MECHCON A Corporate Profile

Contact: Canada: +16477809445 | KSA: +966 54 2997 607 | Pakistan: +92 300 3303 353 Website: www.mechcon.ca | www.mymechcon.
com | E-mail: [email protected] | [email protected]
Canada Office
55 Village Centre Place Mississauga, Ontario, Canada L4Z 1V9 Tel: +1 647.780.9445 Fax: +1 905.896.3077
www.mechcon.ca www.mymechcon.com Linked In: http://ca.linkedin.com/pub/zahoor-bhutta-b-sc-mech-eng-pmp/8/396/505
Kingdom of Saudi Arab Office

Jubail Industrial City 31961 P.O. BOX: 11440 Jubail, Kingdom of Saudi Arab Mobile: +966 54 2997607 Fax: +966 3 341 5001
www.mechcon.ca www.mymechcon.com Linked In:http://ca.linkedin.com/pub/zahoor-bhutta-b-sc-mech-eng-pmp/8/396/505
Pakistan Office
MECHCON (PVT) LTD. Apartment # 01, 1st floor Iqra Arcade Street no# 06 Mini Market No# 01 IKSCHS G15/2 Islamabad, Pakistan +92 300 3303353
www.mechcon.ca www.mymechcon.com Linked In: http://ca.linkedin.com/pub/zahoor-bhutta-b-sc-mech-eng-pmp/8/396/505
Contact: Canada: +16477809445 | KSA: +966 54 2997 607 | Pakistan: +92 300 3303 353 Website: www.mechcon.ca | www.mymechcon.com | E-mail: [email protected] | [email protected]
Companys Profile
We provide : Engineering and Construction Contracting Services. Project & Construction Management services. Maintenance, Installation & Commissioning. Piping, Structural Steel and Civil Construction Industries Include: Mining and Minerals Oil and Gas Petro Chemical Cement Manufacturing Power Plant Environment Geotechnical Remediation and Water Control
Clients:
We have 20 years of Comprehensive and value added Experience from consulting to contracting internationally
Zaman Cement
Attock Oil Refiery
Cement
Specialties:
EPCM: Engineering, procurement, construction management Plant Engineering Maintenance Annual Shut downs Integrated Project services (IPS): Engineering and construction management support. Project management Construction Management Supply of Engineering and Project Management Personnel to Clients. Project Engineering Risk Management Fabrication, Installation and Commissioning of Industrial projects
Subject: Dear Sirs,
ACompanysProfile
The business climate is becoming increasingly competitive and required continuous improvement and changes by learning from the past successes and failures. Best results can be achieved by hiring the most capable people on the project team and ensure it has the right strategic direction and adequate resources. The present document is intended to demonstrate MECHCONs renowned expertise in various fields. Accordingly, MECHCON wishes to express its keen interest in offering its technical assistance and would appreciate also, being considered for any future projects related to its expertise. Mechcon, a Canadian construction and consulting Strategic alliance teams, who has large experience in the execution of the heavy industrial projects. Portfolio includes Mining and minerals, power plants, oil and gas, petrochemicals and cement manufacturing industries. With highly qualified professionals, offers a wide scope of quality expertise with significant emphasis towards plant engineering, construction, project and construction management, Installation and Commissioning, maintenance and up gradation on industrial projects. Right now we have operation in Canada, Kingdom of Saudi Arabia and Pakistan. We wish to thank you for the opportunity to present you our credentials. With kind regards
For and On Behalf of Mechcon (PVT) Ltd.
Table of Contents
1. Introduction 2-Contact Information 3-Industry 4- Services 5- List of Selected Projects 5- Construction Experience 6- Pictures from recent projects
Introduction:
Mechcon was established in 1995 by Zahoor Bhutta and started providing subcontracting services to EPCM companies. Initially focused on fabrication, installation and commissioning of heavy industrial projects. Over the years , Mechcon, have been mandated to undertake many large scale projects in different fields namely oil and gas, mining and minerals, petrochemicals, cement manufacturing industries In 2002, Mechcon started providing annual shut down services to its valuable clients. The following four years witnessed the company managed sustained growth with back to back completion of 06 major shutdowns on cement plants, 03 of them were up gradation (capacity enhancement) of the projects. In 2006 ZahoorBhutta moved to Canada where he accomplished multimillion dollar projects in the mining sectors while working with bpr-BECHTEL under engineering services program at Iron Ore Company of Canada (A company of Rio Tinto Group) in the province of Newfoundland and Labrador, Canada. This document aims at demonstrating our capability to undertake various projects related to the construction industry, the management of projects, engineering and consultancy services including large scale projects related to their various expertises in many sectors. This Joined forces aims at bringing their specific expertise and knowledge when necessary to execute any project related to this expertise, this strong team could, without any doubts, collaborate to the realization of major projects in the Middle East and Kingdom of Saudi Arabia.
Industry:
1-Mining and Minerals: Potash, Iron Ore, Salt, Phosphate, and Aluminum 2-Under Ground Mining: Maintenance, Installation and Commissioning 3-Chemicals and Petrochemicals (Polymerization, Acrylic and Fertilizers) 4-Oil Refineries (on Shore) 5-Cement Manufacturing Industries 6-Bulk Transportation 7-Power Plants 8-Environment 9-Geotechnical Remediations and Water Control
SERVICES:
1-Front End Engineering and Design (FEED) 2-Plant Engineering 3-Project Management 4-Construction Management 5-Engineering, Procurement, Construction Management (EPCM) 6-Pipe Line Construction 7-Plant maintenance 8-Plant Up gradation 9-Shutdowns: planning and Execution 10-Commissioning of the plants
Some Selected Projects:

