Documents
Documents
Documents
(Established by Government of Kerala) 1 floor, Co-Bank Towers, Vikas Bhavan P.O., Thiruvananthapuram-695033, Phone- 0471-2316236
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TENDER DOCUMENTS
FORM OF TENDER
Name of work : Electrification of College of Engineering, Aranmula (Phase 1) : ........................................................... : .............................................................. .............................................................. .............................................................. ...............................................................
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The Director, CAPE, Co- Bank Tower, Vikas Bhavan P.O, Thiruvananthapuram.
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ELECTRIFICATION OF ENGINEERING COLLEGE BUILDING AT ARANMULA (Phase 1) General Instructions Scope of work: The 1st phase of the project consists of a block of newly built 3 storey building facing the village road. Civil works including plastering, flooring and 1st coat of painting of the building interior and exterior is almost completed. So the wiring will be exposed type in surface mounted PVC conduits except the switch boxes which shall be flush mounted. The Electrical Contractor shall be in possession of valid contracting license of appropriate class. The drawings and job schedule gives the scope of work. The finished work shall be of good quality and workmanship. Minor items necessary for the proper completion of the work shall be deemed included in the price. It will be the responsibility of the Contractor to laise with KSEB, Electrical Inspectorate or any other statutory body / agency from start to till getting electric connections. All statutory expenses will be met by the Employer (CAPE) The contractor should obtain Scheme approval from Electrical Inspectorate and Power allocation from KSEB before commencing of work. The installation shall comply with the Indian standard code of practice for Electric wiring, Indian Electricity rules, I.E Act, N.E.C and regulation of Electric supply Authority. Contractor shall engage suitably qualified, experienced & skilled staff and Supervisor for carrying out the work and shall provide all tools and equipments for the erection work. All materials are to be procured and supplied by the Contractor except where specified otherwise. Materials supplied shall be from among the brands given in the list of approved materials. Where equivalents are specified it shall be with prior written approval from the Consultants / Client by producing samples and product catalogues. Contractor shall not make any change in the layout without prior written approval of the Consultants / Client. Cutting of walls or parts of the building or making holes or chases in the masonry and such other works shall be the responsibility of the Contractor and damages if any cementing required and making good damages inflicted on the building to be rectified by Contractor at no extra cost.
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Inspection & Testing The Owner reserves the right to inspect the works / materials during the course of the erection and witness testing of equipments at manufactures works. Contractor shall submit test certificates and guarantee cards of all equipments that have been supplied.
Material approval Contractor shall submit to the Consultant / Client material samples along with catalogues and obtain prior approval before using them in the work. For big items like main switch boards, dimensional drawings will be sufficient. As fitted drawings On completion of work, Contractor shall prepare in the prescribed form the necessary completion certificate for submitting to concerned authorities for getting installation inspected and obtain approval for energisation. Safety of materials Contractor will ensure protection of all materials and equipment from damages, fire or theft etc. Site safety of Employees Insurance coverage and adequate site safety measures shall be ensured for personnel engaged by the Contractor. Defect liability One year from date of commissioning, Contractor shall replace/ repair any equipment found malfunctioning or defective during this period Time for Completion 2 months from date of work order or earlier Payment terms Bills shall be as monthly basis and 75% of the bill will be admitted after due verification. 15% will be on completion and energisation. Balance 10% of total bill will be deducted towards retention and released after completing defect liability period of 12 months and carry no interest Contractor shall furnish a demand draft equivalent to 5% of the total value of the Contract, which will be returned defect liability period of the work. Carry no interest. Taxes as applicable will be deducted from running account bills.
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shaft. Where DB's are fixed surface mounted, suitable clearance to be made available between wall & DB for air circulation by providing nylon bushings at back. (4) Ceiling Fans Fans shall be in uniform height from the floor.
(5) Fan regulators Fans shall have electronic regulators and individual on off switch. (6) Wall lights Wall lights shall be fixed at height 2.5M from floor. (7) Exhaust Fans Ex. fans are to be provided at locations marked in the drawings. The drawing is just indicative only. The fans have to be fixed in holes cut on walls. The Contractor shall provide the dimension and no.of holes to be cut to the Employers Engineer for arranging the holes. (8) Final connections to Lights, Fans etc Flexible leads for final connections shall be PVC insulated/sheathed 0.75 sq.mm stranded Cu. 3 core cable. (9) Stair Case Light Stair case light shall have 2 way control
(10) External Lights External lights are to be mounted on parapet walls on G.I. pipe of suitable length, with the lights inclined at 45 to the ground and the pipe shall be fixed by using 'nailing type' G.I clamps 2 each. Note: Installation should be tested as per standard procedure after completion. (11) Cables a) Transporting The cables shall be delivered drum wound except for small lengths. Cables shall have end caps while on site until they are cut and laid.Cables shall be meter marked. Unloading and handling at site Wherever mechanical lifting facilities are available cables shall be lifted out of the trucks with the machine. Where such facilities are not available, the drums are to be carefully rolled down from the truck using ramps.
b)
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c)
Inspection on receipt Immediately on receipt at the site, the cables shall be visually inspected by the contractor for signs of any damage or defect. The insulation value of the cable should be taken and recorded. Damaged cables shall not be used in the work and shall be removed from site. Storage The site chosen for storage of cables shall be well drained and shall preferably be on a firm surface so that the drums will not sink into the ground causing difficulty in moving them out at a later stage. Drums with cables shall not be laid flat during storage. Care also shall be taken to prevent fire hazard. Cables shall not be exposed to solar radiation for long periods.
