Water Plant SOP
Water Plant SOP
EQUIPMENT MAINTENANCE
ROUTINE MAINTENANCE All equipment should be checked regularly. This includes pumps, floculators, mud paddles, feeders and any other essential equipment. Chlorinators should be checked regularly for leaks and to ensure proper operation. Repairs to chlorinators, which could result in the release of chlorine gas, should not be attempted with only one operator present. Oil should be checked in gear reduction units monthly. Gear reduction units should be greased quarterly. Mud valves should be drained at least weekly and more often if necessary. Pump motors should be greased every six months. Dont assume someone else will take care of routine maintenance, it is a responsibility to be shared by all operators.
MONITORING EQUIPMENT The in-line turbidimeters and the in-line pH monitor should be cleaned at least monthly. The in-line chlorine residual monitor should be cleaned as needed. The bench top turbidimeter should be calibrated each Monday morning and calibration should be checked during each shift. If at any time a piece of continuous monitoring equipment is down, tests should be performed regularly on bench top equipment until repairs can be made. BREAKDOWNS If any equipment breaks down on your shift, repair it or call City Hall for a P.O. and contact someone who can make the needed repairs. If repairs cannot be made on your shift, be sure to notify the operator on the next shift of the breakdown. The chief operator should be notified of the breakdown of any equipment, which could adversely affect the quality or quantity of the finished water.
Backwash any filter which needs it. Check all chemical feeders for proper operation and feed rates. Check floc and make any necessary feed adjustments. Monitor finished water turbidity every 15 minutes.
At any time the FINISHED WATER TURBIDITY reaches 0.45 NTU or greater, the following action should be taken:
Shut off High Service Pumps. Follow the steps listed above to correct the problem. Monitor clearwell turbidity every 15 minutes. High Service Pumps should not be started until the clearwell turbidity falls to 0.3 NTU or less and remains there for at least 30 minutes. Accurate records of all analysis results should be maintained. Inform the operator on the following shift about the problems you experienced. Communication between operators is important. 3
At any time the CLEARWELL TURBIDITY reaches 0.5 NTU or greater, the following action should be taken:
Waste the clearwell water using one of the following methods: o Use the clearwell drain. o Overflow the clearwell. o Filters may be backwashed while the rewash valve is open. Do Not Run High Service Pumps Contact the chief operator. Monitor the Clearwell turbidity every five minutes. Continue to waste or overflow the clearwell until a Clearwell turbidity of 0.3 NTU can be maintained for at least 30 consecutive minutes. Restart the High Service Pumps. Continue to monitor the Finished Water turbidity every 15 minutes for at least one hour.
When the outside temperature is 70o Fahrenheit or below, the dosage should be kept between 2.0 mg/l and 2.5 mg/l. When the outside temperature is above 70o Fahrenheit, the dosage should be kept between 3.0 mg/l and 3.5 mg/l.
Under no circumstances should the operator allow the finished water free chlorine residual to fall below 2.0 mg/l or rise above 4.0 mg/l. CLAY Operators should check for foam in the raw water during each shift. The clay feed should be turned on any time foam is present. The clay feed should be discontinued at any time the raw water turbidity reaches 30 NTU or greater. Remember that there is an MCL for turbidity not for foam! FLUORIDE The concentration of fluoride in the finished water must be maintained between 0.9 mg/l and 1.3 mg/l based on the monthly average. It should never be allowed to reach 2.0 mg/l. Operators should strive to maintain a concentration between 1.0 mg/l and 1.2 mg/l. Should an adjustment be necessary, the Stenner 4
As soon as possible, but no later than the close of the next business day, any time the turbidity exceeds 5.0 NTU. As soon as possible, but no later than the close of the next business day, any time the chlorine residual falls below 0.2 mg/l in the water entering the distribution system. Immediately when any major breakdown or failure of equipment in water treatment process occurs which affects the quality or quantity of the water leaving the treatment plant. Immediately when any situation with the water system occurs, which presents or may present an imminent and substantial endangerment to health.
The chief operator should also be notified immediately when any of these conditions occur.
APPROVAL
Approved on: ________________________________________________ Approved By: Chief Operator: ____________________________________________ Mayor: ___________________________________________________
OPERATORS
I have read and understand the procedures outlined in this SOP. I agree to adhere to these procedures at all times. Operator: _______________________Date: ______ Operator: _______________________Date: ______ 5