MDX A and Compact To MDXB (En)
MDX A and Compact To MDXB (En)
MDX A and Compact To MDXB (En)
MOVIDRIVE
_A
MOVIDRIVE
compact
to MOVIDRIVE
60/61 B
Sizes 0-6
November 2003
Authors: Helmut Keller GE-ATS
Gerald Schneeloch GE-ATS
Ad_02046
GE-ATS / Keller / Schneeloch / Ad_02046 Umstellungshilfe MCX und MDX_A auf MDX60/61B Seite 2 von 21
This document has been prepared on the basis of the current status of knowledge. Consequently,
subsequent discoveries may lead to different statements. As a result, the possibility of
misinterpretations or mistakes in the technical data cannot be ruled out.
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Preface
This document is intended to support sales activities by dealing with current and general questions
relating to technology and the project planning of products.
Please do not hesitate to contact the authors if you have any questions or suggestions.
Authors: Helmut Keller 07251 / 75 - 1115
Gerald Schneeloch 07251 / 75 1185
Contents
1 Comparison of Technical Data 4
2 Mounting Position and Connection 6
2.1 MOVIDRIVE
B BG0 6
2.2 MOVIDRIVE
B ab BG1 8
3 Units and Options 11
3.1 MOVIDRIVE
MDx60A 11
3.2 Connection of MOVIDRIVE
MDx60A 12
3.3 MOVIDRIVE
compact 13
3.4 MCF/MCV/MCS standard connection 14
3.5 MCH standard connection 15
3.6 Fieldbus interfaces 16
3.7 I/O expansion 16
3.8 Angular synchronous operation and absolute encoder input SSI 16
4 Movitools, Parameters and IPOS 17
4.1 Baud rate setting 17
4.2 New parameters 17
4.3 Modified parameters 18
4.4 Deleted parameters: 18
4.5 Modified layout 18
4.6 IPOS 19
4.7 Application modules 19
4.8 Communication via SBus 19
5 Accessories 20
5.1 Plain text keypad 20
5.2 EMC / filters / chokes 20
5.3 Braking resistor 20
5.4 Serial interface 20
5.5 Line regeneration and DC link connection 20
6 Summary 21
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1 Comparison of Technical Data
The technical data of MOVIDRIVE
A (MD_60A), MOVIDRIVE
B (MDX6_B) hardly differ. Line cross sections and fusing therefore remain the same.
Differences only occur when MOVIDRIVE
B size 0
MOVIDRIVE
A and MOVIDRIVE
compact size 1
8
2
(
3
.
2
3
)
54 (2.13)
85 (3.35)
105 (4.13)
6
(0.24)
3
0
0
(
1
1
.
8
1
)
3
1
5
(
1
2
.
4
0
)
MCF/MCV/MCS: 155 (6.10)
MCH: 161 (6.34)
3
4
5
*
*
(
1
3
.
5
8
*
*
)
*
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MOVIDRIVE
A size 1
85 (3.35)
105 (4.13) 273 (10.75)
6 (0.24)
3
0
0
(
1
1
.
8
1
)
3
1
5
(
1
2
.
4
0
)
3
4
5
(
1
3
.
5
8
)
(
1
)
(
1
)
8
2
(
3
.
2
3
)
54 (2.13)
(2) (2)
2.2 MOVIDRIVE
compact size 2
130 (5.12)
105 (4.13)
MCF/MCV/MCS: 207 (8.15)
3
0
0
(
1
1
.
8
1
)
3
1
5
(
1
2
.
4
0
)
3
3
5
(
1
3
.
1
9
)
6.5 (0.26)
3
2
(
1
.
6
0
)
120 (4.72)
*
MCH: 213 (8.39)
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MOVIDRIVE
compact size 2
MOVIDRIVE
B size 2S
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MOVIDRIVE
B size 2
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3 Units and Options
Now there is only one basic unit for the B unit. The basic unit is equipped with the corresponding
options. This results in different designs for some connectors.
