Lee EFS Handbook 8thedition
Lee EFS Handbook 8thedition
Lee EFS Handbook 8thedition
RELEASE 8
1982, 1987, 1989, 1991, 1994, 2000, 2003, 2006, 2009, 2013
INTRODUCTION
THE CONTINUING STORY OF LEE COMPANY INNOVATION
For over 60 years, The Lee Company has pioneered the design and development of miniature fluid control components. Since its beginning in 1948, The Lee Company premise has been to economically solve problems where existing hardware is either not immediately available, or is too cumbersome. The Lee Company continues to set the standards for fluid control components through innovations developed at our Technical Centers in Essex and Westbrook, Connecticut.
Electro-Fluidic Systems products are designed and manufactured at our facility in Essex, Connecticut.
INTRODUCTION
Lee is organized into nine product groups or cells . Each product group is comprised of its own engineering, manufacturing and sales teams working together to provide better service and products. Quicker responses and deliveries, higher quality, lower costs and product innovations to better solve our customers problems are direct benefits of this approach. The three Electro-Fluidic Systems (EFS) groups produce high quality miniature solenoid valves (general purpose and chemically inert models), high speed micro-dispense valves, atomizing and dispense nozzles, fixed and variable volume pumps, integrated fluidic manifolds, inert tubing and fluid control components and custom engineered designs. These products are used in medical and scientific instrumentation, analytical/clinical chemistry, in vitro diagnostics, drug discovery and ink jet printing applications. The five aerospace product groups supply Lee Plugs, high pressure solenoid valves, single and multi-orifice restrictors, nozzles, safety screens, check valves, relief valves, flow controls and shuttle valves to a wide range of industries. These include hydraulic and pneumatic applications on commercial and military aircraft, spacecraft, missiles, naval vessels, machine tools, downhole oil tools, power generation equipment, race cars, etc. The Industrial MicroHydraulics (IMH) group supplies Lee Betaplugs, Hi-Performance Cheks and other miniature fluid control components to the automotive, commercial and industrial markets. IMH products meet the requirements for quality, economy and ease of automated installation, which are of paramount importance to these industries.
ENGINEERING
The Lee story of innovation never ends. Ongoing engineering, research and development activities create new products and identify Lee as a company continually advancing the technology of miniature fluid control components. Our engineering departments have extensive prototype shops and test laboratories. Rigorous in-house qualification test programs ensure our customers receive only fully proven products. Lee is fully committed to CAE/CAD/CAM and sophisticated computer programs enable our engineers to model many aspects of our fluid control components performance. The Lee Company maintains a ratio of one engineer for every seven employees. This commitment to technology allows Lee to offer the best products and technical support available.
INTRODUCTION
MANUFACTURING
The Lee Company has over 700,000 square feet of modern manufacturing and office space at four sites located in Westbrook and Essex, Connecticut. Almost all of the manufacturing of Lee products including machining, molding, assembling and testing is performed in-house at these facilities. The Essex facility is dedicated to Electro-Fluidic Systems products and is equipped with the latest production equipment, as well as a sophisticated computerized production control system. Equipment and systems are constantly upgraded providing ever smaller and more reliable products.
SPECIAL PRODUCTS
The Lee Company offers many miniature flow control components other than the standard products described in this handbook. In fact, approximately 50% of all Lee products are special or custom items designed to meet the requirements of specific applications. The Lee Company sales and engineering staffs are eager to help you in solving your fluid control problems with special products that meet your needs. Please contact your local Lee Company sales office or the Technical Center in Westbrook, Connecticut for assistance.
QUALITY ASSURANCE
Quality Assurance at The Lee Company is a management driven system for excellence in product quality and service. The objective of the quality management system is to ensure that our products and services exceed the customers quality expectations. The Lee Companys Electro-Fluidic Systems Division maintains a documented quality management system, including lot control and traceability, designed and implemented to fulfill ISO 9001, regulatory and customer requirements. This system creates a framework for clearly defining the control of materials, processes, and verification activities, thus providing our customers with confidence that the design and manufacture of The Lee Company products are performed in a well defined and controlled environment.
QUALITY POLICY
The Lee Company Electro-Fluidic Systems Division Quality Policy demonstrates our commitment to the highest standards of product quality and reliability as well as continuous improvements of our product and Quality Management system. Our quality ethic is deployed throughout the organization to continually improve our products, services and methods. We do this to exceed customer expectations, and to deliver a quality, on time product. Through our management system, we are committed to upholding the high standards of quality as well as the safety, education, and well being of our employees and our environment.
INTRODUCTION
The Quality Assurance System is registered to ISO 9001. Our Quality Management System complies with the following specifications: ANSI/ISO/ASQ Q9001........................ Quality Management Systems Requirements ISO 13485.......................................... Medical Devices: Quality Management Systems, Requirements for Regulatory Purposes FDAs 21 CFR Part 820 QSRs............ FDA Quality System Regulation; Medical Devices; Current Good Manufacturing Practice (CGMP) ISO 19011........................................... Guidelines for Auditing Management Systems ISO 17025.......................................... General Requirements for Competence of Testing and Calibration Laboratories. ISO 10012........................................... Requirements for Measurement Processes and Measuring Equipment IPC-610 & 620.................................... Acceptability of Electrical Assemblies Zero Acceptance Number Sampling Plan, C = 0, ASQC Quality Press....... Sampling Plan ANSI/ASQ Z1.4-2003.......................... Sampling Procedures and Tables for Inspection By Attributes Quality Assurance surveys or audits by our customers are welcomed. Source inspection is permitted at The Lee Company in Essex, Connecticut, where most manufacturing is performed. We can also work to special QA specifications required by contract.
The Lee Company Electro-Fluidic Systems products in this handbook are free of hazardous materials as defined by the requirements of EC Directive 2011/65/EU, The Restriction of Use of Certain Hazardous Substances in Electrical and Electronic Equipment (RoHS) and EC Directive 2002/96/EC, Waste Electrical and Electronic Equipment (WEEE).
TABLE OF CONTENTS
THe Lee CoMPanY
Solenoid Valves
CONTROL LHD Series ..... 3-way miniature solenoid valves used
to flow air, gas and mild liquids
A B
1- 26 1- 14
C D E F G H
1- 20 1- 6 1- 18
INK Series ...... high speed ink jet printing valves ISOLATION LFV Series ..... 2-way chemically inert valves for
LFR
aggressive fluids in scientific/analytical instruments and IVD applications aggressive fluids in scientific/analytical instruments and IVD applications space and weight are a premium
1- 16
1- 8 1- 12
valves for use when a clean flow path is needed. Low internal volume with zero dead volume.
Pumps
FIXED VOLUME LPL Series ..... solenoid operated fixed volume pumps
I J
1- 10 1- 18
TABLE OF CONTENTS
THE LEE COMPANY
1- 56 1- 10
Special Products
IEP Series....... 2-way axial flow valves for high
pressure/temperature applications solenoid valves for air piloting applications
N O P
1- 6 1- 2 1- 4
1- 4
Visco Mixers.... Static mixers for HPLC and other high pressure applications
OV'R Driver..... An electric driver used to enhance Q response time or reduce power
consumption
1- 4
1- 64
1- 9
LHD SERIES
1
SOLENOID VALVES
LHD Series
Lees High Density Interface (LHD Series) Solenoid Valves are designed for applications where space is limited. Featuring small size and light weight without sacrificing performance and reliability, the valves are available in three different styles: plug-in, face mount, and ported. Extended performance versions (Latching, Quiet Operation, Semi-Inert and Lo-Lohm) are also available. These valves are generally used in medical and scientific instrumentation or control applications such as oxygen delivery systems, gas analysis equipment, patient monitors, air calibration devices, ventilators/respirators, gas chromatography and other flow switching devices. Each valve is 100% functionally tested for switching voltage, flow capacity and leakage. The rugged materials used help ensure consistent long-term performance. The valves will typically operate up to 250 million cycles on air, depending on the seal material and application parameters.
SOLENOID VALVES
Latching Design
The Latching design is optimized for applications that demand ultra-low power and low heat making it ideal for portable, battery powered instruments. The valves require only momentary (10 ms minimum) pulses of current to switch state resulting in 5.5 millijoule per switch. The polarity of the voltage on the terminal pins controls the switched position.
LHD SERIES
2
Semi-Inert Design
The Semi-Inert design can handle moderately aggressive gases and liquids in a wide range of fluid handling applications. Featuring a superior perfluoro (FFKM) elastomer seal, this design is also compatible with saline.
Lo-Lohm Design
The Lo-Lohm design offers more flow capacity across an extended pressure range without sacrificing size and weight.
Actuations Millions
1.5
0.5
The Lee Company offers several standard manifolds as valuable aids to the designer during development and initial prototyping.
LHD SERIES
3
SOLENOID VALVES
Plug-In Style
A
.42 10.8 .28 7.1
N.C. PORT
2X COMMON
PART NUMBER 1
mODeL
OperatInG preSSure Vac-15 psig (0-15 psid) Vac-15 psig (0-15 psid) Vac-15 psig (0-15 psid) Vac-15 psig (0-15 psid)
OTES: (1) Solenoid valves are available in 5, 12 and 24 vdc configurations. N LHDA _ _ 11111H Coil Voltage: 05 = 5 vdc / 12 = 12 vdc / 24 = 24 vdc
SOLENOID VALVES
Plug-In Style
LHD SERIES
4
LOHM RATE 2
WetteD MaterIaLS 3 SEAL MATERIAL SI (Seal), FKM (O-ring) FKM SI (Seal), FKM (O-ring) FKM HOUSING PBT PBT PBT PBT PLUNGER HEAD PPS PPA PPS PPA ARMATURE/ PLUNGER STOP 430 SS 430 SS FeCr Alloy4 FeCr Alloy4 SPRING 302 SS 302 SS 316 SS 316 SS
(2) Refer to Engineering Section, page S3 for a full description of the Lohm Laws. (3) Refer to Engineering Section, pages S61-62 for material information and abbreviations. Epoxy is used in the valve assembly and therefore considered a wetted material. (4) Wetted materials are optimized for saline compatibility. (5) See page A20 for complete electrical characteristics.
LHD SERIES
5
SOLENOID VALVES
Plug-In Style, Extended Performance
mODeL
OperatInG preSSure Vac-45 psig (0-15 psid) Vac-45 psig (0-15 psid) Vac-50 psig (0-50 psid) Vac-50 psig (0-50 psid) Vac-45 psig (0-15 psid) Vac-45 psig (0-15 psid) Vac-45 psig (0-15 psid) Vac-45 psig (0-15 psid)
POWer COnSumptIOn 5
LHDA _ _11515H
3-Way
850 mW
LHDA _ _ 61215H 6
3-Way 2-Way NC (Common Inlet) 2-Way NO (NO Inlet) 3-Way 3-Way 3-Way 3-Way
750 mW 550 mW (Hold Power) 550 mW (Hold Power) 5.5 mJ per Switch 5.5 mJ per Switch 5.5 mJ per Switch 5.5 mJ per Switch
LHDA _ _60245D 7 LHDA _ _60365D 7 LHLA _ _ 11111H 8 LHLA _ _ 11211H 8 LHLA _ _ 11311H 8 LHLA _ _ 11411H 8
OTES: (1) Solenoid valves are available in 5, 12 and 24 vdc configurations. N LHDA _ _ 11515H Coil Voltage: 05 = 5 vdc / 12 = 12 vdc / 24 = 24 vdc (2) Refer to Engineering Section, page S3 for a full description of the Lohm Laws. (3) Refer to Engineering Section, pages S61-62 for material information and abbreviations. Epoxy is used in the valve assembly and therefore considered a wetted material.
SOLENOID VALVES
Plug-In Style, Extended Performance
LHD SERIES
6
LOHM RATE 2
WetteD MaterIaLS 3 SEAL MATERIAL FFKM HOUSING PBT PLUNGER HEAD PPA ARMATURE/ PLUNGER STOP FeCr Alloy4 SPRING 316 SS
1500
1500
FKM
PBT
PPA
430 SS
316 SS
FKM FKM SI (Seal), FKM (O-ring) FKM SI (Seal), FKM (O-ring) FKM
(4) Wetted materials are optimized for saline compatibility. (5) See page A20 for complete electrical characteristics. (6) This design is intended for air and gas only. It contains a hydrocarbon synthetic oil in the wetted path to reduce actuation noise. (7) Spike and hold drive required. See page A24 for drive characteristics. Only available in 5 and 12 vdc hold models. (8) See page A23 for additional information on latching valves.
LHD SERIES
7
SOLENOID VALVES
Standard Plug-In Style Manifolds
PART NUMBER LFMX0522450B LFMX0510413B LFMX0510418B LFMX0510423B LFMX0510428B LFMX0510433B LFMX0510438B DESCRIPTION Manifold, HDI, Plug-In, 1x, Individual Ports Manifold, HDI, Plug-In, 3x, Individual Ports Manifold, HDI, Plug-In, 8x, Individual Ports Manifold, HDI, Plug-In, 3x, Common Header, Individual NC & NO Ports Manifold, HDI, Plug-In, 8x, Common Header, Individual NC & NO Ports Manifold, HDI, Plug-In, 3x, NC & NO Header, Individual Common Ports Manifold, HDI, Plug-In, 8x, NC & NO Header, Individual Common Ports DIMENSION "A" 0.75" (19.1 mm) 1.35" (34.3 mm) 2.85" (72.4 mm) 1.50" (38.1 mm) 3.00" (76.2 mm) 1.50" (38.1 mm) 3.00" (76.2 mm) DIMENSION "B" 0.50" (12.7 mm) 1.10" (27.9 mm) 2.60" (66.0 mm) 1.25" (31.8 mm) 2.75" (69.9 mm) 1.25" (31.8 mm) 2.75" (69.9 mm)
NOTES: (1) Part Numbers are for the manifold only. Secondary retention bracket included. Valves sold separately. (2) Manifolds are anodized aluminum. A 1x acrylic manifold with individual ports is also available, Part Number LFMX0503800A. Contact The Lee Company for additional information Refer to Manifold Technology (Section K) for custom design capabilities.
SOLENOID VALVES
Standard Plug-In Style Manifolds
LHD SERIES
8
Individual Ports
LHD SERIES
9
SOLENOID VALVES
Face Mount Style
.30 7.5 2X 1.28 32.6 2X .34 8.5 .91 23.1 3X .29 7.5 N.C. PORT COMMON PORT 2X #2-56 MOUNTING SCREW LOCATION N.O. PORT 2X CONTACT PIN .025 0.6 2X .22 5.5 3X .03 0.8 .07 1.7 .10 2.5
PART NUMBER 1 LHDA _ _ 21111H LHDA _ _ 21211H LHDA _ _ 21311H LHDA _ _ 21411H LHDA0523112H LHDA0523212H LHDA0523312H LHDA0523412H LHDA _ _ 23111H6 LHDA _ _ 23211H6 LHDA _ _ 23311H6 LHDA _ _ 23411H6
mODeL
OperatInG preSSure Vac-45 psig (0-15 psid) Vac-45 psig (0-15 psid) Vac-45 psig (0-15 psid) Vac-45 psig (0-15 psid) Vac-45 psig (0-30 psid) Vac-45 psig (0-30 psid) Vac-45 psig (0-30 psid) Vac-45 psig (0-30 psid) Vac-45 psig (0-30 psid) Vac-45 psig (0-30 psid) Vac-45 psig (0-30 psid) Vac-45 psig (0-30 psid)
POWer COnSumptIOn 5 (mW) 550 550 550 550 750 750 750 750 750 750 750 750
3-Way 3-Way 3-Way 3-Way 3-Way 3-Way 3-Way 3-Way 3-Way 3-Way 3-Way 3-Way
OTES: (1) Solenoid valves are available in 5, 12 and 24 vdc configurations. N LHDA _ _ 21111H Coil Voltage: 05 = 5 vdc / 12 = 12 vdc / 24 = 24 vdc
SOLENOID VALVES
Face Mount Style
LHD SERIES
10
WetteD MaterIaLS 3 SEAL MATERIAL SI FKM SI FKM SI FKM SI FKM SI FKM SI FKM HOUSING PBT PBT PBT PBT PBT PBT PBT PBT PBT PBT PBT PBT PLUNGER HEAD PPS PPA PPS PPA PPS PPA PPS PPA PPS PPA PPS PPA ARMATURE/ PLUNGER STOP 430 SS 430 SS FeCr Alloy4 FeCr Alloy4 430 SS 430 SS FeCr Alloy4 FeCr Alloy4 430 SS 430 SS FeCr Alloy4 FeCr Alloy4 SPRING 302 SS 302 SS 316 SS 316 SS 302 SS 302 SS 316 SS 316 SS 302 SS 302 SS 316 SS 316 SS
1100 1100 1100 1100 1200 1200 1200 1200 1100 1100 1100 1100
(2) Refer to Engineering Section, page S3 for a full description of the Lohm Laws. (3) Refer to Engineering Section, pages S61-62 for material information and abbreviations. Epoxy is used in the valve assembly and therefore considered a wetted material. (4) Wetted materials are optimized for saline compatibility. (5) See page A20 for complete electrical characteristics. (6) Available in 12 and 24 vdc configurations only.
LHD SERIES
11
SOLENOID VALVES
Face Mount Style, Extended Performance
mODeL
OperatInG preSSure Vac-45 psig (0-15 psid) Vac-45 psig (0-15 psid)
POWer COnSumptIOn 5
LHDA _ _ 21515H
3-Way
850 mW
LHDA _ _ 71215H 6
3-Way
750 mW
Vac-50 psig (0-50 psid) Vac-45 psig (0-15 psid) Vac-45 psig (0-15 psid) Vac-45 psig (0-15 psid) Vac-45 psig (0-15 psid)
550 mW (Hold Power) 5.5 mJ per Switch 5.5 mJ per Switch 5.5 mJ per Switch 5.5 mJ per Switch
Latching Design
OTES: (1) Solenoid valves are available in 5, 12 and 24 vdc configurations. N LHDA _ _ 21515H Coil Voltage: 05 = 5 vdc / 12 = 12 vdc / 24 = 24 vdc
(2) Refer to Engineering Section, page S3 for a full description of the Lohm Laws. (3) Refer to Engineering Section, pages S61-62 for material information and abbreviations. Epoxy is used in the valve assembly and therefore considered a wetted material.
SOLENOID VALVES
Face Mount Style, Extended Performance
LHD SERIES
12
WetteD MaterIaLS 3 SEAL MATERIAL FFKM HOUSING PBT PLUNGER HEAD PPA ARMATURE/ PLUNGER STOP FeCr Alloy4 SPRING 316 SS
1500
1500
FKM
PBT
PPA
430 SS
316 SS
(4) Wetted materials are optimized for saline compatibility. (5) See page A20 for complete electrical characteristics. (6) This design is intended for air and gas only. It contains a hydrocarbon synthetic oil in the wetted path to reduce actuation noise. (7) Spike and hold drive required. See page A24 for drive characteristics. Only available in 5 and 12 vdc hold models. (8) See page A23 for additional information on latching valves.
LHD SERIES
13
SOLENOID VALVES
Standard Face Mount Style Manifolds
DESCRIPTION Manifold, HDI, Face Mount,1x, Individual Ports Manifold, HDI, Face Mount, 3x, Individual Ports Manifold, HDI, Face Mount, 8x, Individual Ports
DIMENSION DIMENSION "A" "B" 0.44" (11.2 mm) 1.35" (34.3 mm) 0.30" (7.6 mm) 1.10" (27.9 mm)
Manifold, HDI, Face Mount, 3x, Common 1.51" 1.29" Header, Individual NC & NO Ports (38.4 mm) (32.8 mm) Manifold, HDI, Face Mount, 8x, Common 3.02" 2.79" Header, Individual NC & NO Ports (76.7 mm) (70.9 mm) Manifold, HDI, Face Mount, 3x, NC & NO Header, Individual Common Ports Manifold, HDI, Face Mount, 8x, NC & NO Header, Individual Common Ports 1.55" 1.28" (39.4 mm) (32.5 mm) 3.05" (77.5 mm) 2.78" (70.6 mm)
NOTES: (1) Part Numbers are for the manifold only. Valves and mounting hardware sold separately. See page A25 for mounting hardware part numbers (2) Manifolds are anodized aluminum. Refer to Manifold Technology (Section K) for custom design capabilities.
SOLENOID VALVES
Individual Ports
LHD SERIES
14
LHD SERIES
15
SOLENOID VALVES
Soft Tube Ported Style
A
2X .34 8.5 .30 7.6 N.C. PORT COMMON
3X
.08 2.1
.10 2.5
PART NUMBER 1
MODEL
OPERATING PRESSURE Vac-45 psig (0-15 psid) Vac-45 psig (0-15 psid) Vac-45 psig (0-15 psid) Vac-45 psig (0-15 psid) Vac-45 psig (0-30 psid) Vac-45 psig (0-30 psid) Vac-45 psig (0-30 psid) Vac-45 psig (0-30 psid)
POWER CONSUMPTION 5 (mW) 550 550 550 550 750 750 750 750
LHDA _ _ 31115H LHDA _ _ 31215H LHDA _ _ 31315H LHDA _ _ 31415H LHDA _ _ 33115H LHDA _ _33215H LHDA _ _ 33315H LHDA _ _ 33415H
Soft Tube Ported Valve is designed for use with soft (flexible) 1/16" ID tubing. OTES: (1) Solenoid valves are available in 5, 12 and 24 vdc configurations. N LHDA _ _ 31115H Coil Voltage: 05 = 5 vdc / 12 = 12 vdc / 24 = 24 vdc
SOLENOID VALVES
Soft Tube Ported Style
LHD SERIES
16
WETTED MATERIALS 3 LOHM RATE 2 SEAL MATERIAL SI FKM SI FKM SI FKM SI FKM HOUSING PBT PBT PBT PBT PBT PBT PBT PBT PLUNGER HEAD PPS PPA PPS PPA PPS PPA PPS PPA ARMATURE/ PLUNGER STOP 430 SS 430 SS FeCr Alloy4 FeCr Alloy4 430 SS 430 SS FeCr Alloy4 FeCr Alloy4 SPRING 302 SS 302 SS 316 SS 316 SS 302 SS 302 SS 316 SS 316 SS
(2) Refer to Engineering Section, page S3 for a full description of the Lohm Laws. (3) Refer to Engineering Section, pages S61-62 for material information and abbreviations. Epoxy is used in the valve assembly and therefore considered a wetted material. (4) Wetted materials are optimized for saline compatibility. (5) See page A20 for complete electrical characteristics.
LHD SERIES
17
SOLENOID VALVES
Soft Tube Ported Style, Extended Performance
PART NUMBER 1
MODEL
OPERATING PRESSURE Vac-45 psig (0-15 psid) Vac-45 psig (0-15 psid) Vac-45 psig (0-15 psid) Vac-45 psig (0-15 psid) Vac-45 psig (0-15 psid) Vac-45 psig (0-15 psid)
POWER CONSUMPTION 5
LHDA _ _31515H
3-Way
850 mW
LHDA _ _81215H 6
3-Way
750 mW 5.5 mJ per Switch 5.5 mJ per Switch 5.5 mJ per Switch 5.5 mJ per Switch
LHLA _ _ 31111H 7 Latching Design LHLA _ _ 31211H 7 LHLA _ _ 31311H 7 LHLA _ _ 31411H 7
Soft Tube Ported Valve is designed for use with soft (flexible) 1/16" ID tubing. OTES: (1) Solenoid valves are available in 5, 12 and 24 vdc configurations. N LHDA _ _ 31515H Coil Voltage: 05 = 5 vdc / 12 = 12 vdc / 24 = 24 vdc (2) Refer to Engineering Section, page S3 for a full description of the Lohm Laws.
SOLENOID VALVES
Soft Tube Ported Style, Extended Performance
LHD SERIES
18
Wetted Materials 3 Lohm Rate 2 SEAL MATERIAL FFKM HOUSING PBT PLUNGER HEAD PPA ARMATURE/ PLUNGER STOP FeCr Alloy4 SPRING 316 SS
1500
1500
FKM
PBT
PPA
430 SS
316 SS
SI FKM SI FKM
(3) Refer to Engineering Section, pages S61-62 for material information and abbreviations. Epoxy is used in the valve assembly and therefore considered a wetted material. (4) Wetted materials are optimized for saline compatibility. (5) See page A20 for complete electrical characteristics. (6) This design is intended for air and gas only. It contains a hydrocarbon synthetic oil in the wetted path to reduce actuation noise. (7) See page A23 for additional information on latching valves.
LHD SERIES
19
SOLENOID VALVES
GENERAL SPECIFICATIONS
The following specifications apply to all LHD Series valves, unless otherwise noted.
Leakage
Maximum of 50 L/minute of air at 70F with 5 psig applied to the common port.
Weight
The valves weigh only 4 grams.
Life Expectancy
The valves will typically operate up to 250 million cycles on air, depending on the seal material and application parameters.
Operating Pressure
The valves will operate within the specified pressure range when supplied with the rated voltage 5%. The normally closed port seal is spring loaded, so the pressure applied to this port should not exceed the pressure on the common port or the normally open port unless otherwise indicated. Valve Proof Pressure: 2X Normal Rated Pressure Valve Burst Pressure: 3X Normal Rated Pressure Ambient operating temperature range is 40F to 120F (4C to 49C). MEAN POWER (mW) 550 750 850
n
Operating Temperature
n
INTERNAL SELF-HEATED COIL TempERATURE at 100% DutY, 72F Ambient ENVIRONMENT 165F (74C) 185F (85C) 195F (90C)
Increasing the operating temperature tends to limit coil performance. The valve duty cycle and energized time must be evaluated for conformance with the maximum recommended operating and coil temperatures. Maximum internal coil temperature not to exceed 250F (121C). Temperature: 40F to 175F (40C to 80C) Relative humidity: 85% max., non-condensing LHD Series: Electrical connection can be made without regard to polarity. LHL Series: Polarity must be taken into consideration to switch the valve from state to state. See page A23.
SOLENOID VALVES
Response Time
n
LHD SERIES
20
Typical response times in milliseconds are as follows: FLUID MEAN POWER (mW) 550 Air 750 850 550 Water 750 850 @ Rated Voltage (10 psig) EnergiZe 3 3 3 4 4 4 De-EnergiZe 4 4 4 5 5 5
Response times can be enhanced with the use of high speed drive circuits. Refer to Engineering Section, page S38. n The Quiet Operation design will have a slightly slower response time due to the damping operation. n Response times are dependent upon system conditions, power input, environment, etc.
n
Port Connections
The tube ports are designed for soft, flexible 1/16" ID tubing.
Mounting Information
Surface mount valves use #2 socket head cap screws. Refer to inspection drawings for torque specification.
Filtration
Filtration of 35 microns or finer is recommended.
Electrical Characteristics
The following chart describes the basic electrical characteristics for the LHD Series valves at room temperature. Refer to Engineering Section, pages S35-43 for special drive circuits. Power at Rated Voltage (mW) 550 550 550 750 750 750 850 850 850 Voltage (vdc) 5 12 24 5 12 24 5 12 24 Coil Resistance (ohms) 46 262 1042 33 193 766 30 170 675 Inductance (mH) 30 155 665 20 130 460 12 70 340
LHD SERIES
21
SOLENOID VALVES
VALVE MOUNTING DETAILS
(Drawings are not drawn to scale)
Plug-In
(Boss Cutting Tool, Lee Part Number TTTA0000180B)
Face Mount
Reference Drawing Number LFIX1001150A for Face Mount Boss Specification Details
Unless otherwise specified, dimensions are in inches [mm].
SOLENOID VALVES
Typical Flow Characteristics (LHD Series Valves) Water Flow (ml/min)
30 0 200 400 600 800 1000 200
LHD SERIES
22
25
20
150
15
100
10 50 5
8 10 12 14 16 18 20 22 24 26 28
1500 Lo hms 1200 L ohms 1100 L ohms 800 L ohm s 650 Loh ms 550 Loh ms
450 Loh ms
LHD SERIES
23
SOLENOID VALVES
Ported Style
TERMINAL 2 TERMINAL 1
SOLENOID VALVES
LHD SERIES
24
STYLE
Plug-In
Face Mount
LHD SERIES
25
SOLENOID VALVES
A
STYLE
NOTES: (1) Required for use with mounting screw support (recommended).
