219 Ho Hvac (TWK) 8-30-02
219 Ho Hvac (TWK) 8-30-02
219 Ho Hvac (TWK) 8-30-02
To help avoid personal injury to you or others, and to avoid damage to the vehicle on which you are working, you must always refer
to the latest Mercedes-Benz Technical Publication and follow all pertinent instructions when testing, diagnosing or making repair.
Illustrations and descriptions in this training reference are based on preliminary information and may not correspond to the final US
version vehicles. Refer to the official introduction manual and WIS when available.
Copyright Mercedes-Benz USA, LLC, 2002
Reproduction by any means or by any information storage and retrieval system or translation in whole or part is not permitted
without written authorization from Mercedes-Benz USA, LLC or it's successors.
Published by Mercedes-Benz USA, LLC
Printed in U. S.A.
2
Objectives
• Identify versions
• Explain and demonstrate system operation
• Show component location
• Explain solar panel function and component location
• Show new tool for the AC line
3
Versions
• Identify differences between:
– 2 Zone / Automatic Air Conditioning / AAC /
Thermatic (Standard E320)
4
Comparison
5
Control Module - 2 Zone
6
Control Module - 4 Zone
7
Rear Control Unit
8
Filters
• Dust filter
(4 Zone system)
• Combination filter
(2 Zone only)
9
Charcoal Filters
4 Zone only
10
Compressor
Denso compressor
• Clutchless
• 2 - 100% swept volume
• Controlled by N22/... via
left front SAM (N10/1)
11
New AC Connections
(Low side suction line only)
New style connection
211 589 00 63 00
12
Receiver Dryer
13
Shut-Off Valve Location
M16/32
14
Coolant Pump
(M13)
Note: N34/1 is located above the glove box, the dash pad
must be removed to access.
16
Solar Panels
(G6)
• 24 Solar panels
• 8 on front
• 16 on rear
17
In-car Temperature Sensors
18
Humidity Sensor (B31/2)
(2 Zone only)
19
Multi Function Sensor (B31)
(4 Zone only)
Measures:
• ambient temperature
• humidity
• pollution concentration
20
Networking 2 Zone
21
Networking 4 Zone
M2/5 Fresh/recirculation flap motor M2/9 Right defroster flap M2/13 Right center vent
M2/6 Left blend air flap M2/10 Left footwell flap M16/30 Left rear blend flap
M2/7 Right blend air flap M2/11 Right footwell flap M16/31 Right rear blend flap
M2/8 Left defroster flap M2/12 Left center vent A32m2 Charcoal filter motor
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2 Zone System
A - Fresh or recirculated air 1 - Dust filter 6 - Rear footwell A32m1 - Blower motor M2/15 - Left and right footwell actuators
B- Cooled air 2 - Evaporator 7 - Front footwell M2/5 - Fresh/recirculate actuator M2/16 - Left and right defroster actuators
C - Heated air 3 - Heat exchanger 8 - Front lateral outlet M2/6 - Left blend flap actuator M2/22 - Center outlet actuator
D - Blend air 4 - Defroster outlet 9 - Front center outlet M2/7 - Right blend flap actuator
5 - Center outlet
23
4 Zone System
A - Fresh / recirculated air 1 - Dust filter 7 - Rear footwell A32m1 - Blower motor M2/10 -Left footwell actuator
B- Cooled air 2 - Charcoal filters 8 - Left front footwell A32m2 - Charcoal filter motor M2/11 - Right footwell actuator
C - Heated air 3 - Evaporator 9 - Right front footwell M2/5 - Fresh/recirculate actuator M2/12 - Left center actuator
D - Blend air 4 - Heat exchanger 10 - Front lateral outlet M2/6 - Left blend flap actuator M2/13 - Right center actuator
5 - Defroster outlet 11 - Front center outlet M2/7 - Right blend flap actuator M16/30 Left rear actuator
6 - Center outlet M2/8 - Left defroster actuator M16/31 - Right rear actuator
M2/9 - Right defroster actuator
24
Side Vents
(4 Zone)
25
Key Dependent Features
(4-Zone system only)
26
Appendix
GF67.29-P-0003T Rear window defroster function
GF83.10-P-2002T Solar stationary ventilation
GF83.10-P-2004T Regulation of AAC
GF83.10-P-2182T Air ducting
GF83.10-P-2183T Solar generator control module
GF83.20-P-2109T Heater water circulation pump
GF83.20-P-2112T Heat exchanger shut-off motor
GF83.30-P-2118T Activated carbon filter
GF83.30-P-2125T Air humidity sensor
GF83.40-P-0001-4T Notes on AC bus
GF83.40-P-0001T AAC function description
GF83.40-P-0004-02T Notes on C-AAC bus
GF83.40-P-0996T C-AAC functional description
GF83.40-P-0999T Table of contents – AAC
GF83.40-P-2180T Operating module – AAC
GF83.40-P-9990T AAC component summary
GF83.55-P-2100T Refrigerant compressor
GF83.57-P-2000T Temperature control function
GF83.57-P-2000TT Temperature control function
GF83.57-P-2107T In-car temperature sensor
GF91.29-P-3004T Code-related storage block selection
GF54.21-P-4109T Left SAM
GF54.21-P-4111T Passenger SAM
GF54.21-P-4130T Rear SAM
GF72.29-P-4115T Left front door DCM
GF72.29-P-4116T Right front door DCM
GF72.29-P-4117T Rear door DCM
GF80.57-P-4120T EIS
GF82.20-P-4110T Overhead control panel
GF54.21-P-4116T Lower control panel
27