3.1 MOVIDRIVE
MDx60A
With power ratings smaller or equal 1.5 kW, an MDF60A unit without option cards can be replaced
by the MDX60B (size 0). An MDX61B must be used for MDV60A, MDS60A and with larger power as
well as when options cards are used, As the number of pins and the pin assignment of connectors
X14 and X15 are different when using an encoder card (exception X15 MDS), adapters are offered
for fast and fault-free exchange.
Adapter
DAE__
MDX60B
MDX61B
DER11B
DEH11B
14B
for
X14
15B
for
X15
Adapter
DAT11B
MDF60A <=1.5kW
without options
>=1.5kW
MDV60A
MDS60A
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3.2 Connection of MOVIDRIVE
MDx60A
The terminal connections of MDx60A and MDX_B are identical. The only difference is the orientation
of the connectors. With the A unit, the curvature of the connectors is on the right side, with the B unit
it is on the left side. When replugging the connectors, pin 1 of terminal X11, for example, would then
be pin 5. As there is no other solution available from the connector manufacturers, the terminal
adapter DAT11B was designed for fast and fault-free replacement. Terminal X10 can be replugged
directly.
n11/n21*
n12/n22*
DGND
X14:
X15:
T
E
R
M
I
N
A
L
-10V
+10V
+
-
n1 (0...10V*; +/-10V;
0...20mA; 4...20mA)
X11:
X12:
REF1
AI11
AI12
AGND
REF2
1
2
3
4
5
DGND
SC11
SC12
1
2
3
S 11
S 12
X13:
DI
DI1
DI2
DI3
DI4
DI5
DCOM**
VO24
DGND
ST11
ST12
1
2
3
4
5
6
7
8
9
10
11
RS-485 -
RS-485 +
X10:
K12
(AC-3)
TF1***
DGND
DB
DO1-C
DO1-NO
DO1-NC
DO2
VO24
VI24
DGND
1
2
3
4
5
6
7
8
9
10
R11
-10V...+10V 0(4)...20mA
I
X
1
1
:A
I1
1
/A
I1
2
ON OFF*
1
5
6
9
5
1
9
6
24V
TERMINAL
CONTROL
E Q
O
P
T
I
O
N
2
O
P
T
I
O
N
1
Tte de commande
console param.
Automate
Entre
binaire
Sorties
binaires
Affichage 7 segments
Etat de fonctionnement
Rglage-usine en cours
Afficheur 7 segments
Simutation codeur
incrmental
ou raccordement
codeur externe
(sauf pour MDF)
Pot. rf. signaux analogiques
Rfrence bus systme
Bus systmeHigh
Bus systme Low
Commutation signal I signal U*
Rsistance terminaison ligne bus systme
le
o
u
b
o
r
n
e
d
e
b
lin
d
a
g
e
Raccordement
codeur incrmental (MDV)
ou resolver (MDS)
Pot. rf. signaux binaires
Pot. rf. signaux binaires
Entre +24V
Entre TF/TH
Contact relais
Prt*
Ouverture relais
Fermeture relais
/Frein
/Dfaut*
U
Sortie +24V
Sortie +24V
Vrifier le brochage
des connecteurs X14 et X15 !
Tous les connecteurs du
march ne conviennent pas.