d)
e)
Minimum Bending radius The cable should not be bent in sharp radius. Minimum bending radius for 1.1KV multicore armoured cable shall be 12D, where D is overall diameter of cables. f). Maximum pulling force 1) Cables pulled by pulling eye: If the cables are pulled by gripping the conductor directly with pulling eye, maximum permissible tensile strength depends on the material of conductor and on their cross section. For Aluminium conductors - 30 N/mm For Copper conductors - 50 N/mm 2) Cables pulled with stocking: Maximum permissible tensile strength for i) PVC insulated armoured power cable P = 9D ii) PVC insulated unarmoured power cable P = 5D Where P = Tensile strength in newtons. D = Outer diameter of cable in mm g) Depth of laying and clearances i) The recommended minimum depth of laying is as follows: Low voltage Power cables 750 mm Control cable 750 mm Cables at road crossing 1200 mm (Shall be in UPVC ducts both ends properly sealed after inserting Cable, only 1 cable in 1 duct). ii) The recommended minimum clearances are as follows:
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Power cable to control cable Power cable to communication cable Power cable to power cable
Cables buried under roads or areas where heavy loading can occur shall be protected by enclosing them in pipes or ducts of adequate strength and cross-sectional area. Surface mounted cables, whenever they are exposed to the possibility of a mechanical injury or shock, shall be protected against such injury and shock Laying of cable in underground trenches: There should be a sand bed of 80 mm below and 170 mm above cables with fine quality manufactured sand of uniform granular size/ river sand. Cables shall have a protective layer of burnt bricks (not broken) or solid concrete blocks (23x11x7cm). The block or brick shall be placed with its axis at right angles to the trench axis without any gap in between and on both side with bricks/blocks laid on edge. Jointing of cable (in unavoidable circumstances only allowed after obtaining permission from consultant) The basic considerations and requirements are :1) Conductivity of jointed conductors should be at least same that of largest (main) conductor of cable. 2) Joints between two conductors should have a mechanical strength fairly comparable to that of conductor. 3) The cable insulation level must be maintained at the joint. 4) The joint shall provide proper mechanical protection to the insulated cores. 5) The joint should ensure the continuity of metallic sheath or armour. h) Loose length Cables shall be provided with sufficient loose length in the form of a ring at both ends in consultation with the Engineer. Some loose length shall be available inside the panels. Cable route marker C.I / GRP route marker in circular or oval shape embossed with voltage indication and directional arrow of approved design shall be provided along the cable route at intervals marked on drawing. These markers shall be fixed in concrete to sufficient depth. The top of the concrete cube shall be trowel finished neatly.
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i)
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j)
Cable glands Cable glands shall be of brass Nickel or Chromium plated- as specified in schedule of work.
k) Earth leadsEarth leads shall be bunched to respective cables with heavy duty nylon cable ties at 1M interval throughout and for duplex leads, each lead to be separately tied to the cable. l) Labelling Cables shall be provided with identification labels neatly machine engraved on PVC plates 3mm thick or lazer marked Aluminium plates attached to cables with cable ties. m) Tests It is essential to inspect and test the cables at site as under. Tests before laying 1) Cable drums shall be inspected for the physical damage of cable if occurred during transportation, storage and handling. 2) Before laying Megger test and compare with the results obtained during tests on arrival at site, if the cable was stored for a long time. The recommended voltage rating of the megger for the voltage grade used in 1.1kV cables- 1000V Tests after cable installation The following tests/measurements shall be made and observed readings recorded for comparison with future readings. a. Conductor resistance: The conductor resistance test on site is primarily to check the efficiency of jointing if any and to ensure that the phasing out of cores has been carried out correctly. b. Insulation resistance test: The insulation resistance should be measured by Megger between each core and others connected together with armour/screen and earthed. The ambient temperature at the time of measurement shall be noted and the insulation resistance should be corrected to reference temperature. Cable routes shall be chosen giving due consideration to the following & in consultation with the Engineer. i. Neatness of arrangement. ii. Minimum of length of the cable route. iii. Safely of the cables from possible damage due to mechanical, chemical, thermal or other causes. iv. Protection from the fire. v. Segregation of cables at different working voltages.
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vi. Minimum of crossing of cables. vii. Facility for inspecting, replacing or removing cables laid along a particular route or for adding cables to the cable already laid along a particular route. viii. Availability of space for proper bending and shaping of the cables without causing any strain on the cable. Civil works Excavation for cable trenches, earth pits, making of watering chamber for earth pits etc shall be the responsibility of the Electrical Contractor. Electrical Contractor shall also make good the wall piercings and other damages to masonry & painting. It is also his responsibility to provide cementing to switch boxes, pipe sleeves etc. (12) Labels & Circuit carts After completing works, all D.Bs should be provided with name plates either with engraved 3mm thick PVC plates or Laser cut Aluminium sheets, fixed to D.B. All wires shall be numbered and printed circuit charts provided inside each D.B. (13) Warranty/Guarantee for the work: Contractor shall provide warranty or guarantee valid for 12 months minimum from the date of commissioning for the goods supplied by him under this contract against any defects, or malfunctioning that may develop under normal use. The Contractor shall also guarantee the satisfactory performance of the goods. Any claims arising out of the warranty will be notified and Contractor shall with all reasonable speed, repair or replace the defective goods or parts thereof without any cost to Employer. If the Contractor even after having been notified fails to remedy the defects within reasonable time, Employer will proceed to take remedial action as may be necessary and it will be at the risk and cost of the Contractor. Any defects arising out of faulty installation or use of substandard material or workmanship shall be rectified by the Contractor at his own cost. Comprehensive maintenance during defect liability period will also be the responsibility of the Contractor. All guarantee cards should be handed over to the site Engineer with due acknowledgement. Note: (1) If Contractor wishes to use any equivalent against original specified items, it should be with prior written approval of Employer/ Consultants. For luminaires equivalents shall have the same luminous output as the original specified. (2) UPS fed sockets denoted cs shall be different in colour from those on main supply.
