Componentes Pullcord
Componentes Pullcord
Componentes Pullcord
Selection Guide
Description Material Reset E-Stop
Cable Span
Stainless Steel Lifeline 3 Lifeline 4 Lifeline 4 Painted Aluminum Stainless Steel Painted Zinc Alloy Alloy 316 Yes Yes Yes No Yes Yes 75 m (246 ft) 30 m (98.42 ft) 125 m (410 ft) 75 m (246 ft) extended model
Typical Applications
The cable pull switches must detect both a pull on the cable as well as when the cable goes slack. Slack detection ensures that the cable is not cut and is ready for use. Rockwell Automation developed a unique Lifeline Rope Tensioner System (LRTS) which helps enable quicker installations. A dedicated stainless steel installation kit must be used with the stainless steel Lifeline 4 instead of the LRTS.
300mm
Reset Knob
Tension Indicator
(11.81in)
Notes:
1. The first and last P. bolt/eye bolt must be located as close as possible to the switch eyelet while maintaining adequate clearance (125 mm/5 in) from the cable grips to allow free movement. This provides for a straight and efficient pulling action on the switches. 2. Additional P. bolts/eye bolts, spaced 2-3 m (6-9 ft) apart, help keep the perpendicular pull force, F, and distance, d, within IEC60947-5-5 specifications of 200 N (45 lbs) and 400 mm (15.75 in). 3. We recommend using a switch at both cable ends, especially in applications with long cable runs or cable runs going around bends. This helps ensure that the safety function is fulfilled upon actuation of the cable in any direction. 4. ISO 13850 (EN 418) requires that the full length of cable to be within view when the reset is turned to the run position or the machine must be inspected over the whole length of the cable, both before and after resetting. 5. On shorter cable runs (max 10 m), a Lifeline tensioner spring may be used at one end of the span. The installation must be such that the above requirements can be met. When a spring is used, the last P. Bolt/eye bolt must be located as close as possible to the spring while maintaining adequate clearance (125 mm/5 in) from the cable grips to allow free movement. This is intended to help to ensure that a pull near the end of the cable will be between P. Bolts/eye bolts. This should result in operation of the switch contacts instead of only the spring moving. 6. Careful attention is required for the design of the installation to ensure that the cable is not likely to become trapped or snagged. This is especially important when using a tensioner spring because a cable snag between the location of the pull and the switch could prevent the actuation of the safety function. 7. It is essential that when the installation is complete, a thorough functional test is made. This should include checking all types and directions of pull over the length of the cable as well as checking for slack-cable tripping.
4-2
Operator Interface
Lifeline 4
Lifeline 3
Lifeline 4 Lifeline 3
Tension Indicator
L2
Rope Grips
Tensioner
Eye Bolts
Thimble
E-Stop Button
Tension Indicator
Lifeline 3
Tensioner F Tension Indicator d L1 2-3m (6-9ft)
Tensioner Spring
Lifeline 4 Lifeline 3
Wall
L2
Tensioner (SS)
Tension 300 (11.81) Indicator Wall 2-3 m (6.5-9 ft) 10 m (32 ft)
4-3
6-
1-
Operator Interface
?
Color Weightg (lbs) Operating Temperature C (F) Cable O.D. Cable Adjustment Range, Max. Tensioner Holding Force, Max. Gripper Holding Force, Max. Enclosure Type Rating Tensioner Adjustment Tool
The LRTS is a unique cable (rope) tensioning system which enables quicker installation of cable actuated systems. Other methods are traditionally time consuming and sometimes awkward to fit. Features of the system include: 1. Cable adjustment up to 300 mm (11.8 in) (150 mm (5.9 in) either side of tensioner) 2. Quick thread and grip of cable with cable grip 3. Cable tidy incorporated into the cable grips 4. Simple tensioning via the tensioner with allen key. Due to the appeal of quick installation and universal use, the LRTS can also be used for applications other than cable actuated emergency stop systems.
