En 13480 7 Guidance Procs Voorlopig

PD TR 13480-72002
Metallic industrial
Part 7: Guidance on the use of conformity assessment procedures
The Technical report TR 13480-7:2002 has the status of a Published Document
ICs 23.040.01
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British Standards
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PD TR 13480-712002
National foreword
This Published Document is the official English language version of TR 13480-712002. The UKparticipation in its preparation was entrusted to Technical Committee PVEAO, Industrial piping, which has the responsibility to:
aid enquirers to understand the text; present to the responsible European committee any enquiries on the interpretation, or proposals for change, and keep the UK interests informed; monitor related international and European developments and promulgate them in the UK.
A list of organizations represented on this committee can be obtained on request to its secretary. Cros s-r e ferenc es The British Standards which implement international or European publications referred to in this document may be found in the B S I Catalogue under the section entitled ?International Standards Correspondence Index?, or by using the ?Search?faci1ity ofthe B S I Electronic Catalogue or of British Standards Online This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application.
This Published Document, having been prepared under the directionofthe Engineering Sector Policy and Strategy Committee, was published under the authority of the Standards Policy and Strategy Committee on 24 July 2002
S u m m a r y of pages This document comprises a front cover, an inside front cover, the CEN/TR title page, pages 2 to 28, an inside back cover and a back cover. The BSI copyright date displayed in this document indicates when the document was last issued.
Amendments issued since publication Amd.No.