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GENERAL SPECIFICATION FOR FABRICATION & SUPPLY OF MV SWITCH BOARDS (To be given to Panel manufactures) General System Voltage Voltage Grade HV Withstand capacity Short circuit withstand capacity Ingress Protection of Enclosure : 415 Volts, 3 Phase 4Wire : 1100 Volts rms : 2.5 kVrms for 1 minute : 25 KA for 1 second : IP 54
: Factory built assemblies : Protection for enclosures : Creepage distances : Wrought Aluminium for Electrical purposes
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IS 3618 IS 6005 : Phosphating treatment IS 375 IS 5578 : Arrangement of bus bars Enclosure for Switch Boards The enclosure of the MSB shall be made of 2mm. (14 SWG) thick CRCA sheet steel for bus chamber. The door covers etc of 16 SWG (1.6mm) thick used for panel. The enclosure shall be of floor mounting, free standing and self supporting type construction as specified except where mentioned otherwise. The enclosure shall be so designed and constructed as to prevent the entry of dust, water, insects and vermin. (I.P rating 54) The enclosure may be of single front type where the access will be only from the front and the back will be completely closed. Bus bar chambers shall be provided with screwed covers. Cable alleys shall be provided with hinged / bolted doors or covers which shall be closed tight by means of captive screws with moulded bakelite. All the hinges shall be of concealed type. The structure of the enclosure shall be strong and rigid and shall not suffer any distortion while transporting, handling or erection. The board shall be stable
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under all the required conditions of Electric loading and operations. The covers shall be properly stiffened by means of ribs or other stiffeners for strength, wherever required. Lifting hooks as necessary shall also be provided. Bolt holes shall be provided in the bottom frame work for foundation bolts. The cubicle shall have Channel base using 75x40 mm channels. Bus bars The set of bus bars shall be arranged in horizontal and vertical formations as required. The main bus bars shall be of high conductivity electrical grade Aluminium extrusions & shall be of the same section through out the length of the board. Their current rating shall be equal to the full rated current of the incoming main breaker/switch. The size of the main and branch bus bars shall be subject to approval by the Electrical Inspectorate. The maximum current rating allowable for aluminium bus bar is o.8 Amps/Sq.mm & 1.2 Amps/sqmm for copper. Any derating required by the Employer or the Electrical Inspectorate shall be taken into consideration while fixing the sizes of the bus bars. The switch board shall be provided with triple pole and neutral bus bars as specified. The cross sectional area of the bus bars and the supports provided for the bus bars shall be capable of withstanding without damage the electromagnetic and thermal effects of minimum short circuit current of 25 KA for 1 second or as specified in standards and statutes. The inter connecting aluminium bus bar joints shall be scratch brushed and applied with corrosion inhibiting compound before assembly with bolts and washers. Bus bars shall be given colour coding. The bus bars shall be insulated through out their length using heat shrinkable sleeves. The bus bar joints where ever not covered with heat shrinkable sleeves shall be wrapped with epoxy masking tape. The bus bars shall be supported using 10 mm thick SMC insulators. FRP/SMC sheets shall be used as shrouds and their minimum thickness shall be 3mm. The cutting edge shall be smoothened and shaped. Only one tap- off shall be taken from a point on the bus bar. The droppers from the bus bars to the switch gear chamber shall be taken through properly sealed 6mm thick FRP/SMC sheet. Only a minimum required opening shall be provided in the bus chamber for taking the interconnection.
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Clearances The minimum clearances between conductors follows: Between phases Between phase & Neutral Between phase & Earth Switch Gears and earthed metal shall be as 25mm 20mm 20mm
The switch gear components provided shall have adequate Icu, Ics, Icw shorttime, short circuit current withstand capacity as per the Electrical Inspectorate standards. The maximum height of switch gear handles from floor level shall be 1.8 meters & minimum height should be 0.60 meters. Switches shall have door inter-lock as necessary. Cable Entry Box & Cable Alley The Cable Entry Box shall be spacious enough to accommodate all the cables to be installed inside it and also to facilitate their proper routing, clamping and termination. For the outgoing cable takeoff, there shall have detachable glanding plates at the bottom /top, openable upwards & 3mm thick. The glanding plates shall have adequate space to comfortably accommodate all the cable glands that would be installed on it. The glands shall be spaced such that it will be possible to work on the different cable terminations without any difficulty. The gland plates shall have gaskets. Power and control cable termination facilities shall be well segregated. Segregation facility shall be provided for all cables working at different voltage systems. The cable entry box shall be effectively segregated from all the surrounding compartments housing live parts. Compartments Every compartment in the MSB shall be totally segregated from other compartments by sheet steel enclosure on all sides with insulated bushes for entry and exit of power and control cabling and interconnections. No live component shall be mounted on the compartment door except those for metering purposes. When live parts are fixed on the door, the door shall be provided with flexible green coloured PVC insulated 4sq.mm flexible copper earth leads.
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The feeder and cable alley compartments shall be provided with concealed hinged doors. Surface Treatment and Finishing The panel shall be finished with epoxy powder coating to thickness 50 microns, after proper derusting and phosphating. Earthing The non-current carrying metal parts of the enclosure and components on the board shall be bonded together and connected to the earth bus installed on the outer side of the board. This earth bus shall run across the full length of the switch board and have a minimum size of 25x3 mm Copper. All hinged covers shall be earthed using 4sq.mm flexible PVC insulated Copper wire of colour Green or green and Yellow. The chasis of the switches and other control gears fixed in the panels should be also double earthed. Labels The Switch boards shall have safety caution boards of approved type and sizescrewed to the Board. Fuses (as applicable) The rating of the fuses may vary depending upon the final approval of the Electrical Inspector. Hence fuses should be fixed as per the approval received from the Inspectorate and hence the Supplier should get the ratings confirmed from the Consultants before delivery. Relay settings (as applicable) The settings of the relays, MCCB's, ELCB's, etc may vary depending upon the final approval of the Electrical Inspector. Hence suitable setting ranges may be selected as per the approval received from the Inspectorate and hence the Supplier should get the ratings confirmed from the Consultants before delivery.