SOLENOID VALVES
NOTES
LHD SERIES
26
LFA SERIES
1
SOLENOID VALVES
LFA Series
SOLENOID VALVES
The Lee Interface Fluidic (LFA Series) Solenoid Valves offer small size and light weight, without sacrificing performance. Designed for applications where space is limited, these valves are generally used for medical and scientific applications flowing air or gas, such as blood chemistry instruments, ventilators/respirators, gas analysis equipment, blood pressure monitors and various other flow switching devices. LFA Series valves are available as a 2-way (normally closed) or 3-way soft tube ported design with two electrical connection options; printed circuit board mount or lead-wires. The following general performance characteristics are offered in this product platform:
Operating Pressures up to 30 psig Power Consumption as Low as 280 mW Response Times as Fast as 1.5 ms Low Internal Volume Standard Voltages Available: 5, 9, 12, 24 vdc Several Lohm Rates: 1000 to 1800
LFA SERIES
2
Each valve is 100% functionally tested for switching voltage, flow capacity, and leakage. Rugged materials are used to ensure consistent long-term performance. The valves will typically operate up to 200 million cycles on air, depending on the seal material and application parameters.
LFA SERIES
3
SOLENOID VALVES
2-Way N.C. Ported Style with Lead Wires
.51 12.8
2X
.42 10.5
.30 7.6
2X MOUNTING HOLE: .10 [2.54] THRU
PART NUMBER 1 LFAA_ _00218H LFAA_ _01518H LFAA_ _07018H LFAA_ _00210H LFAA_ _01510H LFAA_ _07010H
PORT OUTER DIAMETER .054" (1.37 mm) .054" (1.37 mm) .054" (1.37 mm) .080" (2.03 mm) .080" (2.03 mm) .080" (2.03 mm)
OTES: (1) Most solenoid valves are available in 5, 9, 12 and 24 vdc configurations. N LFAA _ _ 00218H Coil Voltage: 05 = 5 vdc / 09 = 9 vdc 12 = 12 vdc / 24 = 24 vdc
SOLENOID VALVES
2-Way N.C. Ported Style with Lead Wires
LFA SERIES
4
B
Coil Armature/ Core Housing Seal Epoxy Shield Flow Path
Wetted MaterialS 3 HOUSING PBT PBT PBT PBT PBT PBT Armature 430 SS 430 SS 430 SS 430 SS 430 SS 430 SS CORE 430 SS 430 SS 430 SS 430 SS 430 SS 430 SS SprinG 302 SS 302 SS 316 SS 302 SS 302 SS 316 SS ElaStomer CR SI EPDM CR SI EPDM
(2) Refer to Engineering Section, page S3 for a full description of the Lohm Laws. (3) Refer to Engineering Section, pages S61-62 for material information and abbreviations. Epoxy is used in the valve assembly and therefore considered a wetted material. (4) See page B12 for complete electrical characteristics.
LFA SERIES
5
SOLENOID VALVES
2-Way N.C. Ported Style with Circuit Board Mounts
B
.47 11.9
2X .18 4.6
.30 7.6
2X .27 6.9
PART NUMBER 1
PORT OUTER DIAMETER .054" (1.37 mm) .054" (1.37 mm) .080" (2.03 mm) .080" (2.03 mm) .080" (2.03 mm)
LFAA_ _03218H LFAA_ _03518H LFAA_ _03210H LFAA_ _03510H LFAA_ _09512H
OTES: (1) Most solenoid valves are available in 5, 9, 12 and 24 vdc configurations. N LFAA _ _ 03218H Coil Voltage: 05 = 5 vdc / 09 = 9 vdc 12 = 12 vdc / 24 = 24 vdc
SOLENOID VALVES
2-Way N.C. Ported Style with Circuit Board Mounts
LFA SERIES
6
B
Coil Armature/ Core Housing Seal Epoxy Shield Flow Path
Wetted MaterialS 3 HouSinG PBT PBT PBT PBT PBT Armature 430 SS 430 SS 430 SS 430 SS 430 SS CORE 430 SS 430 SS 430 SS 430 SS 430 SS SprinG 302 SS 302 SS 302 SS 302 SS 302 SS ElaStomer CR SI CR SI SI
(2) Refer to Engineering Section, page S3 for a full description of the Lohm Laws. (3) Refer to Engineering Section, pages S61-62 for material information and abbreviations. Epoxy is used in the valve assembly and therefore considered a wetted material. (4) See page B12 for complete electrical characteristics.
LFA SERIES
7
SOLENOID VALVES
3-Way Ported Style with Lead Wires
.51 12.8 1.32 33.5
3X .20 5.1
2X .27 6.7
.47 11.9
.30 7.7
PART NUMBER 1
PORT OUTER DIAMETER .080" (2.03 mm) .080" (2.03 mm) .080" (2.03 mm) .080" (2.03 mm) .080" (2.03 mm) .054" (1.37 mm) .054" (1.37 mm) .054" (1.37 mm) .054" (1.37 mm) .054" (1.37 mm)
OperatinG preSSure (psig) 0 10 12-18 (Charge Vent) 0 10 12-18 (Charge Vent) 0 10 0 10 12-18 (Charge Vent) 0 10 12-18 (Charge Vent) 0 10
Power ConSumption (mW) 280 490 280 490 280 280 490 280 490 280
LOHM RATE 2 C-N.C. 1000 1000 1000 1000 1000 1800 1800 1800 1800 1800 C-N.O. 1300 1300 1300 1300 1300 1800 1800 1800 1800 1800
LFAA_ _00110H LFAA_ _00310H LFAA_ _01410H LFAA_ _01810H LFAA_ _07110H LFAA_ _00118H LFAA_ _00318H LFAA_ _01418H LFAA_ _01818H LFAA_ _07118H
OTES: (1) Most solenoid valves are available in 5, 9, 12 and 24 vdc configurations. N LFAA _ _ 00110H Coil Voltage: 05 = 5 vdc / 09 = 9 vdc 12 = 12 vdc / 24 = 24 vdc
SOLENOID VALVES
3-Way Ported Style with Lead Wires
LFA SERIES
8
B
Coil Armature/ Core Housing Seal Epoxy
Wetted MaterialS 3 HouSinG PBT PBT PBT PBT PBT PBT PBT PBT PBT PBT Armature 430 SS 430 SS 430 SS 430 SS 430 SS 430 SS 430 SS 430 SS 430 SS 430 SS CORE 430 SS 430 SS 430 SS 430 SS 430 SS 430 SS 430 SS 430 SS 430 SS 430 SS SprinG 302 SS 302 SS 302 SS 302 SS 316 SS 302 SS 302 SS 302 SS 302 SS 316 SS ElaStomer CR CR SI SI EPDM CR CR SI SI EPDM
(2) Refer to Engineering Section, page S3 for a full description of the Lohm Laws. (3) Refer to Engineering Section, pages S61-62 for material information and abbreviations. Epoxy is used in the valve assembly and therefore considered a wetted material. (4) See page B12 for complete electrical characteristics.
LFA SERIES
9
SOLENOID VALVES
3-Way Ported Style with Circuit Board Mounts
B
.49 12.4 2X .18 4.6
.47 11.9 EXHAUST N.O. OUTLET COMMON INLET N.C. .30 7.6 2X .27 6.9
PART NUMBER 1
OperatinG preSSure (psig) 0 10 12-18 (Charge Vent) 0 10 0 10 0 10 12-18 (Charge Vent) 0 10 0 10 Vac 30 (0 - 10 psid)
Power ConSumption (mW) 280 490 280 490 280 490 280 490 780
LOHM RATE 2 C-N.C. 1000 1000 1000 1000 1800 1800 1800 1800 1200 C-N.O. 1300 1300 1300 1300 1800 1800 1800 1800 1500
LFAA_ _03110H .080" (2.03 mm) LFAA_ _03310H .080" (2.03 mm) LFAA_ _03410H .080" (2.03 mm) LFAA_ _03810H .080" (2.03 mm) LFAA_ _03118H .054" (1.37 mm)
LFAA_ _03318H .054" (1.37 mm) LFAA_ _03418H .054" (1.37 mm) LFAA_ _03818H .054" (1.37 mm) LFAA_ _09415H .080" (2.03 mm)
OTES: (1) Most solenoid valves are available in 5, 9, 12 and 24 vdc configurations. N LFAA _ _ 03110H Coil Voltage: 05 = 5 vdc / 09 = 9 vdc 12 = 12 vdc / 24 = 24 vdc
SOLENOID VALVES
3-Way Ported Style with Circuit Board Mounts
LFA SERIES
10
B
Coil Armature/ Core Housing Seal Epoxy
Wetted MaterialS 3 HouSinG PBT PBT PBT PBT PBT PBT PBT PBT PBT Armature 430 SS 430 SS 430 SS 430 SS 430 SS 430 SS 430 SS 430 SS 430 SS CORE 430 SS 430 SS 430 SS 430 SS 430 SS 430 SS 430 SS 430 SS 430 SS SprinG 302 SS 302 SS 302 SS 302 SS 302 SS 302 SS 302 SS 302 SS 302 SS ElaStomer CR CR SI SI CR CR SI SI SI
(2) Refer to Engineering Section, page S3 for a full description of the Lohm Laws. (3) Refer to Engineering Section, pages S61-62 for material information and abbreviations. Epoxy is used in the valve assembly and therefore considered a wetted material. (4) See page B12 for complete electrical characteristics.
LFA SERIES
11
SOLENOID VALVES
GENERAL SPECIFICATIONS
The following specifications apply to all LFA Series valves, unless otherwise noted.
Leakage
Maximum of 50 L/minute of air at 70F with 5 psig applied to the common port.
Internal Volume
Weight
The valves weigh only 11 grams. The valves will typically operate up to 200 million cycles on air, depending on the seal material and application parameters.
Life Expectancy
Operating Pressure
n
Normal Pressure Range: The valves will operate within the normal pressure range when supplied with the rated voltage 5%. The normally closed port seal is spring loaded, so the pressure applied to this port should not exceed the pressure on the common port or the normally open port (except for charge vent valves) by more than 8 psid (55 kPa). n Extended Pressure Range: The valves can operate in the extended pressure range if higher voltage is applied. Up to 1.6 times rated voltage may be used continuously for 280 mW models. Up to 1.25 times the rated voltage may be used continuously with 490 mW models. The 780 mW valves should not be operated continuously above rated voltage. Refer to the Operating Pressure chart below for extended pressures. Valve Proof Pressure: 30 psig (207 kPa) Valve Burst Pressure: 100 psig (690 kPa) VALVE TYPE 2-Way NC 3-Way NORMAL preSSure RANGE 8 psia (vacuum) to 7 psig pressure (21.7 psia) 5 psia (vacuum) to 10 psig pressure (24.7 psia) EXTENDED PRESSURE RANGE 1.5 psia (vacuum) to 20 psig pressure (34.7 psia) 1.5 psia (vacuum) to 30 psig pressure (44.7 psia)
Operating Temperature
n Ambient
operating temperature range is 40F to 120F (4C to 49C). Temp. RiSe at 100% Duty 72F Ambient 30F (17C) 45F (25C) 55F (30C) Max. Ambient TemperatureS 100% Duty 75% - 0% Duty 120F (49C) 120F (49C) 120F (49C) 120F (49C) 110F (43C) 120F (49C)
the operating temperature tends to limit coil performance. The valve duty cycle and energize time must be evaluated for conformance with the maximum recommended operating and coil temperatures. This is most important when operating in the extended range.
SOLENOID VALVES
Response Time
n
LFA SERIES
12
Typical response times in milliseconds are as follows: FLUID Air Water @ Rated VoltaGe EnerGiZe De-EnerGiZe 4.5 10.0 2.5 13.5 @ 3x Rated VoltaGe EnerGiZe De-EnerGiZe 1.5 2.5 3.5 14.5
Response times can be enhanced with the use of high speed drive circuits. Refer to Engineering Section, page S38.
Port Connections
The tube ports are straight 0.054" (1.37 mm) or 0.080" (2.03 mm) in diameter, and are designed for PVC or other soft tubing.
Mounting Information
Surface mount valves use #2 or 2 mm screws allowing 0.42" (10.7 mm) of screw length for valve thickness. Torque screws to 15 in-oz (0.11 N-m) maximum. Nylon screws, Part Number LHWX0203300A, are available to prevent valve damage from over-torquing. n Printed circuit board mounting is available on select models per the Valve Selection Charts. See page B14 for mounting sockets. n 0.500" (121.7 mm) minimum center to center mounting distance is recommended.
n
Filtration
Filtration of 35 microns or finer is recommended.
Electrical Characteristics
The following chart describes the basic electrical characteristics for the LFA Series valves. Refer to Engineering Section, pages S35-43 for special drive circuits. NORMAL OPERATING RANGE
Power at Rated VoltaGe (mW) VoltaGe (vdc) Coil ReSiStance (ohms)
24 12 5 24 12 5 24 12 5
38 19 8 30 15 6 24 12 5
LFA SERIES
13
SOLENOID VALVES
Typical Flow Characteristics (LFA Series Valves)
25
20
150
15
100
10 50 5
8 10 12 14 16 18 20 22 24 26 28
1500 Lo hms 1200 L ohms 1100 L ohms 800 L ohm s 650 Loh ms 550 Loh ms
450 Loh ms
SOLENOID VALVES
General Accessories / Replacement Parts
PART NUMBER LFFA4202035A TUVA4220900A TUVA6231900A LHWX0204550A LHWX0203300A LHWX0203770A LHWX0503010A LHWX0203530A DESCRIpTIOn Filter, 35 Micron PVC tubing, 0.042" ID, 0.20" wall thickness, for use with 0.054" ports PVC tubing, 0.062" ID, 0.31" wall thickness, for use with 0.080" ports PC Board Socket, 0.040" Dia. Pins Screw, #2 x 5/8", Nylon Screw, #2 x 1", Nylon Screw, Socket Head, #2 x 1/4", SS Plastic Coil Clip with Pressure Sensitive Adhesive
LFA SERIES
14
VHS SERIES
1
SOLENOID VALVES
VHS Series
SOLENOID VALVES
VHS SERIES
2
The Lee VHS valves are high speed, 2-way solenoid operated valves designed for applications requiring microliter and nanoliter dispense volumes. These applications include high throughput screening and drug discovery. The VHS valves feature:
High speed operation: up to 1200 Hz Long life: 250 million cycles minimum Fast response: some models as fast as 0.25 ms Operating pressures up to 120 psi Wide range of seal materials
The VHS Series valves are offered in numerous porting and mounting configurations:
062 MINSTAC for use with Teflon tubing 1/32" barb for use with soft push on tubing Manifold mounting Direct dispense outlet (precision jeweled orifice) Small outlet ports
Lee also offers a variety of accessories such as nozzles and safety screens to further enhance the valves operation. Standard materials and configurations are shown on the following pages. The Lee Company can also customize valves to meet specific application requirements.
VHS SERIES
3
SOLENOID VALVES
062 MINSTAC Inlet / 062 MINSTAC Outlet (M/M)
.83 21.2
.22 5.6
.10 2.5
VHS M/M valves are designed for use with 062 MINSTAC fittings. Easy connections to Teflon tubing can be made on the inlet port and nozzles can be threaded directly into the outlet port (see Section M).
Flow restriction: 4750 Lohms (Cv = 0.004) Weight: 1.8 grams Internal Volume: 40 microliters Wetted materials (in addition to seal): Stainless Steel, PEEK, PPS, Epoxy
PART NUMBER
MAXIMUM RECOMMENDED MIN. SPIKE HOLD PRESSURE SEAL HOLD DURATION 1 VOLTAGE (psig) VOLTAGE MATERIAL (ms) (vdc) (vdc)
12 24 12 24 12 24 12 24
SOLENOID VALVES
062 MINSTAC Inlet / Standard Port Outlet (M/P)
VHS SERIES
4
.83 21.2
.062 LEE MINSTAC BOSS (.138-40 UNF-2B) 2X CONTACT PINS: .025 [0.6]
VHS M/P valves are designed for use with 062 MINSTAC fittings on the inlet port, allowing easy connections to Teflon tubing. The outlet port is designed for 1/32" ID soft (flexible) tubing which can be connected to a downstream 0.050" OD Hypo Tube nozzle. The flexible connection permits the nozzles to be placed closer than the valve center to center mounting.
Flow restriction: 4750 Lohms (Cv = 0.004) Weight: 1.8 grams Internal Volume: 35 microliters Wetted materials (in addition to seal): Stainless Steel, PEEK, PPS, Epoxy
PART NUMBER
MAXIMUM RECOMMENDED MIN. SPIKE HOLD PRESSURE SEAL HOLD DURATION 1 VOLTAGE VOLTAGE (psig) MATERIAL (ms) (vdc) (vdc)
12 24 12 24 12 24 12 24
VHS SERIES
5
SOLENOID VALVES
062 MINSTAC Inlet / Small Port Outlet (M/SP)
.83 21.2
.062 LEE MINSTAC BOSS (.138-40 UNF-2B) 2X CONTACT PINS: .025 [0.6]
VHS M/SP valves are designed for use with 062 MINSTAC fittings on the inlet port, allowing easy connections to Teflon tubing. The outlet port may be used for direct dispensing. For greater accuracy, a nozzle may be connected to the outlet using soft tubing (see Section M).
Flow restriction: 11,000 Lohms (Cv = 0.001) Weight: 1.8 grams Internal Volume: 35 microliters Wetted materials (in addition to seal): Stainless Steel, PEEK, PPS, Epoxy
PART NUMBER
MAXIMUM RECOMMENDED MIN. SPIKE HOLD PRESSURE SEAL HOLD DURATION 1 VOLTAGE VOLTAGE (psig) MATERIAL (ms) (vdc) (vdc)
12 24 12 24 12 24 12 24
SOLENOID VALVES
Standard Port Inlet / 062 MINSTAC Outlet (P/M)
.83 21.2
VHS SERIES
6
VHS P/M valves are designed for use with 1/32" ID soft (flexible) tubing on the inlet port. The 062 MINSTAC outlet boss allows for the use of threaded nozzles. Nozzles are easily interchanged to allow for different dispense ranges, or for cleaning (see Section M).
Flow restriction: 4750 Lohms (Cv = 0.004) Weight: 1.8 grams Internal Volume: 35 microliters Wetted materials (in addition to seal): Stainless Steel, PEEK, PPS, Epoxy
PART NUMBER
MAXIMUM RECOMMENDED MIN. SPIKE HOLD PRESSURE SEAL HOLD DURATION 1 VOLTAGE VOLTAGE (psig) MATERIAL (ms) (vdc) (vdc)
12 24 12 24 12 24 12 24
10 10 10 10 10 10 10 10
VHS SERIES
7
SOLENOID VALVES
Standard Port Inlet / Standard Port Outlet (P/P)
.83 21.2
2X .05 1.3
VHS P/P valves are designed for use with 1/32" ID soft (flexible) tubing. This allows nozzles to be placed closer than the actual valve center to center distance. Separate nozzles allow for fine tuning of the dispense volume range (see Section M).
Flow restriction: 4750 Lohms (Cv = 0.004) Weight: 1.8 grams Internal Volume: 30 microliters Wetted materials (in addition to seal): Stainless Steel, PEEK, PPS, Epoxy
PART NUMBER
MAXIMUM RECOMMENDED MIN. SPIKE PRESSURE SEAL HOLD HOLD DURATION 1 VOLTAGE VOLTAGE (psig) MATERIAL (ms) (vdc) (vdc)
12 24 12 24 12 24 12 24
10 10 10 10 10 10 10 10
SOLENOID VALVES
Standard Port Inlet / Small Port Outlet (P/SP)
VHS SERIES
8
.83 21.2
.20 5.1 INLET BARB PORT .05[1.3] 2X CONTACT PINS: .025 [0.6]
.05 1.3
VHS P/SP valves are designed for use with 1/32" ID soft (flexible) tubing on the inlet port. The outlet port can be used for direct dispensing. If smaller volumes and greater accuracy is desired, jeweled nozzles can be attached to the valve with tubing (see Section M). This allows nozzles to be placed closer than the actual valve center to center distance.
Flow restriction: 11000 Lohms (Cv = 0.001) Weight: 1.8 grams Internal Volume: 30 microliters Wetted materials (in addition to seal): Stainless Steel, PEEK, PPS, Epoxy
PART NUMBER
MAXIMUM RECOMMENDED MIN. SPIKE PRESSURE SEAL HOLD HOLD DURATION 1 VOLTAGE VOLTAGE (psig) MATERIAL (ms) (vdc) (vdc)
12 24 12 24 12 24 12 24
10 10 10 10 10 10 10 10
VHS SERIES
9
SOLENOID VALVES
062 MINSTAC Inlet Port / Direct Dispense Outlet
.52 13.2 INLET .062 LEE MINSTAC BOSS (.138-40 UNF-2B) .22 5.6
.22 5.6
.10 2.5
MINSTAC direct dispense valves are available in two different styles (LT and VJ), both allowing repeatable direct dispensing from the valve without the need for an additional nozzle. The 062 MINSTAC inlet port allows the valve to be used with Teflon tubing and the Lee 062 MINSTAC Fitting System. The LT style has a sapphire orifice plate and incorporates an internal pressure compensation bladder. This allows the droplet to retain its integrity longer and travel further. The VJ style does not have a pressure bladder. This reduces the throw distance slightly, but makes the valve easier to flush.
Shield Fluid
SOLENOID VALVES
062 MINSTAC Inlet Port / Direct Dispense Outlet
PART NUMBER INKA2435010H INKA2455010H INKA2475010H INKA2435210H INKA2455210H INKA2475210H INKA2435110H INKA2455110H INKA2475110H INKA2435510H INKA2455510H INKA2475510H INKA2436010H INKA2456010H INKA2476010H INKA2436210H INKA2456210H INKA2476210H INKA2436110H INKA2456110H INKA2476110H INKA2436510H INKA2456510H INKA2476510H STYLE LT LT LT LT LT LT LT LT LT LT LT LT VJ VJ VJ VJ VJ VJ VJ VJ VJ VJ VJ VJ ORIFICE DIAMETER 0.003" (0.076 mm) 0.005" (0.127 mm) 0.007" (0.178 mm) SEAL MATERIAL SI/BUTYL SI/BUTYL SI/BUTYL LOHMS 110,000 50,000 21,000 110,000 50,000 21,000 110,000 50,000 21,000 110,000 50,000 21,000 110,000 50,000 21,000 110,000 50,000 21,000 110,000 50,000 21,000 110,000 50,000 21,000
VHS SERIES
10
MIN. SPIKE PRESSURE DURATION (psig) (ms) 0.35 0.35 0.35 0.35 0.35 0.35 0.5 0.5 0.5 0.5 0.5 0.5 0.35 0.35 0.35 0.35 0.35 0.35 0.5 0.5 0.5 0.5 0.5 0.5 30 30 30 30 30 30 30 30 30 30 30 30 120 120 120 120 120 120 120 120 120 120 120 120
0.003" (0.076 mm) EPDM/BUTYL 0.005" (0.127 mm) EPDM/BUTYL 0.007" (0.178 mm) EPDM/BUTYL 0.003" (0.076 mm) 0.005" (0.127 mm) 0.007" (0.178 mm) FKM/BUTYL FKM/BUTYL FKM/BUTYL
0.003" (0.076 mm) FFKM/BUTYL 0.005" (0.127 mm) FFKM/BUTYL 0.007" (0.178 mm) FFKM/BUTYL 0.003" (0.076 mm) 0.005" (0.127 mm) 0.007" (0.178 mm) 0.003" (0.076 mm) 0.005" (0.127 mm) 0.007" (0.178 mm) 0.003" (0.076 mm) 0.005" (0.127 mm) 0.007" (0.178 mm) 0.003" (0.076 mm) 0.005" (0.127 mm) 0.007" (0.178 mm) SI SI SI EPDM EPDM EPDM FKM FKM FKM FFKM FFKM FFKM
Pulse Voltage: 24 vdc Hold Voltage: 7.5 vdc (maximum), 5.0 vdc (recommended) Wetted materials (in addition to seal): Stainless Steel, PEEK, PPS, Sapphire, Epoxy
VHS SERIES
11
SOLENOID VALVES
Standard Inlet Port / Direct Dispense Outlet
.05 1.3
Ported direct dispense valves are available in two different styles (LT and VJ), both allowing repeatable direct dispensing from the valve without the need for an additional nozzle. The 0.05" diameter inlet port is designed for use with 1/32" ID soft tubing. The LT style has a sapphire orifice plate and incorporates an internal pressure compensation bladder. This allows the droplet to retain its integrity longer and travel further. The VJ style does not have a pressure bladder. This reduces the throw distance slightly, but makes the valve easier to flush.
Shield Fluid
SOLENOID VALVES
Standard Inlet Port / Direct Dispense Outlet
PART NUMBER INKA2437010H INKA2457010H INKA2477010H INKA2437210H INKA2457210H INKA2477210H INKA2437110H INKA2457110H INKA2477110H INKA2437510H INKA2457510H INKA2477510H INKA2438010H INKA2458010H INKA2478010H INKA2438210H INKA2458210H INKA2478210H INKA2438110H INKA2458110H INKA2478110H INKA2438510H INKA2458510H INKA2478510H STYLE LT LT LT LT LT LT LT LT LT LT LT LT VJ VJ VJ VJ VJ VJ VJ VJ VJ VJ VJ VJ ORIFICE DIAMETER 0.003" (0.076 mm) 0.005" (0.127 mm) 0.007" (0.178 mm) SEAL MATERIAL SI/BUTYL SI/BUTYL SI/BUTYL LOHMS 110,000 50,000 21,000 110,000 50,000 21,000 110,000 50,000 21,000 110,000 50,000 21,000 110,000 50,000 21,000 110,000 50,000 21,000 110,000 50,000 21,000 110,000 50,000 21,000
VHS SERIES
12
MIN. SPIKE PRESSURE DURATION (psig) (ms) 0.35 0.35 0.35 0.35 0.35 0.35 0.5 0.5 0.5 0.5 0.5 0.5 0.35 0.35 0.35 0.35 0.35 0.35 0.5 0.5 0.5 0.5 0.5 0.5 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30
0.003" (0.076 mm) EPDM/BUTYL 0.005" (0.127 mm) EPDM/BUTYL 0.007" (0.178 mm) EPDM/BUTYL 0.003" (0.076 mm) 0.005" (0.127 mm) 0.007" (0.178 mm) FKM/BUTYL FKM/BUTYL FKM/BUTYL
0.003" (0.076 mm) FFKM/BUTYL 0.005" (0.127 mm) FFKM/BUTYL 0.007" (0.178 mm) FFKM/BUTYL 0.003" (0.076 mm) 0.005" (0.127 mm) 0.007" (0.178 mm) 0.003" (0.076 mm) 0.005" (0.127 mm) 0.007" (0.178 mm) 0.003" (0.076 mm) 0.005" (0.127 mm) 0.007" (0.178 mm) 0.003" (0.076 mm) 0.005" (0.127 mm) 0.007" (0.178 mm) SI SI SI EPDM EPDM EPDM FKM FKM FKM FFKM FFKM FFKM
Pulse Voltage: 24 vdc Hold Voltage: 7.5 vdc (maximum), 5.0 vdc (recommended) Wetted materials (in addition to seal): Stainless Steel, PEEK, PPS, Sapphire, Epoxy
VHS SERIES
13
SOLENOID VALVES
Manifold Mount VHS Valves
VHS Series valves with standard or small outlet ports can be manifold mounted. This allows precise, controlled injection of fluids directly into flow streams. The outlet port is placed in close proximity to the flow stream, minimizing captive capillary volumes and increasing the accuracy of the volume of the fluid injected. Single and multiple valve manifolds are available in PEEK and acrylic. Boss plugs are also available to allow for future system expansion.