O BSI 24 July 2002
I Date
I Comments
ISBN O 580 40081 6

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TECHNICAL REPORT RAPPORT TECHNIQUE TECHNISCHER BERICHT

ICs 23.040.01
CEN/TR 13480-712002
May 2002
English version
Metallic industrial piping - Part 7: Guidance on the use of conformity assessment procedures
This Technical Report was approved by CEN on 22 May 2002. It has been drawn up by the Technical Committee CEN/TC 267. CEN members are the national standards bodies of Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Malta, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION E U R O P I S C H E S KOMITEE FR N O R M U N G
Management Centre: rue de Stassart, 36
B-1050 Brussels
O 2002 CEN
All rights of exploitation in any form and by any means reserved worldwide for CEN national Members.
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Ref. No. CENTTR 13480-7:2002 E
CEN/TR 13480-712002 (E)
Contents
Foreword ..................................................................................................................................................................... 3 1 2 3 4 4.1 4.2 4.3 5 Scope.............................................................................................................................................................. 4 Normative references ................................................................................................................................... Terms and definitions ................................................................................................................................... Application of the PED ................................................................................................................................. Classification of pressure equipment in hazard categories ..................................................................... Conformity assessment procedures ........................................................................................................... 4 4 4
General ........................................................................................................................................................... 4 5 5
Subcontracting .............................................................................................................................................. 6 7 11 21
Annex A Conformity assessment tables ................................................................................................................. Annex B Conformity of industrial piping to the essential safety requirements of Directive 97/23/EC (Pressure equipment directive) ................................................................................................................. Annex C Summary of inspection and testing activities .......................................................................................
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CEN/TR 13480-712002 (E)
Foreword
This document (CENPTR 13480-7:2002) has been prepared by Technical Committee CENPTC 267 "Industrial piping and pipelines", the secretariat of which is held by AFNOR. This European Standard consists of the following Parts:
- Part 1: General - Part 2: Materials - Part3: Design - Part 4: Fabrication and installation - Part 5: Testing and Inspection - Part 6: Additional requirements for buried piping - Part 7: Guidance on the use of conformity assessment procedures
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CEN/TR 13480-712002 (E)
Scope
This Technical Report gives guidance on the use of conformity assessment procedures for industrial piping and pipelines as covered by Article 1, 2.1. I of the Pressure Equipment Directive (PED). The PED requires all pressure equipment falling within its scope to have its design and manufacture assessed for conformity in accordance with a series of conformity assessment procedures given in Article 10 of the PED. These procedures are described in detail in Annex III of the PED to which reference must be made in order to ensure compliance. The following summary is given for guidance purposes only.
Normative references
This Technical Report incorporates, by dated or undated reference, provisions from other publications. These normative references are cited at the appropriate places in the text, and the publications are listed hereafter. For dated references, subsequent amendments to or revisions of any of these publications apply to this Technical Report only when incorporated in it by amendment or revision. For undated references the latest edition of the publication referred to applies (including amendments). EN IS0 9000:2000, Quality management systems - Fundamentals and vocabulary (IS0 9OOO:ZOOO). EN IS0 9001:2000, Quality management systems - Requirements (IS0 9001:ZOOO).
3
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Terms and definitions
For the purposes of this Technical Report, the following terms and definitions apply. 3.1 responsible authority competent organisation which is independent of the manufacturer. For application within the jurisdiction of the European Union this organisation may be a Notified Body, a recognised third-party organisation or a user inspectorate where appropriate, according to module chosen and designated by a member state. For the purpose of this standard all these organisations have been collectively termed "responsible authorities" 3.2 fluid gases, liquids and vapours in pure phase as well as mixtures thereof. A fluid my contain a suspension of solids
4
4.1
Application of the PED General
According to the PED the manufacturer shall determine for each industrial piping and pipeline a) b) the hazard category of the industrial piping and pipeline; the procedures to be applied to assess conformity of the industrial piping and pipeline with the requirements of the PED.
CEN/TR 13480-712002 (E) 4.2 Classification of pressure equipment in hazard categories
For the purpose of classification of pressure equipment in hazard categories, fluids (gas or liquid) are divided into two groups: 1) Group 1 comprises dangerous fluids (under Council Directive 67/548/EEC (27 June 1967), Article 2 (2)), i.e. fluids defined as:
-
explosive; extremely flammable; highly flammable; flammable (where the maximum allowable temperature is above flashpoint); very toxic; toxic: oxidizing.
2)
Group 2 comprises all other fluids not referred to in Group 1.
In combination with the internal volume (V) and/or the maximum allowable pressure (PS) of the vessel this leads to 4 specific cases: a)
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Fluids in Group 1; Industrial piping for gases, liquefied gases, gases dissolved under pressure, vapours and also liquids whose vapour pressure at the maximum allowable temperature is greater than 0,5 bar above normal atmospheric pressure (1 013 mbar), within the following limits: DN > 25; Fluids in Group 2; Industrial piping, liquefied gases, gases dissolved under pressure, vapours and also liquids whose vapour pressure at the maximum allowable temperature is greater than 0,5 bar above normal atmospheric pressure (1 O13 mbar), within the following limits: DN > 32 and PS x DN > 1 O00 bar; Fluids in Group 1; Industrial piping for liquids having a vapour pressure at the maximum allowable temperature of not more than 0,5 bar above normal atmospheric pressure (1 013 mbar), within the following limits: DN > 25 and PS x DN > 2 O00 bar; Fluids in Group 2; Industrial piping for liquids having a vapour pressure at the maximum allowable temperature of not more than 0,5 bar above normal atmospheric pressure (1 013 mbar), within the following limits: PS > 10 bar and DN > 200 and PS x DN > 5 O00 bar.
b)
c)
d)
Industrial piping are classified in hazard categories I to III according to one of the relevant cases a) to d) and their nominal diameter and maximum allowable pressure. The classification has been defined in the Figures A.l to A.4.
4.3
4.3.1
Conformity assessment procedures

General
The manufacturer shall subject each item of equipment to a procedure to assess the conformity with the essential requirements of the PED. Annex B describes the conformity assessment requirements of the PED. It is applicable to piping systems which are to be installed in an EU Member State.
CEN/TR 13480-712002 (E)