Description
y Unique cable grip system y Can be installed and commissioned in approximately y Ease of installation, no specialty tools required y Up to 300 mm (11.8 in) of cable adjustment y Cable tidy incorporated into cable grips
Features
3 minutes
Tension system
4-4
Operator Interface
Description
No. of P-Bolts 3 6 8 10 14 22 32
Accessories
Description
Lifeline tensioner and Allen key only Lifeline gripper two pack Lifeline gripper 20 pack Lifeline Tensioner, 2 Grippers and Allen wrench
Cat. No.
440E-A17105 440E-A17107 440E-A17106 440E-A17112
2 Lifeline Tensioners, 2 Grippers and Allen wrench 15 m (49.2 ft) 30 m (98.4 ft) 100 m (328 ft) 125 m (410 ft) 300 m (984 ft) 500 m (1640 ft) 100 m (328 ft) 300 m (984 ft)
Red Cable
40 (1.57) 25 (0.98)
Cable Grip
67 (2.63)
Tensioner
4-5
6-
1-
?
The Lifeline 3 is a cable (rope) operated emergency stop device designed to meet the stringent requirements of ISO 13850 (EN 418) (Safety of MachineryEmergency Stop Equipment). The Lifeline 3 system can be installed along or around awkward machinery such as conveyors and provides a constant-access emergency-stop facility. 1. The positive-mode mechanism helps ensure that the contacts are immediately latched open on actuation and can only be reset by the intentional action of turning the blue reset knob. The design also protects against nuisance tripping and the effects of thermal expansion. 2. The cable-status indicator makes the system easy to set up and maintain for spans up to 30 m (98 ft). 3. Four sets of contacts are provided: 2 N.C. + 2 N.O., or 3 N.C. + 1 N.O. contacts. 4. Sealed to IP 67 with rugged construction using die-cast alloy and stainless steel to withstand harsh conditions.
y Switches up to 30 m (98 ft) span y Universal mounting and operation y Switch lockout on cable pulled and cable slack y Cable-status indicator on switch lid y Industry standard fixing centers to DIN/EN 50041 y Quick disconnect styles available
Safety Classification
Description
Certifications
Outputs
Safety Contacts 7 Auxiliary Contacts Thermal CurrentIlth Rated Insulation Voltage Switching Current @ Voltage, Min.
Utilization Category
A600/AC-15 N600/DC-13
Features
Operating Characteristics
Environmental
Cable Span Between Switches, Max. Tensioning Force to Run Position Tensioning Force to Lockout Operating Force, Min. Actuation Frequency, Max. Operating Life @ 100 mA load
30 m (98.42 ft) 103 N (23.17 lbs) typical 188 N (42.3 lbs) typical <125 N (28.1 lb) at 300 mm deflection 1 cycle per sec 1 x 106 IP 67 -2580 (-13176)
Heavy-Duty Painted Zinc-Based DieCast Alloy Indicator Material Glass Filled Nylon Eye Nut Material Stainless Steel Weightg (lbs) 610 (1.34) Color Yellow body, blue reset button 9 Usable for ISO 13849-1:2006 and IEC 62061. Data is based on the B10d value given and: - Usage rate of 1op/10 mins., 24 hrs/day, 360 days/year, representing 51840 operations per year - Mission time/Proof test interval of 38 years 7 The safety contacts are described as normally closed (N.C.) i.e., with the guard closed, actuator in place (where relevant) and the machine able to be started. Note: It is recommended that the LRTS (Lifeline Rope Tensioning System) should be used with the Lifeline 3 cable rope switch. Housing Material
Physical Characteristics
4-6
Operator Interface
8-Pin Micro (M12)7 M20 1/2 inch NPT 12-Pin M23 Safety Auxiliary 2 N.C. 2 N.O. 440E-D13118 440E-D13120 440E-D13132 440E-D21BNYH 3 N.C. 1 N.O. 440E-D13112 440E-D13114 440E-D13124 9 For connector ratings, see page 3-9. 7 With an 8-pin micro (M12) connector, not all contacts are connected. See Typical Wiring Diagram on page 4-9 for wiring details. For connection to ArmorBlock Guard I/O. With a 5-pin micro (M12) connector, not all contacts are connected. See Typical Wiring Diagram on page 4-9 for wiring details.