A detailed machining drawing for the installation hole (INIX0500050A) is available to assist in the manufacturing of custom manifolds or in-house drawings.
KIT Standard Port (0.050" dia) Small Port (0.020" dia) Manifold Plug
SOLENOID VALVES
MANIFOLD CONFIGURATIONS
VHS SERIES
14
C
Unless otherwise specified, dimensions are in inches [mm].
VHS SERIES
15
SOLENOID VALVES
VHS Hard Seat Valves
VHS Hard Seat Valves replace the elastomeric seals with a precision zirconia ball and seat. These valves offer precise, repeatable, non-contact dispensing in the nanoliter and microliter range. They are well suited for DMSO and other fluids that negatively react with elastomers. High Speed Operation Fluid Applications Only n Wetted Materials: Stainless steel, PEEK, TZP n 2 way, Normally Closed Operation n Available in 12 and 24 vdc models (spike and hold circuit required) n Inlet ports: 062 MINSTAC
n n n Outlet ports 062 MINSTAC for connection of nozzles or tubing (Configuration A) 0.05" O.D. port for use with flexible tubing or direct dispensing (Configuration B) Jeweled orifice for direct dispensing (Configuration C) n
PART NUMBER 1 INKA _ _83410H INKA _ _03410H INKA _ _43410H INKA _ _53410H INKA _ _73410H
CONFIGURATION A B C C C
OutLet POrt 062 MINSTAC 0.05" O.D. port 0.004" I.D. jewel 0.005" I.D. jewel 0.0075" I.D. jewel
INTERNAL VOLUME 40 L 37 L 35 L 35 L 35 L
NOTES: (1) Solenoid valves available in 12 and 24 vdc configurations. INKA _ _ 83410H Coil Voltage: 12 = 12 vdc 24 = 24 vdc (2) Refer to Engineering Section, page S3 for a full description of the Lohm Laws.
SOLENOID VALVES
Conguration A
.83 21.2
VHS SERIES
16
.22 5.6
.10 2.5
Conguration B
.83 21.1
C
.52 13.2 INLET .062 LEE MINSTAC BOSS (.138-40 UNF-2B) 2X CONTACT PINS: .025 [0.6] .22 5.6 .10 2.5 .22 5.6
Conguration C
.83 21.1
.52 13.2 INLET .062 LEE MINSTAC BOSS (.138-40 UNF-2B) 2X CONTACT PINS: .025 [0.6] .22 5.6
.22 5.6
.10 2.5
VHS SERIES
17
SOLENOID VALVES
GENERAL SPECIFICATIONS
The following specifications apply to all VHS Series solenoid valves, unless otherwise noted.
Cycle Life
VHS valves will operate for a minimum of 250 million cycles on water. Flow media and system conditions may affect performance. Standard VHS valves are designed for operation on liquids. For air or gas operations, contact The Lee Company for special models.
Electrical Characteristics
The VHS valves require a spike and hold signal for proper operation. This will prevent damage to the coil. Spike and hold drive circuit modules are available (IECX0501350A) for use with VHS valves. See page C20 for complete starter kit. A schematic for a "typical" spike and hold drive circuit (H-wave) can be found in the Engineering Section, page S37. There is no polarity associated with the valve pins. STANDARD 12 VOLT COIL Resistance (ohms) Inductance: energized (mH) Inductance: de-energized (mH) 10.6 3.6 2.8 STANDARD 24 VOLT COIL 40 16 12 DIRECT DISPENSE 24 VOLT COIL 110 38 20
Operating Pressure
Valves are designed to operate within the normal ranges listed in this handbook. Proof Pressure....... 2 x normal operating pressure Burst Pressure....... 3 x normal operating pressure
Special higher pressure valves can be designed. Contact The Lee Company for specifications.
SOLENOID VALVES
Operating Temperature
VHS SERIES
18
Ambient operating temperature range is 40F -120F (4C - 49C) Maximum outside coil temperature not to exceed 150F (66C ) Increasing the operating temperature tends to limit coil performance. Coil temperature is influenced by current and environmental factors such as self-heating, ambient temperature and heat dissipation (heat sinks, active cooling, fluid flow, etc.) Special high temperature valves are available
Response Time
VHS Series valves require a spike and hold drive circuit (H-wave) to operate properly. Failure to reduce the spike voltage will result in damage to the valve. Schematics for these circuits can be found in the Engineering section, page S37.
Purging
Valves must be free of air (purged) for optimum dispensing performance. This may require a static and/or dynamic purge. Please contact The Lee Company if assistance is needed.
Filtration
System filtration of 12 microns is recommended. In addition, last chance safety screens are available that thread directly into valves with MINSTAC inlet ports. These are last chance screens and are not intended to replace system filters. Improper filtration can result in damage to the valve (leakage) due to contamination of the sealing surface. Refer to MINSTAC Section, pages L52-53.
VHS SERIES
19
SOLENOID VALVES
Accessories
Electrical Connectors
The VHS Series valves use 0.025" electrical pins on 0.100" centers. Standard electrical connectors that fit these dimensions can be used. Lee also offers pre-made lead assemblies. 8": IHWX0248010A 24": IHWX0248120A
.88 22.2
.12 3
Safety Screens
Proper system filtration is critical for the operation of any valve. Lee offers last chance safety screens which can be placed directly inline with the valve to prevent stray particles from damaging the valve. They are not meant to act as system filters or replace proper filtration. The screens are available in male to male and male to female configurations. Refer to Engineering Section, pages L52-53 for details.
SOLENOID VALVES
Nozzles
For optimum dispensing, VHS valves should be used with separate nozzles. Lee offers a full line of threaded 062 MINSTAC nozzles, straight ported nozzles and atomizing nozzles. See Section M for details.
VHS SERIES
20
Starter Kits
Lee offers a VHS Starter Kit for micro dispensing (Part Number IKTX0322000A). This kit provides all of the specialized hardware to set up and run a small dispensing system. The user needs to provide a pressurized fluid source, control signal and power supply. The kit includes:
High speed dispensing valve (Part Number INKX0514300A) Spike / hold electrical driver (Part Number IECX0501350A) 3 precision dispensing nozzles Atomizing nozzle (Part Number INZX0550050A) MINSTAC tubing assembly and components Safety screen Lead wire assembly (Part Number IHWX0248010A) Instructional CD
INK SERIES
1
SOLENOID VALVES
INK Series
SOLENOID VALVES
INK SERIES
2
The Lee Company is the world leader in providing ink jet valves for drop on demand, large character printing. Featuring high speed, repeatability and long life, the INK Series valves are ideal for a replacement to existing printers or in new drop on demand and dispensing applications.
Two mounting styles: Axial Pin and PC Board 275 Hz and 600 Hz models Low power consumption Long life, 250 million cycles minimum
INK SERIES
3
SOLENOID VALVES
PC Board Mount
2X .18 4.6
1.30 33
.47 11.9
2X .18 4.6
.30 7.6
2 .27 6.7
SPIKE HOLD MIN. SPIKE AVERAGE MAX. SEAL VOLTAGE VOLTAGE DURATION POWER FREQUENCY MATERIAL1 (vdc) (vdc) (ms) (W) (Hz) 12 24 40 12 24 40 3.6 7.7 12 5 10 16 0.65 0.65 0.65 0.9 0.9 0.9 0.78 0.78 0.78 1.02 1.02 1.02 275 275 275 600 600 600 SI SI SI FKM FKM FKM
NOTE: (1) Wetted materials (in addition to seal): stainless steel, PBT and epoxy
SOLENOID VALVES
Axial Pin Mount
1.30 33
INK SERIES
4
.47 11.9 .42 10.5 .47 11.9 2X .18 4.6 2X PORTS: .054 [1.37] OD OUTLET NC INLET
.25 6.4
.30 7.6
.20 5.1
.30 7.6
.43 10.9
SPIKE HOLD MIN. SPIKE AVERAGE MAX. SEAL VOLTAGE VOLTAGE DURATION POWER FREQUENCY MATERIAL 1 (vdc) (vdc) (ms) (W) (Hz) 12 24 40 5 10 16 0.9 0.9 0.9 1.02 1.02 1.02 600 600 600 FKM FKM FKM
NOTE: (1) Wetted materials (in addition to seal): stainless steel, PBT and epoxy
INK SERIES
5
SOLENOID VALVES
GENERAL SPECIFICATIONS
The following specifications apply to all INK Series valves, unless otherwise noted.
Life Expectancy
The valves will typically operate for a minimum of 250 million cycles on water. Typical life exceeds 500 million on water.
Operating pressure
n
n n
Pressure range: vac-10 psig. Pressure exceeding 10 psi will reduce the valve operating speed. Valve proof pressure: 20 psi
Valve burst pressure: 30 psi Ambient operating temperature range: 40F to 120F (4C to 49C) Maximum coil temperature: 150F (66C) Increasing operating temperature tends to limit coil performance.
Operating Temperature
n n n n
Valve duty cycle and energized time must be evaluated for conformance with the maximum recommended operating temperature and coil temperature.
Response Time
INK Series valves require a spike and hold drive circuit (refer to Engineering Section, page S37) to attain rated speeds. Maximum frequency for INK valves is based on the voltage spike duration and the use of high speed drive circuits. Filtration Filtration of 35 microns or finer is recommended. Contact The Lee Company for additional technical assistance and application information.
SOLENOID VALVES
INK SERIES
6
Port connections
n
INK Series valves are designed for use with soft, flexible tubing. The dispensed droplet is affected by the length of tubing used in the system. Tubing stiffness, I.D., O.D. and chemical compatibility must be considered during system design. n Lee offers 0.042" I.D., PVC tubing for use with INK Series valves (Part Number TUVA4220900A).
Electrical Characteristics
Spike voltage is the voltage required to actuate the valve. Spike voltage can be applied for a limited time (several milliseconds) depending on conditions. Longer on-times require the voltage to be reduced to the holding voltage . Failure to do so will cause permanent damage to the valve. High speed drive circuits are necessary to achieve the maximum operating frequency (refer to Engineering Section, pages S37-S38). A spike and hold driver (Part Number IECX0501350A) is also available.
Electrical Connections
n n
PV275 valves are designed for PC board mounting. 600LT valves are provided with .025" sq. pins that are .200" apart (lead wire adapter: Part Number IHWX0248020A). PC board mounting is also available.
LFV SERIES
1
SOLENOID VALVES
LFV Series
SOLENOID VALVES 2
The LFV Series is a family of 2-way isolation valves, featuring bi-directional flow and a contoured flow path which allows complete flushing. This contoured flow path also minimizes damage to delicate fluids. The small internal volume reduces the amount of fluid needed to fill the system (transport volume) further reducing sample and reagent requirements. LFV valves are optimized for applications in analytical instruments, biotechnology and IVD devices.
LFV SERIES
Standard and Low Pressure Models Available 30 ms Response Time Operating Life of 10 Million Cycles Minimum Standard Operating Pressures up to 30 psid
Low Power Consumption 12 and 24 vdc Models Low Internal Volume Zero Dead Volume Multiple Porting Options Manifold Mountable
LFV SERIES
3
SOLENOID VALVES
1/4-28 Port Style
E
PART NUMBER 1 LFVA _ _ 30213H LFVA _ _ 31213H LFVA _ _ 32213H LFVA _ _ 30113H LFVA _ _ 31113H LFVA _ _ 32113H LFVA _ _ 30313H LFVA _ _ 31313H LFVA _ _ 32313H LFVA _ _ 30413H LFVA _ _ 31413H LFVA _ _ 32413H eLectrIcaL cOnnectIOn Lead Wire Pin Pin with locking end cap Lead Wire Pin Pin with locking end cap Lead Wire Pin Pin with locking end cap Lead Wire Pin Pin with locking end cap OperatInG preSSure (psig) Vac - 30 Vac - 30 Vac - 30 Vac - 30 Vac - 30 Vac - 30 1 - 30 1 - 30 1 - 30 Vac - 20 Vac - 20 Vac - 20 pOWer cOnSumptIOn (W) 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5
OTES: (1) Solenoid valves are available in 12 and 24 vdc configurations. N LFVA _ _ 30213H Coil Voltage: 12 = 12 volts 24 = 24 volts
.40 10.2
SOLENOID VALVES 4
2X 1/4-28 FLAT BOTTOM BOSS (.250-28 UNF-2B)
LFV SERIES
LOCKING CONNECTOR END CAP
2X MOUNTING HOLES 2X CONTACT PINS .025 [0.64] .28 [7.1] MAX. LONG
Housing Seal
E
LOHM RATE 2 (Cv) 1,300 (0.015) 1,300 (0.015) 1,300 (0.015) 1,300 (0.015) 1,300 (0.015) 1,300 (0.015) 1,300 (0.015) 1,300 (0.015) 1,300 (0.015) 1,300 (0.015) 1,300 (0.015) 1,300 (0.015) InternaL VOLume (L) 43 43 43 43 43 43 43 43 43 43 43 43 WeIGht (g) 25 25 25 25 25 25 25 25 25 25 25 25 WETTED materIaLS 3 EPDM / PEEK EPDM / PEEK EPDM / PEEK FKM / PEEK FKM / PEEK FKM / PEEK FFKM / PEEK FFKM / PEEK FFKM / PEEK FFKM / PEEK FFKM / PEEK FFKM / PEEK
(2) Refer to Engineering Section, page S3 for a full description of the Lohm Laws. (3) Refer to Engineering Section, pages S61-62 for material information and abbreviations.
LFV SERIES
5
SOLENOID VALVES
062 MINSTAC Port Style
1.73 43.9 MAX .35 8.9 .19 4.8 .05 1.3 MAX .50 12.7
.52 13.2
.30 7.6
.20 5.1
E
PART NUMBER 1 LFVA _ _ 10220H LFVA _ _ 11220H LFVA _ _ 12220H LFVA _ _ 10120H LFVA _ _ 11120H LFVA _ _ 12120H LFVA _ _ 10320H LFVA _ _ 11320H LFVA _ _ 12320H LFVA _ _ 10420H LFVA _ _ 11420H LFVA _ _ 12420H
LOCKING CONNECTOR END CAP 2X CONTACT PINS .025 [0.64] .28 [7.1] MAX. LONG
eLectrIcaL cOnnectIOn Lead Wire Pin Pin with locking end cap Lead Wire Pin Pin with locking end cap Lead Wire Pin Pin with locking end cap Lead Wire Pin Pin with locking end cap
OperatInG preSSure (psig) Vac - 30 Vac - 30 Vac - 30 Vac - 30 Vac - 30 Vac -30 1 - 30 1 - 30 1 - 30 Vac - 20 Vac - 20 Vac - 20
pOWer cOnSumptIOn (W) 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5
OTES: (1) Solenoid valves are available in 12 and 24 vdc configurations. N LFVA _ _ 10220H Coil Voltage: 12 = 12 volts 24 = 24 volts
4.8
5.1
SOLENOID VALVES 6
2X 062 MINSTAC BOSS ( .138-40 UNF-2B)
LFV SERIES
LOCKING CONNECTOR END CAP
Housing Seal
LOHM RATE 2 (Cv) 2,000 (0.010) 2,000 (0.010) 2,000 (0.010) 2,000 (0.010) 2,000 (0.010) 2,000 (0.010) 2,000 (0.010) 2,000 (0.010) 2,000 (0.010) 2,000 (0.010) 2,000 (0.010) 2,000 (0.010)
E
WeIGht (g) 24 24 24 24 24 24 24 24 24 24 24 24 WETTED materIaLS 3 EPDM / PEEK EPDM / PEEK EPDM / PEEK FKM / PEEK FKM / PEEK FKM / PEEK FFKM / PEEK FFKM / PEEK FFKM / PEEK FFKM / PEEK FFKM / PEEK FFKM / PEEK
(2) Refer to Engineering Section, page S3 for a full description of the Lohm Laws. (3) Refer to Engineering Section, pages S61-62 for material information and abbreviations.
LFV SERIES
7
SOLENOID VALVES
Flange Style 4
1.76 44.7 MAX .50 12.7 .325 8.3 .14 3.6 2X .057 1.4 .77 19.6 .05 1.3 MAX .50 12.7
.592 15
.175 4.4
2X PORTS .132 [3.4] 2X MOUNTING HOLES .109 [2.8] THRU .39 9.9
.20 5.1
.20 5.1
E
PART NUMBER 1 LFVA _ _ 50210H LFVA _ _ 51210H LFVA _ _ 52210H LFVA _ _ 50110H LFVA _ _ 51110H LFVA _ _ 52110H LFVA _ _ 50310H LFVA _ _ 51310H LFVA _ _ 52310H LFVA _ _ 50410H LFVA _ _ 51410H LFVA _ _ 52410H
LOCKING CONNECTOR END CAP 2X CONTACT PINS .025 [0.64] .28 [7.1] MAX. LONG
eLectrIcaL cOnnectIOn Lead Wire Pin Pin with locking end cap Lead Wire Pin Pin with locking end cap Lead Wire Pin Pin with locking end cap Lead Wire Pin Pin with locking end cap
OperatInG preSSure (psig) Vac - 30 Vac - 30 Vac - 30 Vac - 30 Vac - 30 Vac - 30 1 - 30 1 - 30 1 - 30 Vac - 20 Vac - 20 Vac - 20
pOWer cOnSumptIOn (W) 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4
OTES: (1) Solenoid valves are available in 12 and 24 vdc configurations. N LFVA _ _ 50210H Coil Voltage: 12 = 12 volts 24 = 24 volts
SOLENOID VALVES 8
2X PORTS .132 [3.4]
LFV SERIES
LOCKING CONNECTOR END CAP
.175 4.4
Housing Seal
E
LOHM RATE 2 (Cv) 1,000 (0.020) 1,000 (0.020) 1,000 (0.020) 1,000 (0.020) 1,000 (0.020) 1,000 (0.020) 1,000 (0.020) 1,000 (0.020) 1,000 (0.020) 1,000 (0.020) 1,000 (0.020) 1,000 (0.020) InternaL VOLume (L) 21 21 21 21 21 21 21 21 21 21 21 21 WeIGht (g) 24 24 24 24 24 24 24 24 24 24 24 24 WETTED materIaLS 3 EPDM / PEEK EPDM / PEEK EPDM / PEEK FKM / PEEK FKM / PEEK FKM / PEEK FFKM / PEEK FFKM / PEEK FFKM / PEEK FFKM / PEEK FFKM / PEEK FFKM / PEEK
(2) Refer to Engineering Section, page S3 for a full description of the Lohm Laws. (3) Refer to Engineering Section, pages S61-62 for material information and abbreviations. (4) See page E17 for mounting boss details.
LFV SERIES
9
SOLENOID VALVES
Barbed Port Style
.27 6.9 2X .20 5.1 .19 4.8 1.65 41.9 MAX .05 1.3 MAX .50 12.7
.52 13.2
.30 7.6
2X BARBED PORT .093 [2.4] FOR USE WITH .062 [1.6] I.D. SOFT TUBING
.20 5.1
E
PART NUMBER 1 LFVA _ _ 20210H LFVA _ _ 21210H LFVA _ _ 22210H LFVA _ _ 20110H LFVA _ _ 21110H LFVA _ _ 22110H LFVA _ _ 20310H LFVA _ _ 21310H LFVA _ _ 22310H LFVA _ _ 20410H LFVA _ _ 21410H LFVA _ _ 22410H
LOCKING CONNECTOR END CAP 2X CONTACT PINS .025 [0.64] .28 [7.1] MAX. LONG
eLectrIcaL cOnnectIOn Lead Wire Pin Pin with locking end cap Lead Wire Pin Pin with locking end cap Lead Wire Pin Pin with locking end cap Lead Wire Pin Pin with locking end cap
OperatInG preSSure (psig) Vac - 30 Vac - 30 Vac - 30 Vac - 30 Vac - 30 Vac - 30 1 - 30 1 - 30 1 - 30 Vac - 20 Vac - 20 Vac - 20
pOWer cOnSumptIOn (W) 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5
OTES: (1) Solenoid valves are available in 12 and 24 vdc configurations. N LFVA _ _ 20210H Coil Voltage: 12 = 12 volts 24 = 24 volts
SOLENOID VALVES 10
2X BARBED PORT .093 [2.4] FOR USE WITH .062 [1.6] I.D. SOFT TUBING MOUNTING HOLES Barbed 2X Port Style .098 [2.5] 2X CONTACT PINS .025 [0.64] .28 [7.1] MAX. LONG LOCKING CONNECTOR END CAP
LFV SERIES
Housing Seal
E
LOHM RATE 2 (Cv) 1,000 (0.020) 1,000 (0.020) 1,000 (0.020) 1,000 (0.020) 1,000 (0.020) 1,000 (0.020) 1,000 (0.020) 1,000 (0.020) 1,000 (0.020) 1,000 (0.020) 1,000 (0.020) 1,000 (0.020) InternaL VOLume (L) 43 43 43 43 43 43 43 43 43 43 43 43 WeIGht (g) 24 24 24 24 24 24 24 24 24 24 24 24 WETTED materIaLS 3 EPDM / PEEK EPDM / PEEK EPDM / PEEK FKM / PEEK FKM / PEEK FKM / PEEK FFKM / PEEK FFKM / PEEK FFKM / PEEK FFKM / PEEK FFKM / PEEK FFKM / PEEK
(2) Refer to Engineering Section, page S3 for a full description of the Lohm Laws. (3) Refer to Engineering Section, pages S61-62 for material information and abbreviations.
LFV SERIES
11
SOLENOID VALVES
Coupling Screw Style 4
1.76 44.7 MAX
.43 10.9
.18 4.6
.20 5.1
E
PART NUMBER 1 LFVA _ _ 40120H LFVA _ _ 41220H LFVA _ _ 42220H LFVA _ _ 40120H LFVA _ _ 41120H LFVA _ _ 42120H LFVA _ _ 40320H LFVA _ _ 41320H LFVA _ _ 42320H LFVA _ _ 40420H LFVA _ _ 41420H LFVA _ _ 42420H
LOCKING CONNECTOR END CAP 2X CONTACT PINS .025 [0.64] .28 [7.1] MAX. LONG
eLeCtrICaL COnneCtIOn Lead Wire Pin Pin with locking end cap Lead Wire Pin Pin with locking end cap Lead Wire Pin Pin with locking end cap Lead Wire Pin Pin with locking end cap
OperatInG preSSure (psig) Vac - 30 Vac - 30 Vac - 30 Vac - 30 Vac - 30 Vac - 30 1 - 30 1 - 30 1 - 30 Vac - 20 Vac - 20 Vac - 20
pOWer COnSumptIOn (W) 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5
OTES: (1) Solenoid valves are available in 12 and 24 vdc configurations. N LFVA _ _ 40120H Coil Voltage: 12 = 12 volts 24 = 24 volts
4.8
5.1
SOLENOID VALVES 12
2X PORTS .127 [3.2]
LFV SERIES
LOCKING CONNECTOR END CAP
.625-28 UN-2A
Housing Seal
E
LOHM RATE 2 (Cv) 2,000 (0.010) 2,000 (0.010) 2,000 (0.010) 2,000 (0.010) 2,000 (0.010) 2,000 (0.010) 2,000 (0.010) 2,000 (0.010) 2,000 (0.010) 2,000 (0.010) 2,000 (0.010) 2,000 (0.010) InternaL VOLume (L) 21 21 21 21 21 21 21 21 21 21 21 21 WeIGht (g) 26 26 26 26 26 26 26 26 26 26 26 26 WETTED materIaLS 3 EPDM / PEEK EPDM / PEEK EPDM / PEEK FKM / PEEK FKM / PEEK FKM / PEEK FFKM / PEEK FFKM / PEEK FFKM / PEEK FFKM / PEEK FFKM / PEEK FFKM / PEEK
(2) Refer to Engineering Section, page S3 for a full description of the Lohm Laws. (3) Refer to Engineering Section, pages S61-62 for material information and abbreviations. (4) See page E17 for mounting boss details.
LFV SERIES
13
SOLENOID VALVES
Standard Manifolds
STYLE PART NUMBER PEEK LSMX0517010B Coupling Screw LFMX0514100B LFMX0514200B N/A LSMX0503600B Flange LSMX0503610B LSMX0503620B LSMX0503630B PMMA LSMX0517020B LFMX0514300B LFMX0514400B LSMX0502400B LSMX0502360B LSMX0502370B LSMX0502380B LSMX0502390B DESCRIPTION 1 valve 3 valve 8 valve 1 valve 2 valve 3 valve 4 valve 5 valve LENGTH "A" 1.00" (25.4 mm) 3.25" (82.6 mm) 8.25" (209.6 mm) 1.00" (25.4 mm) 1.22" (31.0 mm) 1.73" (43.9 mm) 2.24" (56.9 mm) 2.75" (69.9 mm)
NOTES: (1) Part Numbers are for the manifold only. Valves sold separately. Refer to Manifold Technology (Section K) for custom design capabilities.
E
Manifold Accessories
STYLE Flange Mount Coupling Screw PART NUMBER LSWX0208050A LHWX0208750A DESCRIPTION Standard Gasket (FFKM) Standard Gasket (FFKM)
SOLENOID VALVES 14
Coupling Screw Style
.75 19.1 MAX A .74 18.8
LFV SERIES
2X MOUNTING HOLES: .146 [3.7] THRU LEE FLAT BOTTOM PLUG (.250-28 UNF)
X
FLOW SCHEMATIC
Flange Style
.35 8.9 A
.76 19.3
1.00 25.4
FLOW SCHEMATIC
LFV SERIES
15
SOLENOID VALVES
GENERAL SPECIFICATIONS
The following specifications apply to all LFV Series valves, unless otherwise noted.
Life Expectancy
The valves will typically operate for a minimum of 10 million cycles on water.
Operating Pressure n The valves will operate within the normal pressure range when supplied with the rated
voltage +/- 5%. Valve Proof Pressure: 2x normal operating pressure Valve Burst Pressure: 3x normal operating pressure
Operating Temperature n As the ambient temperature decreases, the valve's response time will
n
increase. Contact The Lee Company for lower temperature applications. Maximum solenoid coil temperature is 220F (104C) the operating temperature tends to limit coil performance. The valve duty cycle and energized time must be evaluated for conformance with the maximum recommended operating and coil temperatures. elastomer selection. Lower temperatures will increase the response time needed. If the temperature is too low, the valves may fail to open (ref. chart below for temperature ranges of the 3 elastomers). For applications with temperatures below those listed, please contact The Lee Company. MATERIAL EPDM FKM FFKM MINIMUM 30F (1C) 40F (4C) 70F (21C) MAXIMUM 120F (49C) 120F (49C) 120F (49C)
n Increasing
Response Time
n n
Typical response time is 30 ms maximum at 68F (20C), 2 Hz, air at 10 psig. Response times can be enhanced with the use of high speed drive circuits. Refer to Engineering Section, page S38.
SOLENOID VALVES 16
Filtration
Filtration of 35 microns or finer is recommended.
LFV SERIES
Electrical Connections
The LFV coils are not polarized and therefore can be connected to the power in either direction. There are three different styles of electrical connections:
n
Lead wires: Valves are supplied with 6", #26 AWG lead wires. The ends are stripped and tinned. Electrical connectors can be added as specials. Pins: Valves are supplied with two 0.025" square electrical pins. The pins are spaced 0.20" apart and will work with standard electrical connectors designed for 0.10" spacing. Pins with Locking End Caps: These are similar to pins, but a secondary retention clip has been added. These will work with AMP 104257-2 style connectors. The Lee Company offers compatible lead wire sets in two different lengths: 6" lead wire set: Part Number LSWX0504300A 24" lead wire set: Part Number LSWX0606700A
Electrical Characteristics
n n n n
Standard operating voltages are 12 and 24 vdc 5%. For power consumption, see valve selection charts on pages E3-12. Holding voltage is 50% of operating voltage. Refer to Engineering Section, pages S36-43 for special drive circuits.