4.3.2 Choice of conformity assessment procedures
The conformity assessment procedures to be applied to an item or pressure equipment with a view to affixing the CE marking shall be determined by the hazard category in which the equipment is classified. The procedure that are to be applied for the various hazard categories are given in table B.2-1. The piping manufacturer has the option of selecting between a procedure of conformity assessment involving a certified quality assurance system (if available) and one which does not. The manufacturer may also choose to apply one of the procedures which apply to a higher category, if available. 4.3.3 Conformity assessment procedures and the involvement of Responsible Authorities
The manufacturer is responsible for ensuring that the requirements of this Technical Report, including inspection and testing activities, are fully applied. If a CE marking is sought, it is a requirement of the PED that (in many cases) there is a supplementary involvement of a Responsible Authority (e.g. Notified Body) to ensure the requirements of the PED are met. The kind and extent of responsible authority involvement in inspection and testing activities will depend upon the conformity assessment procedure chosen by the manufacturer. For each appropriate conformity assessment procedure the participation is indicated in Table C.1. Annex C has been provided in order to give guidance to the manufacturer so that he may be aware of the various stages where a responsible authority may be involved. Details of the inspection and testing activities are described in subsequent sub-clauses, the reference of which is given in Table C.1.
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Subcontracting
Where the manufacturer is producing the equipment under a conformity assessment procedure requiring intervention of a responsible authority, the manufacturer shall inform the responsible authority of his intention to subcontract so that the responsible authority has the opportunity to take part in the subcontractor surveillance.
NOTE Where the manufacturer is producing the equipment under a conformity assessment procedure based on quality assurance, e.g. D, H, H I , the controls the manufacturer applies over subcontractors shall be described in his appropriate quality system.
CEN/TR 13480-712002 (E)
Annex A Conformity assessment tables
PS (bar)
10 O00
1 O00
100
10
10
100
1000
10 O00
DN
Gases, liquefied gases, gases dissolved under pressure, vapours and those liquids whose vapor pressure at the maximum allowable temperature is greater than 0,5bar above normal atmospheric pressure (1013 mbar) for fluids in group l.
(A) see 4.2 and (B) see 4.3 Figure A.l
- Classification of piping system for group 1 gases
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CEN/TR 13480-712002 (E)

PS (bar)
1
I II III
10 O00
1 O00
100
10
10
100
1000
10 O00
DN
Gases, liquified gases, gases dissolved under pressure, vapours and those liquids whose vapour pressure at the maximum allowable temperature is greater than 0,5bar above normal atmospheric pressure (1013 mbar) for fluids in group 2.
(A) see 4.2 and (B) see 4.3
Figure A.2 - Classification of piping system for group 2 gases

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CEN/TR 13480-712002 (E)

PS (bar)
10 O00
1 O00
100
10
0.1
10
100
1000
10 O00
ON
Liquids having a vapour pressure at the maximum allowable temperature of not more than 0,5bar above normal atmospheric pressure (1013 mbar) for fluids in group 1.
Figure A.3 - Classification for piping system for group 1 liquids
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CEN/TR 13480-712002 (E)

PS (bar)
10 O00
1 O00
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100
10
10
100
1000
10 O00
DN
Liquids having a vapor pressure at the maximum allowable temperature of not more than 0,5bar above normal atmospheric pressure (1013 mbar) for fluids in group 2.
Figure A.4 - Classification for piping system for group 2 liquids
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CEN/TR 13480-712002 (E)
Annex B Conformity of industrial piping to the essential safety requirements of Directive 97/23/EC (Pressure equipment directive)
B.l Introduction
This annex describes the conformity assessment requirements of Directive 97/23/EC. It is applicable to piping systems which are to be installed in an EU Member State. In the EU Member States, the authorized inspection bodies are identical to the notified bodies1).
B.2 Conformity assessment procedure

Where piping is subject to the conformity assessment procedure, the manufacturer shall identify the appropriate piping category based upon the classification of the piping as defined in table4.1-1 of prEN 13480-1 and subsequently shall select one of the conformity assessment modules available for that piping category in accordance with table B.21.
NOTE category. The conformity assessment procedure attributed to a higher category may be applied to piping classified in a lower
The activities to be performed by the parties involved in each of the conformity assessment procedures during design and fabrication/installation of the piping in accordance with this European Standard are summarised in Annex C. Table B.2-1 - Piping categories and conformity assessment modules
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Category (PED)
-
Piping class (EN 13480) O III II I
Conformity assessment module

-
III II I
BI+D, BI+F, B+Ea, B+Cla, H AI, DI, Ela A
la
Not considered in EN 13480
B.3 Management of manufacture

