GODREJ & BOYCE MFG.CO.LTD., PRODUCT ENGINEERING DEPT., P.E.D.

, MUMBAI, INDIA NOZZLE NECK THICKNESS AND REINFORCEMENT CALCULATIONS MDC No. : 896 Client : RIL Page Project No. : 130339 Consultant : Chemtex Rev : 0 Made by : JSB Eqpt. no. : 1222-H01 Date : 16/07/04 Nozzle Mark = Q1,2-Stub
Nozzle Location Size of Nozzle ( O/D ) Thickness of nozzle neck provided Internal corrosion of nozzle External Corrosion Allowance on Nozzle Product form of nozzle Nozzle to vessel weld type Projection Length of Nozzle Joint Efficiency of Nozzle Material of Nozzle Neck Allowable Stress of Nozzle Neck(Design temp) Allowable Stress of Nozzle Neck(Ambient temp) Design Pressure Liquid Head Density of Operating liquid External Design Pressure Design Temperature Inside Diameter of shell (Uncorroded) Shell Thickness provided Internal Corrosion Allowance of the Shell External Corrosion Allowance of the Shell Shell do tn' cin cen L En Sn Sa Pi Hp Fp Pe Td Di t' ci

bhat

= = = = = = = = = = = = = = = = = = = = = = = = = = = =

32 in 0.63 in 0.063 in 0 in Plate Set in 1.9685 in 1 SA 516 Gr.70 18800 psi 20000 psi 75.38 psi(g) 0 in lb/in3 0 14.935 psi(g) 650 F 103.86 in 0.7874 in 0 in 0 in 0.85 SA 240 Gr.304 16200 psi 51.929 16 30.99 0.7874 0.567 in in in in in

}................................

ce
E Sv Ri ro d t tn

Joint Efficency of Shell Material of Vessel Part

Allowable Stress of Vessel Part at Td Corroded shell Radius Corroded Outer nozzle Radius Corroded nozzle diameter (internal) Corroded Thickness of Shell Corroded Thickness of Nozzle Pressure due to Liquid Height

Pf = Hp * Fp

Total Design pressure

= = P = = =

0*0 0 psi(g) Pi + Pf 75.38 + 0 75.38 psi(g)

+ ci + ce

Nozzle neck Thickness calculation Required nozzle (internal thickness pressure)

trn = ( P x ro )

(Sn En + 0.4 P) = 75.38 x 16 + 0.063 + 0.000 (18800 x 1 + 0.4 x 75.38)

Required nozzle thickness (internal pressure) Corroded outer nozzle diameter trn = 0.127 do = 2.ro = 32 L/do = 0.062

in in
in

Required nozzle thickness (external pressure) (using iterations) Geometric chart factor from Table G Material chart factor from Table CS-2

trne = 0.04

in

A = 0.0013 B = 8970.7 psi Pa = 4B/3.(do/trne)

Pa = Pe Therefore the required thickness for external pressure is Thickness for nozzle neck is Larger of 0.127 and 0.04

= 4 * 8970.6982/ 3 * ( ) = #DIV/0! psi(g) trne = 0.04 in

t1 = 0.04 Thickness as per UG-45(b)(1)(uncoroded) Required shell (internal thickness pressure)

in

tr = ( P Ri )/ (Sv En - 0.6 P) + ci + ce

= 75.38 * 51.929 16200 * 1 - 0.6 * 75.38 = 0.242 in tr = 0.242 in Thickness as per UG-45(b)(2)(uncoroded)
(considering the internal design pressure equal to the external pressure) t2 = (Pe Ri)/ (Sv En - 0.6 Pe) + ci + ce

14.935 x 51.929 + 0.00 + 0.00 = 16200 * 1 - 0.6 * 14.935 = 0.048 in in

Thickness as per UG-45(b)(3)(uncoroded) Maximum of tr and t2, ie maximum of 0.242 and 0.048 Standard nominal thickness of nozzle Thickness as per UG-45(b)(4)(uncoroded)

t3 = 0.242

tstd = 0.375 in t4 = tstd+cin+cie in

The smaller of t3 & t4 The lareger of t1 & t5 Min required thickness of Nozzle Neck = t6 Thickness of nozzle considered in calculation

t5 t6 trn' tn

= = = = = =

0.375 + 0.063 in + 0 0.438 in 0.242 in 0.242 in 0.242 in 0.63 in

Since tn>trn', the Nozzle Neck Thickness is Adequate

Reinforcement Calculation Factor F Required shell thickness (internal pressure) Required shell thickness (external pressure) Required nozzle thickness (internal pressure) Required nozzle thickness (external pressure) Factor E1 Joint Efficency Factor 1 (Stress reduction factor)