Port Connections
Several different port (fluid) connections are available.
n
Tubed Valves: Mount valves using #2 (2 mm) mounting screws. 0.052" of screw length is required in addition to the length of the thread on the mounting plate. Screws should be torqued to a maximum of 15 in-oz. Manifold Mounted Valves (flange mount style): Mount valves using two #2 (2 mm) mounting screws. Screws should be evenly torqued to 15 in-oz max. See page E17 for manifold mounting details. Manifold Mounted Valves (coupling screw style): The coupling screw should be tightened to 60-120 in-oz. See page E17 for manifold mounting details.
LFV SERIES
17
SOLENOID VALVES
Valve Manifold mounting details
Flange Mount Boss
.0875 2.22 .175 4.45 .325 8.26 .1625 4.13 2X .065 .063 1.65 1.60 2X SEALING SURFACE .142 2X .140 3.61 3.56 B 2X R.010 .005 0.25 0.13 .052 .050 1.32 1.27 .003 M A-B
.296 7.52
2X
.592 15.04
2X .086-56 UNC-2B .240 [6.10] MIN. FULL THD .285 MAX. TO DRILL POINT (#2 SCREW) .010 M A-B
SECTION A-A
E
A
.275 7
.150 3.8 MIN TO FULL THD P .052 .050 1.32 1.27 .003 S P S .625-28 UN-2B .003 S P S
2X
SECTION A-A
SOLENOID VALVES 18
FLOW vs PRESSURE
LFV SERIES
LFR SERIES
1
SOLENOID VALVES
LFR Series
SOLENOID VALVES
LFR SERIES
2
The LFR Series Micro Inert Valves (MIV) are 3-way inert solenoid valves designed for applications demanding high flow and small size. The different mounting combinations and porting options allow the designer the highest degree of freedom available.
As Low as 700 Lohms Pressure Range: 28 in. Hg Vac - 30 psig 30 ms Response Time 10 Million Cycles Minimum Power Consumption: 1.6 Watts 12 and 24 Volt Models Available with EPDM, FKM, or FFKM Diaphragm PEEK Porthead on all Models Manifold Mount, Barbed, and 1/4-28 Flat Bottom Boss Available
LFR SERIES
3
SOLENOID VALVES
Barbed Port Style
.50 12.7 3X .20 5.1 1.88 47.8 MAX .05 1.3 MAX
N.C. COMMON 3X BARBED PORTS FOR USE WITH .062 [1.57] I.D. SOFT TUBING 4X MOUNTING HOLES: .096 [2.4] THRU 1.88 47.8 MAX 2X MOUNTING HOLES .098 [2.5] THRU 2X LEADS #26 AWG 6.0 [152.4] LONG
.50 12.7
3X .20 5.1
N.O.
.95 24.1
N.C. COMMON 3X BARBED PORTS FOR USE WITH .062 [1.57] I.D. SOFT TUBING 2X MOUNTING HOLES .098 [2.5] THRU 2X CONTACT PINS .025 [0.64] .28 [7.1] MAX LONG .20 [5.1] CENTER LOCKING CONNECTOR END CAP
F
PART NUMBER 1 LFRA _ _ 20270D LFRA _ _ 22270D LFRA _ _ 20170D LFRA _ _ 22170D LFRA _ _ 20370D LFRA _ _ 22370D
ELECTRICAL CONNECTION Lead Wire Pin w/ Locking End Cap Lead Wire Pin w/ Locking End Cap Lead Wire Pin w/ Locking End Cap
OperatInG preSSure (psig) 28 in. Hg Vac - 30 28 in. Hg Vac - 30 28 in. Hg Vac - 30 28 in. Hg Vac - 30 28 in. Hg Vac - 30 28 in. Hg Vac - 30
OTES: (1) Solenoid valves are available in 12 and 24 vdc configurations. N LFRA _ _ 20270D Coil Voltage: 12 = 12 volts 24 = 24 volts
SOLENOID VALVES
Barbed Port Style
LFR SERIES
4
Housing Seal
LOHM RATE 2 (Cv) 700 (0.029) 700 (0.029) 700 (0.029) 700 (0.029) 700 (0.029) 700 (0.029)
F
INTERNAL VOLUME (L) 150 150 150 150 150 150 WEIGHT (g) 27 27 27 27 27 27 WetteD MaterIaLS 3 EPDM/PEEK EPDM/PEEK FKM/PEEK FKM/PEEK FFKM/PEEK FFKM/PEEK
(2) Refer to Engineering Section, page S3 for a full description of the Lohm Laws. (3) Refer to Engineering Section, pages S61-62 for material information and abbreviations. (4) See page F14 for complete electrical characteristics.
LFR SERIES
5
SOLENOID VALVES
1/4-28 Port Style
.50 12.7 2.38 60.5 MAX .50 12.7 N.O. 1.21 30.7 MAX .05 1.3 MAX
N.C. COMMON 3X FLAT BOTTOM BOSS (.250-28 UNF-2B) 2X MOUNTING HOLES: .096 [2.4] THRU 2.38 60.5 MAX .50 12.7 N.O. 1.21 30.7 MAX 2X MOUNTING HOLES .098 [2.5] THRU 2X LEADS #26 AWG 6.0 [152.4] LONG
.50 12.7
.39 9.9
N.C.
2X MOUNTING HOLES .098 [2.5] THRU 2X CONTACT PINS .025 [0.64] .28 [7.1] MAX LONG .20 [5.1] CENTER
F
PART NUMBER 1
ELECTRICAL CONNECTION Lead Wire Pin w/ Locking End Cap Lead Wire Pin w/ Locking End Cap Lead Wire Pin w/ Locking End Cap
OperatInG preSSure (psig) 28 in. Hg Vac - 30 28 in. Hg Vac - 30 28 in. Hg Vac - 30 28 in. Hg Vac - 30 28 in. Hg Vac - 30 28 in. Hg Vac - 30
LFRA _ _ 30210H LFRA _ _ 32210H LFRA _ _ 30110H LFRA _ _ 32110H LFRA _ _ 30310H LFRA _ _ 32310H
OTES: (1) Solenoid valves are available in 12 and 24 vdc configurations. N LFRA _ _ 30210H Coil Voltage: 12 = 12 volts 24 = 24 volts
SOLENOID VALVES
1/4-28 Port Style
LFR SERIES
6
Housing Seal
LOHM RATE 2 (Cv) 1000 (0.020) 1000 (0.020) 1000 (0.020) 1000 (0.020) 1000 (0.020) 1000 (0.020)
F
INTERNAL VOLUME (L) 180 180 180 180 180 180 WEIGHT (g) 31 31 31 31 31 31 WetteD MaterIaLS 3 EPDM/PEEK EPDM/PEEK FKM/PEEK FKM/PEEK FFKM/PEEK FFKM/PEEK
(2) Refer to Engineering Section, page S3 for a full description of the Lohm Laws. (3) Refer to Engineering Section, pages S61-62 for material information and abbreviations. (4) See page F14 for complete electrical characteristics.
LFR SERIES
7
SOLENOID VALVES
062 MINSTAC Style
.50 12.7 2.15 54.6 MAX .50 12.7 N.O. .96 24.4 .05 1.3 MAX
N.C. COMMON 3X 062 MINSTAC BOSS (.138-40 UNF-2B) 2X MOUNTING HOLES: .096 [2.4] THRU 2.15 54.6 MAX .50 12.7 N.O. 2X MOUNTING HOLES .098 [2.5] THRU
.50 12.7
.39 9.9
.96 24.4
N.C. COMMON 3X 062 MINSTAC BOSS (.138-40 UNF-2B) 2X MOUNTING HOLES: .096 [2.4] THRU 2X MOUNTING HOLES .098 [2.5] THRU 2X CONTACT PINS .025 [0.64] .28 [7.1] MAX LONG .20 [5.1] CENTER LOCKING CONNECTOR END CAP
PART NUMBER 1 LFRA _ _ 10110H LFRA _ _ 12110H LFRA _ _ 10210H LFRA _ _ 12210H LFRA _ _ 10310H LFRA _ _ 12310H
ELECTRICAL CONNECTION Lead Wire Pin w/ Locking End Cap Lead Wire Pin w/ Locking End Cap Lead Wire Pin w/ Locking End Cap
OTES: (1) Solenoid valves are available in 12 and 24 vdc configurations. N LFRA _ _ 10110H Coil Voltage: 12 = 12 volts 24 = 24 volts
SOLENOID VALVES
062 MINSTAC Style
LFR SERIES
8
Housing Seal
LOHM RATE 2 (Cv) 1100 (0.018) 1100 (0.018) 1100 (0.018) 1100 (0.018) 1100 (0.018) 1100 (0.018)
F
INTERNAL VOLUME (L) 151 151 151 151 151 151 WEIGHT (g) 31 31 31 31 31 31 WetteD MaterIaLS 3 FKM / PEEK FKM / PEEK EPDM / PEEK EPDM / PEEK FFKM / PEEK FFKM / PEEK
(2) Refer to Engineering Section, page S3 for a full description of the Lohm Laws. (3) Refer to Engineering Section, pages S61-62 for material information and abbreviations. (4) See page F14 for complete electrical characteristics.
LFR SERIES
9
SOLENOID VALVES
Manifold Mount Style
.50 12.7 .10 2.5 .12 3 N.O. REGISTRATION FEATURE N.C. COMMON 3X .049 [1.2] 4X MOUNTING HOLES: .096 [2.4] THRU 2X MOUNTING HOLES .098 [2.5] THRU 2X LEADS #26 AWG 6.0 [152.4] LONG .96 24.4 1.90 48.3 MAX .05 1.3 MAX .50 12.7
1.90 48.3 MAX .50 12.7 .10 2.5 .12 3 N.O. REGISTRATION FEATURE N.C. COMMON 3X .049 [1.2] 4X MOUNTING HOLES: .096 [2.4] THRU 2X MOUNTING HOLES .098 [2.5] THRU 2X CONTACT PINS .025 [0.64] .28 [7.1] MAX LONG .20 [5.1] CENTER LOCKING CONNECTOR END CAP .96 24.4 .50 12.7 .39 9.9
F
PART NUMBER 1 LFRA _ _ 50270D LFRA _ _ 52270D LFRA _ _ 50170D LFRA _ _ 52170D LFRA _ _ 50370D LFRA _ _ 52370D ELECTRICAL CONNECTION Lead Wire
OperatInG preSSure (psig) 28 in. Hg Vac - 30 28 in. Hg Vac - 30 28 in. Hg Vac - 30 28 in. Hg Vac - 30 28 in. Hg Vac - 30 28 in. Hg Vac - 30
Pin w/ Locking End Cap Lead Wire Pin w/ Locking End Cap Lead Wire Pin w/ Locking End Cap
OTES: (1) Solenoid valves are available in 12 and 24 vdc configurations. N LFRA _ _ 50270D Coil Voltage: 12 = 12 volts 24 = 24 volts
SOLENOID VALVES
Manifold Mount Style
LFR SERIES
10
Housing Seal
F
LOHM RATE 2 (Cv) 700 (0.029) 700 (0.029) 700 (0.029) 700 (0.029) 700 (0.029) 700 (0.029) INTERNAL VOLUME (L) 130 130 130 130 130 130 WEIGHT (g) 27 27 27 27 27 27 WetteD MaterIaLS 3 EPDM/PEEK EPDM/PEEK FKM/PEEK FKM/PEEK FFKM/PEEK FFKM/PEEK
(2) Refer to Engineering Section, page S3 for a full description of the Lohm Laws. (3) Refer to Engineering Section, pages S61-62 for material information and abbreviations. (4) See page F14 for complete electrical characteristics.
LFR SERIES
11
SOLENOID VALVES
Standard Manifolds
LSMX0501402C LSMX0501412C
LSMX0501403C LSMX0501413C 2.45" (62.23 mm) 2.210" (56.13 mm) LSMX0501404C LSMX0501414C 3.00" (76.20 mm) 2.760" (70.10 mm) LSMX0501405C LSMX0501415C 3.55" (84.07 mm) LSMX0501406C LSMX0501416C 4.1" (104.10 mm) 3.31" (84.07 mm) 3.86" (98.04 mm)
NOTES: (1) Part Numbers are for the manifold only. Valves sold separately. Standard manifolds are available in PEEK & PMMA. These contain 1/4-28 flat bottom connections and incorporate a common header and individual N.C. and N.O. ports for each valve. Refer to Manifold Technology (Section K) for custom design capabilities.
F
COMMON NORMALLY OPEN NORMALLY CLOSED FLOW SCHEMATIC
SOLENOID VALVES
LFR SERIES
12
A B 1.00 25.4
1.01 25.7
1.25 31.8
PORT PLUG
LFR SERIES
13
SOLENOID VALVES
GENERAL SPECIFICATIONS
The following specifications apply to all LFR Series valves, unless otherwise noted.
Life Expectancy
The valves will typically operate for a minimum of 10 million cycles on water.
Operating Pressure
The valves will operate within the normal pressure range when supplied with the rated voltage (+/- 5%). Valve Proof Pressure: 2x normal operating pressure Valve Burst Pressure: 3x normal operating pressure
Operating Temperature
n n n
Maximum allowable solenoid temperature is 200F (90C) Increasing the operating temperature tends to limit the coil performance. The valve duty cycle must be evaluated to prevent the coil temperature from exceeding 200F (90C). Storage temperature is -20F to 180F (-28 to 80C) Minimum and maximum ambient operating temperatures are dependent on the elastomer selection. Lower temperatures will increase the response time needed. If the temperature is too low, the valves may fail to open (ref. chart below for temperatures ranges of the 3 elastomers). For applications with temperatures below those listed, please contact The Lee Company. MATERIAL FKM MINIMUM 45F (7C) MAXIMUM 120F (49C) 120F (49C) 120F (49C)
n n
FFKM 70F (21C)
Response Time
n Typical response time is 30 ms maximum at 68F (20C), 2Hz air at 10 psig. n Response times can be enhanced with the use of high speed drive circuits.
n Lower temperatures will decrease response time (dependent on type of elastomer used in diaphragm).
Filtration
SOLENOID VALVES
Port Connections
Several different port (fluid) connections are available.
n Barbed: Ports designed for use with 1/16" I.D. flexible tubing n 1/4-28: Ports designed for standard 1/4-28 flat bottom fittings n Manifold Mount: See page F15 for manifold mounting details.
LFR SERIES
14
Valve Mounting
1/4-28 and Barbed Port Valves: Mount valves using #2 (2 mm) screws allowing 0.52" (12.7 mm) of screw length for valve thickness. Torque screws to 15 in-oz max.
Minimum center to center spacing is 0.5" (12.7 mm). One gasket per valve is required for mounting (Part Number LHWX0218130A for FKM, LHWX0218140A for EPDM and LSWX0508210A for FFKM.) Each valve requires four #2 (M2) screws for mounting. Screws should be torqued to 13.5-16.5 in-oz (0.095-0.117 N-m).
Electrical Connections
The LFR coils are not polarized and therefore can be connected to the power in either direction. There are three different styles of electrical connections.
n Lead wires: Valves are supplied with 6", #26 AWG lead wires. The ends are
stripped and tinned. Electrical connectors can be added as specials. are spaced 0.20" apart and will work with standard electrical connectors designed for 0.10" spacing. clip has been added. These will work with AMP 104257-2 style connectors. The Lee Company offers compatible lead wire sets in two different lengths: 6" lead wire set: Part Number LSWX0504300A 24" lead wire set: Part Number LSWX0606700A
n Pins: Valves are supplied with two 0.025" square electrical pins. These pins
n Pins with Locking End Caps: These are similar to pins, but a secondary retention
Electrical Characteristics
RATED VOLTAGE (vdc) 12 24 RESISTANCE (ohms) 91 360 InDuctance CLOSeD (mH) 930 217
LFR SERIES
15
SOLENOID VALVES
Valve mounting details
2X.800 20.32 .400 10.16 2X.275 6.99 .200 5.08 .200 5.08 .048 .046 1.22 1.17 .001 M M A (DATUM A REFERS TO MOUNTING SURFACE ON PARENT DRAWING) .048 .046 1.22 1.17 .006 M M-N S
4X #2-56 UNC-2B .300 [7.62] .225 MIN FULL THREAD .006 M M-N S
2X .350 8.89
2X .175 4.45
NORMALLY OPEN .126 3.20 .125 [3.18] .124 3.15 (DRILL POINT PERMISSIBLE)
COMMON
NORMALLY CLOSED 3X SEALING SURFACE SITE: .140 [3.56] MINIMUM WITH 32 MAXIMUM SURFACE FINISH
SOLENOID VALVES
GRAPH OF FLOW VS PRESSURE FOR LFR VALVES
LFR SERIES
16
Lo
hm s
70
LFN SERIES
1
SOLENOID VALVES
LFN Series
SOLENOID VALVES
LFN SERIES
2
The LFN Series Solenoid Valves are 2-way normally closed, diaphragm valves, designed to provide consistent reliable switching in the smallest footprint possible. The small footprint allows a high valve packing density on manifolds. Combining this with the valves low internal volume greatly reduces the overall system fluid volume and manifold size. The isolation diaphragm on an inert housing makes these valves suitable for the control of critical and aggressive fluids.
LFN SERIES
3
SOLENOID VALVES
2X
.08 2
PART NUMBER
VOLTAGE (vdc) 12 24 12 24
SEAL / HOUSING
n n n n
Flow Restriction: 2500 Lohms (Cv = .008) Weight: 6 grams Internal volume: 13 microliters Power Consumption: 900 mW
SOLENOID VALVES
LFN SERIES
4
Housing Seal
LFN SERIES
5
SOLENOID VALVES
LFN Manifolds
.159 [ 4.04 ] .105 [ 2.67 ] SEALING SURFACE
.388 [ 9.86 ]
2X
The LFNX boss is designed to simplify manifold construction. Manifold thickness is minimized, reducing fluid transport volumes and manifold material. (For full mounting boss details, use Lee drawing LSIX1001800A).
2X
An adaptor manifold (Part Number LSMX0509700B) is available for design prototyping. This allows the fluidic system to be designed, built up and tested, all prior to manifold construction. The same LFNX valve can later be used on the manifold system.
.43 [ 10.92 ]
.63 [ 16.00 ]
MOUNTING BOSS LFN FLANGE MOUNT PER LEE CO. DWG. LSIX1001800A 2X .096 THRU [ 2.44 ]
FLOW SCHEMATIC
1.00 [ 25.40 ]
.75 [ 19.05 ]
.76 [ 19.30 ]
1.20 [ 30.48 ]
.96 [ 24.38 ]
4X MOUNTING BOSS LFN FLANGE MOUNT PER LEE CO. DWG. LSIX1001800A 2X .106 THRU [ 2.69 ]
FLOW SCHEMATIC
A special Lee 4 place manifold (Part Number LSMX0512650B) allows 4 valves to be mounted with a single common outlet port and 4 individually controlled inlet ports. This allows mixing of 4 streams into one outlet.
SOLENOID VALVES
LFN Manifolds
NUMBER OF VALVES 1 2 3 4 5 2 3 4 5 MATERIAL PEEK PEEK PEEK PEEK PEEK PMMA PMMA PMMA PMMA PART NUMBER LSMX0509700B LSMX0509520A LSMX0509530A LSMX0509540A LSMX0509550A LSMX0509560A LSMX0509570A LSMX0509580A LSMX0509590A LENGTH "A" 0.63" (16.0 mm) 0.80" (20.3 mm) 1.10" (27.9 mm) 1.40" (35.6 mm) 1.70" (43.2 mm) 0.80" (20.3 mm) 1.10" (27.9 mm) 1.40" (35.6 mm) 1.70" (43.2 mm)
LFN SERIES
6
Replacement gaskets can be purchased using Part Number LSWX0508170A for EPDM, and LSWX0508200A for FKM. Valves should be mounted using #1-64 X 0.1875" mounting screws (Part Number LSWX0503110A).
A
.60 15.2
.80 20.3
LEE .062 MINSTAC BOSS PER LEE CO. DRAWING TMIX1300000A (.138-40 UNF-2B)
G
.29 7.4
FLOW SCHEMATIC
LEE .062 MINSTAC BOSS PER LEE CO. DRAWING TMIX1300000A (.138-40 UNF-2B) 1X PER VALVE SITE
LFN SERIES
7
SOLENOID VALVES
GENERAL SPECIFICATIONS
The following specifications apply to all LFN Series valves, unless otherwise noted.
Cycle Life
LFN Series solenoid valves will operate for a minimum of 10 million cycles (clean water at 68F and 10 psi). System fluid and operating conditions may affect performance.
Response Time
Typical response time is 20 ms or less at 68F (20C), 2 Hz air @ 10 psig. Response times can be enhanced by using a spike and hold circuit. Refer to Engineering Section, page S37.
Electrical
n LFN valves are designed to operate continuously using the nominal rated voltage
(+/-5%). Response times can be enhanced by using a spike and hold circuit. RATED VOLTAGE (vdc) 12 24 RESISTANCE (ohms) 158 630 MAXIMUM SPIKE VOLTAGE (vdc) 20 40 RECOMMENDED SPIKE DURATION (ms) 25 25 ENHANCED RESPONSE TIME (ms) <10 <10
n Power consumption and temperature rise of the coil can be minimized using a hold
voltage (50% of rated voltage). RATED VOLTAGE (vdc) HOLD VOLTAGE (vdc) 5 10 POWER CONSUMPTION AT HOLD VOLTAGE (W) 0.16 0.16 COIL TEMPERATURE AT HOLD VOLTAGE (70F Ambient) F (C) <100 (38) <100 (38)
12 24
SOLENOID VALVES
Operating Pressure
LFN valves are designed to operate in the range listed on page G3.
LFN SERIES
8
Operating Temperature
LFN valves are designed to operate in the range shown below.
Ambient operating temperature is 40-120F (4-49C) Max coil temperature: 150F (66C)
Filtration
Filtration of 35 microns or finer is recommended.
LFY SERIES
1 INERT VALVES
LFY Series
LFY SERIES
INERT VALVES 2
The LFY Series are chemically inert solenoid valves which provide precise dispensing and control of aggressive and sensitive fluids. The LFY Series valves feature a unique internal configuration which minimizes damage to sensitive materials.
Zero Dead Volume Standard (3,200 Lohm) and High Flow (1,000 Lohm) Models 2-way and 3-way models available Operating Pressures up to 30 psig Standard 12 and 24 vdc models available Low Internal Volume (as low as 18 microliters) Several mounting options for tube connections and manifold applications FKM and FFKM elastomers available 5 Million Cycles (minimum) service life
LFY SERIES
3 INERT VALVES
3-Way .054 Ports
2.42 61.4 .75 19.1 .75 19.1 1.20 30.4 NORMALLY OPEN PORT 3X PORTS .05[1.4] NORMALLY CLOSED PORT COMMON PORT .50 12.7
2X LEADS 28 AWG 6.1 [152.4] (.750-28 UN-2A) 2X MOUNTING HOLES: .10 [2.5]
2X LEADS 28 AWG 6.0 [152.4] (.750-28 UN-2A) 2X MOUNTING HOLES .10 [2.5]
.93 23.6
2X LEADS 28 AWG 6.0 [152.4] 2X MOUNTING HOLES .10 [2.5] (.8125-20 UNEF-2A)
LFY SERIES
INERT VALVES 4
3-Way .054 Ports
PART NUMBER LFYA1226032H LFYA2426032H LFYA1228032H LFYA2428032H WETTED MATERIAL LCP/ FKM LCP/ FKM LCP/ FFKM LCP/ FFKM VOLTAGE (vdc) 12 24 12 24 INTERNAL VOLUME 1
(L)
22 22 22 22
NOTES: (1) Internal volume per leg Lohm Rate: 3,200 Lohms (Cv = .006)
18 18 18 18
NOTES: (1) Internal volume per leg Lohm Rate: 3,200 Lohms (Cv = .006)
72 72 72 72
NOTES: (1) Internal volume per leg (2) 156 MINSTAC is compatible with many 1/4-28 systems Lohm Rate: 1,000 Lohms (Cv = .02)
LFY SERIES
5 INERT VALVES
2-Way 062 MINSTAC
2.36 59.9 .75 19.1 .75 19.1 1.14 28.9 NORMALLY CLOSED PORT 2X .062 MINSTAC BOSS (.138-40 UNF-2B) COMMON PORT (.750-28 UN-2A) .50 12.7
LFY SERIES
INERT VALVES 6
2-Way 062 MINSTAC
PART NUMBER LFYA1218232H LFYA2418232H LFYA1218132H LFYA2418132H LFYA1212232H LFYA2412232H LFYA1212132H LFYA2412132H TYPE N.O N.O. N.C. N.C. N.O. N.O. N.C. N.C. WETTED MATERIAL PPS/FFKM PPS/FFKM PPS/FFKM PPS/FFKM PPS/FKM PPS/FKM PPS/FKM PPS/FKM VOLTAGE (vdc) 12 24 12 24 12 24 12 24 INTERNAL VOLUME
(L)
POWER (W) 1.0 1.0 1.0 1.0 1.5 1.5 1.5 1.5
14 14 11 11 14 14 11 11
POWER (W) 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0
54 54 54 54 54 54 54 54
NOTES: (1) 156 MINSTAC is compatible with many 1/4-28 systems. Lohm Rate: 1,000 Lohms (Cv = .02)
LFY SERIES
7 INERT VALVES
3-Way Manifold Mount
.63 15.9 3X .06 1.4 NORMALLY OPEN PORT NORMALLY CLOSED PORT 3X PORTS: .125 [3.2] COMMON PORT 2.35 59.6
NOTES: (1) Volume is per leg Lohm Rate: 3,200 Lohms (Cv = .006) Use Lee gasket Part Number LHWX0218040A (3x)
.20 5.1 .10 2.5
.16 3.9
.31 7.9
.94 23.9
3X 3X
LFY SERIES
INERT VALVES 8
3-Way Flange Mount
2.67 67.7 .93 23.6
.71 17.9 NORMALLY OPEN PORT 3X 1/4-28 FLAT BOTTOM BOSS (.250-28 UNF-2B) NORMALLY CLOSED PORT 2X MOUNTING HOLES .11 [2.8] COMMON PORT
VOLTAGE INTERNAL PRESSURE POWER (vdc) VOLUME 1 (L) RANGE 2 (psig) (W) 24 54 0-15 2.0
NOTES: (1) Volume is per leg (2) Max. pressure differential (between ports) is 17 psid. Lohm Rate: 1,000 Lohms (Cv = .02)
Panel Mounting
This valve requires a 0.95" (25 mm) diameter clearance hole with a mounting hole for #2 or 2 mm screws.
LFY SERIES
9 INERT VALVES
GENERAL SPECIFICATIONS
The following specifications apply to all LFY Series valves unless otherwise noted.
Cycle Life
The LFY valves will operate for a minimum of 5 million cycles on water at standard temperature and pressure conditions. Specific application conditions and fluids may affect the life of the valve.
Operating Pressure
The LFY valves will operate properly within the range specified. Excess pressure may adversely affect the cycle life. Valve Proof Pressure............2 x normal rated pressure Valve Burst Pressure............3 x normal rated pressure
Operating Temperature
n Ambient operating range is 60F to 118F (16C - 48C) n Maximum allowable solenoid coil temperature is 250F (121C). n Increasing coil temperature tends to limit performance. Valve duty cycle and
energized time must be evaluated so coil temperature does not exceed 250F (121C).
LFY SERIES
INERT VALVES 10
Response Time
Typical response time for the LFY valve is 50 ms at 65F (18C). Lower operating temperatures can dramatically increase response time. Extended periods of inactivity may also increase the initial response time.
Port Connections
Several different port connections are available:
n 054 ports: these are designed for use with 0.040" (1.0 mm) I.D. flexible tubing n 062 MINSTAC: for use with Lee 062 MINSTAC Teflon tubing system n 156 MINSTAC: for use with 156 MINSTAC Teflon tubing systems
Filtration
Fluid used in LFY Series valves should be filtered to 5 microns or finer.