MSR320P Input 24V DC from the 2 PNP Solid State Removable 5-98 Module base unit Note: For additional Safety Relays connectivity, see the Safety Relays section (page 5-8) of this catalog. For additional Safety I/O and Safety PLC connectivity, see the Programmable Safety System section (page 5-107) of this catalog. For application and wiring diagrams, see the Safety Applications section (page 10-1) of this catalog.
Connection Systems
5-Pin Micro 8-Pin Micro (M12)a Description 12-Pin M23 (M12) Cordset 889D-F8AB- 889M-F12AH- 889D-F5ACDM- 889D-F8ABDM- 889M-F12AMMU- Patchcord Replace symbol with 2 (2 m), 5 (5 m), or 10 (10 m) for standard cable lengths. Replace symbol with 1 (1 m), 2 (2 m), 3 (3 m), 5 (5 m), or 10 (10 m) for standard cable lengths. Replace symbol with 0M3 (0.3 m), 0M6 (0.6 m), 1 (1 m), 2 (2 m) or 3 (3 m) for standard lengths. a To connect to ArmorBlock Guard I/O.
4-7
6-
1-
Description Safety Outputs Auxiliary Outputs Single-Function Safety Relays for 2 N.C. Contact Switch
Terminals
Reset Type
Power Supply
Cat. No.
Cat. No.
440E-A17003 440E-A13078 440A-A17101 440A-A17102
? 2
Approximate Dimensionsmm (inches)
440A-A07265
440A-A09028
440A-A09042
440A-A09018
40 (1.57
30 (1.18)
4-8
Operator Interface
Contact Configuration
11 21 33 43 12 22 34 44
11 21 31 43
12 22 32 44
Contact Action
Open Closed
12.5 13.5
10.5 13.5
5-Safety B
2-Safety A 1-Safety A
4-Safety B
Safety A Safety B Safety C Aux A Ground Safety A Safety B Aux A Ground Not Used Safety A Safety B Safety C Aux A Ground
7-Aux A 6-Safety B
Grey Red Yellow Pink 8-Pin Cordset 889D-F8AB-9 White Blue Green Brown Brown Safety A Blue White Safety B Green Yellow 12-Pin Cordset Aux A Grey 889M-F12X9AE-7 Pink Aux B Red Green Ground Yellow 9 Replace symbol with 2 (2 m), 5 (5 m), or 10 (10 m) for standard cable lengths. 7 Replace symbol with 0F5 (0.5 ft) or 1F (1 ft) for standard cable lengths.
4-9
6-
2-N/A 1-Aux A
1-
?
The Lifeline 4 cable/push button operated system can be installed along or around awkward machinery such as conveyors and provide a constant emergency stop access. The Lifeline 4 is the only device of its kind to incorporate the following features in one unit making it the most versatile cable switch on the market. 1. The positive mode mechanism helps ensure that the contacts are immediately latched open on actuation and can only be reset by the intentional action of turning the blue reset knob. The design also protects against nuisance tripping and the effects of thermal expansion. 2. A mushroom head emergency stop button is included on the unit to provide E-Stop access even at the extreme ends of the span. 3. The cable status indicator makes the system easy to set up and maintain for spans up to 125 meters. 4. Four sets of contacts are provided: 2 N.C. + 2 N.O. or 3 N.O. + 1 N.O. contacts 5. Sealed to IP 66 with rugged construction using die-cast alloy and stainless steel to withstand harsh conditions.
Safety Classification
Description
Certifications
Outputs
Safety Contacts 7 Auxiliary Contacts Thermal CurrentIlth Rated Insulation Voltage Switching Current @ Voltage, Min.
