RENR6482-03 July 2009

Component Locations
Machine Location
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

FLUID POWER SYMBOLS

Schematic Location
C-7 B-1 F-2 F-3 F-1 C-7 B-7 A-7 A-7 F-6 F-6 A-3 F-2 F-3 F-3 B-7 B-7 B-7 B-1 D-5 D-7 C-5 C-5 C-6 B-4 B-2 C-7 A-3 E-1 thru E-5

Description
416E ACCUMULATOR GP - RIDE CONTROL COOLER - TRANSMISSION HYDRAULIC OIL CYLINDER GP - BACKHOE BUCKET CYLINDER GP - BACKHOE BUCKET (WITH SENSOR) CYLINDER GP - BOOM CYLINDER GP - BOOM (WITH SENSOR) CYLINDER GP - EXTENDABLE STICK CYLINDER GP - EXTENDABLE STICK (WITH SENSOR) CYLINDER GP - LIFT (LH) CYLINDER GP - LIFT (RH) CYLINDER GP - MULTIPURPOSE BUCKET (LH) CYLINDER GP - MULTIPURPOSE BUCKET (RH) CYLINDER GP - STABILIZER (LH) CYLINDER GP - STABILIZER (RH) CYLINDER GP - STEERING CYLINDER GP - STICK CYLINDER GP - STICK (WITH SENSOR) CYLINDER GP - SWING (LH) CYLINDER GP - SWING (RH) CYLINDER GP - TILT CYLINDER GP - TILT (LH) CYLINDER GP - TILT (RH) FILTER GP - OIL MANIFOLD GP - CONTROL (BACKHOE) MANIFOLD GP - CONTROL (BACKHOE) MANIFOLD GP - CONTROL (LOADER) MANIFOLD GP - CONTROL (LOADER) MANIFOLD GP - RIDE CONTROL PUMP GP - METERING PUMP GP - PISTON (IMPLEMENT AND STEERING) SWITCH AS - PRESSURE (RIDE CONTROL) TANK GP - HYDRAULIC VALVE GP - BANK (BACKHOE) (6 BANK) VALVE GP - BANK (BACKHOE) (7 BANK) VALVE GP - BANK (BACKHOE) (8 BANK) VALVE GP - BANK (BACKHOE) (6 BANK) 248-0483 248-0484 248-0485 N/A N/A N/A 259-6742 N/A 278-1971 210-7078 210-7077 262-7049 262-7050 210-7097 246-9885 210-7085

Part Number
422E 162-3960 214-2202 210-7086 N/A 210-7074 N/A 210-7098 N/A N/A 214-9373
ONE POSITION TWO POSITION THREE POSITION TWO - WAY VARIABILITY SPRING (ADJUSTABLE) LINE RESTRICTION (VARIABLE) PRESSURE COMPENSATION HYDRAULIC PNEUMATIC ENERGY TRIANGLES

428E

PUMP OR MOTOR

FLUID CONDITIONER

SPRING

CONTROL VALVES

RESTRICTION

LINE RESTRICTION (FIXED)

PUMP (2 - SECTION)

PUMP (VARIABLE & PRESSURE COMPENSATED)

LINE RESTRICTION (VARIABLE & PRESSURE COMPENSATED)

ATTACHMENT

VALVE ENVELOPES

VALVES

VALVE PORTS

228-3508 215-7298 N/A 185-1839 185-1839

THREE - WAY

FOUR - WAY

CONTROL VALVES
AB A B

CHECK VALVES

173-4565 173-4565 214-5097 210-7080 N/A 278-1971 278-1973 N/A 192-3884 192-3884 N/A 259-6744 N/A 259-6743

P T NORMAL POSITION

P T SHIFTED POSITION INFINITE POSITION BASIC SYMBOL SPRING LOADED SHUTTLE PILOT CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED

PRESSURIZED

RETURN ABOVE FLUID LEVEL

RETURN BELOW FLUID LEVEL

206-3553 N/A N/A 210-6243

416E, 422E, and 428E Backhoe Loader Hydraulic System

MEASUREMENT

ROTATING SHAFTS

PRESSURE

TEMPERATURE

FLOW

UNIDIRECTIONAL

BIDIRECTIONAL

259-6745 N/A 245-8780 247-7868 296-6714 304-5696 245-8777 N/A N/A N/A

COMBINATION CONTROLS

SOLENOID

SOLENOID OR MANUAL

SOLENOID & PILOT

SOLENOID & PILOT OR MANUAL

SERVO

THERMAL

DETENT

MANUAL CONTROL SYMBOLS

PUSH - PULL LEVER

MANUAL SHUTOFF

GENERAL MANUAL

PUSH BUTTON

PEDAL

SPRING

248-0486 248-0487 248-0488 N/A N/A 247-9655 247-9656

RELEASED PRESSURE

PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

30

E-1 thru E-5

VALVE GP - BANK (BACKHOE) (7 BANK) VALVE GP - BANK (BACKHOE) (8 BANK) VALVE GP - BANK (LOADER) (2 BANK) VALVE GP - BANK (LOADER) (3 BANK) VALVE GP - BANK (LOADER) (2 BANK) VALVE GP - BANK (LOADER) (3 BANK) VALVE GP - CONTROL (AUXILIARY) (LOADER) VALVE GP - CONTROL (AUXILIARY) (BACKHOE) VALVE GP - CONTROL (BOOM) VALVE GP - CONTROL (BUCKET) VALVE GP - CONTROL (EXTENDABLE STICK) VALVE GP - CONTROL (LIFT) VALVE GP - CONTROL (STABILIZER) (LH) VALVE GP - CONTROL (STABILIZER) (RH) VALVE GP - CONTROL (STICK) (6 BANK) VALVE GP - CONTROL (STICK) (7, 8 BANK) VALVE GP - CONTROL (SWING) VALVE GP - CONTROL (TILT) (2 BANK) VALVE GP - CONTROL (TILT) (3 BANK) VALVE GP - CONTROL (TILT) (2 BANK) VALVE GP - CONTROL (TILT) (3 BANK) VALVE GP - SHUTTLE

31 32 33 34 35 36 37 38 39 40 41 42 43 44 45

A-5 thru C-5 A-5 thru C-5 A-5 E-4 E-3 D-2 D-1 C-5 D-6 D-6 D-2 D-3 B-5 B-5 D-6

248-0481 248-0482 N/A N/A 259-6729 259-6733 259-6739 259-6737 259-6734 259-6732 259-6746 259-6746 259-6736 259-6735 259-6738 259-6731 259-6730 N/A N/A 8J-6875

EXTERNAL RETURN

INTERNAL RETURN

SIMPLIFIED

COMPLETE

INTERNAL SUPPLY PRESSURE

ACCUMULATORS

CROSSING & JOINING LINES

HYDRAULIC & PNEUMATIC CYLINDERS

(29/30) Backhoe Valve

SPRING LOADED

GAS CHARGED

LINES CROSSING

LINES JOINING

SINGLE ACTING

DOUBLE ACTING

HYDRAULIC PUMPS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED

HYDRAULIC MOTORS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED

INTERNAL PASSAGEWAYS
INFINITE POSITIONING

3 POSITION

2 POSITION

UNIDIRECTIONAL

UNIDIRECTIONAL

N/A N/A 259-6740 259-6741

BIDIRECTIONAL

BIDIRECTIONAL

FLOW IN ONE DIRECTION

PARALLEL FLOW

CROSS FLOW

FLOW IN EITHER DIRECTION

2009 Caterpillar, All Rights Reserved

Printed in U.S.A.

Tap Locations Pressure, Sampling, and Sensor

Schematic Location
C-3 C-2 B-1 LOAD SENSING OIL SAMPLING

Description
STEERING AND IMPLEMENT PUMP DISCHARGE

The 416E, 422E, and 428E machines are equipped with a mechanically controlled backhoe valve that is visible with the floor plate at the rear of the cab removed.