Wetted Materials
Wetted materials used in the LFY series are: PPS: polyphenelene sulfide LCP: liquid crystal polymer PEEK: polyetheretherkeytone FKM: fluoroelastomer FFKM: perfluoroelastomer
LFY SERIES
11 INERT VALVES
Valve Mounting
LFY valves may be mounted using #2 (2 mm) screws to a flat surface. Sufficient length must be provided to allow for the valve thickness and still allow proper engagement into the mounting surface. Screws should be torqued to 15 in-oz (0.11 N-m). Nylon screws can be used to prevent over torquing. Nylon mounting Screws (#2) LHWX0203770A: 1" long LHWX0203990A: 1.25" long
Panel Mounting
n 3200 Lohm valves require a 0.79" (20 mm) clearance hole with a maximum panel
thickness of 0.44" (11 mm). Use panel nut LHWX0203250A to mount the valve.
n 1000 Lohm valves require a 0.83" (21 mm) clearance hole with a maximum panel
thickness of .44" (11 mm). Use panel nut LHWX0203760A to mount valve.
Electrical Characteristics
LFY valves are designed to run at the rated voltage +/- 5%
LFY SERIES
INERT VALVES 12
Typical Flow Characteristics 3,200 and 1,000 Lohm LFY Series Valves
LPL SERIES
1 PUMPS
LPL Series
LPL SERIES
PUMPS 2
Lee LPL Series solenoid pumps provide accurate, repeatable, fixed volume dispensing in a small lightweight package. A normally closed seat prevents siphoning when the pump is de-energized. LPL solenoid pumps are ideally suited for applications that require a precise, fixed volume dispense. The pump's accuracy and repeatability eliminate the need for calibration and adjustment.
Inert wetted materials (PEEK body) Choice of FKM and EPDM as standard elastomers 12 and 24 volt coil Low power consumption: 2 and 2.5 W models Fast: 2 Hz operation Standard 50 L dispense, special sizes also available Self priming Long life: 10 million cycles
LPL SERIES
3 PUMPS
062 MINSTAC Ports
2.14 54.4 MAX
.50 12.7
.63 16
PART NUMBER 1 LPLA _ _10350L LPLA _ _11350L LPLA _ _10550L LPLA _ _11550L LPLA _ _10050L LPLA _ _11050L
ACCURACY (%) 3 3 5 5 10 10
POWER (W) 2 2 2 2 2 2
VOLUME (L)
50
NOTES: (1) Pumps are available in 12 and 24 vdc configurations. LPLA _ _10350L Coil Voltage: 12 = 12 vdc 24 = 24 vdc
LPL SERIES
PUMPS 4
Straight Ports
2.14 54.4 MAX
.50 12.7
.63 16
2X MOUNTING HOLES .10 [2.5] THRU 2X STRAIGHT PORTS: .07 [1.8] O.D.
PART NUMBER 1 LPLA _ _ 20350L LPLA _ _ 21350L LPLA _ _ 20550L LPLA _ _ 21550L LPLA _ _ 20050L LPLA _ _ 21050L
ACCURACY (%) 3 3 5 5 10 10
POWER (W) 2 2 2 2 2 2
VOLUME (L)
50
NOTES: (1) Pumps are available in 12 and 24 vdc configurations. LPLA _ _20350L Coil Voltage: 12 = 12 vdc 24 = 24 vdc
LPL SERIES
5 PUMPS
1/4-28 Flat Bottom Boss
.75 19.1 2X .40 10.2 2X .10 2.5 1.97 50 MAX OUTLET .63 16
1.35 34.3
.50 12.7
2 LEADS #28 AWG 6.0 [152.4] LONG INLET 2X MOUNTING HOLES .10 [2.5] THRU 2X 1/4-28 FLAT BOTTOM BOSS (.250-28 UNF-2B)
PART NUMBER 1 LPLA _ _ 30350L LPLA _ _ 31350L LPLA _ _ 30550L LPLA _ _ 31550L LPLA _ _ 30050L LPLA _ _ 31050L
ACCURACY (%) 3 3 5 5 10 10
POWER (W) 2 2 2 2 2 2
VOLUME (L)
50
NOTES: (1) Pumps are available in 12 and 24 vdc configurations. LPLA _ _30350L Coil Voltage: 12 = 12 vdc 24 = 24 vdc
LPL SERIES
PUMPS 6
Standard Manifold Mount
.55 14 .75 19.1 2X .10 2.5 2X .375 9.5 .20 5.1 2X .254 6.5 .63 16
2X O-RING
OUTLET
INLET
PART NUMBER 1 LPLA _ _ 40350L LPLA _ _ 41350L LPLA _ _ 40550L LPLA _ _ 41550L LPLA _ _ 40050L LPLA _ _ 41050L
ACCURACY (%) 3 3 5 5 10 10
POWER (W) 2 2 2 2 2 2
VOLUME (L)
50
NOTES: (1) Pumps are available in 12 and 24 vdc configurations. LPLA _ _40350L Coil Voltage: 12 = 12 vdc 24 = 24 vdc
LPL SERIES
7 PUMPS
LPL2 Combination Manifold / Soft Tube Port
The LPL2 pump features a port head design that allows tubing connections (push on ports) and manifold mounting. A special end cap design simplifies electrical connections and wiring harnesses.
2.79 70.9 MAX
.63 16
.790 20.1
.210 5.3 2X O-RINGS (SIZE -004) FOR MANIFOLD MOUNTING ONLY 2X MOUNTING HOLES .14 [3.6] THRU 2X CONTACT PINS .025 [0.64] .28 [7.1] MAX LONG 2X PRESS PORTS FOR USE WITH 1/16" ID SOFT TUBING OR SIMILAR (2X O-RINGS MUST BE REMOVED)
6 12 6 12 2.5 53
50 25 50 25
NOTES: (1) Pumps are available in 12 and 24 vdc configurations. LPLA _ _50650L Coil Voltage: 12 = 12 vdc 24 = 24 vdc
LPL SERIES
PUMPS 8
Coil Shield
Armature/Plunger Stop
2X
PUMP CENTER
.370
LPL SERIES
9 PUMPS
GENERAL SPECIFICATIONS
The following specifications apply to all LPL Series pumps, unless otherwise noted.
Life Expectancy
The LPL Series pumps will operate for a minimum of 10 million cycles on clean water. Fluids may affect actual life.
Operating Pressure
Maximum case pressure is 5 psig Total head range is -30 to +30 inches water Inlet/Outlet pressure will affect dispense volume Inlet/Outlet restrictions may affect pumped volume
Pumped Volume
The standard dispensed volume is 50 L. 25 L available for combo port style. Special volumes are also available Repeatability of pumped volume is 2% Coefficient of Variation (CV) = +/ - 0.3%
Response Time
Maximum operating frequency is 2 Hz. Cycling pump faster will adversely affect dispense accuracy . Fluid properties (i.e. viscosity) and flow restrictions may reduce maximum operating speed.
Filtration
Filtration of 35 microns or finer is recommended.
Electrical Characteristics
Lead wires are #28 PTFE insulated wire Leads are white (no coil polarity)
LPL2 Only End Cap connector is compatible with AMP part number: 104257-2 Lead wire assemblies available. 6" assembly: LSWX0504300A 24" assembly: LSWX0606700A
Operating Temperature
Ambient operating temperature is 60 - 150F (16 - 66C) Max. coil temperature is 180F (85C)
dispensing.
LPL SERIES
A
.250 6.4
.500 12.7
PUMPS
10
Port Connections
All ported pumps (non manifold) can be mounted using #2 or 2 mm screws. Adequate length must be allowed for pump housing (0.75") and proper engagement into mounting .175 plate. Mounting screws should be torqued to 10-15 in-oz (0.071 - 0.106 N-m). Manifold 4.4 mounted pumps require a properly prepared boss. #2 or 2 mm screws should be used for attachment.
.500 12.7 .250 6.4 2X .086-56 UNC-2B OR M2 X 0.4 .115 [2.9] MINIMUM FULL THREAD M A-B LSIX1001110A Lee.006 Drawing PP
.350 8.9
32
A 2X .086-56 UNC-2B OR M2 X 0.4 .115 [2.9] MINIMUM FULL THREAD .006 M A-B PP 2X .260 .255 6.6 6.5
32
.006 M A-B PP
2X
PP
LPL2
32
SECTION A-A
PUMP CENTER
REGISTRATION PIN CAVITY .089 [2.26] .050 [1.27] MIN .010 M A B
.370 9.40
2X .260 .255 6.6 6.5 32
.006 M A-B PP
SECTION A-A
.790 20.07 PUMP OUTLET PUMP INLET .140 3.56 .093 [2.36] X .160 [4.06] MIN A .210 5.33 2X .112-40 UNC (4-40 UNC) .240 [6.10] MIN FULL THD .010 M A B
LPV Series
LPV Series pumps are variable volume, positive displacement pumps that feature unparalleled reliability and consistent performance. Their small size, light weight and maintenance free design permit the pumps to be located where the fluidic requirements dictate, regardless of maintenance accessibility. This makes them ideal for replacing conventional syringe and peristaltic pumps. This also allows the pumps to be located on or near the sample arm, further reducing the required transport volume of the system. Standard LPV Pumps incorporate a stacked can motor, which creates a smaller, lighter package. A home sensor is available as an option. High Performance LPV Pumps use a hybrid stepper motor, which allows smaller dispense increments and higher pressures. Encoders and home sensors are included with these pumps, allowing positive feedback. High Performance pumps are also available with dual seals. The second seal creates a flushing chamber which allows the use of a barrier fluid. Flushing of the piston to prevent build up is also possible. ll LPV Series Pumps Offer: A Compact Size, Light Weight Low Power Consumption Maintenance Free Design Self Priming Operation
1.39 35.3
"W"
"L"
CONFIGURATION B
2X MOUNTING HOLES .12 [3.0] THRU 2X 1/4-28 FLAT BOTTOM BOSS 4X LEADS #28 AWG 12.0 [304.8] LONG
1.30 33
"W"
"L"
PART NUMBER LPVA1020050L LPVA1050050L LPVA1051050L LPVA1520025D LPVA1550025D LPVA1551025D LPVA1520075D LPVA1550075D LPVA1551075D
VOLUME (L)
PORT HEAD MATERIAL PMMA PEEK PEEK PMMA PEEK PEEK PMMA PEEK PEEK
50
0.1
250
0.5
30
750
TZP sapphire
1.5
15
Fluid Motor
Wetted Materials: Piston and Port Head (see chart below), UHMW-PE, EPDM External valving required Motor: Bipolar Power: 260-290 mA / phase (250 and 750 L) 210-240mA / phase (50 L)
LENGTH "L"
WIDTH "W"
CONFIGURATION
0.4% (@5 L)
0.04% (@50 L)
1000
3.90"
1000
A A B B
1000
4.61"
CONFIGURATION A
"L"
1.75 44.5
1.39 35.3
1.67 42.4
2X MOUNTING HOLES .14 [3.6] THRU 4X LEADS #28 AWG 11.0-12.5 LONG [279.4-317.5]
CONFIGURATION B
2X 1/4-28 FLAT BOTTOM BOSS
"L"
1.66 42
1.67 42.4
2X MOUNTING HOLES .14 [3.6] THRU 4X LEADS #28 AWG 11.0-12.5 LONG [279.4-317.5]
VOLUME (L)
250
0.5
750
TZP sapphire
1.5
15
Fluid Motor
Wetted Materials: Piston and Port Head (see chart below), UHMW-PE, EPDM External valving required Home Sensor: Honeywell Micro Switch Part Number: 2005-001 Motor: Bipolar Power: 260-290 mA / phase (250 and 750 L)
LENGTH "L"
CONFIGURATION
0.4% (@25 L)
0.04% (@250 L)
1000
A A B B
0.4% (@75 L)
0.04% (@750 L)
1000
CONFIGURATION A
2X MOUNTING HOLES #4-40 UNC THREADED MANIFOLD O-RING SEAL 4X LEADS #28 AWG 12.0 [304.8] LONG 2X MOUNTING HOLES .12 [3.0] THRU " PD "
1.19 30.2
"W"
For manifold boss, use Lee Drawing 50 L: LSIX1001350A 250 L: LSIX1001140A 750 L: LSIX1001120A
MAXIMUM CV% DISCHARGE (10% Dispensed PRESSURE Volume) (psig) 30 30 15 0.4% (@5 L) 0.4% (@25 L) 0.4% (@75 L)
Motor
Pump Housing
Seal Piston
Wetted Materials: Piston (see chart below), UHMW-PE, EPDM, 316 SS External valving required Motor: Bipolar Power: 260-290 mA / phase (250 and 750 L) 210-240mA / phase (50 L) MAX. SPEED HALF STEPS (pps) 1000 1000 1000
CV% (Full Dispensed Volume) 0.04% (@50 L) 0.04% (@250 L) 0.04% (@750 L)
LENGTH "L"
WIDTH "W"
2.96" 0.51" 0.088" 1.25" (68.3 mm) (13.0 mm) (1.68 mm) (31.75 mm) 3.42" 0.72" 0.197" 1.5" (86.9 mm) (18.3 mm) (5.00 mm) (38.1 mm) 3.42" 0.57" 0.341" 1.5" (86.9 mm) (14.5 mm) (8.66 mm) (38.1 mm)
AMP HEADER 5 POSITION HOUSING WITH PIN CONTACTS AMP PART NO. 103946-4
1.75 44.5
.973 24.7
1.15 29.2
1.67 42.4
Motor
Pump Housing
Home Sensor
Seal Piston
Wetted Materials: Piston (see chart below), UHMW-PE, EPDM, 316 SS External valving required Home Sensor: Honeywell Micro Switch Part Number: HOA2005-001 Motor: Bipolar Power: 260-290 mA / phase
CV% CV% (10% Dispensed (Full Dispensed Volume) Volume) 0.4% (@25 L) 0.4% (@75 L) 0.04% (@250 L) 0.04% (@750 L)
0.72" 0.197" (18.3 mm) (5.00 mm) 0.57" 0.341" (14.5 mm) (8.66 mm)
CONFIGURATION B
2X 1/4-28 FLAT BOTTOM BOSS 5X LEADS #26 AWG 10.25 [260.4] MAX LONG HOME SENSOR 4X LEADS #22AWG 10.25 [260.4] MAX LONG ENCODER 5X LEADS #26 AWG 10.00 [254] MAX LONG
PART NUMBER LPVA1720350L LPVA1750350L LPVA1720325D LPVA1750325D LPVA1720375D LPVA1750375D LPVA1720310H LPVA1750310H LPVA1720330H 1 LPVA1750330H 1
PORT HEAD MATERIAL PMMA PEEK PMMA PEEK PMMA PEEK PMMA PEEK PMMA PEEK
Wetted Materials: Port Head (see chart below), TZP, UHMW PE External valving required Encoder and home sensor equipped Motor: Bipolar Power: 400-420 mA / phase
CV% (10% Dispensed Volume) 0.3% (@5 L) 0.3% (@25 L) 0.3% (@75 L) 0.3% (@100 L) 0.3% (@300 L)
CV% (Full Dispensed Volume) 0.03% (@50 L) 0.03% (@250 L) 0.03% (@750 L) 0.03% (@1000 L) 0.03% (@3000 L)
MAX. SPEED HALF STEPS (pps) 5000 4000 4000 4000 4000
LENGTH "L" 4.84" (122.9 mm) 4.84" (122.9 mm) 5.25" (133.3 mm) 6.21" (157.7 mm) 6.32" (160.5 mm)
CONFIGURATION A A A B A
MANIFOLD O-RING SEAL 2X MOUNTING HOLES M3-0.5 THREAD PISTON 2.15 54.6 MAX
5X LEADS #26 AWG 10.25 [260.4] MAX LONG ENCODER HOME SENSOR
4X LEADS #22 AWG 10.25 [260.4] MAX LONG 5X LEADS #26 AWG 10.00 [254] MAX LONG
" Lp "
"L"
PART NUMBER
VOLUME (L)
CV% (10% Dispensed Volume) 0.3% (@5 L) 0.3% (@25 L) 0.3% (@75 L) 0.3% (@100 L) 0.3% (@300 L)
Motor
Pump Housing
Encoder Seal
Wetted Materials: TZP, UHMW PE, 316 SS External valving required Encoder and home sensor equipped Motor: Bipolar Power: 400-420 mA / phase
CV% (Full Dispensed Volume) 0.03% (@50 L) 0.03% (@250 L) 0.03% (@750 L) 0.03% (@1000 L) 0.03% (@3000 L)
MAX. SPEED HALF STEPS (pps) 5000 4000 4000 4000 4000
LENGTH "L"
3.78" 0.6" 0.1" (96.0 mm) (15.2 mm) (2.5 mm) 3.78" 0.6" 0.22" (96.1 mm) (15.2 mm) (5.6 mm) 3.89" 0.65" 0.34" (98.8 mm) (16.5 mm) (8.6 mm) 4.58" 0.95" (116.3 mm) (24.1mm) 0.32" (8.1 mm)
5X LEADS #26 AWG 10.00 [254] MAX LONG 5X LEADS #26 AWG 10.25 [260.4] MAX LONG HOME SENSOR 4X LEADS #22 AWG 10.25 [260.4] MAX LONG ENCODER
PART NUMBER LPVA1725325D LPVA1755325D LPVA1725350D LPVA1755350D LPVA1725310H LPVA1755310H LPVA1725330H LPVA1755330H
VOLUME (L)
PORT HEAD MATERIAL PMMA PEEK PMMA PEEK PMMA PEEK PMMA PEEK
Wetted Materials:
Pump chamber: Port Head (see chart below), TZP, UHMW PE Flush chamber: TZP, UHMW PE, PEEK, 316 SS External valving required Encoder and home sensor equipped Motor: Bipolar Power: 400-420 mA / phase MAX. SPEED HALF STEPS (pps) 4000 4000 4000 4000
LENGTH "L"
5.54" (140.7 mm) 5.87" (149.1 mm) 7.24" (183.9 mm) 7.86" (199.6 mm)
GENERAL SPECIFICATIONS
The following specifications apply to all LPV Series pumps, unless otherwise noted.
Cycle Life
The LPV pumps will operate for a minimum of 5 million cycles on clean water. Chemical content of the fluid and other factors such as particulate matter and dissolved salts will affect the life.
Operating Pressure
LPV pumps are self priming. Typically, the pumps will operate as low as -10 psi on the inlet. This lower limit will be affected by the fluid being pumped. Discharge pressures for specific models are listed with the specific part number.
Operating Temperature
Maximum operating temperature is 150F (66C).
Operating Speed
Refer to the Pump Selection Charts for the maximum operating speed (listed in half
steps) for specific models. Lee Company for individual drawings. the capability of the drive electronics and the application requirements.
For maximum acceleration rates, ramp rates and harmonic ranges, contact The Pumps may be operated in full step, half step and micro step mode, depending on
Port Connections
All pumps use 1/4-28 flat bottom ports (inlet and outlet). Custom port head options are available for OEM applications.
Valving
LPV pumps require inlet and outlet valving.
Pump Mounting
LPVA15 and LPVA17 Series surface mount pumps (port head style) require #4 (3 mm) screws. LPVA10 Series utilize #4 (2.5 mm) screws. The screw length must be sufficient to allow proper engagement in the mounting surface. Manifold mount pumps require a properly machined boss. A detailed machining drawing is available for all of the manifold mounted models (see Pump Selection Charts).
Electrical Characteristics
All motors are 2 phase bipolar. Pumps supplied with encoders use 2 channel, quatrature encoders.
Drive Electronics
Lee offers a pump driver kit for application development, Part Number LSKX0502150C. This includes the electronics to drive any of the LPV series pumps and the required valving (one 3-way valve or two 2-way valves)*. The unit is based on an AllMotion Inc. stepper drive, which can later be incorporated into production hardware if needed. * Pump and valves are not included in kit.
A Stepper Pump Driver B Power Supply C USB Cable D Three Button Switch Box E Extension Cable F Installation CD G Quick Start Guide H Home Sensor Adapter Cable
MANIFOLD TECHNOLOGY
Manifold Technology
The Lee Company Electro-Fluidic Systems Group has been an industry leader in electromechanical valve and pump technology for over three decades. Manifolds offer several advantages compared to just tubing together discrete components, such as fewer leakage points, lower internal volumes, easier assembly into the instrument, and higher reliability. Our expertise in fluidics is drawn from a solid understanding of the application and the components involved. We can incorporate solenoid valves, pumps, passive components (i.e. restrictors) and active components (i.e. transducers) into a complete assembly that has been functionally tested per the application requirements. The different manufacturing techniques used to create such manifolds include conventional, multi-layered and ant farm.
The image above illustrates a conventional manifold design populated with LHD Series solenoid valves (Plug-In Style) mounted onto a printed circuit board. Equipped with barb ports to accommodate soft tube connection, the subsystem can be easily integrated into any unit.
The image above shows a multi-layered manifold design populated with LFV Series solenoid valves.
MANIFOLD TECHNOLOGY
Ant Farm Manifold Technique
The Ant Farm Technique involves machining a series of intricate flow paths or channels into the face of the manifold. After the machining operation, a plate is bonded over the flow passages to complete the circuit. In complex applications, the channels can be milled into more than one face of the manifold block. This manifold machining technique further reduces the overall manifold size compared to the other technologies. This technology also lends itself towards building a modular design. The modular design includes provisions in the near fluid passage for O-rings to provide a seal between different sections of the manifold when mounted together. This erector-set approach to manifold construction gives the designer more flexibility, especially if the application requires a distribution plate to redirect or prevent flow from one passage to another between sections. It also allows the designer to use a spacer plate to increase dimensions between sections when an oversized component or obstruction must be accommodated on the mounting surface.
This manifold design capitalizes on the use of our Ant Farm Technique integrating multiple styles of LHD Series valves (plug-in and face mount) in order to accommodate a systems specific space constraints and flow schematic requirements. The intricate flow paths that complete the internal circuit are showcased in the image on the right, where the bond plate has been partially cut away.
This manifold design exemplifies a higher degree of capability using our Ant Farm Technique together with several LHD Series solenoid valves and other critical components (pressure transducer and regulator).
This complex manifold design demonstrates taking a modular approach while also employing our Ant Farm Technique. Four valve modules are mounted onto a distribution plate and o-rings with integrated screens are used to ensure a proper seal between the different manifold sections.
This manifold design demonstrates another level of capability where LHD Series solenoid valves can be integrated into an LPV Series pump with a custom port head.
The image above illustrates the use of our VHS Series solenoid valves in a custom manifold design.
MANIFOLD TECHNOLOGY
Manifold Materials
The following is a list of typical materials used for each technology. Other materials may also be available. Conventional: Stainless Steel Aluminum (Anodized) PMMA PEEK Ultem Multi-Layered: Aluminum (Anodized) PMMA Ant Farm: Aluminum (anodized for increased corrosion resistance) 3-D Printing STL: This allows quick turnaround of proof of principle parts without having to commit to the cost of hard tooling. Other materials are available. Contact The Lee Company for technical assistance.
Manifold Assembly
Manifolds are typically outfitted with inlet and outlet ports. These ports can be brass barbs, stainless steel hypo tubes, 1/4-28, M6 or any other port that is needed. To prevent contamination from rogue particles, it is standard Lee Company practice to screen all ports when space permits. The finished manifold is then populated with subcomponents. Once the manifold is fully assembled, it is tested to comply with specific application parameters to reduce installation time and eliminate start-up problems. After successfully passing all tests and certified clean, the ports are sealed to prevent any contamination during subsequent transit or handling.
Manifold Advantages
There are many advantages for using a manifold system, such as:
Custom designed, manufactured, and 100% tested from a single source Reduced assembly & installation costs Space & weight savings Manifold mountable components: Solenoid valves Pumps Components (restrictors, filters, check valves) Single fluid fittings and gang interface connections Integrated electrical components (pressure sensors, connectors, circuit boards) Warranted as a single part number Maintenance and repair service available
Contact The Lee Company for additional technical assistance and application information.
6 MANIFOLD TECHNOLOGY 6
NOTES
MINSTAC
MINSTAC
MINSTAC
2 2
MINSTAC, The Lee Companys Miniature Inert System of Tubing and Components, offers the ability to precisely control flow rate, pressure, filtration and other performance factors of aggressive fluids.
Tube Fittings
062 MINSTAC........................................................................L5-12 125 MINSTAC......................................................................L13-20 156 MINSTAC...................................................................... L21-30 1/4-28 Flat Bottom............................................................... L31-32 Line Seal Caps.........................................................................L33 Boss Plugs................................................................................L34 Manifolds 3 Boss...................................................................L35 Manifolds 5 Boss...................................................................L36
MINSTAC
Lee MINSTAC Tubing End Connections
The basis of the Lee MINSTAC System is the unique Collet-Lock system, which allows the chamfering of Teflon tubing, and threading a specially designed Collet onto its end. This assembly provides a leak-proof connection from Teflon tubing to the wide range of MINSTAC components and fittings, all without the problems associated with Teflons cold flow characteristics. Standard tubing assemblies are available from stock with one or two fitting ends installed. Special lengths and fitting assembly tool kits are also available. Please request T.R. 062 for complete assembly instructions and tool kit part numbers.
The standard tubing connection sizes described below are available with a variety of inner diameters, and are capable of satisfying most fluid handling requirements.
062 MINSTAC
The 062 MINSTAC fitting system is for use with 0.062" (1.57 mm) O.D. Teflon tubing and uses a 0.138-40 UNF fitting end. This system utilizes an internally threaded Collet that grips the outer diameter of the Teflon tubing end, preventing cold flow. The Coupling Screw acts like a compression fitting and presses the chamfered end of the tubing against one end of the KEL-F Ferrule. The other end of the Ferrule is pressed against the sealing surface in the boss by the Coupling Screw. This self-aligning fitting provides the smallest most reliable leak proof system on the market today.
MINSTAC
125 MINSTAC
4 4
The 125 MINSTAC fitting system uses 0.125" (3.18 mm) O.D. Teflon tubing and a 0.25-28 UNF fitting end. The MINSTAC system utilizes an internally threaded Collet sleeve that grips the outer diameter of the Teflon tubing end, preventing cold flow. The chamfered end of the tubing is pressed against one end of the Ferrule by the Collet. The other end is pressed against the sealing surface in the boss by the Coupling Screw.
156 MINSTAC
The 156 MINSTAC fitting system is for use with 0.156" (3.96 mm) O.D. Teflon tubing and uses a 0.25-28 UNF fitting end. This system utilizes an internally threaded Collet that grips the outer diameter of the Teflon tubing end, preventing cold flow. The chamfered end of the tubing is pressed against one end of the Ferrule by the Collet. The other end is pressed against the sealing surface in the boss by the Coupling Screw.
MINSTAC
5
062 MINSTAC
062 Boss Conguration
L
Boss Drawing TMIX1300000A
Unless otherwise specified, dimensions are in inches [mm].
Coupling Screw: TMAA320207 o Z *color code Collet Sleeve: TMCA3202030Z Ferrule: TMBA3202910Z
* Color Code: 0 - Black; 1 - Brown; 2 - Red; 3 - Orange; 4 - Yellow; 5 - Green; 6 - Blue; 7 - Violet; 8 - Gray; 9 - Clear
062 MINSTAC
TEFLON TUBING PART NUMBER INFORMATION TU T C 32 16 6 05 L
MINSTAC
6 6
Length Multiplier: L = CM x 1 D = CM x 10 H = CM x 100 First two significant digits of tubing length.1 Available in 5 cm increments (05,10,15 etc.)** Tubing and Coupling Screw Color Code* Nominal Tubing Wall Thickness 12 for 0.042" I.D. 16 for 0.032" I.D. 26 for 0.012" I.D. Nominal Tubing I.D. 12 = .012"; 32 = .032"; 40 = .040" Number of preassembled fittings (per ordered length) A = None (bulk tubing) B = 1 C = 2 Material T = TFE Code Tube Assembly TU = Standard MINSTAC 2 TL = MIN-LOK (coupling screw with lock wire holes) 2 TS = MIN-Spline (coupling screw with spline for finger tightening) 2
(1.) See page L54 for available stock lengths. (2.) See page L7 for styles. * Color Code: 0 - Black; 1-Brown; 2-Red; 3 - Orange; 4-Yellow; 5-Green; 6-Blue; 7-Violet; 8-Gray; 9-Clear ** Bulk tubing is only available in 300 cm (30D) and 3,000 cm (30H) lengths.