F tr tre trn trne

= = = = =

1 0.242 0.539 0.127 0.04

in in in in

(refer pg.no. 21)

(the smaller of 1.0 or Sn/Sv) Factor 2 Vessel Shell and Nozzle fillet weld Factor 3 Internal Pressure According To UG 37 C Corroded Internal diameter of nozzle Area required for Reinforcement

E1 = 1 fr1 = smaller of 1 or 18800 / 16200 = 1

fr2 = = = fr3 =

Sn / Sv 1.16 0.354 1

in

d = 30.99 in A = d.tr.F+2.tn.tr.F(1-fr1) = 30.99 x 0.242 x 1 + 2 x 0.567 x 0.242 x 1 x (1 - 1 ) in2 = 7.5 A1 ={ d.(E1.t - F.tr)-2.tn.(E1.t - F.tr)(1-fr1) 2(t+tn).(E1.t - F.tr) - 2.tn(E1.t-F.tr).(1-fr1)

Area Availble in shell

={ 30.99(1*0.7874-1*0.242) -2*0.242(1*0.7874-1*0.242).(1-1) 2(0.7874+0.63).(1*0.7874-1*0.242)-2.0.63(1*0.7874-1*0.242)

.(1-1)

={ 16.9020 in2 in2 1.477 A1 = larger of 16.902 and 1.477 2 in = 16.902

Area in Nozzle wall, No pad

A2 ={ 5.(tn - trn).fr2.t 5.(tn - trn).fr2.tn ={ 5.(0.567-0.127).1.16*0.7874 5.(0.63-0.127).1.16*0.63 2 in ={ 2.009

1.4500 in2

A2 = smaller of 2.009 and 1.45 in2 = 1.450 Area in welds

A41 = fr2.(leg)
2

= 0.044
Total Area Available without Pad

in2

= A1+A2+A41 = 16.902 + 1.45 + 0.044 2 = 18.396 in

Area provided is Adequate, Pad is not Needed as for Internal Pressure reinforcement External pressure According to UG 37 d Area required for Reinforcement A = 0.5{d.tre.F + 2.tn.tre.F.(1-fr1)}

= 0.5 x {30.99 x 0.539 x 1+2*0.63 x 0.539 x 1(1 - 1)} in2 = 8.352

Area Available in shell A1 ={ d.(E1.t - Ftre)-2.tn(E1.t - F.tre)(1- fr1)

2.(t+tn).(E1.t - F.tre) - 2.tn(E1.t-F.tr).(1-fr1) ={ 30.99(1*0.7874-1*0.539)-2.0.63(1*0.7874-1*0.539).(1-1)

2.(0.7874+0.63).(1*0.7874-1*0.539-2.(1*0.7874-1*0.539).(1-1) in ={ 7.698 2 in 0.673 = larger of 7.698 and 0.673 in2 A1 = 7.698 Area available in Nozzle wall , without Pad
2

A2 ={ 5.(tn - trne).fr2.t
5.(tn - trne).fr2.tn

={ 5.(0.567-0.04).1.16*0.7874 ={ 2.407 2.156 = smaller of A2 = 2.156 Area in welds

Total Area without pad 5.(0.567-0.04).1.16*0.63 in2

in2 2.407 and 2.156 in2

A41 = fr2.(leg)2 in2 = 0.044 = A1+A2+A41 = 9.898

7.698+2.156+0.044 in2

Reinforcement is Adequate for External pressure Pad Data Pad Material Pad Allowable stress at Ambient Temp Pad Allowable stress at Design Temp

= SA 240 Gr.304 Spa = 20000 psi Sp = 16200 psi

Pad O/D Thickness of pad Pad I/D Weld size between Pad and Shell Factor fr4 Area available in Nozzle,with Pad

dp te dpi Wp fr4

38.189 in 0.7874 in 6.189 in 0.551 in Sp/Sv 1 A2 ={ 5.(tn-trne) x fr2 x t

2.(tn-trne).(2.5.tn+te)

= = = = =

={ 5 x (0.63-0.04).1.16*0.7874 2.(0.63-0.04).(2.5*0.63+0.7874) 2 in ={ 2.407 2 in 2.324 A2 = smaller of 2.407 and 2.324 2 in = 2.324 Area available in Nozzle to Shell welds
Area available in Pad to Shell welds

A41 = 0.044

in

2 A42 = fr4. (Wp) in2 = 0.304

Area Availble in reinforcing Pad

A5 = (dp-d-2tn).te.fr4 (38.189 - 30.99 - 2 x 0.63) x 0.7874 x 1 2 in = 4.7756 Ap = A1+A2+A41+A42+A5 Ap = A1+A2+A41+A42+A5 in2 0