1995-1996: Dhan Fiber Ltd: Industrial Estate Hattar IV Hattar, District Hari Pur PK. Pakistan. Petrochemical Project: Successfully completed Fabrication, installation and commissioning of 120,000 inch dia, stainless steel, carbon steel, double jacketed, stainless steel piping, GI piping, utilities piping, and alloy heat tracing. Installation of piping on pipe racks, around tanks, and equipment (pumps and heat exchanger etc.). Fabrication of storage tanks, Installation and commissioning of equipment in polymerization, spinning and drawing departments.
Details of Works:
Fabrication, Installation and commissioning of Stainless Steel piping, MS Piping in polymerization plant, spinning and drawing areas. Fabrication, Installation and commissioning of utilities piping Installation of polymers plants and its all equipments. Fabrication and installation of storage silos and associated HTM piping. Installation of PTA conveying systems. Installation and commissioning of Boiler house. Installation and commissioning of Nitrogen plant, Installation and Commissioning of Demineralized water plant, compressors. Interconnection Piping. Nondestructive Testing of Pipeline. Hot/Cold Insulation. Completion of all modifications especially Provided slope to the piping which was originally not designed.
1995-1996: Saadi Cement Ltd (Currently Dewan Cement Ltd.):

Fabrication of heavy structural steel for silos and stacker yards Fabrication of metallic bins, Belt Conveyors structure and idle frames, rollers. Hoppers and chutes etc.
1995-1996: Basic Chromium Sulphate (BCS), Industrial Estate Hattar.