MINSTAC
7
062 MINSTAC
062 MINSTAC Tubing Assembly Styles
Standard MINSTAC smallest package
MIN-LOK MINSTAC coupling screw with lock wire holes for high vibration applications
062 MINSTAC
062 MINSTAC Boss Preparation
MINSTAC
8 8
The fitting boss required for the 062 MINSTAC coupling may be produced with the Lee Combination Drill Part Number TTTA3200643A. The drill was designed for use in plastics and soft metals. It produces a boss (excluding the threads) with the proper configuration and dimensions. The boss may be produced as follows:
Procedure:
1. Drill a 0.035" (0.89 mm) diameter pilot hole in the desired boss location. 2. Insert the front of the Lee Combination Boss Drill Part Number TTTA3200643A into the pilot hole and drill down until the 0.187" (4.75 mm) diameter spotface cleans up the surface of the boss. All diameters should be concentric within 0.006" (0.15 mm) T.I.R. The sealing surface should be smooth with no burrs or tool marks. 3. Tap the 0.138-40 unfin ished threads using the Lee Plug Tap Part Number TTTA3200743A first and the Lee Bottoming Tap Part Number TTTA3200843A second. These taps incor porate stops to avoid damaging the sealing surface. The boss is now complete.
NOTE: Care must be taken to ensure that the taps will follow true in hole produced by the Combination Drill.
Unless otherwise specified, dimensions are in inches [mm].
MINSTAC
9
062 MINSTAC
062 MINSTAC Tubing Preparation and Coupling Assembly
Coupling Assembly Tools
Procedure:
1. Cut the tubing to the desired length. The cut should be reasonably square. 2. Slide the Coupling Screw (Part Number TMAA320207_ Z) over the end of the tubing, with the threaded end facing the tubing end. Place the collet into Tool* (Part Number TTTA3201443A) counterbore end first.
* The Lee Collet Tool (Part Number TTTA3201443A) is for use with 0.032" (0.81 mm) I.D. tubing. The following tools should be substituted for use with their respective sized tubing: TTTA3201743A: 0.012" (0.30 mm) I.D. tubing TTTA4000143A: 0.040" (1.02 mm) I.D. tubing
062 MINSTAC
Procedure continued:
MINSTAC
10 10
3. While holding the tubing with the rubber Tubing Grip (Part Number TTTX0500900A), screw the Collet onto the tubing end. This should require about 15-20 turns of the Collet Tool. Remove the tool from the coupling end and check that the tubing extends at least to the end of the collet.
L
4. Using the Lee Chamfering Tool* (Part Number TTTA3201543A), place the pilot pin into the tubing assembly. Rotate the tool while applying a small axial force in a clockwise direction until it bottoms out against the Collet (already installed on the tubing).
* The Chamfer Tool (Part Number TTTA3201543A) is for use with 0.032" (0.81 mm) I.D. tubing. The following tools should be substituted for use with their respective sized tubing: 5. Slide the Coupling Screw over the Collet.
Unless otherwise specified, dimensions are in inches [mm].
TTTA3201643A: 0.012" (0.30 mm) I.D. tubing TTTA4000243A: 0.040" (1.02 mm) I.D. tubing
MINSTAC
11
062 MINSTAC
Procedure continued:
6. Push the Ferrule (Part Number TMBA3202910Z) onto the Ferrule installation end of the Lee Chamfer Tool (Part Number TTTA3201543A).
L
7. While holding the Coupling Screw, insert the Ferrule into the Coupling Screw (approx. 4 lbs. (1.8 kg.) force is required). The Ferrule will "snap" in place. The coupling assembly is now complete.
Wrench TTTA3200543C
062 MINSTAC
Procedure:
1. Start threading coupling assembly into the 062 MINSTAC fitting boss by hand.
MINSTAC
12 12
L
2. Tighten the fitting between 5 to 10 ozf in (0.035 to 0.07 N-m) by slipping the Lee Torque Wrench (Part Number TTTA3201243A) onto the knurled Coupling Screw. The minimum torque is achieved by pressing the shorter torque arm clockwise until it just contacts the longer arm. To check that maximum recommended torque is not exceeded, invert the Torque Wrench and press the longer torque arm clockwise until the Coupling Screw begins to move. This should occur before the torque arms make contact. After gaining a feel for the proper torque, use of the Torque Wrench may be discontinued.
Note: Minimum recommended torque: 5 ozf in (0.035 N-m) Maximum recommended torque: 10 ozf in (0.07 N-m)
Unless otherwise specified, dimensions are in inches [mm].
MINSTAC
13
125 MINSTAC
125 Boss Conguration
L
Boss Drawing TMIX5000000A
Unless otherwise specified, dimensions are in inches [mm].
Valox
Valox PCTFE
125 MINSTAC
TEFLON TUBING PART NUMBERING INFORMATION TM T C 62 30 6 05 L
Length Multiplier: L = CM x 1 D = CM x 10 H = CM x 100
MINSTAC
14 14
First two significant digits tubing length.1 Available in 5 cm increments (05, 10, 15, etc.).** Color Code* Nominal tubing wall thickness 30 for .062" I.D., 47 for .032" I.D. Nominal tubing I.D. 32 = .032", 62 = .062" Number of preassembled fittings (per ordered length) A = None (bulk tubing) B = 1 with ferrule C = 2 with ferrule Material T = TFE Product Code 125 MINSTAC Tube Assembly
* Color Code: 0 - Black; 1-Brown; 2-Red; 3 - Orange; 4-Yellow; 5-Green; 6-Blue; 7-Violet; 8-Gray; 9-Clear ** Bulk tubing (TUTA) is only available in 300 cm (30D) and 3,000 cm (30H) lengths.
MINSTAC
15
125 MINSTAC
125 MINSTAC Boss Preparation
Boss Preparation Tools
Combination Boss Drill TTTA6201927A
Plug Tap
L
Procedure:
1. Drill a 0.062" (1.67 mm) diameter pilot hole in the desired boss location. 2. Insert the front of the Lee Combination Boss Drill (Part Number TTTA6201927A) into the pilot hole and drill down until the 0.312" (7.90 mm) diameter spotface cleans up the surface of the boss.All diameters should be concentric within .006" (0.15 mm) T.I.R. The sealing face should be smooth with no burrs or tool marks. 3. Tap the 0.250-28 unfinished threads using the Lee Plug Tap (Part Number TTTA6201627A) first and the Lee Bottoming Tap (Part Number TTTA6201727A) second. These taps incorporate stops to avoid damaging the sealing surface.
NOTE: Care must be taken to ensure that the taps will follow true in hole produced by the Combination Drill.
125 MINSTAC
125 MINSTAC Tubing Preparation and Coupling Assembly
Coupling Assembly Tools
MINSTAC
16 16
L
125 MINSTAC TTTA6200343 (no ferrule) *
Procedure:
1. Assembly instructions for use with 125 MINSTAC Bosses. a. Cut the tubing reasonably square to the desired length. b. Hold tubing with Tubing Grip. Slide the center drill end of Lee Coupling Assembly Tool* (Part Number TTTA6200143A) onto tubing. Hand twist the tool clockwise to form a chamfered lip seal. The resulting chamfer should leave a 0.002" to 0.004" (0.05 mm to 0.10 mm) flat on the end of the tube.
* Use the Lee Coupling Assembly Tool (Part Number TTTA6200143A) for use with 0.062" (1.57 mm) I.D. tubing. Substitute the Lee Coupling Assembly Tool (Part Number TTTA6200243A) for use with 0.032" (0.81 mm) I.D. tubing.
MINSTAC
17
125 MINSTAC
Procedure continued:
c. Slip the Ferrule (Part Number TMBA6201910Z) onto pin of the Coupling Assembly Tool. (See page L40 for 1/4-28 Flat Bottom Ferrule).
d. Slide the flanged end of Collet Sleeve (Part Number TMCA6201920Z) over the Ferrule until it snaps in place.
e. Thread the Coupling Screw (Part Number TMAA6201929Z) over the Collet Sleeve until it bottoms.
f. Thread the tool/coupling assembly counterclockwise onto the chamfered tubing using the Tubing Grip, applying slight force until resistance is felt after approximately 5 turns.
g. Unscrew the coupling from tool. The assembly is now ready for installation into a 125 MINSTAC boss.
125 MINSTAC
125 MINSTAC Coupling Installation
MINSTAC
18 18
Wrench TTTA6200227C
Procedure:
1. Start threading the coupling assembly into a 125 MINSTAC boss using Lee Wrench (Part Number TTTA6200227C). 2. Tighten the fitting between 7 to 21 ozf in (0.05 to 0.15 N-m) by slipping the Lee Torque Wrench (Part Number TTTA6202227A) onto the Coupling Screw hex. The minimum torque is achieved by pressing the shorter torque arm clockwise until it just contacts the longer arm. To check that maximum recommended torque is not exceeded, invert the Torque Wrench and press the longer torque arm clockwise until the Coupling Screw begins to move. This should occur before the torque arms make contact. After gaining a feel for the proper torque, use of the Torque Wrench may be discontinued.
MINSTAC
19
125 MINSTAC
Procedure continued:
NOTE: Minimum recommended torque: 7 ozf in (0.05 N-m) Maximum recommended torque: 21 ozf in (0.15 N-m)
125 MINSTAC
MINSTAC
20 20
NOTES
MINSTAC
21
156 MINSTAC
156 Boss Conguration
L
Boss Drawing TMIX9000000A
Unless otherwise specified, dimensions are in inches [mm].
Coupling Screw: TMAA950107 o Z *color code Collet Sleeve: TMCA9501950Z Ferrule: TMBA9501910Z
* Color Code: 0 - Black; 1 - Brown; 2 - Red; 3 - Orange; 4 - Yellow; 5 - Green; 6 - Blue; 7 - Violet; 8 - Gray; 9 - Clear
156 MINSTAC
TEFLON TUBING PART NUMBERING INFORMATION TU T C 95 31 6 05 L
Length Multiplier: L = CM x 1 D = CM x 10 H = CM x 100
MINSTAC
22 22
First two significant digits tubing length.1 Available in 5 cm increments (05, 10, 15, etc.) ** Tubing and Coupling Screw Color Code* Nominal tubing wall thickness 31 for .095" I.D. Nominal tubing I.D. 95 = .095" Number of preassembled fittings (per ordered length) A = None (bulk tubing) B=1 C=2 Material T = TFE Product Code Tube Assembly
(1.) See page L54 for available stock lengths. * Color Code: 0 - Black; 1-Brown; 2-Red; 3 - Orange; 4-Yellow; 5-Green; 6-Blue; 7-Violet; 8-Gray; 9-Clear ** Bulk tubing is only available in 300 cm (30D) and 3,000 cm (30H) lengths.
MINSTAC
23
156 MINSTAC
156 MINSTAC Boss Preparation
Boss Preparation Tools
Combination Boss Drill TTTA9500227A
Procedure:
1. Drill a 0.096" (2.44 mm) diameter pilot hole in the desired boss location.
156 MINSTAC
MINSTAC
24 24
Procedure continued: 2. Insert the front of the Lee Combination Boss Drill (Part Number TTTA9500227A)
into the pilot hole and drill down until the 0.311" (7.90 mm) diameter spotface cleans up the surface of the boss. All diameters should be concentric within 0.006" (0.15 mm) T.I.R. The sealing surface should be smooth with no burrs or tool marks.
3. Tap the 0.250-28 unfinished threads using the Lee Plug Tap (Part Number TTTA6201627A) first and the Lee Bottoming Tap (Part Number TTTA6201727A) second. These taps incorporate stops to avoid damaging the sealing surface. NOTE: Care must be taken to ensure that the Taps will follow true in the hole produced by the Combination Drill.
MINSTAC
25
156 MINSTAC
156 MINSTAC Tubing Preparation and Coupling Assembly
Tubing Preparation and Coupling Assembly Tools
L
Procedure:
1. Cut the tubing reasonably square to the desired length.
2. Hold the tubing with the Tubing Grip. Slide the center drill end of Lee Coupling Assembly Tool (Part Number TTTA9500127A) onto the tubing. Hand twist the tool clockwise to form a chamfered lip seal. The resulting chamfer should extend to the O.D. of the tubing.
156 MINSTAC
Procedure continued:
3 Slip the Ferrule (Part Number TMBA9501910Z) onto pin of the Coupling Assembly Tool. (See page L40 for 1/4-28 Flat Bottom Ferrule).
MINSTAC
26 26
L
4. Slide internally unthreaded end of the Collet Sleeve (Part Number TMCA9501950Z) over the Ferrule until it snaps in place. NOTE: Collet should protrude approximately 0.10" (2.5 mm from tool end).
5. Thread the Coupling Screw (Part Number TMAA9501079Z) over the Collet Sleeve until it bottoms on the Collet Sleeve.
MINSTAC
27
156 MINSTAC
Procedure continued:
NOTE: The Coupling Screw should protrude approximately 0.21" (5.3 mm from the end of tool).
6. Thread the tool/coupling assembly counterclockwise onto the chamfered tubing with the Tubing Grip, applying slight force until resistance is felt after approximately 5 turns.
156 MINSTAC
156 MINSTAC Coupling Installation
MINSTAC
28 28
Wrench TTTA9500427C
Procedure:
1. Start threading the coupling assembly into a 156 MINSTAC boss using Spline Wrench (Part Number TTTA9500427C).
MINSTAC
29
156 MINSTAC
Procedure continued:
2. Tighten the fitting between 7 to 21 ozf in (0.05 to 0.15 N-m) by slipping the Lee Torque Wrench (Part Number TTTA9500343A) onto the knurled Coupling Screw. The minimum torque is achieved by pressing the shorter torque arm clockwise until it just contacts the longer arm. To check that maximum recommended torque is not exceeded, invert the Torque Wrench and press the longer torque arm clockwise until the Coupling Screw begins to move. This should occur before the torque arms make contact. After gaining a feel for the proper torque, use of the Torque Wrench may be discontinued.
NOTE: Minimum recommended torque: 7 ozf in (0.05 N-m) Maximum recommended torque: 21 ozf in (0.15 N-m) Torque values based on fittings threaded into PEEK bosses.
156 MINSTAC
MINSTAC
30 30
NOTES
MINSTAC
31
.26 6.7
90 .06 1.6
SEALING SURFACE
TUBING
Coupling Screw: TMAA950307 o Z *color code Collet Sleeve: TMCA9501950Z Ferrule: TMBA9503910Z
* Color Code: 0 - Black; 1 - Brown; 2 - Red; 3 - Orange; 4 - Yellow; 5 - Green; 6 - Blue; 7 - Violet; 8 - Gray; 9 - Clear
MINSTAC
32 32
(1.) See page L54 for available stock lengths. * Color Code: 0 - Black; 1-Brown; 2-Red; 3 - Orange; 4-Yellow; 5-Green; 6-Blue; 7-Violet; 8-Gray; 9-Clear
MINSTAC
33
TMLA3201950Z PEEK
L
TMLA9501950Z PEEK
156 MINSTAC
34 BOSS PLUGS 34
062 MINSTAC
MINSTAC
TMPA3201919Z PCTFE
L
125/156 MINSTAC
TMPA9501959Z PEEK
MINSTAC
35
MANIFOLDS 3 BOSS
062 MINSTAC
TMMA3203950Z PEEK
L
125/156 MINSTAC
TMMA9503950Z PEEK
.
36 MANIFOLDS 5 BOSS 36
062 MINSTAC
MINSTAC
TMMA3201950Z PEEK
L
125/156 MINSTAC
TMMA9501950Z PEEK
MINSTAC
37 ADAPTERS
125/156 MINSTAC 1/8" Pipe Bushing
TMGA9502950Z PEEK
MINSTAC
ADAPTERS 38 38
125/156 MINSTAC 1/16" Pipe Bushing
TMGA9501950Z PEEK
MINSTAC
39 ADAPTERS
062 MINSTAC LFA Tubing Adapter
Size: 0.05" (1.3 mm) A dia. (0.042" tube I.D.) TMDA3207920Z Valox TMDA3207950Z PEEK Size: 0.07" (1.8 mm) A dia. (0.060" tube I.D.) TMDA3201930Z POM TMDA3201950Z PEEK
MINSTAC
ADAPTERS 40 40
125/156 MINSTAC Soft Tubing Adapter
TMDA9501920Z Valox
MINSTAC
41 ADAPTERS
125/156 MINSTAC Male Tube Luer Adapter
TMRA9503950Z PEEK
MINSTAC
ADAPTERS 42 42
125/156 MINSTAC Female Boss Female Tube Luer Adapter
TMRA9501950Z PEEK
.10 2.5
.90 22.9
.06 1.6 FITTING END FOR USE WITH .125/.156 MINSTAC BOSS (.250-28 UNF-2A)
MINSTAC
43 ADAPTERS
1/4-28 Flat Bottom 062 MINSTAC
TMDA3212950Z PEEK
MINSTAC
ADAPTERS 44 44
125/156 MINSTAC 062 MINSTAC Adapter
TMDA9502950Z PEEK
2X FITTING END FOR USE WITH .062 MINSTAC BOSS (.138-40 UNF-2A)
2X SEALING SURFACE
MINSTAC
45 UNIONS
062 MINSTAC Tubing Union
TMUA3201950Z PEEK
L
1/4-28 Flat Bottom Tubing Union
TMUA9503950Z PEEK
MINSTAC
UNIONS 46 46
062 MINSTAC Bulkhead Union
TMUA3202950A PEEK Nut: Nylon
L
1/4-28 Flat Bottom Bulkhead Union
TMUA9504950Z PEEK Nut: Nylon
MINSTAC
47
COMPONENTS
Lee MINSTAC Components
The MINSTAC components were developed to expand the total scope and range of the MINSTAC system. A complete line of components is available including check valves, filters and safety screens.
48 CHECK VALVES 48
Check Valves
MINSTAC
L
Unless otherwise specified, dimensions are in inches [mm].
PART NUMBER
CONNECTION
LOHM RATE
062 MINSTAC (.138-40) 156 MINSTAC (1/4-28) 1/4-28 Flat Bottom Boss
Chemically Inert Materials: PEEK Body, FFKM Diaphragm Cracking Pressure: 4 in. H20 (1.0 kPa) Leakage: 10 L / min. at 28 in. H20 in Checked Direction
Maximum Pressure in Checked Direction 75 psig (517 kPa) (062 MINSTAC) 40 psig (276 kPa) (125/156 MINSTAC, 1/4-28 Flat Bottom Boss) Lohm Rate 1,000 Lohms (062 MINSTAC) 300 Lohms (125/156 MINSTAC, 1/4-28 Flat Bottom Boss)
MINSTAC
49 FILTERS
Lee LFA Filter *
LFFA4202035A: 35 micron
Micron rating: 35 micron nominal Lohm rating: 1,500 Lohms Operating pressure: 30 psig (207 kPa) maximum
Panel mounted .350" (8.89 mm) diameter hole, 0.054" (1.37 mm) maximum plate thickness Material: Filter: UHMW Polyethylene Housing: Valox and PC
Optional retaining ring available, LFFS0300420A Use with 0.040" ID Soft Tubing (TUVA4220900A)
* Suitable for LFA Series solenoid valves with .054" ports (See Section B).
MINSTAC
50 FILTERS 50
In-Line Filter
TCFA1201035A: 35 micron TCFA6202035A: 35 micron
Tube I.D.
.125 (3.2 mm) .062 (1.6 mm)
Replacement Filter Element: 35 micron TCFS0300210A Max. Operating Pressure: 30 psig (207 kPa)
MINSTAC
51 FILTERS
062 MINSTAC In-Line Filter
TKFA3202135A: 35 micron (1300 Lohm)
L
125/156 MINSTAC In-Line Filter
TKFA9502135A: 35 micron (300 Lohm) TKFA9502110A: 10 micron (300 Lohm)
Replacement Filter Element: 35 micron TCFS0300560A Operating Pressure: 100 psig (690 kPa)
52 SAFETY SCREENS 52
062 MINSTAC Safety Screen
INMX0350000A: 12 micron
.53 13.3 .19 4.8
MINSTAC
.80 20.3
.39 9.9
.31 8
(.250-28 UNF-2A)
Materials: PEEK, PTFE (1/4-28 only) Maximum Operating Pressure: 120 psig (827 kPa) Lohm Rate
MINSTAC
53
SAFETY SCREENS
062 MINSTAC Safety Screen
INMX0502300A: 12 micron
.54 13.7
.22 5.6
.22 5.6
.86 21.8
.35 9
.50 12.7
Materials: PEEK
Lohm Rate
MINSTAC
54 TUbING 54
MINSTAC Tubing
MINSTAC tubing assemblies are available in standard lengths and configurations (specials are available for OEM applications).
MINSTAC
55
STARTER KITS
MINSTAC Starter Kits
Lee offers four starter kits to familiarize the new user with the versatility of the MINSTAC system and assist in organizing preproduction bread boards.
Kit Includes:
STARTER KITS
125 MINSTAC Tool Kit
Lee Part Number TTTA6201827C Kit Includes: 1 TTTA6200143A 1 TTTA6200343A 1 TTTA6201927A 1 TTTA6200227C 1 TTTA6201627A 1 TTTA6201727A 1 TTTA6202227A Coupling Assembly Tool Coupling Assembly Tool (ferruleless) Combination Spade Drill Combination Wrench .25 in. Plug Tap with Stop Bottoming Tap with Stop Torque Wrench
MINSTAC
56 56
Kit Includes:
NOZZLES
Nozzles
Lee offers a wide range of nozzles capable of providing either a precise droplet or atomized fluid. Several mounting styles allow these nozzles to be incorporated directly onto our VHS dispensing valves, or to be connected to valves using soft flexible tubing. Dispense nozzles are available in straight tubes or with jeweled orifices (allowing tighter droplet control).
Mounting styles include:
062 MINSTAC 062 MINSTAC w/ HEX nut Straight tube for use with soft tubing
2 NOZZLES 2
Dispensing Nozzles
Lee dispensing nozzles with 062 threads mount into any Lee 062 MINSTAC boss. This allows the nozzle to be mounted directly onto our VHS micro-dispensing valves. Direct mounting reduces the overall package size and the fluid volume between the nozzle and valve sealing point. This reduced volume decreases the fluid reaction time (time from when the valve opens until the fluid exits the nozzle). This will also allow flow control using PWM (pulse width modulation). The hypo port design can be pressed into flexible tubing allowing remote mounting of the nozzle. This can be used to decrease the center to center spacing or to place the nozzle away from the valving. Lee offers Nitinol dispensing nozzles. These flexible nozzles can be side loaded and still return to their original shape. This prevents permanent damage when they are accidentally struck.
Atomizing Nozzles
Lee atomizing nozzles are offered in both air assisted and airless designs. The airless design provides atomization at relatively low pressure (15 psi) without the need for an external air source. These are offered in a 062 MINSTAC mounting style. Air assisted nozzles provide atomization with as little as 5 psi fluid and atomizing air pressures. These are designed for use with soft tubing. Special nozzles can be engineered for insertion into manifolds, and with coatings to reduce droplet adhesion.
NOZZLES
3
DISPENSING NOZZLES
Dispensing Nozzles
CONFIGURATION A
CONFIGURATION B
CONFIGURATION C
DISPENSING NOZZLES
062 MINSTAC Straight Tube
PART NUMBER INZA3070940K INZA3102514K INZA5102514K INZA5100914K INZA3100914K INZA3330997D INZA3362597D TUBE I.D. 0.010" (0.25 mm) 0.010" (0.25 mm) 0.010" (0.25 mm) 0.010" (0.25 mm) 0.010" (0.25 mm) 0.030" (0.76 mm) 0.030" (0.76 mm) TUBE O.D. 0.02" (0.51 mm) 0.02" (0.51 mm) 0.02" (0.51 mm) 0.02" (0.51 mm) 0.02" (0.51 mm) 0.05" (1.27 mm) 0.07" (1.65 mm) TUBE LENGTH 0.35" (8.9 mm) 1.00" (25.4 mm) 1.00" (25.4 mm) 0.35" (8.9 mm) 0.35" (8.9 mm) 0.37" (9.4 mm) 1.00" (25.4 mm) LOHMS 40,000 14,000 14,000 14,000 14,000 975 975
NOZZLES
4 4
CONFIGURATION A A B* B* A A A
NOZZLES
5
DISPENSING NOZZLES
.03 0.8
SEALING SURFACE
.05 1.3
SAPPHIRE ORIFICE
Nozzles are 062 MINSTAC thread and sealing surface MINSTAC spline has been replaced with 0.156 HEX Compatible with all LEE 062 MINSTAC components and valves
6 DISPENSING NOZZLES 6
NOZZLES
.35 8.9
"L"
.01 0.3
SEALING SURFACE
.02 0.5
.01 0.3
Nitinol nozzles allow precise dispensing and flexibility. The Nitinol material is resistant to permanent deformation. This allows the nozzle to be bent and still return to its original shape. The nozzle can also be passed into twisted or restrictive passageways.
Wetted material: Nitinol, Stainless Steel, Epoxy Compatible with 062 MINSTAC bosses
NOZZLES
7
ATOMIZING NOZZLES
Atomizing Nozzles
CONFIGURATION A
.13 3.4 .35 8.9
NOZZLE OUTLET
NOZZLE INLET SEALING SURFACE (.138-40 UNF-2A) FOR USE WITH .062 MINSTAC BOSS
CONFIGURATION B
M
.40 10.1 .20 5.1 NOZZLE OUTLET
GAS INLET
CONFIGURATION C
GAS INLET
.20 5
8 ATOMIZING NOZZLES 8
NOZZLES
M
OPERATING PRESSURE (psig) 5-60 5-60 CONFIGURATION B C
Spray Cone: 50 solid External air pressure of 5 psig min. is required for atomization. Wetted Materials: Stainless Steel, Epoxy
NOZZLES
Nozzle Dispense (steady state)
60 50 40 Ml/min 30 20 10 0 20 30 Pressure (psi) 40
Lohms
10,000 22,000 34,000 47,000 63,000 67,000
This chart illustrates steady state flow through the nozzles. Flow rates can be further modified by using pulse width modulation through a VHS valve.
PTFE coating is surface treatment for wetting only Airless nozzles designed for use with 062 MINSTAC system
10 NOZZLES 10
Special Nozzles
Special nozzle designs are available for OEM applications. Sharp Tip Long Length Wash Nozzles Multi-Lumen Bent Nozzle Nozzle Integrated into Valve Barb Connection
IEP SERIES
1
SPECIAL PRODUCTS
IEP Series
SPECIAL PRODUCTS
IEP SERIES
2
The Lee IEP Series valves are 2-way, extended performance, axial-flow solenoid operated valves. These are designed for high pressure and high temperature applications where small size and lightweight are critical factors. The IEP Series valves are supplied with 1/16" inlet and outlet stainless steel tubing. This allows the valve to be connected using standard high pressure chromatography fittings or welded directly in place.
Two temperatures ranges
Standard: 120F (49C) High: 275F (135C) Standard: 300 psi (21 bar) High: 800 psi (55 bar)
12 and 24 volt coils available Light weight (less than 6 grams) Fast (operating speed up to 500 Hz)
Standard materials and configurations are shown on the following pages. The Lee Company can also customize valves to meet specific application requirements. These include custom port configurations.
IEP SERIES
3
SPECIAL PRODUCTS
1.05 26.7
1.11 28.2
1.05 26.7
.25 6.2
.30 7.6 OUTLET PORT .06 [1.6] 2X CONTACT PINS: .025 [0.6] INLET PORT .06 [1.6] .10 2.5
PART NUMBER
SEAL MATERIAL 1 FKM FKM FKM FKM FFKM FFKM FFKM FFKM EPDM EPDM EPDM EPDM
POWER @ HOLDING VOLTAGE 2 (W) 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25
IEPA1211141H IEPA2411141H IEPA1221141H IEPA2421141H IEPA1211541H IEPA2411541H IEPA1221541H IEPA2421541H IEPA1211241H IEPA2411241H IEPA1221241H IEPA2421241H
OTES: (1) Wetted materials (in addition to seal): 316 stainless steel, Chrome Core 18. N (2) Extreme environmental conditions may require higher power. (3) Spike time is based on max. operating pressure at 70F (21C). Lower pres- sures will allow shorter spike durations. Higher temperatures will require longer spike durations. (4) Other Lohm rates are available. Contact The Lee Company.