Testing
: Panels to be tested with 1000V megger and minimum I.R value 100 Meg. Ohm shall be ensured and demonstrated to Consultants. : 18 months from the date delivery or 12 months from the date of commissioning. : Panels subjected to approvals from Consultants & Electrical Inspectorate (as applicable)
Guarantee
Approvals
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Documentation
: To be submitted before starting manufacture : Dimensional drawing for general arrangement. : Material submittal documents. : The above details in document form to be submitted for Consultants for scrutiny and approval. ELECTRIC PANEL
M.V Panel Manufacture and Supply of M.V panel strictly in conformity with General specifications explained and with the following physical particulars. Incomer: Outgoings: Bus Bars 160A 4P switch disconnector Isolator a) MCB 3P, C-series 32A 5 Nos. b) 3P do- 63 A -1 No. : 50x6 mm Al: for phases 25x6 mm Al: for Neutral : 25x3mm Copper. : 3 numbers ( Ammeters ( range 0-150A) through resin cast C.T's 150/5A, Cl:1, 15VA Voltmeter 0-600V with selector switch and MCB protection for control
circuit. Indicating Lamps: LED lamps- 1 set with MCB protection. (R,Y,B indication) Cable Entry : Provide Knockouts as per cable size in drawings
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C.T's
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19) Plastic Jn/Jt boxes- SCABOX by Crompton Greaves. 20) Programmable Timers- Hager or Theben- equivalent. 21) Motor Starter - L&T, Siemens 22) Telephone wires and U.G armoured cables to ITD standards ( Finolex, R.R Cables, Skytone) 23) MCCB HPL, L&T
Luminaires as specified below or exact equivalents a) 1x36 Flu. Tube fitting with electronic choke Philips Trarang (Type A & Black Board) b) Toilet Area Type B HPL wisdom 13 WE- HCCS 3013 c) Type C-Principal's room HPL Socomec Silicon 25W(E) HSCS 4025 do-1025 or Vinay Venus -650022 d) Type E- Roof Top Crompton Citivision HPSV 70W Cat.No. SSGN 1107 IH/FG e) Type L- Vinay 62007 Bulk Head with 9W CFL (B.C) f) Type R- Corridoors: HPL HCCS 1025 (Electronic) 1x25W g) Type W- Havells city 3 with 9W CFL h) Mirror light Type T HPL model Alfa 1x9W CFL Note: Equivalent luminaire shall be same physically and luminous output wise. 24) Cable Ties Surelock, KSS 25) Contactors- Telemechanic, L&T, Siemens 26) Cable Route Marker - KSS 27) Float switch V Guard, Sinicon 28) Water Pump Kirlosker or Equivalent.
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2 .CONDUIT FACTORS CORRESPONDING TO 2 BENDS BETWEEN Jn. BOXES 25 mm Dia 463 422 388 356
Run length 2m 3m 4m 5m
CHART 2 Mounting heights for accessories . Switches ( for lights & fans) & Fan regulators: 120 cm above finished floor level. Sockets - electric or others D.B's or wall panels Wall light 45 cm 200 cm 250 cm AFFL AFFL (top) AFFL
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Ceiling fans
275 cm
AFFL (minimum)
N.A
Heights to be fixed using water level from point to point. Level of switches , DB's etc shall be checked with spirit level.
DB Load Schedule
DB-G1 (8WayTPN, D.D - Vertical D.B - Ground Floor) All breakers should be of same brand as D.B's. All D.B's I.P 42/43 MCB Load Wire size Load Details Ratings in Sq.mm in Amps Watts Lights A1-A3, Fans F1-F3 Socket S2 Lights A4-A7, Fans F4-F6 Socket S1 Lights A8-A10, Fans F7,F8, Buzzer, Socket S3 Socket P1 Lights A11-A14, Fans F9-F10, Lights L1-L4 Lights W1-W2,T, C1-C3 Fans f1,f2, W3 & E.F, Sockets S4, Call Bell Lights R1-R4, L5- L8 Lights A15-A17, Fans F13-F15 Socket S5 Lights A18-A21, B6 Fans F16-F18 Lights A22-A25, Fans F19-F21 +Socket S6+ E.F 7 Lights A26-A29, Fans F22-F24 + E.F 6 2x1.0+ 1x1.5(E) " " 2x2.5+2.5 E 2x1.0+ 1x1.5(E) " " " " " " 6 " " 16 6
Way No.