Installation and commissioning of Rotary Kiln of the BCS. Installation of ducting, motors and pumps and commissioning of the same
1996-1997: Maple Leaf Cement (Expansion Project) Iskandar Abad Mianwali, Pakistan. (Lot 1)
Installation and Commissioning of Overland Belt Conveyor 3.5 KM Installation and Commissioning of Clay Crusher.
Installation of structural steel, Columns, beams and bridges over the length of 3.5 Km. Installation and commissioning of overland belt conveyor. Installation and commissioning of Transfer stations. Installation and commissioning of Raw meal stacker and associated conveyors. Installation and commissioning of Raw meal reclaimer and associated conveyors. Installation of Structural steel for conveyors and raw meal conveying systems. Installation and Commissioning of Raw Meal Conveying systems and conveyors.
1997-1998: Attock Refinery Ltd Up gradation Project (Crude and Reformer unit):
Fabrication and Installation of heavy structural steel at Crude Unit like Columns, beams, joists, trusses, stairs, platforms. Fabrication and Installation of heavy structural steel at Reformer Unit like Columns, beams, joists, trusses, stairs, platforms
1997-1998: Attock Refinery Ltd, Morgah Rawalpindi. (Miscellaneous Projects)

Design, supply, fabrication and Installation of Piping associated with Fuel Oil tanks (up to 36 inch) Design, supply and Laying of underground piping Design, supply fabrication and Installation of structural steel Installation of facility structural steel sheds at various locations Maintenance of rotary equipment, tanks and other machines.
1998-2000: PARCO Mid Country Refinery Project Multan, Pakistan.

Fabrication of heavy structural steel like columns, I beams, H beams etc. Pipe Rack structure, trusses, stairs, platforms (2000 M.T) Design, supply and installation of structural steel and the facility sheds and corrugated sheets. Fabrication, installation and commissioning of utility piping. Fabrication, Installation and Commissioning of process piping.
Installation and commissioning of FM 200: self fire extinguishing system in CCR and sub stations.
1999-2000: Pakistan State Oil Sara-e-Naurang PK, Pakistan: Design, supply, fabrication, Installation and Commissioning of piping Dismantling of the Oil tanks Burying of Oil tanks Civil Construction
2002-2004: Installation of Lime stone Crusher at Different Facilities:

These projects involve Engineering, Installation and Commissioning of Lime Stone Crusher, Belt conveyors, hoppers and chutes at different location in Pakistan.
2001-2004: Zaman Cement Company Ltd (A Company of Flying Group):

Fabrication of Preheater columns Fabrication of Pre heater beams, purlins, crosses members, supports, and stairs and plate forms. Fabrication of preheater equipment like Cyclones Vortex Chamber Flush Furnace Rising Ducts Multi cyclones Gas Ducts Stacks Expansion joints Fabrication of structural steel for stacking yard shed. Design, fabrication, installation and commissioning of complete belt conveyors in raw meal staking yards, Raw meal conveying areas. Installation and commissioning of Belt conveyors, clinker conveyor.
2002-2003: Kohat Cement Company Ltd (KCCL), Kohat Pakistan. Project: Complete Fabrication, Installation and commissioning
of complete coal conveying and grinding plant.
Details of wok: Fabrication and installation of structural steel for coal conveyors and coal building. Fabrication and Installation of conveyors parts like idlers brackets and idlers etc. Installation and commission of belt conveyors of coal plant. Fabrication and Installation of metallic bins, cyclones, chutes and miscellaneous equipment for coal conveying and grinding plant.
2003-2004: Kohat Cement Company Ltd (KCCL), Kohat White Cement (KWC), Kohat Pakistan.
Fabrication of metallic bins Fabrication of belt conveyors parts Fabrication of structural steel Fabrication of cyclones and ducting.
2003-2005: Dandot Cement Company Ltd (DCCL) Projects: Optimization of Rotary Kiln Annual maintenance shut down 2003 Annual maintenance shutdown 2004 Annual maintenance shut down 2005 Supply of manpower to the client from 2003 to 20005. Details of Work;
Fabrication and Installation of ID fan casing, Cooler fan casing Fabrication and Installation of smoke chambers, additional cyclones and ducting. Fabrication and Installation of expansion joints, Feed dampers.
Alignment of Rotary Kiln. Installation and commissioning of ID fan. Alignment, modification, adjustments of clinker conveyor, raw meal conveyors. Replacement of wearing plates in raw mills and cement mills. Alignment and adjustment of thrust device at rotary kiln Alignment and adjustment of rotary kiln bearings Replacing of chair plates. Replacement of kiln shell and tire.
2005-2006: Best way Cement Ltd, Hattar Pakistan.