SPECIAL PRODUCTS
IEP SERIES
4
Outlet Port
Inlet Port
MAX. SPIKE DURATION 3 (ms) 3.8 3.8 2 2 2 2 3.8 3.8 3.8 3.8 2 2
FLOW 4 Lohms (Cv) 4100 (.005) 4100 (.005) 4100 (.005) 4100 (.005) 4100 (.005) 4100 (.005) 4100 (.005) 4100 (.005) 4100 (.005) 4100 (.005) 4100 (.005) 4100 (.005)
800 (55) 800 (55) 800 (55) 800 (55) 300 (21) 300 (21) 300 (21) 300 (21) 800 (55) 800 (55) 800 (55) 800 (55)
IEP SERIES
5
SPECIAL PRODUCTS
GENERAL SPECIFICATIONS
The following specifications apply to all IEP Series solenoid valves, unless otherwise noted.
Operating Pressure
Valves are designed to operate within the normal ranges listed on page N4.
Proof Pressure: ........... 2x normal operating pressure Burst Pressure: ........... 3x normal operating pressure
Operating Temperature Ambient operating temperature range is listed in the Valve Selection Chart pages N3-4. Maximum coil temperature not to exceed:
250F (121C) for standard model 400F (204C) for high temperature model
Higher temperatures limit coil performance. Coil temperature must take into account ambient conditions and self heating of the valve.
Response Time
Filtration
System filtration of 10 microns is recommended. Improper filtration can result in damage to the valve (leakage) due to contamination of the sealing surface.
SPECIAL PRODUCTS
IEP SERIES
6
ACCESSORIES
Electrical Connectors
The IEP Series valves use 0.025" electrical pins, on 0.100" centers. Standard electrical connectors that fit these dimensions can be used. Lee also offers pre-made lead assemblies (Part Number IHWX0248010).
Special Applications
Special configurations are available for OEM applications. These include stainless 062 MINSTAC connections (male and female), bent ports, and special flow rates. Integral nozzles and safety screens can also be supplied as special parts.
120 SERIES
1
SPECIAL PRODUCTS
The Lee Series 120 Solenoid Valve is a 2-way, ultra-miniature, magnetically latched solenoid valve ideal for compact battery-powered pneumatic applications such as air piloting, lab automation (lab-on-a-chip), and other miniature, power-sensitive markets such as fuel cells or for R&D proof of concept projects. The Series 120 valve sets a new industry standard in reducing space, weight and power consumption. Measuring just 0.4" long, the valve weighs 300 mg and requires only 1.8 mJ/switch. It also features high performance flow switching characteristics, reliable bistable performance and quiet operation.
SPECIAL PRODUCTS
.40 10.2 .20 5.1 2X .09 2.4 2X .30 7.6 2X .08 2 .05 1.3 .12 3
120 SERIES
2
4X
.012 0.30
Coil Magnet
Housing Epoxy
GENERAL SPECIFICATIONS
Flow Media Operating Voltage Flow Capacity (air) Operating Pressure Coil Resistance Weight Leakage Max Frequency Interface Wetted Materials Air; Compatible Gases 5Vdc; 1ms Pulse to Switch (1.8 mJ/switch) 5000 Lohms (1 SLPM @ 5 psid) Vac -15 psig (0-5 psid) 14 Ohms @ 21C 300 mg 1 SCCM (max) at 5 psid 10 Hz Soft Tube Ported PPS (Housing), Ceramic (Magnet), 430SS (Flow Ports & Shield), Epoxy
VISCO MIXERS
1
SPECIAL PRODUCTS
The Lee Visco-Jet Micro-Mixer uses aerospace technology to provide the ultimate in static mixing efficiency. A series of 36 critically controlled spin chambers subject the incoming liquids to a vigorously repeated mixing process. No electrical or mechanical input is required the mixing energy is drawn from the liquids themselves. Two sizes are currently offered, differing primarily in their internal volume, to provide the user a selection to optimize system performance.
Low Internal Volume 10 L and 250 L Models Special Sizes as Small as 3 L Available Material 316 Stainless Steel Maximum Flow 45 mL/min. at 70F 6,000 psid Water Screen Protected Passages Zero Dead Volume Proof-tested to 10,000 psi
SPECIAL PRODUCTS
VISCO MIXERS
2
Each mixing chamber induces tangentially spinning fluids to reduce their radius of rotation to allow passage into the next chamber, thus increasing angular velocity. This rapidly spinning column of liquid must then reverse its own direction of rotation in order to progress to subsequent spin chambers. The result is a vigorously repeated mixing process.
SPIN CHAMBER
MIXING ACTION
The mixing in a Lee Visco Mixer is a relatively brief process. As shown in the table below, the throughput time of the mixer is directly related to the flow rate. The more flow, the briefer the throughput time. It is during this throughput time that the two input flows are combined together for mixing.
THROUGHPUT TIME (SEC.) 10 L MIXER 12.0 6.0 3.0 1.2 .6 .3 .15 250 L MIXER 300 150 75 30 15 7 3
Any irregularities in either of the input flows will tend to be time averaged during the throughput time of the mixer.
VISCO MIXERS
3
10 L Model
SPECIAL PRODUCTS
250 L Model
Wetted Materials: 316 Stainless Steel Au/Ni Braze per AMS 4787
Proof Pressure: Tested to 10,000 psi Passage Size: 130 micron nominal Internal Protective Filtration: 17 nominal, 45 absolute Lohm Rate: 130,000 Lohms 15% Internal Volume: 10 L and 250 L
Fittings: Compatible with Swagelok chromatography fittings (tubing and couplings are customer supplied)
SPECIAL PRODUCTS
Part Number TCMA0110113T
VISCO MIXERS
4
In-Line 10 L Model
MATERIAL 316 Stainless Steel 316 Stainless Steel 316 Stainless Steel 316 Stainless Steel
OV'R DRIVER
1
The OVR Driver is a miniature electronic device which can be used to enhance the versatility and operating characteristics of solenoid valves. This circuit has a self-contained spike & hold voltage controller, which allows the valve to be run at various voltages to compensate for fluctuations in power sources. This circuit can also be used to enhance a solenoid valve's response time or to reduce power consumption.
Solenoid valves operated at nominal voltages are automatically dropped to a lower holding voltage resulting in lower power consumption.
Fluctuations in input voltage levels are compensated, resulting in more consistent valve performance. Allows standard valves to be energized with a high voltage, reducing response time, and then held at a lower voltage thereby reducing heating.
SPECIAL PRODUCTS
Operation
The OVR Driver is a simple three terminal device placed between the voltage source and the solenoid valve. Applying the input voltage to the circuit allows the solenoid to be energized by the OVR Driver with approximately the full input voltage for a short time period. The circuit then reduces the voltage across the solenoid valve to the holding voltage level. The voltage across the valve will remain at this holding level until power is removed from the circuit. No additional control signals are necessary.
Pulse Width
OV'R DRIVER
2
Both the spike duration and the holding voltage can be factory set to meet a variety of applications. The holding voltage, once set, is independent of the input voltage. The OVR Driver can drive any solenoid valve up to 30 vdc and 15 Watts.
VOLTAGE
MODEL A1A
OV'R DRIVER
3
Models
SPECIAL PRODUCTS
The OVR Driver is available in two standard configurations which are optimized for 12 vdc solenoid valves.
Part Number DRVA0000010A Designed to drive a single valve (less than 1 Watt)
Part Number DRVA0000020A Designed to drive multiple valves (15 Watt max total power). This design does not allow valves to be energized independently.
DRVA0000010A
DRVA0000020A
SPECIAL PRODUCTS
OV'R Driver Operating Ranges
70 F, 100% duty cycle
14 12
OV'R DRIVER
4
10 8 6 4 2 0 15 20 25 30
DRVA0000020A Operating Range
* A 15 volt minimum input voltage is recommended to make up for the small voltage drop across the OVR Driver when using a 12 volt valve.
Flow: 300 Lohms nominal Zero dead (unswept) volume Working pressure: 15 psig Response time: 30 ms Cycle life: 10 million cycles on clean water (minimum) Power consumption: 1.6 W Wetted material: FKM
.39 9.9
.20 5.1
1.05 26.7
.63 16
2X 1.02 25.9
.24 6.1
R
Unless otherwise specified, dimensions are in inches [mm].
0L
oh
ms
30
ENGINEERING REfERENCE
LOHM LAWS
2
LOHM LAWS
3
ENGINEERING REFERENCE
Over the years, The Lee Company has developed the Lohm system for defining and measuring resistance to fluid flow. Just as the ohm defines electrical resistance, the Lohm or liquid ohm can be used as a measure of fluid resistance. The Lohm is defined such that 1 Lohm will flow 100 gallons per minute of water with a pressure drop of 25 psi at a temperature of 80F. Since resistance is inversely proportional to flow, by definition:
Lohms =
1,000 Lohms will flow 0.1 GPM (378.5 mL/min.) 378,500 Lohms will flow 1 mL/min.
By using Lohms, one can specify performance without concern for coefficients of discharge, passageway geometries, physical dimensions or tolerances. The resistance of any flow configuration can be expressed in Lohms and confirmed by actual flow tests. Lohm Laws generalize the Lohm definition for calculating the resistance required to flow any liquid or gas. Lohm Laws allow the system designer to determine Lohm requirements for a particular fluid with the desired pressures and flow rates. The graph on page S8 will be helpful in relating Lohms to hole diameter and flow coefficient, C V , during the introduction of the Lohm system.
ENGINEERING REFERENCE
LIQUID FLOW
LOHM LAWS
4
The Lohm Laws predict the actual performance of fluidic devices beyond the definition conditions of water at 25 psid and 80F. The Liquid Flow Lohm Law is shown below and the Gas Flow Lohm Law can be found on page S16. In Liquid Flow several variables must be related, including: I = Flow rate H = Differential pressure V = Viscosity correction factor.V factors compensate for the interaction of viscosity and device geometry and are unique to each class of device. See page S7 for a graph of V factors for typical Lee orifices. S = Specific gravity K = A constant to take care of units of measure. See page S6 for table of values KV H Lohms = The Lohm Law for Liquid Flow is: I S 2 I2 S KV H Lohms I = H = Lohms S K2 V 2 When testing with water at 25 psid ( H = 5), 80F and flow rate in gallons per minute, 100 100 Lohms = I = I Lohms Notes: 1. V and S are equal to 1 for water at 80F 20 .67 2. Lohms = = and C d d 2 C v d = orifice diameter (inches) C d = coefficient of discharge C v = flow coefficient C v = 30 C d d 2
For special flow requirements, The Lee Company can determine the required Lohm rating.
LOHM LAWS
5
ENGINEERING REFERENCE
Problem 1. A restrictor is required to flow 0.1 GPM of 50/50 ethylene glycol/water blend (specific gravity = 1.07) at 45F and 6 psid. How many Lohms are required? Solution: 1. Read kinematic viscosity; v = 5.0 cs from curve on pages S53-54. 2. Use v and P to determine viscosity correction factor, V = .87, from curve on page S7. 3. Select unit constant K from table on page S6. 4. Compute Lohms required. V H .87 6 = 412 Lohms L = 20 = 20 I S .1 1.07
Problem 2. What pressure drop will result from a flow of 57 mL/min. of 50/50 ethylene glycol/water mixture (specific gravity = 1.07) at 45F, flowing through a 1000 Lohm restrictor? Solution: 1. Find viscosity from pages S53-54. v = 5 cs 2. Use knowledge of system to assume initial solution. H = 4 psid 3. Use assumed H to determine V = 0.75 from table on page S7. 4. Select units constant K from table on page S6. 5. Compute trial P I 2 L2 57 1000 2 H = S = 1.07 = 1.08 psid K 2 V 2 75700 .75
ENGINEERING REFERENCE
LIQUID FLOW UNITS CONSTANT K
LOHM LAWS
6
To eliminate the need to convert pressure and flow parameters to specific units such as PSI and GPM, the units constant K may be used in the Lohm formula: KV H L = I S
PRESSURE UNITS psi 20 75.7 75,700 4,620 2.67 bar 76.2 288 288,000 17,600 10.2 kPa 7.62 28.8 28,800 1,760 1.02 N/m 2 .24 .91 911 55.6 .032 kg/cm 2 75.4 285 285,000 17,400 10 ft.H 2 0 13.2 50 50,000 3,040 1.76 mm/Hg 2.78 10.5 10,500 642 .372
Example: Problem: An orifice must flow 43 in.3 /min. of water at a head of 300 kPa. What Lohm rate is required? Solution: First, the appropriate K is selected from the table: K = 1,760. Second, the Lohm Formula is solved using the K value: 1760 300 L = 43 = 709 Lohms (S = V = 1.0)
LOHM LAWS
7
ENGINEERING REFERENCE
VISCOSITY CORRECTION FACTOR V For Single Orice
Note: V Factor Curve may vary depending on specific geometry of the device.
ENGINEERING REFERENCE
LIQUID LOHM RATE VERSUS HOLE DIAMETER
(Single Orifice Restrictor)
LOHM LAWS
8
L =
.67 Cd d2 and 20 Cv
L =
LOHM LAWS
9
ENGINEERING REFERENCE
Please note that this relationship is identical to the electrical equation. Example: PARALLEL FLOW
L1 L2 L3
1 1 1 1 = + + = .00103 and therefore L T 2000 3000 5000 L T = 970 Lohms For Series Flow, the total Lohm rating is: L T = L12 + L 22 + L32 + + L N2
Please note that this relationship is not the same as in electrical problems. The difference is due to the non-linearity of I 2 L2 S H = K2 V 2 Example: L 1 L 2 L3 SERIES FLOW:
L T =
When L 1 = L2 = L3 , then L T = L N N = Number of equal resistors in series For passageway size: D T = D N 1/4
D = Diameter of the actual orifices,each with a Lohm rate = L 1 D T = Diameter of a single equivalent orifice, with a Lohm rate = LT
ENGINEERING REFERENCE
MOMENTUM FORCES LIQUID FLOW
The momentum Lohm Laws give the designer simple formulas to determine the forces caused by changes in velocity (either speed or direction) of a liquid. H I HS SI 2 L F = F = F = 400 L 20 I = GPM S = Spec. gravity
LOHM LAWS
10
These forces are produced by locally high (or low) pressure gradients, and should be added to the forces produced by the static pressure. It is often useful to sketch these pressure gradients to determine the direction of the momentum forces. EXAMPLE: Where a liquid changes direction. Fmomentum = H = 990 = L 600 1.7 lbf
The momentum force of 1.6 lbs. in this example must be added to the force produced by static pressure on the plate (of .1 in.2 x 10 psi = 1 lb.) to give the total force on the plate.
EXAMPLE: Where a liquid changes speed. SI2 L 1 x 22 x 100 Fmomentum = = = 1 lbf 400 400 The momentum force of 1lb. in this example must be subtracted from the force produced by static pressure on the plate (of 0.1 x [3000-2900] = 10 lb.) to give the total force on the piston.
LOHM LAWS
11
ENGINEERING REFERENCE
Whenever there is flow through an orifice, there is a power consumption (or loss) which is a function of the pressure drop and the flow rate. The following data is useful in calculating the hydraulic power requirements of a system. H x I When H = psi P H.P. = 1714 I = GPM flow rate The hydraulic power can also be expressed in another convenient form.
3 H.P. = 0.0117 H /2 L
or
0.0117 H L
EXAMPLE:
A Lee Valve rated at 400 Lohms will flow 0.35 GPM at 50 psid. At those conditions, what horsepower is lost? H.P. = H x I = 50 x 0.35 1714 1714 H.P. = 0.010
ENGINEERING REFERENCE
NOMOGRAM for FLUID POWER DISSIPATION
LOHM LAWS
12
LOHM LAWS
13
ENGINEERING REFERENCE
GAS vs. LIQUID CALIBRATION
Most EFS products are calibrated on gas for both gas and liquid service. Should it be necessary to use a gas calibrated component for liquid service, or a liquid calibrated component for gas service, the following factors should be considered. Allowance should be made for variations in liquid/gas correlation of up to 15%. This is caused by the response of different fluids to the orifice geometry. Single-orifice restrictors will correlate directly from gas to liquid service, subject to the 15% normal variation. Multi-orifice restrictors will correlate directly only when the pneumatic pressure ratio is very low (P1 / P2 < 1.2). When Multi-orifice restrictors are used at higher pressure ratios, the gas flow will be up to 30% higher than expected from a liquid calibration. This is caused by gas compressibility which results in a non-uniform distribution of pressure drops through the restrictor. WARNING: Do not substitute hydraulic restrictors in gas applications, or vice versa, without first considering the application and correlation accuracy.
STANDARD CONDITIONS
U.S. Standard Conditions at sea level are per ICAO STD ATMOSPHERE Pressure....................... 14.70 psia (29.92 in. Hg) Temperature................. 59F (518.7R) Other References may use somewhat different conditions.
UNITS:
T = P = ACFM = SCFM = Gas temperature, R = 460 + F Gas pressure, psia Gas flow, actual cubic feet/minute Gas flow, standard cubic feet/minute
EXAMPLE: What is SCFM corresponding to 0.032 ACFM at 300 psia and at 240F? SOLUTION:
300 519 SCFM = 0.032 14.7 700
( ) ( )
= 0.48
ENGINEERING REFERENCE
LOHM LAWS (GAS)
LOHM LAWS
14
Every engineer will be interested in our simple system of defining the fluid resistance of Lee components. Just as the OHM is used in the electrical industry, we find that we can use the Liquid OHM or Lohm to quantify the restriction of hydraulic or pneumatic components. When using the Lohm system for pneumatics, the effect of flow in the subsonic region and the compressibility of gases is corrected for in the Lohm calculations. The resistance to flow of any component can be expressed in Lohms.
The Lohm has been selected so that a 100 Lohm restriction will permit a flow of 250 standard liters per minute of nitrogen at a temperature of 59F, and an upstream pressure of 90 psia discharging to atmosphere.
The graph on the following page relates Lohms to hole diameter for a single orifice restrictor.
LOHM LAWS
15
ENGINEERING REFERENCE
GAS FLOW RATE OF VARIOUS RESTRICTION AIR AT ROOM TEMPERATURE
10.00
1.00
0.10
0.01
10
100
ENGINEERING REFERENCE
LOHM LAWS
16
The Lohm Laws extend the definition of Lohms for gas flow at any pressure and temperature, and with any gas. The formulas work well for all gases because they are corrected for the specific gas, and for the flow region and incompressibility of low pressure gases. The Lohm Law for Gas Flow is: K fT P1 Lohms = Q (Sonic region) i.e. P1 / P2
1.9
NOMENCLATURE K = Gas units constant (see pages S18-19) f T = Temperature correction factor (see page S17) P1 = Upstream absolute pressure (psia) P2 = Downstream absolute pressure (psia) Q = Gas flow (std L/min.)
P = P1 - P2 (psid)
All you have to do is: Compute the P1 /P2 pressure ratio. Select the correct formula for the flow region. Look up the value of K for the gas. Look up the temperature correction factor, f T . Use the formula to solve for the unknown.
LOHM LAWS
17
ENGINEERING REFERENCE
TEMPERATURE CORRECTION FACTOR
T1 = 90 f T = 0.98 P1 = 5.0 + 14.7 = 19.7 psia, P2 = 14.7 psia P1 / P2 = 19.7/14.7 = 1.34 (subsonic) P = 5.0 psid Q = 1.00 std L/min. 5.0 x 14.7 = 4,640 Lohms
)(
ENGINEERING REFERENCE
UNITS CONSTANT K VOLUMETRIC
LOHM LAWS
18
To eliminate the need to convert pressure and flow parameters into specific units such as psia and std L/min. , the table below lists values of the Units Constant K , which is used in the Gas Flow Lohm Formula:
K f T P1 Lohms = Q
(Sonic)
VOLUMETRIC FLOW UNITS Abs. Pres FLOW H2 He Neon Nat. Gas N2 CO Air Ethane O2 Argon CO2 N2O SO2 Freon-12 SLPM 1030 771 343 319 276 274 271 251 257 245 213 214 176 123 psia SCFM 36.3 27.2 12.1 11.3 9.730 9.69 9.56 8.86 9.08 8.65 7.52 7.56 6.21 4.34 In 3/min 62,700 47,100 20,900 19,400 16,800 16,700 16,500 15,300 15,700 14,900 13,000 13,100 10,700 7,510 SLPM 14,900 11,200 4,980 4,620 4,000 3,980 3,930 3,640 3,730 3,550 3,090 3,100 2,550 1,780 bar SCFM 526 395 176 163 141 141 139 129 132 125 109 110 90.1 63.0 kPa SLPM 149 112 49.8 46.2 40.0 39.8 39.3 36.4 37.3 35.5 30.9 31.0 25.5 17.8 mm/Hg mL/min 19,900 14,900 6,640 6,160 5,330 5,300 5,230 4,850 4,970 4,730 4,110 4,140 3,400 2,380
LOHM LAWS
19
ENGINEERING REFERENCE
See examples on page S20 of using the Units Constant K with flow specified in either volume or weight units.
K f T P1 Lohms = w
(Sonic)
GRAVIMETRIC FLOW UNITS Abs. Pres FLOW H2 He Neon Nat. Gas N2 CO Air Ethane O2 Argon CO2 N2O SO2 Freon-12 PPH 11.6 17.3 38.7 34.8 43.2 43.0 43.8 42.2 46.0 54.6 52.4 52.7 63.0 83.2 psia lbm/s 0.00322 0.00479 0.0108 0.00966 0.0120 0.0119 0.0122 0.0117 0.0128 0.0152 0.0145 0.0146 0.0175 0.0231 kg/min 0.0876 0.131 0.293 0.263 0.326 0.325 0.331 0.319 0.348 0.413 0.396 0.398 0.476 0.629 PPH 168 250 561 505 626 623 636 611 667 792 759 764 914 1,210 bar kg/min 1.27 1.89 4.25 3.82 4.73 4.71 4.81 4.62 5.04 5.99 5.74 5.77 6.91 9.12 kPa kg/min 0.0127 0.0189 0.0425 0.0382 0.0473 0.0471 0.0481 0.0462 0.0504 0.0599 0.0574 0.0577 0.0691 0.0912 mm/Hg gm/min 1.27 2.52 5.66 5.09 6.31 6.28 6.41 6.16 6.72 7.99 7.65 7.70 9.21 12.2
ENGINEERING REFERENCE
UNITS CONSTANT K
LOHM LAWS
20
EXAMPLE: A restrictor must flow 8.20 std L/min. of helium at room temperature (70F), with an inlet pressure of 1,500 kPa, discharging to atmosphere. What Lohm rate is required? K = 112 (see pages S18-19) T1 = 70F. , f T = 1.00 (see page S17) P1 = 1,500 kPa, P2 = 101 kPa P1 / P2 = 14.9 (sonic) Q = 8.20 std L/min.
112 x 1,500 x 1.00 L = = 20,500 Lohms 8.20 EXAMPLE: A restrictor must flow 0.0015 lbm / s of oxygen at room temperature (70F), with an inlet pressure of 1,200 psia, discharging to 850 psia. What Lohm rate is required? K = 0.0128 (see pages S18-19) T1 = 70 F , f T = 1.00 P1 = 1,200 psia. , P2 = 850 psia. P1 / P2 = 1.41 (subsonic) P = 350 psid. w = 0.0015 lbm / s 350 x 850 = 9,300 Lohms
LOHM LAWS
21
ENGINEERING REFERENCE
Gas flow is a function of upstream absolute pressure, and of the ratio of upstream to downstream pressures. Lohm testing done at The Lee Company is performed at an upstream pressure which is high enough so that downstream pressure does not affect the flow rate. To accurately determine the upstream absolute pressure, it is necessary to measure atmospheric pressure with a suitable barometer. This measurement will normally be in units of in. Hg, while the gauge pressure reading is in units of psig. Thus, the barometer reading must be converted to psia, and added to the gauge reading to get the value of pressure in psia.
EXAMPLE: What single-orifice restriction will permit a flow of 2.00 std L/min. of nitrogen at 70F, with supply pressure at 10 psig, discharging to an atmospheric pressure of 29.5 in. Hg. K = 276 (see pages S18-19) T1 = 70F, f T = 1.00 (see page S17) P2 = 0.4912 x 29.5 = 14.5 psia. P1 = 10.0 + 14.5 = 24.5 psia. P1 / P2 = 24.5/14.5 = 1.69 (subsonic) P = 24.5-14.5 = 10.0 psid. Q = 2.00 std L/min 10.0 x 14.5 = 3,320 Lohms
ENGINEERING REFERENCE
GAS FLOW CHARACTERISTICS
LOHM LAWS
22
When selecting components for use in a gas system, certain factors must be considered which arise only because of the compressibility of the gaseous medium. The nature of gas compressibility is defined by the following two rules: Boyles Law The pressure and specific volume of a gas are inversely proportional to each other under conditions of constant temperature. Charles Law The pressure and temperature of a gas are directly proportional to each other when the volume is held constant, and the volume and temperature are directly proportional when the pressure is held constant. Thus, a gas will expand to fill any container, and pressure and temperature will adjust to values consistent with the above rules. Gas flowing through valves and restrictors will be subject to an increasing specific volume as pressure drops take place, and temperatures will change as determined by the Joule-Thomson effect. The combination of the above rules forms the basis for the Equation of State for perfect gases. This allows either pressure, temperature, or volume to be calculated for a known quantity of gas when the other two variables are known. i.e. pV=mRT (see page S26 for values of gas constant, R)
In general, the following comments apply to gas flow: 1. Gas flow at high pressure ratios (P1 / P2 > 1.9) is directly proportional to the up stream absolute pressure. 2. Gas flow at moderate pressure ratios (1.1 < P1 / P2 < 1.9) is proportional to the downstream absolute pressure, and to the pressure differential (see page S16).
LOHM LAWS
23
ENGINEERING REFERENCE
ENGINEERING REFERENCE
MOMENTUM FORCES GAS FLOW
When a flowing stream of gas is subject to a change in velocity (either speed or direction), forces arise which are the reaction to the change in momentum of the stream. This is particularly important in valve design where the position of a moving element may be affected.
LOHM LAWS
24
The direction in which the momentum force acts is always opposite to the acceleration which is imparted to the flow stream. The magnitude of the force may be calculated by using the momentum Lohm Laws which apply to air at near room temperature. F = 0.4 x P1 SLPM F = L 700 (sonic flow)
EXAMPLE: Where a gas changes direction. 0.4 x P1 0.4 x 1000 F = = L 2000 = 0.2 lbf.
The momentum force of 0.2 lbs. in this example must be added to the force produced by static pressure on the plate (0.1 in.2 x 10 psi = 1 lb.) to give the total force on the plate.
EXAMPLE: Where a gas changes speed. SLPM 35 F = = 700 700 = 0.05 lbf.
The momentum force of 0.05 lb. in this example must be subtracted from the force produced by static pressure on the plate (0.1 in.2 x [100-50] = 5 lb.) to give the total force on the piston.
LOHM LAWS
25
ENGINEERING REFERENCE
For more precise calculations, or to extend the range of the pneumatic power dissipation graph, the following formula may be used for air. 1,641 P1 L
Watts =
( )
P1 P2
1/4
P1 = Supply Pressure (psia) P2 = Exhaust Pressure (psia) L = Lohm Rate Note that due to compressor inefficiencies, more energy will be needed to compress the air than will be expended when it flows through an orifice.