Utilization Category
A600/AC-15 N600/DC-13
Operating Characteristics
y Switches up to 125 meter span y Universal mounting and operation y Lid mounted emergency stop button,
Features
designed to conform to EN 418 y Switch lockout on cable pulled and cable slack y Cable status indicator on switch lid
Lid mounted E-Stop button
A mushroom head emergency stop button is included on the unit to provide total E-Stop access even at the extreme ends of the span.
Environmental
75 m (246 ft) standard model and Cable Span Between Switches, Max. 75125 m (146410 ft) extended length model Tensioning Force to Run Position 103 N (23.17 lbs) typical Tensioning Force to Lockout 188 N (42.3 lbs) typical <125 N (28.1 lbs) at 300 mm Operating Force, Min. deflection Actuation Frequency, Max. 1 cycle per sec Operating Life @ 100 mA load 1 x 106 IP 67 -25+80 (-13+176)
The cable status indicator makes the system easy to setup and maintain for spans up to 125 meters.
Heavy-Duty Painted Zinc-Based DieCast Alloy (LM24) Indicator Material Glass Filled Nylon Eye Nut Material Stainless Steel Weightg (lbs) 630 (1.38) Color Yellow Body, Blue Reset Button 9 Usable for ISO 13849-1:2006 and IEC 62061. Data is based on the B10d value given and: - Usage rate of 1op/10 mins., 24 hrs/day, 360 days/year, representing 51840 operations per year - Mission time/Proof test interval of 38 years 7 The safety contacts are described as normally closed (N.C.) i.e., with the guard closed, actuator in place (where relevant) and the machine able to be started. Note: It is recommended that the LRTS (Lifeline Rope Tensioning System) should be used with the Lifeline 4 cable rope switch. Housing Material
Physical Characteristics
4-10
Operator Interface
Safety Contacts Auxiliary Contacts M20 1/2 inch NPT 12-Pin M23 2 N.C. 2 N.O. 440E-L13137 440E-L13133 440E-L13140 75 m (246 ft) 3 N.C. 1 N.O. 440E-L13042 440E-L13043 440E-L13141 440E-L13153 440E-L13155 440E-L13163 2 N.C. 2 N.O. 75125 m (246410 ft) 3 N.C. 1 N.O. 440E-L13150 440E-L13152 440E-L13164 9 For connector ratings, see page 3-9. 7 For connection to ArmorBlock Guard I/O. With a 5-pin micro (M12) connector, not all contacts are connected. See Typical Wiring Diagram on page 4-15 for wiring details. With an 8-pin micro (M12) connector, not all contacts are connected. See Typical Wiring Diagram on page 4-15 for wiring details.
Description Safety Outputs Auxiliary Outputs Single-Function Safety Relays for 2 N.C. Contact Switch
3 N.O. 3 N.O. 2 N.O. 1 N.C. 1 N.C. None
Terminals
Reset Type
Power Supply
24V AC/DC 24V AC/DC 24V AC/DC 24V DC 24V DC from the base unit 24V DC 24V DC
Cat. No.
440R-N23135 440R-N23132 440R-N23117 440R-N23198 440R-H23176 440R-H23178 440R-W23219 440R-W23218
Removable (Screw) Monitored Manual Removable (Screw) Auto./Manual Fixed Auto./Manual Auto./Manual or 2 N.O. Solid State 1 N.O. Solid State Removable Monitored Manual 2 N.O. MSR300 Series Output Modules 1 N.C. and 2 PNP Solid State 3 PNP Solid State Removable Removable Removable Auto./Manual or Monitored Manual Auto./Manual Monitored Manual
Connection Systems
5-Pin Micro 8-Pin Micro Description 12-Pin M23 (M12) (M12) Cordset 889D-F8AB- 889M-F12AH- Patchcord 889D-F5ACDM-9 889D-F8ABDM- 889M-F12AMMU- 9 Replace symbol with 0M3 (0.3 m), 1 ( 1 m), 2 (2 m), 3 (3 m), 5 (5 m), or 10 (10 m) for standard lengths. Replace symbol with 2 (2 m), 5 (5 m), or 10 (10 m) for standard cable lengths. Replace symbol with 1 (1 m), 2 (2 m), 3 (3 m), 5 (5 m), or 10 (10 m) for standard cable lengths. Replace symbol with 0M3 (0.3 m), 0M6 (0.6 m), 1 (1 m), 2 (2 m) or 3 (3 m) for standard length.