Circuit No R1
Y1 B1 R2 Y2
B2 R3 3 Y3 B3 4 R4 Y4
6 6 6 6 6 6
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B4 R5
" 4C 6.0 AYFY + 10 SWG 4C 6.0 AYFY + 10 SWG 2X1.0+ 1x1.5(E) 3C 4 AYFY 2x2.5 + 1x2.5 E
Y5 B5 R6 DB-S1
2534
3P 16
Y6 B6 R7
2894
3P 16
500 526
6 6 16
Y7 B7 R8 Y8
8 B8 Spare Total connected load Incomer 40A 4P Isolator + 4P ELCB 32A, 30mA
Blanking Plates
DB-G2 (8WayTPN, D.D - Vertical D.B - Ground Floor) Way No. Circuit No R1 1 Y1 B1 2 R2 Load Details Lights A30a, A30,A31, A50, R5 Fans F25F27, S11, EF1 Sockets S12, S15, S16 & E.F-2 Lights A32a, A32-A33, Fans F28-F30, Socket S8. E.F-2 Lights A34,A35, S9, S10,S11 Load in Watts Wire size Sq.mm 2X1.0+ 1.5(E) " " " MCB Ratings in Amps 6 6 6 6 Remarks
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Y2 B2 R3 3 Y3 B3 R4 4 Y4 B4 R5 5 Y5 B5 R6 6 Y6 B6 R7 7 Y7 B7 R8 8 Y8 B8
Lights R6-R7, B1, B2, E.F5, Water Cooler Socket , Stair case Light A48 & A49 Lights,A36a, A36, A37 Fans F31-F33,EF 3 Lights A38a, A38, A39, Fans F34-F36, E.F 4 Lights A44-A47, Fans F41-F44, Sockets S17, S18 Lights A40-A43, Fans F37-F40, Sockets S15, S16 DB - F2
6 6 6 6 6
4103
4C x 6 AYFY
3P 16
DB - S2
3007
4C x 6 AYFY
3P 16
Socket-P2
500
2x2.5+ 2E
16
Lights B1,B2, E.F 5 Blank " " " " " Total connected load
2X1+ 1.5(E)
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DB-F1 (4WayTPN, D.D (8+12) - First Floor) Way No. Circuit No R1 1 Y1 B1 R2 2 Y2 B2 R3 3 Y3 B3 R4 4 Y4 B4 Load Details Lights A1-A3 Fans F1-F3 Socket S1 Lights A4-A7, Bb1, Fans F4-F6 Lights A9-A11, Fans F7-F9, Socket S2 Lights A8, A12-A14, Bb2, Fans F10 -F12 Lights R1-R4, L3, L4+ College bells 3 nos Lights A15-A17, Fans F13-F15, Socket S3 Lights A18-A21, Bb3, Fans F16-F18 Lights A23-A25 Fans F19-F21 Socket S4 Lights A22, A26-A28, Bb4 Fans F22-F24 Timer for college bell & bells Spare Spare Total connected load Incomer 25A 4P Isolator. Load in Watts Wire size Sq.mm 2X1.0+ 1.5(E) " " " " " " " " 2X1.0 + 1.0E MCB Ratings in Amps 6 6 6 6 6 6 6 6 6 6 6 10 Remarks
DB-F2(4WayTPN, D.D (8+12) - First Floor) Way No. 1 Circuit No R1 Load Details Lights A29, A31-A32, A35, A36, A53,R5 Fans f1, f2, F28, F31 Load in Watts Wire size Sq.mm 2X1.0+ 1.5(E) MCB Ratings in Amps 6 Remarks
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Y1 B1 R2 2 Y2 B2 R3 3 Y3 B3 R4 4 Y4 B4
Lights A33-A34, R5, Fans F29, F30 Lights A37, A54, A41, Fans F32, F33, Wall fan-1 Lights A38, A39, A51, F34,Socket S5 (4g) Lights A40, A52, R6, Fan F35, F36 Lights A42, A43, F37, Socket S8(4g) Lights A44, Fans F38- F37 Sockets S8-S9 (2g), Lights A46,47, Fans F40, F41 Fans F42-F45 Socket S10, S11, S12,S13 A48,A49,A50,A30, Fans F46,F47, f3 Spare Spare Total connected load
6 6 6 6 6 6 6 6 6 6 6
DB-S1(4WayTPN, D.D (8+12)- Second Floor) Way No. Circuit No R1 1 Y1 B1 Load Details Lights A1-A3, Fans F1-F3 Socket S1 Lights A4-A7, Bb1, Fans F4-F6 Lights A9-A11, Fans F7-F9, Socket S2 Load in Watts Wire size Sq.mm 2X1.0+ 1.5(E) " " MCB Ratings in Amps 6 6 6 Bb2 & A8 Switch in separate box all class rooms Remarks
R2 2 Y2 B2
"
" "
6 6
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R3 3 Y3 B3 R4 4 Y4 B4
Lights A18, A19-A21, Bb3, Fans F16-F18 Lights A22-A24, Fans F19-F21 Socket S4 Lights A25-A28, Bb4 Fans F22-F24 Spare Spare Spare Total connected load
6 6 6 6 6 10
Way No.
Circuit No R1
DB-S2 (4WayTPN, D.D (8+12) - Second Floor) Load Wire size Load Details in Sq.mm Watts Light A29a, A29b, Fans f1, f2 Lights A31-A34, Fans F28-F30, R5 Lights A35-A37, Fans F31-F33 Lights A38-A40,R6, Fans F34-F36, Socket S6 Lights A41-A44, Fans F37-F39 Lights R7, B1,B2, E.F, Water Cooler set Lights A45, A46, Fans F40- F43 Sockets S8-S9 Lights A47, A48, Fans F44- F47, Socket S10, S11 Lights A44, A30, f3, Socket S5 Spare Blank Blank 2X1.0+ 1.5(E) " " " " " " "
Remarks
Y1 B1 R2
Y2 B2 R3
Y3 B3 R4
Y4 B4
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Way No. 1
Circuit No R1 Y1 B1 R2
DB-G3 (Mech. - Lab Shaft) 6 WayTPN Vertical Double door Ground Floor MCB Wire size Ratings Load Details Load Sq.mm in Amps PS1 Power Outlet Single phase outlet PS2 Spare Skt-P3 Pump Motor 0.5 KW 3 HP 2X2.5+ 2.5(E) 3C 4 AYFY +E 2.5 KW 1.5 KW 4X4 + 4.0 (E) 2X2.5+ 2.5 (E) 32 TP 20 SP 16 SP 16SP
Remarks
Y2 B2 R3 Y3 B3 R4 Y4 B4 R5 Y5 B5 R6 Y6 B6
UPS-B Blank " " Blank " " Total connected load
4C 4 AYFY +E
16TP
Cable- 4C 25 Sq.mm AYFY + 6 SWG CU. (E), Incomer 63A 4P MCB Isolator + 63A 4P 30mA ELCB
UPS DB Typical Connection (10W SPN D.B) Circuit No 1 2 Tables 1-4 5-8 No. of Skts/ Table 8 8 MCB Ratings in Amps 6 6 Remarks
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3 4 5 6 7 8 9 10
9-12 13-16 17-18 Blank " " " " Incomer 40A D.P Isolator
8 8 4 -----------
6 6 6 -----------
Feeding wires - 3 Nos 6 sq.mm Cu. / PVC wire in 25 mm dia reinforced Flexible PVC pipe
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PRICE BID
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ELECTRIFICATION OF COLLEGE OF ENGINEERING, ARANMULA (PHASE 1) QUOTED RATE OF THE CONTRACTOR I/We agree to undertake to execute the work At estimate rate % below estimate rate. .% above estimate rate.