Project: LVT Modification: up gradation of the project from 3900 TPD to 4300 TPD. This project involved 1000 M.ton dismantling of the equipment and installation of 1000 Ton of cyclones, structural steel. LVT modification was completed and plant was commissioned in 17 days: 72 hrs before actual completion schedule.
Details of Work:
Fabrication, Installation of Pre heater cyclones, riser pipes, ducts and classifiers.
Fabrication and installation of bucket elevators. Installation and Commissioning of Coolers fan Fabrication of structural Steel Modifications of smoke chamber and stage no. Cyclones. Completion of Installation and commissioning of maintenance and LVT modification 72 hrs before actual schedule.
2005-2006: Askari Cement Ltd: Up gradation project: Capacity was enhanced from 3000 tons per day (TPD) to 3500 tons per day (TPD) during a 25 days shutdown. Installation and commissioning was completed 48 hrs before actual schedule. Details of Work: Dismantling of 750 metric ton equipment after plant was stopped and cooled down Major equipment dismantled: ID fan, EP fan, Girth gears of Rotary Kiln, Chair plates and Tires of the Rotary Kiln. Cooler fans, Cooler plates and structural steel. Completion of Civil work at EP and ID fan foundation Dismantling of Girth gear and pinion. Installation of Girth gear and pinion and motors. Axial and Radial Alignment of the Rotary kiln at girth gear. Installation of coolers plates, coolers fan. Commissioning of the cooler after modifications.
Modification of conditioning tower, modifications in cyclones and smoke chamber, Installation of ID and EP fan, Cold and hot commissioning of the ID, EP fan, Rotary Kiln and Cooler. 2007-2011: Iron Ore Company of Canada (A company of Rio Tinto Group), Labrador City Newfoundland and Labrador, Canada.
Worked on capital and operational projects within engineering services program (ESP). at this position I was responsible for engineering, designing, planning, execution, monitoring and closing of the projects in coordination with client and other stake holders. We were also providing, integrated project services (IPS) to client and our engineers and project managers were responsible for the capital and operational projects from concept to close out.
2007, 2008, 2009, 2010 and 2011 Annual Shut Downs: Responsible for the planning, tendering,
awarding of the contract and execution of the shut down where we managed multidisciplinary contracts. Brief work description is: Washing and scaling of the loading pockets, Structural steel Repairs, Replacement of bull nose gear, Apron feeder, gear box and motors. Geotechnical remediation and water controls in the tunnels and audits. Electrical work. Selected Engineering, sustainable, cost reduction, ESH and Environmental Projects Designing, installation and commissioning of waste oil tanks. Structural steel remediations at Pallet plant in silos area. Construction Management for the installation and commission of various capital projects at pallet, concentrator plants. Designing, Installation and commissioning of dust oppression system.
Construction Experience:
List of Projects Year Title of Project Detail of work Client/stake holders IOC, BPR Bechtel, Golder Associates/ Cementation
2011
Geotechnical Remediation 2011 And water control
Scaling, Installation of rock bolts and netting, Water control by drilling and injecting chemical group.
2011
Loading Pocket #2 overhaul
RES, data collection, identity modifications or new installations, scoping, Abridged AFE, design and design review, AFE drafting and approval, prepare tender packages, receive the bids and award the tenders, supervision in construction, Oversee quality and safety. Monitor cost, scope and schedule. Final acceptance and hand over. Installation, Repair, reinforcement of structural steel. Replacement of pan feeder: Pans, chain, Idlers rollers, carrier rollers, bearing of rollers, and auxiliaries. Bull nose gear and bearing. Maintenance of gear box, installation
Iron ore Company of Canada ( IOC), BPRBechtel Marshall industries Ltd(MIL). Cementation Canada, Golder associates. Simplex Grinnell
2010
of new monorail and hoist load testing. Repair and maintenance of dust RES, data system. collection, identity collection modifications or new installations, scoping, Abridged AFE, design and design review, AFE drafting and approval, prepare tender packages, receive the bids and award the tenders, supervision in construction, Oversee quality and safety. Monitor cost, scope and schedule. Final acceptance and hand over. Installation, Repair, reinforcement of structural steel. Replacement of pan feeder: Pans, chain, Idlers rollers, carrier rollers, bearing of rollers, and auxiliaries. Bull nose gear and bearing. Maintenance of gear box, installation of new monorail and hoist load testing. Repair and maintenance of dust collection system.
