Kafo hmc-500 OM
Kafo hmc-500 OM
Kafo hmc-500 OM
,LTD
1-1
Intended use
Machine life
2-2 Out-looking
HMC-400
2385
5410 4410
3820
1000
590
910
3290
3290 2385
590
560
485
1105
2020
367
652
2514
2-1
2830
6385
4630
1000
1050
755
755
685
448
1788
1710
1285
508
703
2-2
3150
870.5
5687.5
1000
4550
2-3
NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Name Built-in motor Work table B axis servo motor ATC Cam ATC Slowup Motor Hydraulic unit Air dryer Oil Cooler Electrical Cabinet Oil spray unit Oil infusion unit X axis servo motor Y axis servo motor Z axis servo motor Operation Cabinet Auto exchange table Coolant tank Chip conveyor Liquid-Chip Separator
Q`ty 1 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1
2-4
Remark 10000rpm/BT-50 FANUC-B160LL/13000i FMH-500P2(0.001) 22/3000i-4kw A505-ARM300 ATC-40T(BT-50) GF200-50-A2-1/4HP-1:90 DAT-10G HBO-2RPTSBM2 SHOWA-MOA-0 YET-C2-3L 30/3000i-5kw 30/3000i-5kw 22/3000i-4kw APC-T500 FCS-50L
2-4 Specification
AXES HORIZONTAL MACHINING CENTER X axis Y axis Z axis Rapid travel (X,Y,Z axis) Cutting speed Spindle nose to table Spindle nose to table center Table to floor X axis motor Y axis motor Z axis motor B axis motor Guide way Linear scale BALL SCREW(center coolant) Table working area Pallets Loading capacity Max. working area APC changing time Table index Linear scale Spindle speed Spindle transmission Spindle power Tool shank MAGAZINE Magazine capacity (ST) Magazine capacity (OP) Max. tool dia. Max. tool dia.(without adjacent tool) Max. tool length Max. tool weight Chip to Chip time Tool to Tool time CONTROLLER FANUC ACCESSORIES Tank capacity DIMENSIONS Floor areadth Machine Height Net Weight L mm mm kg 370 5410x3290 2830 9000 18i M standard option mm mm mm kg sec sec kw HMC-400 mm mm mm m/min m/min mm mm mm 630 560 560 24(40) 10 50-610 130-690 1100 4kw 4kw 4kw 3kw Linear option option 400x400 2 550 600/720 9 0.001 option 15000 Built-in 18.5/22 BT-40 40 60 75 150 300 8 9 3.5
Table
SPINDLE rpm
2-5
Table
SPINDLE rpm
2-6
Table
SPINDLE rpm
2-7
OPTIONS
1 2 3 4 5 6 COOLING THROUGH TOOL & TOOL HOLDER AUTO TOOL LENGTH MEASUREMENT WORK PIECE MESUREMENT SYSTEM LINEAR SCALE TRANSFORMER COOLANT THROUGH SPINDLE 7 8 9 10 11 CE SPEC. CSA SPEC. EMC SPEC. ALARM BEEPER RAPID SPEED 40MT/MIN
2-8
KAO FONG MACHINERY CO.,LTD 2-6 Work table and fixing holes
HMC-400
A-A(1:1)
B-B(1:1)
HMC-500
A-A(1:1)
B-B(1:1)
2-9
A-A(1:1)
B-B(1:1)
2-7
2-10
HMC-500/630 BT-50
HMC-500/630
CAT-50
2-11
KAO FONG MACHINERY CO.,LTD 2-8 Operation position and noise values
!
Danger area
2-12
KAO FONG MACHINERY CO.,LTD 2-9 Location of warning sign, label and nameplate
Warning sign
2-13
OD= 150 W= 8
mm Kg
OD= 250 mm W= 20 Kg
Designation sign
OD
OD
2-14
L
OD
OD= 150 W= 8
mm Kg
L
OD
OD= 250 mm W= 20 Kg
3AC MAX
220 50 96
v
Hz A 22 KVA
RATED CAPACITY
OD
MAX. OD =
W
H
700
mm
MAX. H =
800
mm
MAX. W =
800
kg
Max.spindle speed
10000 mm
-1
2-15
v
Hz A 22 KVA
RATED CAPACITY
MAX. OD =
W
H
700
mm
MAX. H =
800
mm
MAX. W =
800
kg
HMC-400 MAX D = 600 mm MAX H = 720 mm MAX W = 550kg HMC-500 MAX D = 700 mm MAX H = 800 mm MAX W = 800kg HMC-630 MAX D = 1050 mm MAX H = 1000 mm MAX W =1200kg
Manufacture nameplate
HORIZONTAL MACHINING CENTER
MODEL NO: HMC500 DATE: SERIAL NO: KAO FONG MACHINERY CO., LTD.
NO.2 LANE 128, SECTION 1, CHUNG CHIN ROAD, TAYA, TAICHUNG, TAIWAN, R.O.C. P.O.BOX:2248 TAYA, TAIWAN, R.O.C. TEL: (04)25662116 FAX: (04)25671001
Max.spindle speed
10000 mm
-1
2-16
Designation sign
Hydraulic required
Spindle Tool APC A AXIS B AXIS ATC 35 60 50 50 Kg/cm2 Kg/cm2 Kg/cm2 Kg/cm2 Kg/cm2
Pneumatic required
Pneumatic required 5~7 Kg/cm2
Lubrication inlet
An outlet
Earthed point
Isolator
2-17
Spindle Running-in Procedures Case 1 Ordinary operation 2 Spindle rests over 72 hours Spindle speed (Percentage of max. speed) 20% 1. 25% 2. 50% 1. 2. 3. 4. 20% 40% 60% 80% Max. speed Warning Time (min) 10 10 10 15 15 *30 *30 *40 Check points 1.Temperature-rise Within 20C 2.Vibration 3.Noise 1.Temperature-rise Within 20C 2.Vibration 3.Noise 1.Temperature-rise Within 20C 2.Vibration 3.Noise 4.Proceed to next stage after temperature stabilizes
(2)If temperature-rise is over 20C , reduce spindle speed to 800rpm , then restart the procedure after the spindle temperature has cooled off to within 5C above the ambient temperature
Usually, there are some chips under rotary table and on APC plate. Thus, please use air gun to clean the chips on daily shift or clean them regularly.
Z
(1) Cutting oil check from time to time. (check the level through meter) (2) Clean chips and dirt remained in the tank as well as the filter plate. (3) Clean chips on the filter plate cyclically.be careful to wear safety gloves and use tools like clamp to do this work.
2-18
Main machine Unit Item HMC-400 HMC-500 HMC-630 A(cm) 4340 515 620 B(cm) 2885 350 342 C(cm) 3080 340 360 Weight (kgw) 11000 17500 22000 Forks(m) 2 2.4 3
Option equipment Unit Item HMC-400 HMC-500 HMC-630 A(cm) 273 303 410 B(cm) 224 224 300 C(cm) 215 215 220 Weight (kgw) 1800 2100 3000 Forks(m) 2 2.4 3
C (cm)
3-19
Transportationunpackage
Machines hang up
1. Hang machine on positions shown drawing below. 2. Ensure all hang up wires and cables are qualified in duty. 3. Carefully with all machines pipes, cables, wires, units during hanging up. 4. Check & locking all hydraulic & lubrication units to preventing oil leaking. Required cables:A:25L3200mm;B:25L3300mm;C:25L3600mm
3-20