Note: i) Score out which is not applicable. ii) The rates may be quoted in words and figures.
Signature of Contractor
Signature of Client
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ELECTRIFICATIONOFCOLLEGEOFENGINEERING,ARANMULA (PHASE1)
ESTIMATE
Part A
Section 1
a)
138 e)
Nos
1122.00
154836.00
g) h) i) j) 2.
Signature of Contractor
Signature of Client
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3 4
2.5 sq. mm through surface conduits/ trunking with flush mounted outlet box. Wire 2x2.5+1x2.5 (E) Wiring in surface conduits for speaker points with twin flat copper speaker wires -do- for telephone outlets including 2 pair tele-cable conforming to ITD specs & ISI grade a) Supply and fixing 50x50mm PVC cable management system on wall marked trunking in drawings. Material to conform to IEC 61084/B.S.476 &4678
3 3
Nos Nos
1540.00 650.00
4620.00 1950.00
12 5
Nos
685.00
8220.00
100 12 6
M Nos Nos
b) do- end covers for the trunking c) Internal 900 angle Supply and fixing fan hooks (M 10 size Anchor Hooks) of superior quality after getting approval Supply and fixing 4Px40A MCB isolator in 4M metal box and wire with 4 sq.mm Cu./PVC wire in 25mm surface mounted conduit Power Outlet PS1Wire 4x4.0+1x4 (E)
15 7
Nos
35.00
525.00
1 8 -do- for PS2 outlet with 25A DP MCB isolator in metal box, wire 2x2.5+2.5 (E) sq.mm in conduit 20mm 1
No
2448.00
2448.00
No
1595.00
1595.00
10
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a) b) c)
1030 13 15
M M M
15
1 16 Supply and fix 3 nos porcelain fuse cut outs, 125A rated and 1 no. copper neutral link 63A and give connections, inside the box. Supply, fixing and connect MCCB 25kA, 3P, 160A rating with thermal and magnetic releases, thermal setting 80-100% Supply and fixing pipe earth to IS 3043, pipe G.I class B, 3.6 M long 40mm dia, with G.I funnel, weld mesh, filling required quantity of charcoal and salt, making inspection chamber with bed concrete PCC 1:4:8 using 40 mm brocken stone, 10cm thick, brick work in cement mortar 1:6 brick work and exposed surface of bottom slab plastered with c.m 1:4, 12mm thick (finished inner dimensions of pit shall be 300x300x300mm) with top cover C.I 300x300x6mm including excavation in ordinary soil.
No
9500.00
9500.00
Set
1800.00
1800.00
17
No
8866.00
8866.00
18
Signature of Contractor
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Nos
2750.00
12500.00
19
Supply and fixing main panel (on wall with nylon spacers at back) Incomer : 160A Isolator, 3 nos 150/5A C.T for A/ms, 0-600A Voltmeter with selector switch, indication lamps-LED type and MCB Outgoing MCB 32A, 3 pole C series 5 Numbers, 63A-3P 1 No 1 No 40,000 40000.00
20
a) b) 21
Supply and fix vertical D.Bs of the following sizes from among approved makes having Cu. Bus bars, Nlink, Din rail etc. double door, IP 42/43, including connections inside, but excluding breakers. (Flush or surface mounting) making good damages to wall and painting etc. 8 way TPN (8+24 type) suitable for 4P MCB Iso. and 4P RCCB 6 way TPN (8+12 type) -doSupplying and fix double door SPN & TPN DBs of the following sizes, to IS:13032/8623 excluding breakers 4 way TPN IP42/43: (8+12) 6 way SPN doSupply and fix MCBs of following ratings and give connections [C series 10KA] to I.S: 8828/IEC 60898 6A SP 10A SP 16A SP 20A SP 16A 2P 16A 3P 32A 3P Supply, fixing and connect MCB Isolators conforming to IS 8828/1995 40A 4P 40A 3P
2 2
Nos Nos
6129.00 6048.00
12258.00 12096.00
a) b) 8.1
4 3
Nos Nos
2262.00 1095.00
9048.00 3285.00
a) b) c) d) e) f) g) 23 a) b)
64 3 6 1 1 6 1
4 1
Nos Nos
747.00 648.00
2988.00 648.00
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c) d) 24 a) b) c) 25
25A 2P 63A 4P Supply, fixing and connect RCCB 30 mA-IS certified 32/40A 4P 63A 4P 25A 2P Blanking plates 1 M size
5 1
Nos Nos
340.00 821.00
1700.00 821.00
3 1 1 30
Section 5 Luminaries
26 a Supply, fixing and connect luminaries of the following types as per brand details specified, including lamps 1x36W tube light- Philips Tarang with Philips tube and electronic choke (Type A & Bb) on wall/ceiling including unpacking and assembling, testing, commissioning etc complete. 160 b c d e f g h Type R on ceiling as specified (HPL, HCCS 1025 (E)) with lamp 25W CFL Type C-HPL silicon 25W (E) +Lamp 25W CFL on ceiling Type L-Vinay 62007 bulk head with 9 W CFL on wall Toilet area Type B HPL wisdom 13 (E) with CFL 13 W on ceiling Type W-Havells city 3 with 9 W CFL on wall Mirror light HPL Alfa 1x9W CFL on wall (Type T) 1 Type E-roof top-Crompton city vision HPSV 70W, IP 65 with tube integral control gear, mounting bracket 1M long G.I pipe bent to curve shape and fixed on parapet with 2 Nos G.I. nailing type pipe clamp, give connection, testing, commissioning etc complete 7 27 28 Supply and fixing superior quality Buzzer including connections, test & commission. Supply and fixing Ding Dong bell including connections do1 1 Nos Nos Nos 2700.00 66.00 120.00 18900.00 66.00 120.00 Nos 625.00 625.00 21 3 18 6 2 Nos Nos Nos Nos Nos Nos 495.00 850.00 1100.00 300.00 625.00 800.00 79200.00 17850.00 3300.00 5400.00 3750.00 1600.00
Section 6 Fans