Iron ore Company of Canada ( IOC), BPRBechtel Marshall industries Ltd(MIL). Cementation Canada,
Golder associates. Simplex Grinnell
Loading Pocket #4 overhaul 2010
Replacement of pan feeder: Pans, chain, Idlers rollers, carrier rollers, bearing of rollers, and auxiliaries. Bull nose gear and bearing. Maintenance of gear box, installation of new monorail and hoist .Load testing. Repair and maintenance of dust collection system. Sealing of machine and MCC room. Repair, reinforcement of structural steel.
Same as above
010
Geotechnical Remediation 2010 And water control
Scaling, Installation of rock bolts and netting, Water control by drilling and injecting chemical group.
IOC, BPR Bechtel Cementation , Golder associates, IOC, BPR Bechtel GJ Cahil, Cementation , Marshall industries Bowringer Engineering
2010
Dust Collection System
New installation: Cyclone based dust collection system: Involved in designing, procurement, preparation of civil, electrical and mechanical packages, select suppliers and contractors. Supervision of civil construction, Installation of equipment, ducting, cyclones and structural steel. Installation of electrical equipment Commissioning of the dust collection
2009
Replacement of pan feeder: Pans, chain, Idlers rollers, carrier rollers, bearing of rollers, and auxiliaries. Bull nose gear and bearing. Maintenance of gear box, installation of new monorail and hoist .Load testing. Repair and maintenance of dust collection system. Sealing of machine and MCC room. Repair, reinforcement of structural steel. Scaling, Construction of gabion wall, Installation of rock bolts and application of rock creting.
IOC, BPR Bechtel Cementation , Golder associates,
2009
Geotechnical Remediation
IOC, BPR Bechtel Cementation , Golder associates, IOC
2009
Emergency repairs of
Repair, replacement and reinforcement of structural steel. Alignment of pan
pockets
feeder after replacing pans, rollers, bearings and associated equipments. Replacement of pan feeder: Pans, chain, Idlers rollers, carrier rollers, bearing of rollers, and auxiliaries. Bull nose gear and bearing. Maintenance of gear box, installation of new monorail and hoist .Load testing. Repair and maintenance of dust collection system. Sealing of machine and MCC room. Repair, reinforcement of structural steel. IOC
2008
Mechanical and electrical Over haul of Loading Pocket #2 and 3
2008
Dust suppression system on Belt Conveyors Structural steel remediation
Installation of electrical and mechanical equipment and commissioning system
IOC
2007
Repair and replacement of structural steel of belt conveyors, table feeders etc.
Askari Cement
FLSmidth 20056 Optimization of Rotary Kiln Fabrication of cyclones, structural steel, classifiers and conveyors parts. Dismantling and installation of cyclones, coolers fan and associated equipment. Optimization of Rotary Kiln. Fabrication of parts of cyclones, grinding mills and apron conveyors. Installation of crusher and conveyors. Fabrication and installation of Bestways Cement + LVT Thai Land
20032005
Dandot Cement Company Ltd
Dandot Cement Company
equipment, structural steel and commissioning of the belt conveyors, apron conveyors. 20012003 Fabrication of structural steel. Belts conveyor, Installation of Coal Conveying and grinding plant. Fabrication of Structural steel and equipment Installation of coal conveying conveyors, rollers grinders for the coal. Structural steel, cyclones and associated equipment. Fabrication of structural steel, cyclones and equipment. Kohat Cement Company, Bob Wilcock
20012004
Fabrication of structural steel, apron conveyors, crushers parts , belt conveyor s brackets and associated parts Installation and commissioning of process and utility piping. Installation of structural steel sheds. Fabrication of equipment. Installation of FM 200: self fire extinguishing system in CCR and substations. Installation and commissioning of process and utility piping. Installation of structural steel sheds. Fabrication of equipment. Fabrication of conveying and grinding equipments. Installation of 3.5 Km belt conveyors. Installation of stacker, reclaimer, raw meal conveyors, raw material grinding mills.
Zaman Cement Ltd
19982000
Pak Arab Refinery Ltd
PARCO, GJC Mitsui Japan
19971998
Attock Refinery Ltd
ARL Mitsui Japan
19961997
Maple Leaf Cement Expansion Project
Maple Leaf Cement FLSmidth
SAFETY POLICY STATEMENT