4-11
6-
MSR320P Input 24V DC from the 2 PNP Solid State Removable 5-98 Module base unit Note: For additional Safety Relays connectivity, see the Safety Relays section (page 5-8) of this catalog. For additional Safety I/O and Safety PLC connectivity, see the Programmable Safety System section (page 5-107) of this catalog. For application and wiring diagrams, see the Safety Applications section (page 10-1) of this catalog.
1-
Cat. No.
440E-A17003 440E-A13078 440E-A13054
?
Lifeline Tensioner Spring Replacement cover for Lifeline 4 cable/push button Replacement cover for Lifeline 4 cable/push button, no E-Stop Lifeline inside corner pulley Lifeline Outside Corner Pulley 440E-A17115 440A-A17101 440A-A17102 Mounting Bracket for Lifeline 4 cable/push button 440E-A17130
2
Blanking Plug, M20 Conduit Cable Grip, M20 Conduit, accommodates cable diameter 710.5 mm (0.410.27 in) 440A-A07265 440A-A09028
440A-A09042
440A-A09018
4-12
Operator Interface
4-13
6-
1-
115 (4.53)
101 (3.98)
4-14
48 (1.89) 62 (2.44)
51 (2.0) 85 (3.35)
Operator Interface
Contact Configuration
11 21 33 43 12 22 34 44
11 21 31 43
12 22 32 44
Open
Closed
4-15
6-
Grey Safety A Red Yellow Safety B Pink 8-Pin Cordset 889D-F8AB-9 White Aux A Blue Green Ground Brown Brown Safety A Blue White Safety B Green Yellow 12-Pin Cordset Aux A Grey 889M-F12X9AE-9 Pink Aux B Red Green Ground Yellow 9 Replace symbol with 2 (2 m), 5 (5 m), or 10 (10 m) for standard cable lengths. 7 Replace symbol with 0F5 (0.5 ft) or 1F (1 ft) for standard cable lengths.
1-
Contact Action
0 mm 3.5
Operator Interface
?
The stainless steel Lifeline 4 cable/push button operated system can be installed along or around awkward machinery such as conveyors and provide a constant emergency stop access. This switch is made from stainless steel 316 and is suitable for external use, applications where there are hygiene requirements and other situations where a level of corrosion resistance is required. The Lifeline 4 is the only device of its kind to incorporate the following features in one unit making it the most versatile cable switch on the market. 1. The positive mode mechanism helps ensure that the contacts are immediately latched open on actuation and can only be reset by the intentional action of turning the blue reset knob. The design also protects against nuisance tripping and the effects of thermal expansion. 2. A mushroom head emergency stop button is included on the unit to provide E-Stop access even at the extreme ends of the span. 3. The cable status indicator makes the system easy to set up and maintain for spans up to 75 meters. 4. Four sets of contacts are provided: 2 N.C. + 2 N.O. 5. Sealed to IP 66 and IP 69K with rugged construction using stainless steel 316 to withstand harsh conditions.
y Switches up to 75 m (246 ft) span y Universal mounting and operation y Lid mounted emergency stop button,
Safety Classification
Description
Certifications
Outputs
Safety Contacts 7 Auxiliary Contacts Thermal CurrentIlth Rated Insulation Voltage Switching Current @ Voltage, Min.
Utilization Category
A600/AC-15 N600/DC-13
Operating Characteristics
Features
designed to conform to EN418 y Switch lockout on cable pulled and cable slack y Cable status indicator on switch lid y Made from stainless steel 316
Lid mounted E-Stop button
A mushroom head emergency stop button is included on the unit to provide total E-Stop access even at the extreme ends of the span.