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Supply and fixing 1200 mm sweep, 5 star rated type ceiling fan, giving flexible connection from ceiling ross, testing, commissioning etc including unpacking and assembling, excluding regulator from among brands specified. 132 Nos Nos 1927.00 1397.00 2,54,364.00 11176.00 -do- 1050mm sweep type f from among brands specified and as above Supplying, installing, testing and commissioning of the following size ex. Fans in already made holes, giving lead connections with 24/0.2 mm PVC/PVC Cu flexible wire-I.S.I certified
a b
1) 150mm, single phase, light duty plastic body E.F with auto louver 2) 250mm do3) 300/305mm metel body E.F with fixed metallic grill, 1400rpm, single phase, heavy duty -do- wall fan 300mm with pull cord control, including connections
1 5
No Nos
1431.00 1620
1431.00 8100.00
4 1
Nos No
2757.00 1690.00
11028.00 1690.00
Section 7 Cables
30 Supply and laying of PVC/PVC armoured AI. Conductor cable as of specified of the following sizes in ground after excavation of trench 75cm deepx35cm wide, providing sand bed with fine quality river sand or man made sand (8cm below and 17cm above), covering with superior quality burnt bricks/ solid concrete bricks laid breadth wise, back filling and compaction etc. complete in ordinary soil. 3.5C 95 sq.mm 4C 25 sq.mm 4C 10 sq.mm 3C 4 sq.mm
a) b) c) d)
24 60 65 27
M M M M
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Supplying and laying as additional, PVC/PVC AI armoured cable of above description of following size in the same trench, in single tier horizontal formation by widening trench 20cm for each, sand cushioning, brick covering, back filling etc complete in ordinary soil
32
a) b) 33
a) b) c) d) e) 34
a) b)
a) 4C 6 sq.mm b) 3C 4 sq.mm Supplying and laying PVC/PVC AI. Armoured cable of above description, and size below. Through existing duct pipe 3.5C 95 sq.mm 4C 10 sq.mm Supplying and installing PVC/PVC AI armoured cable of above description, and size below, clamped on masonry at 60cm interval with spacer saddles, making good damages to wall/painting as necessary 3.5C 95 sq.mm 4C 25 sq.mm 4C 10 sq.mm 4C 6 sq.mm 3C 4 sq.mm Supplying and installing PVC/PVC 1.1 KV grade armoured Cu. Conductor power cable of specified make and of sizes below on masonry with spacer saddles at 60cm interval, making good damages to wall/paintings as needed. 3C 1.5sq.mm 2C 1.5sq.mm
21 69
M M
339.00 296.00
7119.00 20424.00
10 19
M M
616.00 179.00
6160.00 3401.00
1.5 10 6 40 24
M M M M M
130 35
M M
153.00 133.00
19890.00 4655.00
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a b c d e
2 2 6 10 18 9
36
Supplying and laying ITD approval 10 pair, 0.5 sq.mm Cu. Telephone cable (armoured) through trench or sleeves and end terminations. 30 M 82.00 2460.00 Supply and provide over ride switch with 6A 1 way piano switch in PVC surface mounted, bottom closed. Box and 1.0 sq.mm wire in PVC conduit near starter for float switch -do- for Ele. Bells near contactor using bell push
37
1 1
No No
105.00 105.00
105.00 105.00
38
4.5 0.75
Cu.M Cu.M
150.00 2675.00
675.00 2006.25
40 41
250
Nos
9.00
2250.00
42
22 43
Nos
160.00
3520.00
a) b) c) d)
320 140
M M
17920.00 16800.00
40
2720.00
Section 10
44 a) External lights Wiring for roof lights through conduit with 3x1.5xsq.mm Cu/PVC wires in 20mm PVC conduit extending from trunking, including materials (surface wiring as per drawing) Pulling wires through the already installed trunking for the circuit of the roof lights wires size 3x1.5 Cu./PVC to be bunched with cable ties at 60 cm interval Supply and fixing PVC adaptable boxes 85x85x40 with terminal strip inside
Misc: items
30
R.M
147.00
4410.00
b)
130 4
M Nos
44.00 70.00
5720.00 280.00
c)
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45 45.1
Supply and fix the following digital timers Controlling College bell Hager model EG 103E, test and commission, demonstrate operation after setting clock, bell to operate every class hour for 10 seconds and according to college academic calender 1 No 4930.00 4930.00 Phosphatised and painted sheet metal box to accommodate the bell timer 2m type and fix on wall Provide on wall 16A terminal strip to terminate wires from the bells separately, and connect the timer For roof lights supply and fix timer Hager EH111 in suitable box as at item 4.2 and connect with roof light circuits Supply and fixing in suitable metal box 2 pole contactor AC3-20A, 230V connect, test and commission Supply and fixing D.O.L starter 3 ph, 415V with U/V and O/C protection, coil 415V, for 3 HP, 3 phase pump motor, give connections, test and commission Supply and install float switch and connect the same with pump starter (cable priced separately) Supplying and fixing metal boxes for MCBs (surface mount) phosphatised and painted, dust vermin proof D.P T.P 4P Supplying and installing in existing conduits wires of sizes below and giving connections 6 sq.mm Cu/PVC FR wire to IS 8130/1984, 1.1KV grade 3 run -do- 10 sq.mm 3 run -do- 16 sq.mm (2run) Providing wooden back pcs for black board lights as per descreption in item 2/part B 004 Cu.M
45.2
No
228.00
228.00
45.3
L/s
50.00
45.4
No
3100.00
3100.00
45.5
No
850.00
850.00
45.6
No
1775.00
1775.00
45.7
No
950.00
950.00
46
a) b) c) 47
1) 2) 3) 48
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21160.00