A prime objective of Builders management is to maintain excellence in safety and health standards throughout all company operations. Professional management together with commitment by all employees to achieving a high standard of safety will prevent job hazards from causing injuries, distress and financial losses. A vigorous and pro-active commitment to Total Accident and activities, and obtain permits for his crew's work on an hourly, daily and weekly basis.
PHOTO GELLERY OUR WORK:
AUTO SPOOL WELDING FACTORY
WASIT GAS PLANT IN SAUDI ARABIA

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Contact: Canada: +16477809445 | KSA: +966 54 2997 607 | Pakistan: +92 300 3303 353 Website: www.mechcon.ca | www.mymechcon.

com | E-mail: [email protected] | [email protected]

Kingdom of Saudi Arab Office

Subject: Dear Sirs,

For and On Behalf of Mechcon (PVT) Ltd.

Some Selected Projects:

1995-1996: Saadi Cement Ltd (Currently Dewan Cement Ltd.):

1995-1996: Basic Chromium Sulphate (BCS), Industrial Estate Hattar.

1997-1998: Attock Refinery Ltd, Morgah Rawalpindi. (Miscellaneous Projects)

1998-2000: PARCO Mid Country Refinery Project Multan, Pakistan.

2002-2004: Installation of Lime stone Crusher at Different Facilities:

2001-2004: Zaman Cement Company Ltd (A Company of Flying Group):

2005-2006: Best way Cement Ltd, Hattar Pakistan.

Geotechnical Remediation 2011 And water control

Loading Pocket #2 overhaul

Loading Pocket #3 overhaul

Golder associates. Simplex Grinnell

Loading Pocket #4 overhaul 2010

Geotechnical Remediation 2010 And water control

Dust Collection System

Loading Pocket #2 overhaul

IOC, BPR Bechtel Cementation , Golder associates,

IOC, BPR Bechtel Cementation , Golder associates, IOC

Repair, replacement and reinforcement of structural steel. Alignment of pan

Mechanical and electrical Over haul of Loading Pocket #2 and 3

Dust suppression system on Belt Conveyors Structural steel remediation

Installation of electrical and mechanical equipment and commissioning system

Dandot Cement Company Ltd

Dandot Cement Company

Zaman Cement Ltd

Pak Arab Refinery Ltd

PARCO, GJC Mitsui Japan

Attock Refinery Ltd

ARL Mitsui Japan

Maple Leaf Cement Expansion Project

Maple Leaf Cement FLSmidth

SAFETY POLICY STATEMENT

PHOTO GELLERY OUR WORK:

AUTO SPOOL WELDING FACTORY

WASIT GAS PLANT IN SAUDI ARABIA

WASIT GAS PLANT IN SAUDI ARABIA

WASIT GAS PLANT IN SAUDI ARABIA

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