The conformity assessment procedures specified in Annex C provide the manufacturer with a choice between verification of conformance by an authorized inspection body or conformance by operating an approved quality management system.
For intervention of user inspectorates see Article 14 of Directive 97/23/EC (Pressure Equipment Directive)
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CEN/TR 13480-712002 (E)
B.4 Design examination and certification

Under module B I , the manufacturer should submit an application for design examination to the notified body and enclose the design data given in clause 6.2 of prEN 13480-5 and the manufacturer's declaration of design conformance. After completion of the design examination, the notified body should confirm approval of the design and manufacturing procedures and verification of the approval of the personnel undertaking the permanent joining and the qualification of the personnel undertaking the non destructive tests, by issuing an EC design examination certificate to the manufacturer. A specimen design examination document is given in figure B.4-1 Design examination certificates are valid indefinitely providing that there are no changes in this European Standard. Should procurement not start within two years of the date of issue of design examination certificate, the design should be reviewed only if there are any safety relevant changes in the European Standard.
B.5 Certification and CE marking

B.5.1 Declaration of conformity, CE marking
On satisfactory completion of final assessment, assembly of documentation and completion of required certification, the manufacturer shall issue a declaration of compliance (see figures B.5-1 to B.5-4) with this standard prior to the declaration of conformity with the PED (see figure B.5-5). Figures B.5-1 to B.5-4 contain specimen declarations of compliance which are recommended to be used when compliance to the requirements of this standard is declared.
B.5.2 Notified body's identification mark

Where appropriate the notified body's identification number shall be applied adjacent to the CE marking.
B.5.3 Certificate of conformity of the tests carried out under module F

The notified body shall issue a certificate of conformity for the tests carried out (see figures B.5-6 and B.5-7).
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CEN/TR 13480-712002 (E)
DESIGN EXAMINATION DECLARATION/CERTIFICATE

Description of piping Identification no./drawings no. designed by (company) for (plant/purchaser/purpose) Design conditions: design pressure [bar] design temperature [OC] category
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We hereby declare that the above piping has been designed in accordance with the requirements of the Directive 97/23/EC (Pressure Equipment Directive). Company:
Signature (name, position, date) Under module B I the following certificate shall be completed: We hereby certify that we have examined the design and the manufacturing procedures and have verified the approval of the personnel undertaking the permanent joining and the qualification of the personnel undertaking the non-destructive tests for the above piping and that they conform to the requirements of the Directive 97/23/EC (Pressure Equipment Directive). Notified Body: certificate number: Conditions:
Signature (name, position, date) Figure B.4-1 - Specimen for design examination declarationlcertificate
13
CEN/TR 13480-712002 (E) DECLARATION/CERTIFICATE OF DESIGN COMPLIANCE

Description of piping Identification no./drawings no. designed by (company) for (plant/purchaser/purpose) Design conditions: design pressure [bar] design temperature [CI piping category We hereby declare that the above piping has been designed in accordance with EN 13480 Company:
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Signature (name, position, date)
Where applicable, the following certificate shall be completed: We hereby certify that we have examined the design and the manufacturing procedures and have verified the approval of the personnel undertaking the permanent joining and the qualification of the personnel undertaking the non destructive tests for the above piping and that they comply with EN 13480. Authorized inspection body/Responsible person (as applicable): Certificate number (if applicable): Conditions:
Signature (name, position, date) Figure B.5-1 - Specimen of declarationlcertificate of design compliance
14
CEN/TR 13480-712002 (E)
DECLARATIONKERTIFICATE OF COMPLIAN CE FOR PIPING FABRICATION AND INSTALLATION