Si ncessaire (options), raccorder une
alimentation 24V externe
( caract. lectroniques MOVIDRIVE )
Xterminal
-10V
+10V
+
-
n1 (0...10V*; +/-10V;
0...20mA; 4...20mA)
X11:
REF1
AI11
AI12
AGND
REF2
1
2
3
4
5
R11
-10V...+10V 0(4)...20mA
I
X
1
1
:A
I1
1
/A
I1
2
X12:
DGND
SC11
SC12
1
2
3
S 13
S 14
S 11
S 12
ON OFF*
X16:
X10:
DI 6
DI 7
DO3
DO4
DO5
DGND
1
2
3
4
5
6
K12
(AC-3)
TF1***
DGND
DB
DO1-C
DO1-NO
DO1-NC
DO2
VO24
VI24
DGND
1
2
3
4
5
6
7
8
9
10
24V
CONTROL
n11/n21*
n12/n22*
DGND
X13:
DI
DI1
DI2
DI3
DI4
DI5
DCOM**
VO24
DGND
ST11
ST12
1
2
3
4
5
6
7
8
9
10
11 RS-485 -
RS-485 +
0
1
2
3
4
5
6
7
8
9
A
b
c
d
E
F
H
running (blinking
RS-232
X
1
7
:
D
G
N
D
V
O
2
4
S
O
V
2
4
S
V
I
2
4
1234
Option
DBG60B
Keypad
Option
UWS21A
High level
control
Binary
input
Binary
outputs
7-segment display
Operating condition
Current as standstill
Limit switch approached
Fault indication (flashing)
7
-
s
e
g
m
e
n
t
d
is
p
la
y
Ref. potential for analog signals
System bus ref. potential
System bus high
System bus low
Select: I signal <-> V signal*
System bus terminating resistor
RS-485: 9,6 kBaud <-> 57,6 kBaud
Frequency input
*
Ref. potential for binary signals
Ref. potential for binary signals
Enable/Rapid stop*
/Controller inhibit
No function
IPOS output
IPOS
IPOS
No function
output
output
CW/stop*
CCW/stop*
Reference X13:DI...DI5
S
h
ie
ld
p
la
te
o
r
s
h
ie
ld
te
r
m
in
a
l
Ref. potential for binary signals
Ref. potential
for binary signals
+24V input
TF/TH input
Common relay contact
Ready for operation*
Contact normally closed
Contact normally open
/Brake
/fault*
V
+24V output
+24V output
R
e
f.
p
o
te
n
t
ia
l f
o
r
b
in
a
r
y
s
ig
n
a
ls
+
2
4
V
o
u
t
p
u
t
R
e
f
.
p
o
t
e
n
t
ia
l +
2
4
V
in
p
u
t
s
a
f
e
s
t
o
p
+
2
4
V
in
p
u
t
s
a
f
e
s
to
p
Depending on option,
connect external 24V supply
(MOVIDRIVE electronic data)
DAT11B
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3.3 MOVIDRIVE
compact
With power ratings smaller or equal 1.5 kW, an MCF40A unit can be replaced by the MDX60B
without additional cards (size 0). With MCV4xA, MCS4xA, MCH4xA and in the case of larger power
ratings, An MDX61B must be used. An MCx41A or MCx42A unit can be replaced by an MDX61B
with corresponding fieldbus card.
Usually, adapters are required for the encoder plugs because of the different number of pins. An
exception is the X15 of the MCS unit and the encoder plug of MCH4xA.
If an MCH is replaced in conjunction with the SBus, please observe the notes in section
Communication via SBus.
Adapter
DAE__
MDX60B
MDX61B
DER11B
DEH11B
14B
for
X14
15B
for
X15
DFP21B
DFI21B
MCF40A <=1.5kW >=1.5kW
MCF41A
MCF42A
MCV40A
MCV41A
MCV42A
MCS40A
MCS41A
MCS42A
MCH41A
MCH42A
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3.4 MCF/MCV/MCS standard connection
The standard connections are nearly identical in terms of terminal functionality. However, as the
terminals in this unit series are non-pluggable terminal screws, the connections have to be changed.