ELECTRICAL SYMBOLS TABLE

G
14 10 19 31 32 1 24 27 28 6 16 17 12 2 8
SOS

M
ELECTRIC MOTOR

(19) Hydraulic Oil Filter (26) Implement and Steering Pump

TRANSDUCER (FLUID)

TRANSDUCER (GAS / AIR)

GENERATOR

37

41

36

42

35

34

20/21 39 40

PRESSURE SWITCH

PRESSURE SWITCH (ADJUSTABLE)

TEMPERATURE SWITCH

ELECTRICAL WIRE

ELECTRICAL SYMBOLS (ELECTRICAL)

3 3

5 5

13

15

11
13

29 30 26

45 26

25

7 28

18

9 2

33 43/44 (31/32) Loader Valve 38 22/23

TEMPERATURE SWITCH

LEVEL SWITCH

FLOW SWITCH

WIRE NUMBER IDENTIFICATION CODES

ELECTRICAL SCHEMATIC EXAMPLE CURRENT STANDARD

HYDRAULIC SCHEMATIC EXAMPLE CURRENT STANDARD

RENR6482-03

325-AG135 PK-14

CIRCUIT NUMBER IDENTIFICATION

WIRE COLOR

(37) Extendable Stick Control Valve (41) Stick Control Valve (36) Bucket Control Valve (42) Swing Control Valve (35) Boom Control Valve (34) Auxiliary Control Valve (20/21) Control Manifold (39) Left Stabilizer Control Valve (40) Right Stabilizer Control Valve
4 29 30 45 19 31 32 1 24 27 25 12

The 416E, 422E, and 428E machines are equipped with a mechanically controlled loader valve. (33) Auxiliary Loader Control Valve (43/44) Tilt Control Valve (38) Lift Control Valve (22/23) Control Manifold

CIRCUIT NUMBER IDENTIFICATION

WIRE COLOR

WIRE GAUGE

325-PK

PREVIOUS STANDARD
WIRE WIRE COLOR

325-PK-14

B
WIRE GAUGE

CIRCUIT NUMBER IDENTIFICATION

(EXAMPLE VALVE)

COMPONENT LOCATIONS

BACKHOE VALVE
T2 T2

LOADER VALVE

The pump is located below the cab floor plate. The pump control valve is mounted on top of the pump and contains a flow compensator spool and pressure cutoff spool. The implement and steering pump supplies oil flow to the loader valve group, backhoe valve group, and steering system.
T2

(19) Hydraulic Oil Filter

(26) Implement and Steering Pump

(27) Ride Control Pressure Switch

These illustration shows the implement and steering pump out of the machine. The following components are visible:
T1

(24) Ride Control Manifold

(28) Hydraulic Oil Tank

(26) Implement and Steering Pump

Load Sensing pressure tap (T2), Pump Discharge pressure tap (T1), Hydraulic Oil Tank (28), Oil Sampling port (SOS), and Hydraulic Oil Filter (19)

(1) Ride Control Accumulator

IMPLEMENT AND STEERING PUMP

RIDE CONTROL

24 Page,

(Dimensions: 34 inches x 28 inches)

4
(15) CYLINDER GP - SWING (RH) 278-1971 (416E) 278-1973 (422E, 428E) (4) CYLINDER GP - BOOM 210-7074 (ALL) 246-9885 (416E WITH CYLINDER POSITION SENSOR)

3
(3) CYLINDER GP - BACKHOE BUCKET 210-7086 (ALL) 210-7085 (416E WITH CYLINDER POSITION SENSOR) (14) CYLINDER GP SWING (LH) 278-1971

1
(13) CYLINDER GP - STICK 210-7077 (416E WITH CYLINDER POSITION SENSOR) 210-7078 (416E WITHOUT SENSOR) 210-7080 (422E, 428E) (5) CYLINDER GP - EXTENDABLE STICK 210-7098 (ALL) 210-7097 (416E WITH CYLINDER POSITION SENSOR)

(29) VALVE GP - BANK (BACKHOE) 248-0483 (6 BANK) 248-0484 (7 BANK) 248-0485 (8 BANK) (416E)

(11) CYLINDER GP STABILIZER (RH) 262-7050 (416E) 173-4565 (422E, 428E)

(10) CYLINDER GP STABILIZER (LH) 262-7049 (416E) 173-4565 (422E, 428E)

(30) VALVE GP - BANK (BACKHOE) 248-0486 (6 BANK) 248-0487 (7 BANK) 248-0488 (8 BANK) (422E, 428E)

422E, 428E

(34) VALVE GP - CONTROL (AUXILIARY) (BACKHOE) 259-6733

(35) VALVE GP CONTROL (BOOM) 259-6739

A B A B

416E STABILIZER RH
C D D

STABILIZER LH

R R P N L M L E E P N M

BOOM AUXILIARY

SWING

BUCKET

STICK EXTENDABLE STICK

(40) VALVE GP CONTROL (STABILIZER) (RH) 259-6746

(39) VALVE GP CONTROL (STABILIZER) (LH) 259-6746 (20) MANIFOLD GP CONTROL (BACKHOE) 259-6742 (416E)