Total Area Provided Total Area Provided

Reinforcement Area is Adequate

Pipe Plate

Set in Set on

A1

16.902

A2
A41 A42 A5

1.45
0.044 0.304 4.776

1.45
0.044 0.304 4.776

GODREJ & BOYCE MFG.CO.LTD., PRODUCT ENGINEERING DEPT., P.E.D., MUMBAI, INDIA NOZZLE NECK THICKNESS AND REINFORCEMENT CALCULATIONS MDC No. : 896 Client : RIL Page Project No. : 130339 Consultant : Chemtex Rev : 0 Made by : JSB Eqpt. no. : 1222-H01 Date : 16/07/04
2 Nozzle Mark Nominal Size of Nozzle Nozzle Location Distance between the centre lines of Vessel & Nozzle Internal Design Pressure External Design Pressure Design Temperature Internal Corrosion Allowance on Vessel External Corrosion Allowance on Vessel Material of Vessel Part Allowable Stress of Vessel Part at Td Inside Radius of Shell or Inside Crown } Radius of Head (Uncorroded) }................................ Inside Knuckle Radius (Uncorroded) Minimum Thickness of Vessel Part (Uncorroded) Minimum Thickness of Vessel Part (Corroded) Nominal Thickness of Vessel Part (Uncorroded) Nominal Thickness of Vessel Part (Corroded) Minimum Thickness as per UG-16 (b) (including corrosion) Head Thickness under Internal Pressure [Per 1-4 (d)] Inside Crown Radius (Corroded)

bhat

A1
22" Tori-Dish end 0 110.661 90.321 650 0.000 0.063 SA 516 Gr.70 18800 95.984 6.496 1.063 1 1.26 1.197 0.126

L' Pi Pe Td ci ce Sv Ru ru tu tc tvu tv t'

in psi(g) psi(g) C in in psi in in in in in in in

R
Inside Knuckle Radius (Corroded) = ru + ci = 6.496 + 0.000 Factor (as per UG-37 (a) (1))

Ru + ci 95.984 + 0.000 95.984

in

in r M
6.496

Required Thickness (Uncorroded) where E = 1 = P.R.M / (2.S.E - 0.2 P) + ci + ce 110.661 x 95.984 x 1.000 + 0.00 + 0.063 ( 2 x 18,800.00 x 1 - 0.2 x 110.66 ) Minimum Thickness of Head (Uncorroded) = t' + ci + ce = 0.126 + 0.000 + 0.063 Minimum Required Thickness = The Larger of t'u or tS = The Larger of 0.189 or 0.346 - Under Internal Pressure (Corroded) Minimum required thickness - Under Internal Pressure (Corroded)

tS

0.34566

in

t'u

0.189

in

triu1 tri treu tre

0.346 0.283 0.973 0.91

in in in in

GODREJ & BOYCE MFG.CO.LTD., PRODUCT ENGINEERING DEPT., P.E.D., MUMBAI, INDIA NOZZLE NECK THICKNESS AND REINFORCEMENT CALCULATIONS MDC No. : 896 Client : RIL Page Project No. : 130339 Consultant : Chemtex Rev : 0 Made by : JSB Eqpt. no. : 1222-H01 Date : 16/07/04 Product Form of Nozzle Neck : 1. Plate/Forging ; 2. Pipe ? 1

bhat

Nozzle-to-Vessel Weld Type: 1. Set-In; 2. Set-On ? Outside Diameter of Nozzle (Uncorroded) dou Internal Corrosion Allowance on Nozzle cin External Corrosion Allowance on Nozzle cen Joint Efficiency of Nozzle En Material of Nozzle Neck Allowable Stress of Nozzle Neck Sn Nozzle Wall Schedule Nominal Thickness of Nozzle Neck (Uncorroded) tnu Inside Diameter of Nozzle (Corroded) = dou-2tnu+2cin = 22.000 - 2 x 0.787 + 2 x 0.000... d Inside Radius of Shell (Corroded) = Ru + ci R Inside Radius of Nozzle (Corroded) = (dou-2 tnu+2cin)/2 Rn Mean Radius at Midsurface = R + tri/2 Rm Angle a = {cos-1[(L' - Rn)/Rm]} - {cos-1[(L' + Rn)/Rm]} a Finished Diameter or chord length of Opening at Midsurface (Corroded) = 2Rm [1-cos(a/2)]^0.5...... = 2 x 96.126 [ 1 - cos-1( 12.20 / 2) ]^0.5..... di Inside Radius of Nozzle (Corroded) = di/2 = 20.425 / 2 ri Min. Thickness of Nozzle Neck for Internal Pressure ={ Pi.ri/[Sn.En-0.6 Pi] }+ci+ce = { 110.661x10.213/[16600.000x1.000- 0.6 x 110.661 ] } +0.000 + 0.000 trnu Required Nozzle Neck Thickness (corroded) = trnu - cin = 0.068 - 0.000 trn Design of Nozzle under external pressure Nozzle projection Nozzle outside diameter (corroded) = dou - cen = 22.00 - 0.00

