantage of this design feature is obvious dramatically reduced running temperature. In practical terms, the fan-cooled ZB-100F means more comfort and safety for operators plus longer bulb life. Because black lights are often hand-held during fluorescent inspections, the heat they create is an important consideration. The typical running temperature of the ZB-100F is less than 85 degrees Fahrenheit, so it does not significantly raise the ambient temperature around the operator, nor is it a safety concern. The ZB-100F also shares all of the features of the ZB-100, our most popular NDT black light. Polycarbonite bezel helps keep operators hands away from lens glass during use Cord-through-handle design reduces operator fatigue, improves balance and provides greater safety Fiberglass-reinforced handle always stays cool Tough aluminum housing withstands rugged use Recessed lens design protects lens and bulb from damage
part # 600004
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Voltage:
115v/60 hz/1ph with carrier/stand 115v/60 hz/1ph Carrier/stand for ZB-100F 230/60/1 with carrier/stand 220v/50/1 with carrier/stand Carrying case for ZB-100F
Voltage:
115v/60 hz/1ph 230v/60 hz/1ph 230v/50 hz/1ph 115v/50 hz/1ph Carrying Case for ZB-100
Part #: 600086
Part #: 621135
115v/60 hz
Part #: 621509
621563 46
115v 230v
Part #:
622048
Description:
Package of 3 bulbs
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Part #: 519296
Filters
Smooth Filter Glass
For use with ZB-100 and ZB-100F models
Part #: 506249
Part #: 519227
Part #: 3901
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Part #: 600026
Part #: 600029
Light Meters
Digital White Light Meter
Accurately measures visible light by footcandles and lux Includes meter and white light meter sensor (permanently affixed to meter by coiled cord) Calibrated/Certified for NDT use Meter comes with battery and carrying case
Part #:
622338
Part #:
622339
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speciality products
SCRUBS In-A-Bucket
Heavy Duty Hand Cleaning!
Revolutionary premoistened hand cleaner towels that go where you go. SCRUBS In-A-Bucket has powerful, yet safe cleaning agents working together with an absorbent, non-scratching abrasive hand cleaner towel. Contains emollients that condition and soften your hands. Scrubs work well to remove stains from your hands when working with... Liquid Penetrant Magnetic Particle Bath Lubricants Adhesive Ink Grease Paint Tar Sealants, etc.
Part #:
42272
Container Size:
SCRUBS In-A-Bucket Case of 6 Buckets
Part #:
01-8114-40 01-8114-45
Container Size:
5 Gallon Pail 55 Gallon Drum
Part #:
01-9299-20
Container Size:
1 Gallon Jug
Foilcheck
Foilcheck is a clear hydrocarbon based penetrant fluid with no added dyes. It readily finds through porosity in a wide range of manufactured metallic foils and thin film materials. Foilcheck is safe to use on all aerospace alloys including aluminum, magnesium, steel, nickel and titanium.
Part #:
01-9410-20
Container Size:
1 Gallon Jug
Part #:
056C169
Container Size:
55 Gallon Drum
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General Number: 847.657.5300 U.S. Fax Number: 800.421.1569 Web Page: www.magnaflux.com International Fax Number: 847-657-4720
General Manager
Steve Groeninger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5335
[email protected]
Marketing
Marketing Coordinator
Customer Service
Inside Sales Manager
Al Joseph
Customer Service Representative
Al Joseph. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5358
[email protected] Customer Service Representative
Carol Skordalos
Customer Service Representative
Accounting
Controller
Patti Theobold
Customer Service Representative
Nancy Anderson
International Customer Service Representative
MX 2007