Description of piping Identification no./Drawings no. installed by (company) for (plant/purchaser/purpose) Design conditions: design pressure [bar] design temperature [?CI medium contained conformity assessment module design examination certificate no./by We hereby declare that the above piping has been fabricated, installed, examined and tested in accordance with EN 13480 Company:
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Signature (name, position, date) Where applicable, the following certificate shall be completed: We hereby certify that we have inspected the installation of the above piping and that it complies with EN 13480. Authorized inspection body/Responsible person (as applicable): Certificate number(if applicable): Conditions:
Signature (name, position, date) Figure B.5-2 - Specimen of declarationlcertificate of compliance for piping fabrication and installation
15
CEN/TR 13480-712002 (E) DECLARATION/CERTIFICATEOF COMPLIANCE FOR THE PIPING PROOF TEST
Description of piping Identification no./Drawings no. installed by (company) for (plant/purchaser/purpose) Design conditions: design pressure [bar] design temperature [CI test pressure [bar] test medium certificate of compliance for piping fabrication and installation no./by We hereby declare that the above piping has been proof tested in accordance with EN 13480 Company:
Signature (name, position, date) Where applicable, the following certificate shall be completed: We hereby certify that we have witnessed the proof testing of the above piping and that the testing results comply with EN 13480. Authorized inspection body/Responsible person (as applicable): Certificate number (if applicable): Conditions:
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Signature (name, position, date) Figure B.5-3 - Specimen for declarationlcertificate of compliance for the piping proof test
16
CEN/TR 13480-712002 (E) DECLARATION/CERTIFICATEOF COMPLIANCE FOR PIPING

Description of piping Identification no./drawings no. manufactured by (company) for (plant/purchaser/purpose) Design conditions: design pressure [bar] design temperature [CI piping category conformity assessment module certificate of compliance for piping fabrication and installationno./by pressure test certificate of piping no./by We hereby declare that the above piping complies with the requirements of EN 13480 Company:
Signature (name, position, date)
Where applicable, the following certificate shall be completed: We hereby certify that we have performed final inspection of the above piping and that the tests carried out conform with EN 13480. Authorized inspection body/Responsible person (as applicable): Certificate number (if applicable): Conditions: Signature (name, position, date) Figure B.5-4 - Specimen for declarationlcertificate of compliance for piping
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CEN/TR 13480-712002 (E)

DECLARATION/CERTIFICATE OF CONFORMITY FOR PIPING FABRICATION AND INSTALLATION Description of piping Identification no./Drawings no. installed by (company) for
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(plant/purchaser/purpose) Design conditions: design pressure [bar] design temperature [OC] medum contained conformity assessment module design examination certificate no./by We hereby declare that the above piping has been fabricated, installed, examined and tested in accordance with the requirements of the Directive 97/23/EC (Pressure Equipment Directive). Company:
Signature (name, position, date) Under module F the following certificate shall be completed: We hereby certify that we have inspected the installation of the above piping and that it conforms to the requirements of the Directive 97/23/EC (Pressure Equipment Directive). Notified Body: Certificate number: Conditions: Signature (name, position, date) Figure B.5-5 - Specimen for declarationlcertificate of conformity for piping fabrication and installation
18
CEN/TR 13480-712002 (E)
DECLARATION/CERTIFICATE OF CONFORMITY FOR THE PIPING PROOF TEST

Description of piping Identification nodDrawings no. installed by
for (plant/purchaser/purpose) Design conditions: design pressure [bar] design temperature [OC] test pressure [bar] test medium certificate of compliance for piping fabrication and installation no./by We hereby declare that the above piping has been proof tested in accordance with the requirements of the Directive 97/23/EC (Pressure Equipment Directive). Company: Signature (name, position, date) Under module F the following certificate shall be completed: We hereby certify that we have carried out the proof test of the above piping and that the test results conform to the requirements of the Directive 97/23/EC (Pressure Equipment Directive). Notified Body: Certificate number: Conditions: Signature (name, position, date) Figure B.5-6 - Specimen for test declarationlcertificate of conformity for the piping proof test
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CEN/TR 13480-712002 (E)
DECLARATION/CERTIFICATE OF CONFORMITY FOR FINAL INSPECTION FOR PIPING

Description of piping Identification no./drawings no. manufactured by
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for
(plant/purchaser/purpose) Design conditions: design pressure [bar] design temperature [OC] category conformity assessment module certificate of compliance for piping fabrication and installation no./by pressure test certificate of piping no./by We hereby declare that we have performed final inspection of the abov piping e and that the tests carried out conform with the requirements of the Directive 97/23/EC (Pressure Equipment Directive). Company: Signature (name, position, date) Under module F the following certificate shall be completed: We hereby certify that we have carried out the final inspection of the above piping and that the piping conforms to the requirements of the Directive 97/23/EC (Pressure Equipment Directive). Notified Body: certificate number:
Signature (name, position, date) Figure B.5-7 - Specimen for declarationlcertificate of conformity of final inspection for piping
20
CEN/TR 13480-712002 (E)
Annex C Summary of inspection and testing activities