n11/n21*
n12/n22*
X10:
n11/n21*
n12/n22*
-10V
+10V
+
-
0...10V*
+/-10V
0...20mA
4...20mA
n1
Enable/rapid stop*
/Controller inhibit
n2 (0...10 V) / No function*
CW/stop*
CCW/stop*
Reference X10:DI ...DI5
Reference potential binary signals
Reference potential binary signals
+24V input
Relay contact
Ready*
Relay N.C. Contact
Relais Schlieer
/Brake
No
function*
+24V output
System bus Low
System bus High
-10V
+10V
n1 (0...10V*; +/-10V;
0...20mA; 4...20mA)
X11:
1
2
3
4
5
Reference potential analog signals
Reference potential binary signals
Reference potential binary signals
+24V input
TF/TH input
Relay contact
Ready*
Relay N.C. Contact
Relay N.O. Contact
/Brake
/Fault*
+24V output
X10:
n11/n21*
n12/n22*
RS-485 -
RS-485 +
Reference potential binary signals
Enable/rapid stop*
/Controller inhibit
CW/stop*
CCW/stop*
Reference X13:DI...DI5
+24V output
X13:
X12:
DGND
SC11
SC12
1
2
3
System bus reference
System bus High
System bus Low
X16:
DI 6
DI 7
DO3
DO4
DO5
DGND
1
2
3
4
5
6 Reference potential binary signals
No function
No function
IPOS output
IPOS output
IPOS output
X17:
DGND
VO24
SOV24
SVI24
1
2
3
4
Reference potential binary signals
+24V output
Reference+24V input safe stop
+24V input
Safe stop
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3.5 MCH standard connection
Here as well, the standard connections are nearly identical in terms of terminal functionality. The
terminals of this unit series, however, are pluggable terminals. These pluggable terminals are not
compatible with the B unit. The connections must therefore be changed.
-10V
+10V
n1 (0...10V*; +/-10V;
0...20mA; 4...20mA)
X11:
1
2
3
4
5
Reference potential analog signals
Reference potential binary signals
Reference potential binary signals
+24V input
TF/TH input
Relay contact
Ready*
Relay N.C. Contact
Relay N.O. Contact
/Brake
/Fault*
+24V output
X10:
n11/n21*
n12/n22*
RS-485 -
RS-485 +
Reference potential binary signals
Enable/rapid stop*
/Controller inhibit
CW/stop*
CCW/stop*
Reference X13:DI...DI5
+24V output
X13:
X12:
DGND
SC11
SC12
1
2
3
System bus reference
System bus High
System bus Low
X16:
DI 6
DI 7
DO3
DO4
DO5
DGND
1
2
3
4
5
6 Reference potential binary signals
No function
No function
IPOS output
IPOS output
IPOS output
X17:
DGND
VO24
SOV24
SVI24
1
2
3
4
Reference potential binary signals
+24V output
Reference +24V input safe stop
+24V input
Safe stop
X10:
X11:
X12:
n11/n21*
n12/n22*
-10V
+10V
+
-
0...10V*, +/-10V,
0...20mA, 4...20mA
n1
Reference potential analog signals
Enable/rapid stop*
/Controller inhibit
n2 (0...10 V) /No function*
CW/stop*
CCW/stop*
Breference X10:DI ...DI5
Reference potential binary signals
Reference potential binary signals
Reference potential binary signals
+24Vinput
Relay contact
Ready*
Relay N.C. Contact
Relay N.O. Contact
/Bremse
No function*
+24V output
Systembus Low
Systembus Low
Systembus High
Systembus High
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3.6 Fieldbus interfaces
DFP21A: The card is 100 % compatible with the former cards DFP11A, DFP21A and MOVIDRIVE
compact. The DPV1 protocol provides additional functions, which need not be used however.
All other cards are also 100 % compatible.
Card for MOVIDRIVE
B
DFP11A, DFP21A Profibus DFP21A
DFI11A Interbus (copper) DFI11B
DFI21A Interbus (LWL), DFI21B
DFD11A DeviceNet DFD11B
DFC11A, DFO11A CAN / CANopen DFC11B
3.7 I/O expansion
In terms of functionality, DIO11B is fully compatible with DIO11A. But there is a difference in the
terminals. The terminals were reduced to 3.81 mm. This means the terminals must be rewired in
case of replacement. Another important point is that the outputs require external voltage supply. A
DIO11B and a fieldbus card cannot be plugged simultaneously in the BG0 unit. Starting from size 1,
however, the DIO11B can be plugged both in the fieldbus and in the expansion slot.