Environmental
Cable Span Between Switches, Max. 75 m (246 ft) Tensioning Force to Run Position 103 N (23.17 lbs) typical Tensioning Force to Lockout 188 N (42.3 lbs) typical <125 N (300 mm deflection; 28.1 lb Operating Force, Min. deflection) Actuation Frequency, Max. 1 Cycle per sec Operating Life @ 100 mA load 1 x 106 IP 66, IP 67, IP 69K -2580 (-13176)
The cable status indicator makes the system easy to setup and maintain for spans up to 75 m (246 ft).
Housing Material Stainless Steel 316 Indicator Material Acetal Eye Nut Material Stainless Steel Weightg (lbs) 1442 (3.17) Color Unpainted metal 9 Usable for ISO 13849-1:2006 and IEC 62061. Data is based on the B10d value given and: - Usage rate of 1op/10 mins., 24 hrs/day, 360 days/year, representing 51840 operations per year - Mission time/Proof test interval of 38 years 7 The safety contacts are described as normally closed (N.C.) i.e., with the guard closed, actuator in place (where relevant) and the machine able to be started.
Physical Characteristics
4-16
Operator Interface
Product Selection
Cable Span Safety Contacts Up to 75 m (246 ft) 2 N.C. For connector ratings, see page 3-9. Auxiliary Contacts 2 N.O. M20 440E-L22BNSM Conduits Cat. No. 1/2 inch NPT 440E-L22BNST
Description Safety Outputs Auxiliary Outputs Single-Function Safety Relays for 2 N.C. Contact Switch
3 N.O. 3 N.O. 2 N.O. 1 N.C. 1 N.C. None
Terminals
Reset Type
Power Supply
24V AC/DC 24V AC/DC 24V AC/DC 24V DC 24V DC from the base unit 24V DC 24V DC
Cat. No.
440R-N23135 440R-N23132 440R-N23117
MSR320P Input 24V DC from the 2 PNP Solid State Removable 5-98 Module base unit Note: For additional Safety Relays connectivity, see the Safety Relays section (page 5-8) of this catalog. For additional Safety I/O and Safety PLC connectivity, see the Programmable Safety System section (page 5-107) of this catalog. For application and wiring diagrams, see the Safety Applications section (page 10-1) of this catalog.
Connection Systems
12-Pin M23 Description Cordset 889M-F12AH-9 Patchcord 889M-F12AMMU-7 9 Replace symbol with 2 (2 m), 5 (5 m), or 10 (10 m) for standard cable lengths. 7 Replace symbol with 0M3 (0.3 m), 0M6 (0.6 m), 1 (1 m), 2 (2 m) or 3 (3 m) for standard length.
4-17
6-
1-
Removable (Screw) Monitored Manual Removable (Screw) Auto./Manual Fixed Auto./Manual Auto./Manual or 2 N.O. Solid State 1 N.O. Solid State Removable Monitored Manual
440R-N23198
Operator Interface
Accessories
115 (4.53)
101 (3.98)
4-18
48 (1.89) 62 (2.44)
51 (2.0) 85 (3.35)
Replacement cover no E-Stop Stainless steel 316 inside corner pulley Stainless steel outside corner pulley
Note: Installation Kits include the following parts: 1 rope, 1 turnbuckle tensioner, 4 thimbles, 8 rope grips and eyebolts, nuts and washers
Operator Interface
Contact Configuration
11 21 33 43 12 22 34 44
Open
Closed
12-Pin M23
8 7 6 5 11 4 3 9 12 10 2 1
4-19
6-
Brown Blue White Green Yellow 12-Pin Cordset Grey 889M-F12X9AE-9 Pink Red Green Yellow 9 Replace symbol with 0F5 (0.5 ft) or 1F (1 ft) for standard cable lengths.
Safety B
1-
Contact Action
0 mm 3.5