The required involvement of the parties concerned is indicated in table C . l by letters in the appropriate conformity assessment columns as follows. (Ml M M/RA, M/RA, action performed by fabricator/installer, where specified in his manufacturing documents. action performed by fabricator/installer action performed by fabricator/installer and checked by responsible authority. action performed by fabricator/installer and monitored by responsible authority. Amount depends on complexity and familiarity of the piping fabricator/instaIler with that type of piping manufacture and the knowledge and experience of the responsible authority with the manufacturer. action performed by fabricator/installer and monitored by responsible authority during visits within the quality system. Amount depends on complexity and familiarity of the piping fabricator/installer with that type of piping manufacture and the knowledge and experience of the responsible authority with the manufacturer's quality system. action performed by fabricator/installer and checked by responsible authority during assessment of quality system/type examination. action performed by responsible authority.
M/RA,
M/RA,
RA
The participation of the manufacturer and the responsible authority with respect to conformity assessment procedures (right part of the table) is given for information only.
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PD TR 13480-712002
BSI -British
Standards Institution
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En 13480 7 Guidance Procs Voorlopig

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PD TR 13480-72002

The Technical report TR 13480-7:2002 has the status of a Published Document

NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAW

Amendments issued since publication Amd.No.

ISBN O 580 40081 6

COPYRIGHT 2003; European Committee for Standardization

TECHNICAL REPORT RAPPORT TECHNIQUE TECHNISCHER BERICHT

EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION E U R O P I S C H E S KOMITEE FR N O R M U N G

Management Centre: rue de Stassart, 36

Ref. No. CENTTR 13480-7:2002 E

COPYRIGHT 2003; European Committee for Standardization

CEN/TR 13480-712002 (E)

COPYRIGHT 2003; European Committee for Standardization

CEN/TR 13480-712002 (E)

COPYRIGHT 2003; European Committee for Standardization

CEN/TR 13480-712002 (E)

Terms and definitions

Application of the PED General

COPYRIGHT 2003; European Committee for Standardization

CEN/TR 13480-712002 (E) 4.2 Classification of pressure equipment in hazard categories

Group 2 comprises all other fluids not referred to in Group 1.

Conformity assessment procedures

COPYRIGHT 2003; European Committee for Standardization

CEN/TR 13480-712002 (E)

COPYRIGHT 2003; European Committee for Standardization

CEN/TR 13480-712002 (E)

Annex A Conformity assessment tables

(A) see 4.2 and (B) see 4.3 Figure A.l

- Classification of piping system for group 1 gases

COPYRIGHT 2003; European Committee for Standardization

CEN/TR 13480-712002 (E)

(A) see 4.2 and (B) see 4.3

Figure A.2 - Classification of piping system for group 2 gases

COPYRIGHT 2003; European Committee for Standardization

CEN/TR 13480-712002 (E)

(A) see 4.2 and (B) see 4.3

Figure A.3 - Classification for piping system for group 1 liquids

COPYRIGHT 2003; European Committee for Standardization

CEN/TR 13480-712002 (E)

(A) see 4.2 and (B) see 4.3

Figure A.4 - Classification for piping system for group 2 liquids

COPYRIGHT 2003; European Committee for Standardization

CEN/TR 13480-712002 (E)

B.2 Conformity assessment procedure

Piping class (EN 13480) O III II I

Conformity assessment module

BI+D, BI+F, B+Ea, B+Cla, H AI, DI, Ela A

Not considered in EN 13480

B.3 Management of manufacture

CEN/TR 13480-712002 (E)

B.4 Design examination and certification

B.5 Certification and CE marking

B.5.2 Notified body's identification mark

B.5.3 Certificate of conformity of the tests carried out under module F

COPYRIGHT 2003; European Committee for Standardization