846.00
49
Supplying and installing on given foundation 3HP, 3 phase, 415V monoblock centrifugal water pump having mechanical seal (stuffing box type not acceptable) and having ISI certification, testing, commissioning etc. complete (Make Kirlosker, model KDS 335 or equivalent from other reputed brands) Plumbing works by others Supply and fixing 40A, 4P, 3 position change over switch MCB type of approved brand in suitable phosphatised powder coated sheet steel box, connect cables, test and commission. (C.O.S to be down stream of starter)
Nos
21000.00
42000.00
50
1 51 Supply and fixing Gate lights of specified make, give connections, test and commission. (Brand Crompton colonna 1x18 W CFL or exact equivalent) 2 52 Provide 20mm PVC conduit (medium) axially at centre of each pillar of the gate from 30cm above ground level to the pillar top-to be embedded Supply and fixing 100x100x75 mm FRP or PVC box with lid, of approved make, flush mounted at base of each pillar at height 30 cm above ground Supply and embed G.I pipe of suitable diameter and length 20 cm of which 5 cm shall project above the finished top of the pillars for mounting Supply and embed 63 mm dia PVC pipe and smooth bend at bottom of FRP boxes for cable passage, including excavation Supply and fixing 10A terminal strip of suitable length inside FRP boxes for interfacing cables with wires coming down from the luminaries and make the connections
No
3325. 00
3325.00
Nos
2425.00
4850.00
2.5
91.00
227.5
53
Nos
80.00
160.00
54
L/S
100.00
100.00
55
2 56
Nos
48.00
96.00
L/S 57 Supply, install and connect 3x1.0sq.mm PVC/Cu. Wires for feeding the lamp from the junction boxes, inclusive of earth lead (Note: Gate lights to be fed from DB-E) 3 M 61.00
35.00
Signature of Contractor
Signature of Client
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58
Supply and fixing identification labels made of acrylic sheet 3 mm thick, min 100x20mm size, machine engraved and screwed to equipments, providing printed circuit charts inside all DBs danger boards etc. complete Prepare and supply operation and maintenance manuals in spiral bound folio incorporating details about the project, as built drawings, catalogues, operating instructions and guarantee cards of equipments etc duly scrutinized and approved by consultants (1 for library, 1for 3 maintanance dept., 1for admin. Office) Sub Total Part A Part B Power Supply facility for computers in computer Lab Supplying and fixing rigid PVC trunkings (cable management system) on walls as per description in drawings and specifications, size 50x50mm white colour, including screws wall plugs etc (cms shall conform to IEC 61084,BIS 476 & 4678) 56
L/S
750.00
59
Nos.
L/S
3000.00 14,08,792.75
60
389.00
21784.00
61
Supplying and fixing wooden back spacer pieces for the trunking & switch socket boxes where necessary for levelling , with defect free, properly plained, machine cut to size (Teak, Mahagony or treated Rubber wood) including fixing screws, wall plugs etc 0.18 Cu.M Nos Nos Nos L/s 69.00 100.00 103.00 4500.00 138.00 600.00 206.00 Supply and fixing end caps for the trunking as required -do- internal bend (900) -do- external bend (900) Supplying and fixing PVC surface mounting box (bottom closed type) 150x100x40mm (white) for 6A switch socket -do- 220x100x40 mm doSupply and fixing medium mechanical strength ISI certified PVC conduit 25mm dia. White in colour, including spacer saddles, couplers etc making good damages to wall /paint etc Supply and fixing female bush adaptors for 25 mm pipe
62 63 64 65
2 6 2
66 67
45 5
Nos Nos
35.00 45.00
1575.00 225.00
10 68 10
M Nos
80.00 7.00
800.00 70.00
Signature of Contractor
Signature of Client
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69
70 71 72 73
Supply and fixing 25 mm dia reinforced PVC flexible pipe with adaptors on either end for all flexible cables inside the lab Supply and fixing kopex adaptors for the Flexible pipes Supply and fixing 3 pin 6A socket piano key type and give connection -do- 6A SP switch 1 way piano type Supply and fixing SPN Double door 10 way D.B IP 42/43 with all internal accessories (surface mounting) from among approved brands) Supply and fixing 40A D.P isolators in each D.B (MCB) type and connect a) do- SP MCB C curve, 6A, 10kA b) do- blanking plates Supplying and laying wires 1.5sq.mm PVC Cu. Stranded 1100V grade type FR, inside the trunkings and conduits (if applicable) bunching each circuit with nylon cable ties at 60cm interval, all termination etc complete testing and commissioning Supplying and fixing Cu./PVC cable 6 sq. mm inside the flexible conduit between UPS and UPS D.B, terminal connections, test and commissioning (2x6+6.0 (E)) Supplying and fixing 25x3 cu. Earth strip on walls 20cm long, including, insulator supports, necessary holes and end tinning (This for electronic earthing purpose only and bus to be connected to pipe E on the drawing
85.00
680.00
8 90 105
3 74 75 76 3 18 9
650 77
44.00
28600.00
30
R.M
90.00
2700.00
78
0.40
485.00
194.00
79,484.00 14,88,277.00
(Rupees fourteen lakh eighty eight thousand two hundred and seventy seven only)
Signature of Contractor
Signature of Client
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