3.8 Angular synchronous operation and absolute encoder input SSI
The angular synchronous card (DRS11B) and the absolute encoder input SSI (DIP11B) are 100 %
compatible with the previous DRS11A and DIP11A. All encoders that were permitted in the DIP11A
can be used in the DIP11B without restrictions. The cards can only be used starting from size 1
because of the required option slot.
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4 Movitools, Parameters and IPOS
MOVITOOLS version 4 and higher is required for the B unit. When changing to another unit, the
parameters can directly be adopted. It is possible to load MDX files of the A unit into the B unit, and
to copy inverter data via the RS485 interface.
4.1 Baud rate setting
A novelty is that the baud rate can be set. As standard, the baud rate for the B unit is set to 57.6
kBaud. On the unit, the baud rate can be set via DIP switch on the front, in the software the baud
rate can be selected in the Manager window. The baud rate set on the unit and in the software must
be identical.
4.2 New parameters
The following parameters were added:
# Parameter name
P102 Frequency scaling [kHz] Scaling of the frequency input
P605 Binary input DI06
P606 Binary input DI07
P622 Binary output DO03
P623 Binary output DO04
P624 Binary output DO05
New inputs/outputs
P760 Lockout run/stop keys Manual mode is locked
P837 Response timeout SBus 2 Fault respons to timeout SBus 2
P838 Fault response SW limit switch Fault response to software limit switch
P890-896 Protocol SBus 2 Settings for SBbus 2 (option card)
P917 Ramp mode Type of ramps used (IPOS)
P938 IPOS speed task 1
P939 IPOS speed task 2
Point scoring system according to which
priorities are assigned to tasks 1 and 2.
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4.3 Modified parameters
Some parameter blocks were modified or their position was altered to comply with the expanded
functionality.
Old # New # Parameter name
P160-P162
P170-P172
Changed layout, functionality remains the
same.
P813 P881,P891 Address SBus 1,2
P814 P882,P892 Group address SBus 1,2
P815 P883,P893 Timeout time SBus 1,2
P816 P884,P894 Baud rate SBus 1,2
P817 P885,P895 Synchronization ID SBus 1,2
P818 P886,P896 CAN synchronization 1,2
P836 P836,P837 Response timeout SBus 1,2
4.4 Deleted parameters:
In Movitools version 3.0, it was possible to make a selection in these parameters. This selection did
not have any effect, however. These parameters are not required anymore because /Controller
inhibit or brake will be assigned to input DI00 and output DO00.
# Parameter name Parameter name
P608 Binary input DI00 Binary input DI00
P628 Binary output DO00 Binary output DO00
4.5 Modified layout
The input window for fixed setpoints was slightly modified to allow clearer assignment.
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4.6 IPOS
Programs from the A unit can be directly adopted. But to achieve full compatibility, the speed of
tasks 1 and 2 must not be increased.
The most important novelty in IPOS programming is the additional task 3, which offers new options
for IPOS programming. It is important that task 3 does not have a fixed time sharing division but is
dependent on the utilization of tasks 1 and 2. But at least one instruction/ms will be interpreted. With
the B unit, the setpoint access takes only 1 ms (instead of 5 ms).
IPOS speed P938/P939:
The speeds of tasks 1 and 2 can be set using these parameters. Task 1 obtains at least one point,
task 2 at least two points (factory setting, corresponds with MDx/MCx). With each additional point,
the respective task obtains one more instruction/ms. Nine additional points are set using the
parameters. The points are added to the standard values (1 and 2). With this setting, task 1 has
highest priority, the priority of task 2 is lowered automatically.
4.7 Application modules
All application modules of MOVIDRIVE
A and MOVIDRIVE
and MOVIDRIVE
and MOVIDRIVE
A series have
been completed with a 132 kW line regeneration. The project planning guidelines for the operation of
MOVIDRIVE
units on line regenerators and the project planning guidelines for the connection of the
DC links remain the same and are described in MOVIDRIVE