in in in psi in in in in in

1 22 0 0 1 SA-240 Gr.316 16600

0.7874 20.425 95.984 10.2126 96.1255 12.1975

in in

20.4252 10.2126

in

0.06835

in

0.06835

in

25.394

Value of A from Table G Value of B from Table HA-1 Minimum thickness required under external pressure = 3 Pe do/ (4 B) + cin + cen = [3 x 90.32 x 22.00 / (4 x 7,912.21 )] + 0.00 + 0.00 Required Nozzle Neck Thickness (corroded) = trenu - cin - cen = 0.188 - 0.000 - 0.000

do L/do do/(tnu-cen) A B [

in

psi

22 1.15427 27.9401 0.00093 7912.21

trenu [

in

0.18835

tren [ t1 [

in in

] ]

0.18835

Minimum required thickness is Maximum of trnu & trenu

0.1884

GODREJ & BOYCE MFG.CO.LTD., PRODUCT ENGINEERING DEPT., P.E.D., MUMBAI, INDIA NOZZLE NECK THICKNESS AND REINFORCEMENT CALCULATIONS MDC No. : 896 Client : RIL Page Project No. : 130339 Consultant : Chemtex Rev : 0 Made by : JSB Eqpt. no. : 1222-H01 Date : 16/07/04
M = ( 3 + (L/r)^0.5 )x 0.25

bhat

1.711

s per UG-45(b)(1) (Uncorroded) R.M / (2.Sv.E - 0.2 P) ] + ci + ce = 110.661 x 95.984 x 1.711 2 x 18,800.00 x 1 - 0.2 x 110.66 )

+ 0.000 + 0.063

in

0.5472

= Larger of 0.547 & t'

t2

in

0.5472

Thickness per UG-45(b)(2) (Uncorroded) = [ Pe.R.M / (2.Sv.E - 0.2 Pe) ] + ci + ce = 90.321 x 95.984 x 1.711 + 0.000 + 0.063
2 x 18,800.00 x 1 - 0.2 x 90.32 )

[
t3

in in

:] ]

0.4581 0.4581

= Larger of 0.458 & 0.126

s per UG-45(b)(3) (Uncorroded) = Maximum of t2 & t3 = Maximum of 0.547 & 0.458 Standard Wall Thk. of Nozzle (Uncorroded) Thickness per UG-45(b)(4) (Uncorroded) = Sw + cin + cen = 0.375 + 0.000 + 0.000 The Smaller of t4 or t5 The Larger of t1 or t6

t4 [ Sw [

in in

] ]

0.5472 0.375

t5 t6 t7

[ [ [

in in in in in

] ] ] ] ]

0.375 0.375 0.375 0.375 0.7874

Min. Required Thickness of Nozzle Neck (Uncorroded)

Nominal Thickness of Nozzle Neck (Uncorroded)

tnm [
tnu [

Since provided thickness tnu > tnm, the Nozzle Neck Thickness is Adequate. Maximum Diameter of the Opening that does not } require additional reinforcement per UG-(36)(c)(3)(a) }............ Since di > do, further Reinforcement Check is Required. Size of Nozzle Neck-to-Vessel Weld : [Per UW-16] The Smaller of 0.75" or (the Thinner of tvu or tnu) Weld Throat = The Smaller of 0.25" or 0.7 tmin Weld Leg Size = tc / 0.707 = 0.250 / 0.707 Actual Weld Leg Size Inward projection of nozzle neck Factor The Required Thickness of a Seamless Shell (corroded) Required Thickness of Nozzle (Corroded) = tnm-cin-cen Nominal Thickness of Nozzle (Corroded) = tnu-cin-cen

do [

in

2.362

tmin [ tc [

w1m w1 h F tri trn tn

[ [ [ [ [ [ [

in in in in in in in in

] ] ] ] ] ] ] ] ]