F G

D
(21) MANIFOLD GP CONTROL (BACKHOE) 259-6744 (422E, 428E) (45) VALVE GP -SHUTTLE 8J-6875

D
(42) VALVE GP CONTROL (SWING) 259-6738 (36) VALVE GPCONTROL (BUCKET) 259-6737 (41) VALVE GP CONTROL (STICK) 259-6736 (6 BANK) 259-6735 (7, 8 BANK)

(1) ACCUMULATOR GP RIDE CONTROL 162-3960 (27) SWITCH AS PRESSURE (RIDE CONTROL) 304-5696 (24) MANIFOLD GP RIDE CONTROL 245-8780

(Dimensions: 34 inches x 28 inches)

(22) MANIFOLD GP - CONTROL (LOADER) 259-6745 (416E, 422E) (23) MANIFOLD GP - CONTROL (LOADER) 259-6743 (428E)

(37) VALVE GP - CONTROL (EXTENDABLE STICK) 259-6734

RENR6482-03

T1
(26) PUMP GP PISTON (IMPLEMENT AND STEERING) 296-6714

T2
C

C
(6) CYLINDER GP LIFT (LH) 228-3508 (416E) 215-7298 (422E) (38) VALVE GP CONTROL (LIFT) 259-6732 (7) CYLINDER GP LIFT (RH) 214-9373 (428E)

(19) FILTER GP - OIL 210-6243 (25) PUMP GP - METERING 247-7868

LIFT

SOS

24 Page,

(17) CYLINDER GP TILT (LH) 192-3884 (428E)

(43) VALVE GP CONTROL (TILT) 259-6730 (3 BANK) 259-6731 (2 BANK) (416E, 422E)

B
(16) CYLINDER GP TILT 206-3553 (416E, 422E) (44) VALVE GP CONTROL (TILT) 259-6740 (2 BANK) 259-6741 (3 BANK) (428E)

TILT

(2) COOLER - TRANSMISSION HYDRAULIC OIL 214-2202

(8) CYLINDER GP MULTIPURPOSE BUCKET (LH) 185-1839

(18) CYLINDER GP TILT (RH) 192-3884 (428E) (33) VALVE GP - CONTROL (AUXILIARY) (LOADER) 259-6729
LINE PATTERNS
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
Pressure Line Pilot / Load Sensing Pressure Drain / Return Lines Component Group Attachment Air Line
MAIN PUMP OUTPUT LIFT CYLINDER CIRCUIT BUCKET CYLINDER CIRCUIT LOAD SENSE CIRCUIT STEERING CIRCUIT STICK CYLINDER CIRCUIT SUPPLY LINE BOOM CYLINDER CIRCUIT TILT CYLINDER CIRCUIT EXTENDABLE STICK CYLINDER CIRCUIT MULTIPURPOSE BUCKET CYLINDER CIRCUIT DRAIN / RETURN LINE SIDESHIFT CIRCUIT SWING CYLINDER CIRCUIT LOAD SENSE RELIEF CIRCUIT STABILIZER CYLINDER CIRCUIT AUXILIARY CIRCUIT

(12) CYLINDER GP - STEERING 214-5097

AUXILIARY

(31) VALVE GP - BANK (LOADER) 248-0481 (2 BANK) 248-0482 (3 BANK) (416E, 422E) (32) VALVE GP - BANK (LOADER) 247-9655 (2 BANK) 247-9656 (3 BANK) (428E) (28) TANK GP - HYDRAULIC 245-8777

CALLOUTS
YY

Taps (Pressure, Sampling, Sensor - by letter) Components (By number)

(52)

(9) CYLINDER GP MULTIPURPOSE BUCKET (RH) 185-1839

THIS SCHEMATIC IS FOR THE 416E, 422E, and 428E BACKHOE LOADER
MEDIA NUMBER: RENR6482-03 PART NUMBER: 225-6836, CHANGE: 04, VERSION: Components are shown installed on a fully operable machine. Refer to the appropriate Service Manual for Troubleshooting, Specifications.