0.75 0.25 0.3536 0.4724 0 1 0.3457 0.375 0.7874

GODREJ & BOYCE MFG.CO.LTD., PRODUCT ENGINEERING DEPT., P.E.D., MUMBAI, INDIA NOZZLE NECK THICKNESS AND REINFORCEMENT CALCULATIONS MDC No. : 896 Client : RIL Page Project No. : 130339 Consultant : Chemtex Rev : 0 Made by : JSB Eqpt. no. : 1222-H01 Date : 16/07/04
Limit of Reinforcement Along the Vessel Wall : [Per UG-40] = The Larger of 2di or 2(di/2+tv+tn) = Larger of 2 x 20.425 or 2 x (20.425/2+1.197+0.787)..... L1 [ Limit of Reinforcement Normal to the Vessel Wall : [Per UG-40] = The Smaller of (2.5*tv) or (2.5*tn+te) = The Smaller of (2.5 x 1.197) or (2.5 x 0.346 + 1.000).. L3 [

bhat

in

40.85

in

2.9685

Strength Reduction Factors, not Greater than 1.0: fr1 = Sn/Sv; 1.0 for set-on nozzles fr2 = (Lesser of Sn or Sp)/Sv

fr1 [ fr2 [

] ]

0.883 1

fr3 = Sp/Sv fr3 [ ] 1 Required Area of Reinforcement : [Per UG-37] Required Area for Internal Pressure = di.tri.F +2.tn.tri.F (1-fr1) = (20.425 x 0.346 x 1.000 + 2 x 0.787 x 0.346 x 1.000 (1 - 1.00 )... Ari [ in ] 7.1238 Required Area for External Pressure = 0.5(di.tre.F +2.tn.tre.F (1-fr1)) Are [ in ] The larger of Ari or Are Ar [ in ] 10.0100

####

Area Available Without Reinforcing Pad: Area Available in Shell:

= The Larger of (di-2tn) (tv-F.tri) OR 2tv(tv-F.tri)

A1 [ A2 A3 A41 A43 [ [ [ [

in in in in in Aa

] ] ] ] ] [ ] in ]

19.395 2.1619 0 0.223 0 21.8

Area Available in Outward Nozzle: = The Smaller of 2(tn-trn) (2.5tv.fr1) OR 2(tn-trn) (2.5tn+te)fr1 Area Available in Inward Nozzle = 2.h.tn.fr1 Area Available in Outward Nozzle-to-Vessel Weld = w1.fr2
Area Available in Inward Nozzle-to-Vessel Weld = w 32.fr2

Total Available Area of Reinforcement = A1+A2+A3+A41+A43 Is the Opening Adequately Reinforced WITHOUT the Pad? Area Available With Reinforcing Pad: Outside Diameter of Reinforcing Pad Thickness of Reinforcement Pad Allowable Stress of Reinforcement Pad Minimum Outward Nozzle-to-Pad Fillet Weld Size Actual Outward Nozzle-to-Pad Fillet Weld Size Minimum Inward Nozzle-to-Pad Fillet Weld Size Actual Inward Nozzle-to-Pad Fillet Weld Size Minimum Pad-to-Vessel Fillet Weld Size ? [

Yes

Dp [ te [ Sp [ w2m [ w2 [
w3m [ w3 [ w4m [

in in psi in in in in in

] ] ] ] ] ] ] ] -

31.889 1 18800 0.3536 0.472 0 0

GODREJ & BOYCE MFG.CO.LTD., PRODUCT ENGINEERING DEPT., P.E.D., MUMBAI, INDIA NOZZLE NECK THICKNESS AND REINFORCEMENT CALCULATIONS MDC No. : 896 Client : RIL Page Project No. : 130339 Consultant : Chemtex Rev : 0 Made by : JSB Eqpt. no. : 1222-H01 Date : 16/07/04 Actual Pad-to-Vessel Fillet Weld Size w4 [ in ] Area Available With Reinforcing Pad:
Area Available in Shell = A1 Area Available in Outward Nozzle = The Larger of 2(tn-trn) (2.5t.fr1) OR 2(tn-trn) (2.5tn+te)fr1 Area Available in Inward Nozzle = A3 Area Available in Nozzle-to-Pad Weld = A41 Area Available in Pad-to-Vessel Weld Area Available in Inward Nozzle-to-Vessel Weld = w3.fr1 Area Available in Reinforcing Pad = (Dp-di-2tn)te.fr3 Total Available Area of Reinforcement = A1'+A2'+A3'+A41'+A42'+A43+A5 Is the Opening Adequately Reinforced WITH the Pad?

bhat

A1' [
A2' A3' A41' A42' A43' A5 [ [ [ [ [ [

in in in in in in in

] ] ] ] ] ] ]

Aa' [

in -

] ]