ENGINEERING REFERENCE
GAS PROPERTIES
GAS H2 He Neon Nat. Gas N2 CO Air Ethane O2 Argon CO2 N2O SO2 Freon-12 k 1.40 1.66 1.66 1.22 1.40 1.41 1.40 1.21 1.40 1.67 1.28 1.26 1.25 1.13 R ft lb/lbR 766.6 386.1 76.6 79.2 55.2 55.2 53.3 51.4 48.3 38.7 35.1 35.1 24.1 12.8 lbm DENSITY /ft 3 lbm/std L 0.000188 0.000373 0.00188 0.00182 0.00261 0.00261 0.00270 0.00280 0.00298 0.00372 0.00410 0.00410 0.00597 0.01127 0.00532 0.01056 0.0533 0.0516 0.0739 0.0739 0.0764 0.0793 0.0845 0.1053 0.1162 0.1162 0.1691 0.319 cdP* Btu/lbR 3.420 1.250 0.248 0.560 0.247 0.243 0.241 0.386 0.217 0.124 0.205 0.221 0.154 0.145 cdV* Btu/lbR 2.435 0.754 0.150 0.458 0.176 0.172 0.173 0.320 0.155 0.074 0.160 0.176 0.123 0.129
LOHM LAWS
26
*values at 68F and 14.7 psia c P = Specific heat at constant pressure cV = Specific heat at constant volume k = Ratio of specific heats, cP cV
R = Gas Constant,
R Molecular. Wt.
LOHM LAWS
27
ENGINEERING REFERENCE
This type of flow normally concerns the charging of a vol ume through a fixed resistance such as an orifice. Use of the Lohm system simplifies the calculation of the time re quired to blow down or charge up a vessel. The first step is to calculate system time constant, , which takes into consideration the type of gas, pressure vessel volume, absolute temperature, and flow resistance. The time constant is given by: = 4 fT V L K
Note: Select K from the appropriate psia column of the Volumetric Flow Table on page S18. Keep the units of pressure vessel volume (V) consistent with the volumetric flow units. The larger the value of , the more sluggish the system. Once has been calculated, the ratio of upstream pressure to downstream pressure for both the initial and final condi tions must be computed. Then, from the pressureratio graph, initial and final values for N can be found. N is the number of system time constants required for the system to reach equilibrium. If the final condition is equilibrium, where upstream and downstream pressures are equal, the final pressure ratio is 1 and the final value of N is 0. With these values, the time for the system to blow down or charge up can be calculated from: t = (N i - Nf ) t = Time (sec.)
ENGINEERING REFERENCE
TRANSIENT GAS FLOW
LOHM LAWS
28
NOMENCLATURE
K = Units correction factor L = Flow resistance, (Lohms) N i = Initial number of system time constants N f = Final number of system time constants P1 = Upstream gas pressure P 2 = Downstream gas pressure f T = Temperature factor t = Time to charge up or blow down a pressure vessel (sec.) V = Pressure vessel volume
TUBING FLOW
29
ENGINEERING REfERENCE
RESISTANCE TO FLOW IN TUBING
The Lohm Laws, described in the preceding pages, accurately relate flow, pressure drop, and Lohm rating for individual components. For tubing, however, these variables are best related in graph form. The following graphs show pressure drop and flow rate for four different standard sizes of tubing offered by The Lee Company. A 10 cm length of tubing is used in the graphs. If your flow problem involves longer tubing length, increase the pressure drop proportionately.
Example: To find the pressure drop for a 30 cm length of Lee Company standard 0.032 I.D. tubing flowing 100 mL/min. of water, begin by consulting the water flow graph. From the graph, you determine that the pressure drop is 4 psia for a 100 mL/min. flow rate. Adjust this to your length of 30 cm by ratio:
30 cm 10 cm
x 4 psid = 12 psid
Due to slight variations that normally occur in the tubing I.D., these flow calculations for tubing are not exact, but are useful for most design work.
ENGINEERING REfERENCE 30
TUBING FLOW CURVES WATER FLOW
For 10 cm Tube Length
TUBING FLOW
TUBING FLOW
31
ENGINEERING REfERENCE
TUBING FLOW CURVES AIR FLOW
For 10 cm Tube Length EFFECTS OF TUBE DIAMETER
CONTAMINATION
33
ENGINEERING REFERENCE
The number one cause of hydraulic and fluidic system failure is contamination. Every fluidic system is sensitive to this. The degree of sensitivity is usually determined by the smallest passage in the system. This may be an orifice, a valve seat or clearance between two components. Contaminants enter the system in one of several ways: Dirty or contaminated fluid Debris introduced when the system is opened (i.e. maintenance, tubing changes, fluid replenishment etc.) Debris built into the system The simplest problem is the fluid. This must be filtered to the proper micron level. Any new fluid added to the system must also be properly filtered. Introduction of contamination during maintenance is a design issue. Any point in the system that needs to be opened should have a safety screen downstream, prior to sensitive components. The third scenario, building in contamination is usually an assembly and housekeeping issue. All components, including filters, contain debris. These are from the manufacturing process, packaging, shipping, storage and even handling prior to final assembly. Sintered filters may have small loose particles while machined manifolds may contain loose metal shavings or burrs. All components should be flushed prior to assembly. This removes loose particles and prevents them from entering the fluidic system. In critical systems it may be necessary to flush the system as it is assembled, starting from the reservoir moving out to the final dispense tip.
ELECTRICAL ENGINEERING
ENGINEERING REfERENCE 34
OHMS LAW
Electrical energy is governed by several basic laws. The first, Ohms law, is similar to the Lohm law and defines the resistance of a device to the flow of electrons. V = I x R V = electric potential (volts) I = current (amperes) R = resistance (ohms)
When current passes through a resistance, power is dissipated in the form of heat, as in an oven. Power is calculated by the following: P = V x I P = power (watts)
These equations allow any one of the four electrical parameters to be expressed in terms of any other two. A reference table of derived expressions is given below.
P I
V2 R
(P x R)
(P)
R
I2R
ELECTRICAL ENGINEERING
35 ENGINEERING REfERENCE
ELECTRICAL ENGINEERING DATA
In a DC solenoid valve there is a magnetic coil that actuates the valve mechanism. The coil can be electrically modeled as an inductance and a resistance in series. The typical room temperature coil resistance and operating voltage determine the steady state current and power consumption, as shown in the table below.
DIODE 1N4005
LEE VALVE
CONTROL SIGNAL 5V
TRANSISTOR MJH11022G
ELECTRICAL ENGINEERING
37 ENGINEERING REfERENCE
Spike and Hold Driver Schematic (Lee Drawing LFIX1001750A)
This circuit can be used as either an enhanced response time driver or as a low power consumption driver. As an enhanced response time driver, select V1 (usually 2-4 times the rated voltage of the valve being driven) as required to obtain the desired valve response. V2 is the nominal rated valve voltage. Choose values for R1 and C1 to determine V1 pulse duration. As a low power consumption driver, V1 is the rated valve voltage and R1 2V2 is one half the value of V1. This serves to provide full actuation voltage to the valve, which reduces the 10 K applied voltage by 50%, thus reducing the valves power consumption by 75%. 1/4 W 1 8
330 680 pf 1/4 W MPSA42 3 Vcc + CONTROL SIGNAL INPUT 7 6 4 5 NE555V 10 K1 1/4 W 2 2 Vcc
R1 2
.01 F V18 V2 C1 2
1N4005
10 K 1/4 W
330 1/4 W
MPSA42
330 1/4 W
7 3 6 4 5 MJH11021G NE555V
.01 F V1
1N4005
C1 2
1/4 W
V2
VOLTAGE -
1N4005
1/4 W
1N4005
5V CONTROL SIGNAL (INPUT) t 0 2 t 1 T
+ VALVE VOLTAGE
MJH11022G
MPSA42
1N4757 51V
MJH11022G
V1
5V
V2 0 0 t0
CONTROL SIGNAL T
0
t1
t 1 2
V1 Notes: VOLTAGE ACROSS 1. Do not exceed the valves maximum power rating. VALVE 2. V2 V1 Pulse Duration = 1.1 x R1 x C1. Adjust values as required to obtain desired pulse duration. For C1 = 0.047 F, R1 = 100k pot, spike time range is 0.05 5.0 ms. T 0 t0 t1 recommended = 4.5 V to 16 V 3. Vcc range 4. V1 = Required valve spike voltage. V2 = Required valve nominal hold voltage.
DIODE 1N4005 LEE VALVE ZENER DIODE 1N4757 51V CONTROL SIGNAL 5V
TRANSISTOR MJH11022G
ELECTRICAL ENGINEERING
39 engineering reFerence
Low Power Consumption Driver Schematic (Lee Drawing LFIX1000650A)
This circuit provides a 70% reduction in valve power consumption. The valve is actuated with the full design voltage and then held at a holding voltage of approximately one half Vcc of the design voltage. The additional voltage required to actuate R3 the valve is stored in the 2 capacitor C2. When the control voltage signals the valve on, the transistors are switched R2 10 K such that C2 doubles the supply voltage and discharges through the valve coil. RecomR1 8 1 1/4 W C3 for 47K Q1 2 table 7 mended values various valves are given in the on the following page. Resistor U1 680 pf 1/4 W NTE128 3 6 4 5 R3 determines the peak current and rate of recharge and should be sized according to + C1 CONTROL D1 C2 2 the particular application. Vcc .01 F SIGNAL 1N914
INPUT -
R6 10 K 1/4 W
R3 2
V1
1 2 3 4
R7 4.7 K 1/4 W D2 1N4005
U1
NTE197
8 7 6 Q3 5
V2 D3 1N4005
C1 .01 F
C2 2
R4 10K 1/4 W
5V CONTROL SIGNAL (INPUT) t 0 t 1 T
4.7 K 1/4 W
Q4 R7NTE291
Q3 NTE197
Q2 MPSA42
D2 1N4005
CONTROL
V2 0
0
t 0
t 1
1
T
T
Notes: 1. 2. V1 V2 3. 0 t4.
0
Do 2 not exceed the valves maximum power rating. V1 Pulse Duration = 1.1 x R3 x C2. Adjust values as required to obtain VOLTAGE desired pulse duration, spike time range varies between 2.6 26 ms ACROSS depending on valve VALVE design and R3 value chosen. Vcc range recommended = 4.5 V to 16 V T V1 = Required valve input voltage. V2 = Required valve hold voltage. t
1
VALVE TYPE
ELECTRICAL ENGINEERING
41 ENGINEERING REfERENCE
Latching Valve Driver Schematic (H-Bridge Design)
The Lee Company's LHL Series latching valves are designed to operate on 10 ms (min), bi-directional pulses. When integrating these latching valves into a system, only a single driving supply is needed. An H-Bridge circuit can be used to switch current direction (an additional logic supply may also be needed depending on the individual application). Most H-Bridge drivers such as Freescale's 17529 or 33886 would be suitable for the task, depending on how many valves are to be driven, the valve's specified voltage, PCB space constraints, etc. Regardless of the H-Bridge used, the following tips should lead to success when designing an electrical circuit to drive such a valve. 1. Connect the logic supply and driving supply.These are normally separate power supplies (one to drive the logic circuitry in the application, such as microproces- sors, and another to drive the valves themselves), though they can be the same supply under certain circumstances.
2. Connect any enable/disable inputs of the H-Bridge to the appropriate logic. If the H-Bridge is to remain on, connect the enable/disable input(s) to HIGH or LOW (depending on which level asserts the input). 3. Ensure that any charge pump capacitors are attached. Refer to the H-Bridge manufacturer's data sheet and use the recommended values. 4. Design adequate power supply decoupling. This can often be achieved by connecting capacitors across the supply terminals. The H-Bridge manufac- turer's data sheet may have device-specific tips. 5. Design the logic which will control the H-Bridge. This can be done easily with a microprocessor or with combinational logic. The basic logic is described below: a. To switch the valve for Common to Port-A flow... i. Enable the H-Bridge if it is not already enabled. Refer to the H-Bridge's data sheet to determine whether or not the disable-enable delay is short enough to enable/disable on the fly. ii. Drive the H-Bridge in its forward operation mode. The exact logic to do this will be in the H-Bridge manufacturer's data sheet, though it typi- cally involves setting one input HIGH and another LOW. This will apply current in the forward direction through the valve. iii. Wait 10 ms (min). This will allow the valve to shuttle and become magnetically latched. iv. Stop current to the valve. This can be done by either disabling the H-Bridge (in which case the enable-disable delay of the device should be investigated) or by setting both H-Bridge inputs to either HIGH or LOW. b. To switch the valve for Common to Port-B flow i. Enable the H-Bridge if it is not already enabled. Refer to the H-Bridge's data sheet to determine whether or not the disable-enable delay is short enough to enable/disable on the fly.
ELECTRICAL ENGINEERING
43 engineering reFerence
Waveform Graph
DERIVED STANDARD
Newton Force which gives to a mass of 1 kilogram an acceleration of 1 meter per second per second.
EXACT CONVERSIONS*
1 pascal = 1 newton/meter 2 1 atmosphere = 101,325 pascals 1 bar = 100,000 pascals 1 centipoise = 0.001 newton-second/meter 2 1 centistoke = 1 x 10-6 meter 2 /second 1 fluid ounce (U.S.) = 2.95735295625 x 10-5 meter 3 1 foot = 0.3048 meter 1 gallon (U.S.) = 3.785411784 x 10-3 meter 3 1 gram = 0.001 kilogram 1 inch = 0.0254 meter 1 kilogram force = 9.80665 newtons 1 liter = 0.001 meter 3 1 micron = 1 x 10-6 meter 1 milliliter = 1 x 10-6 meter 3 1 ounce mass (avdp) = 0.028349523125 kilogram 1 pound force (avdp) = 4.4482216152605 newtons 1 pound mass (avdp) = 0.45359237 kilogram
REFERENCE INFORMATION
45 ENGINEERING REfERENCE
DERIVED CONVERSIONS:
1 foot of H2O at 4C = 1 gram/centimeter3 = 1 inch of H2O at 4C = 1 inch of Hg at 0C = 1 poundF / inch2 = 1 poundM / inch3 = 1 quart (U.S.) = 1 drop = 1 bar =
2,988.98 pascals 1,000 kilograms/meter3 249.082 pascals 3,386.389 pascals 6,894.7572 pascals 27,679.905 kilograms/meter3 9.4635295 x 104 meter3 50 microliters 14.503774 poundF /inch2
LB M (avdp)
6.250 x 10-2 32.17 32.17 2.205
OZ M (avdp)
16.00 514.8 514.8 35.27
SLUG
3.108 x 10-2 1.943 x 10-3 6.852 x 10-5 6.852 x 10-2 Multiply by
gram
kgm
S
liter mL
2.832 x 10 4 16.39
FT. 3
IN. 3
GAL. (U.S.)
7.481 4.329 x 10-3
m3
2.832 x 10 -2 1.639 x 10-5 3.785 x 10-3 9.464 x 10-4 2.957 x 10-5 1.000 x 10-3 1.000 x 10 -6
1,728
0.5541
231.0
128.0
3,785
57.75
32.00
946.4
1.805
29.57
1,000
mL
1.000 x 106
m3
Multiply by
REFERENCE INFORMATION
47 ENGINEERING REfERENCE
CONVERSION FACTORS
S
Into To Convert LB. IN.2 IN. Hg a 0C IN. H2 O at 4C FT. H2 O at 4C ATM kgF cm2 kgF m2 kPa
PRESSURE LB FT. 3
ATM
6.805 x 10 -2 3.342 x 10-2 2.458 x 10-3
kgF cm 2
7.031 x 10-2 3.453 x 10-2 2.540 x 10 -3 2.950 x 10 -2 1.033
kgF m2
703.1
kPa
6.895
13.60
345.3
3.386
25.40
0.2491
0.4335
2.989
14.70
29.92
406.8
33.90
101.3
98.07 9.807 x 10 -3
102.0
Multiply by
REFERENCE INFORMATION
ENGINEERING REfERENCE 48
PRESSURE CONVERSION CHART
REFERENCE INFORMATION
49 ENGINEERING REfERENCE
CONVERSION FACTORS VOLUME TO MASS WATER AT 39.2F (4C) MASS
Into To Convert
(avdp)
62.43 3.613 x 10 -2 8.345 2.086 6.520 x 10-2 2.205 2.205 x 10 -3 2,205
LB.M
(avdp)
998.8 0.5780 133.5 33.38 1.043 35.27 3.527 x 10 -2 3.527 x 10 4
OZ.M
SLUG
gram
2.832 x 10 4 16.39 3785 946.3 29.57 1,000 1.000 1.000 x 106
kgm
28.32 1.639 x 10 -2 3.785 0.9463 2.957 x 10 -2 1.000 1.000 x 10 -3 1,000
V O L U M E
FT.3 IN.3 GAL. (U.S.) QUART (U.S.) FL. OZ. (U.S.) liter mL m3
1.940 1.123 x 10-3 0.2594 6.484 x 10 -2 2.026 x 10 -3 6.852 x 10 -2 6.852 x 10 -5 68.52 Multiply by
NOTE: For application of these factors to fluids with specific gravity other than 1.0, these factors must be multiplied by the actual specific gravity.
EXAMPLE:
Problem: Determine flow rate in lb./hr. of acetone at 40F and 2 mL/min. Solution: Specific Gravity S of acetone at 40F = 0.80 lbs mL conversion conversion I = I hr min. factor mL lbs factor min. hrs mL lbs 60 min = 2 2.205 x 10-3 min. mL 1 hr lb = .21 hr
] [
] [
] [
] [
] [ ] ] [ ]
S 0.80
REFERENCE INFORMATION
enGineerinG reference 50
CONVERSION FACTORS MASS TO VOLUME WATER AT 39.2F (4C) MASS
Into To Convert
(avdp)
1.602 x 10 -2 27.68 0.1198 0.4793 15.34 0.4536 453.6 4.536 x 10-4
LB.M
(avdp)
1.001 x 10 -3 1.730 7.489 x 10 -3 2.996 x 10 -2 0.9586 2.835 x 10 -2 28.35 2.835 x 10 -5
OZ.M
SLUG
gram
3.532 x 10-5 6.103 x 10 -2 2.642 x 10 -4 9.464 x 10 -4 3.381 x 10 -2 1.000 x 10 -3 1.000 1.000 x 10 -6
kgm
3.532 x 10-2 61.03 0.2642 0.9464 33.81 1.000 1,000 1.000 x 10 -3
V O L U M E
FT.3 IN.3 GAL. (U.S.) QUART (U.S.) FL. OZ. (U.S.) liter mL m3
NOTE: For application of these factors to fluids with specific gravity other than 1.0, these factors must be divided by the actual specific gravity.
EXAMPLE:
Problem: Determine volume in gallons which would be occupied by 3.0 kg of sea water, specific gravity is 1.02. Solution: .2642 GAL GAL. = 3.0 kg x = 0.777 GAL. 1.02 kg
REFERENCE INFORMATION
51 ENGINEERING REfERENCE
VISCOSITY DEFINITIONS
Absolute Viscosity: the force required to move a unit plane surface over another plane surface at unit velocity when surfaces are separated by a layer of fluid of unit thickness. Unit of Absolute Viscosity in the metric system: poise and centipoise 1 poise = 1 gram / (cm) (sec) and 1 centipoise = 1/100 poise Unit of Absolute Viscosity in the English system: slugs / (ft.) (sec.); 1 slug / (ft.) (sec.) = 1 / 0.002089 poise Kinematic Viscosity: the absolute viscosity divided by density. Unit of Kinematic Viscosity in the metric system and commonly used in the countries using the English system: stoke and centistoke; 1 stoke = 1 poise / density (gm / mL) 1 centistoke = 1/100 stoke Other units of Kinematic Viscosity in the English system, the most practical unit for making calculations is ft.2 / sec.; 1 ft.2 / sec. = 92903 centistoke and 1 centistoke = 1.076 x 10-5 ft.2 / sec.
REFERENCE INFORMATION
ENGINEERING REfERENCE 52
VISCOSITY CONVERSION CHART
REFERENCE INFORMATION
53 ENGINEERING REfERENCE
VISCOSITY OF TYPICAL FLUIDS vs. TEMPERATURE
REFERENCE INFORMATION
ENGINEERING REfERENCE 54
VISCOSITY OF TYPICAL FLUIDS vs. TEMPERATURE
REFERENCE INFORMATION
55 ENGINEERING REfERENCE
VISCOSITY vs. CONCENTRATION
REFERENCE INFORMATION
ENGINEERING REfERENCE 56
VISCOSITY vs. CONCENTRATION
REFERENCE INFORMATION
57 ENGINEERING REfERENCE
SPECIFIC GRAVITY vs. CONCENTRATION
REFERENCE INFORMATION
ENGINEERING REfERENCE 58
SPECIFIC GRAVITY vs. CONCENTRATION
REFERENCE INFORMATION
59 ENGINEERING REfERENCE
TORQUE CONVERSION CHART
REFERENCE INFORMATION
ENGINEERING REfERENCE 60
TEMPERATURE CONVERSION
REFERENCE INFORMATION
61 ENGINEERING REfERENCE
MATERIALS The chemical compatibilities listed are meant as guidelines only. Material samples for immersion testing can be requested from The Lee Company. This is the most accurate method of determining the chemical compatibility of our materials and our customers specific fluids. PLASTIC
EVA (Micro-Line - TSI) Ethylene-vinyl acetate LCP (Vectra - Celanese) Liquid crystal polymer PBT (Valox - GE) Polybutylene terephthalate PC (Lexan - GE) Polycarbonate PCTFE (Kel-F 81 - 3M) Polychlorotrifluoroethylene PES (Victrex - ICI) Polyethersulfone PEEK (Victrex - ICI) Polyetheretherketone PFA (Teflon - DuPont Dow) Perfluoroalkoxy resin PMMA (Acrylic) Polymethyl Methacrylate PTFE (Teflon - DuPont Dow) Polytetrafluoroethylene POM (Delrin - DuPont Dow) Polyoxymethylene PPA (Amodel ) Polyphthalamide PPS (Fortron - Phillips Petro.) Polyphenylene sulfide
FEATURED PROPERTIES
Physically conformable Superior balance of all properties Good balance of all properties Optical clarity Resists most chemicals, zero water absorption Dimensionally stable Thermal stability & good solvent resistance Chemical & solvent resistant Transparent, good general properties Unsurpassed chemical resistance Wear resistance Thermal and dimensional stability Very good mechanical strength High flexibility Chemical & solvent resistant, porous form Porous form, solvent resistant
PVC (Polyvinylchloride)
PVDF Polyvinylidene fluoride (Kynar - Pennwalt)
3
3 3
3
4 3
3
3 3
REFERENCE INFORMATION
ENGINEERING REfERENCE 62
MATERIALS (continued) ELASTOMER
EPDM Ethylene/propylene rubber FKM (Viton Fluoroelastomer - DuPont Dow) CR (Neoprene Polychloroprene - DuPont Dow) FFKM (Kalrez Perfluoroelastomer - DuPont Dow) Silicone (Silastic E DuPont Dow)
FEATURED PROPERTIES
Very good solvent resistance Superior balance of properties Good balance of properties Unsurpassed chemical resistance Good balance of properties
OTHER MATERIALS
FEATURED PROPERTIES
Superior surface finish and excellent dimensional stability Superior surface finish and excellent dimensional stability
TZP (Ceramic)
KEY: 5........ Superior 4........ Excellent 3....... Good 2 .......Fair ADHESIVES FEATURED PROPERTIES Epoxy................... Good adhesive strength to many materials; good chemical resistance Cyanoacrylate...... Quick set; high strength Anaerobic............ Very high strength; very good chemical resistance METALS FEATURED PROPERTIES 316 CRES............. Superior corrosion resistance 430 CRES............. Good magnetic properties, good corrosion resistance 303,304 CRES...... Good machinability, good corrosion resistance 17-4, 17-7 CRES... High modulus, good corrosion resistance FeCr Alloy............. Excellent corrosion resistance, good magnetic properties Aluminum.............. Colorability, low cost
GLOSSARY
63
GLOSSARY
ENGINEERING REfERENCE
This glossary serves to introduce the user to the terminology used throughout this handbook. These descriptions are proposed to serve as a reference point in product discussions to eliminate problems of definition. While these terms are subject to different interpretation throughout various technologies, it is proposed that these definitions be adhered to throughout industry, to unify their usage. Accuracy: The degree of error between the intended, specified, or nominal property value and actual value. Typically used to define the performance envelope of a production lot of parts about the specified nominal. Normally used to relate single-event performance of multiple parts. Compare to PRECISION. Ambient Temperature: Temperature of the media surrounding external surfaces of a valve. Axial Mixing: See FLUSHABILITY. Burst Pressure: The maximum pressure a valve can endure before it will break. Carry-over Volume: See CROSSOVER VOLUME Coefcient of Variation (CV): Defined as the standard deviation of a distribution divided by the mean value. This value, expressed in percent, reflects the degree of spread of data and is used to define the consistency of the performance or of dispensed volumes, etc. Coil Voltage: Voltage at the electrical connector pins in which the coil must energize if the valve is to perform as stated in the specifications. Continuous Duty: Coils rated for continuous duty are designed to be energized continuously without overheating to failure. Crossover Volume: (Dead-leg Volume, Carry-over Volume) Any internal-geometrydependent volumetric error introduced by the valve internal volume between the valving point and the common flow point. Most commonly used in discussions of three-way valves, it refers to the unwashed slug of material between the flowing passage and the closed port seal. Crosstalk: (Intra-port Flow) Any response-time-dependent flow or pressure variation between any two valves or two ports of a three-way valve. For example, this term refers to the flow that takes place between the NC and NO ports of the three-way valve in the time between the beginning of actuation and the end of actuation, when both ports are partially open. Dead-leg Volume: See CROSSOVER VOLUME Dead Volume: The actual non-flushable volumes of any component or system flow passages, where a dead-end passageway or cavity could retain materials to contaminate subsequent sample or flow media. This value is highly subjective, as many factors come into play to determine the actual dead volume such as miscibility, viscosity, binding energy, etc. The quantity of the former sample still retained inside the component after flushing with some specified volume is defined as dead volume. De-energized: No power applied to the coil. A normally closed valve is closed when the coil is de-energized. Differential Pressure ( P): Pressure difference between the inlet and outlet of a valve.
engineering reFerence 64
Duty Cycle: The ratio of "on" time to "total cycle" time. If a valve is on for 2 seconds and off for 8 seconds, the total cycle time is 10 seconds and the duty cycle is 20%. Energized: Power applied to the solenoid valve coil causing the valve to change state. A normally closed valve will open when energized. Flushability: (Axial Mixing) The degree of dispersion or band-broadening introduced by a component into a flowing stream. Sometimes referred to as axial mixing, it defines the stretching of a slug of sample as it passes through a component. Usually discussed in relative or qualitative terms, as the specific definition of this characteristic is somewhat complex. Intra-port Flow: See CROSSTALK Normally Closed: A normally closed valve is closed when de-energized, preventing flow. When energized, the valve opens allowing flow. Normally Open: A normally open valve is open when de-energized, allowing flow. When energized, the valve closes preventing flow. Operating Pressure: The pressure at which the valve is operating. Proof Pressure: The level of pressure which may be applied to the valve without causing permanent damage. Repeatability (Precision): The repeatability of any function. Used in reference to valve response times or dispensed volumes. Usually specified in terms of the percent tolerance about the nominal, specified, or mean value. Used to express the total variability of a single component over multiple events. Repeatability means consistency of performance even if the performance is not accurate. Response Time: This term defines the lag time between the input of a control signal and the resulting response of the system or component being monitored. Typical use of the response time with a passive component could define the time lag between a pressure pulse input to a check valve, and the time to close or open the valve seat in response to that pulse. The more common usage is in reference to active components, such as solenoid valves. This term then typically defines the time from beginning of a normal voltage step-input drive signal, and the pneumatic output from the valve port that is opening or closing as a result of that signal. For further discussion of response times, contact The Lee Company.
GLOSSARY
ENGINEERING REFERENCES:
Considine, D. M. ed. Process Instruments and Controls Handbook (ed.3). New York: McGraw-Hill Book Company, 1985. Doebelin, E. O. Measurement Systems Application and Design (rev. ed.). New York: McGraw-Hill Book Company, 1975. Hays, W. L. Statistics (ed. 3). New York: Holt Rinehart and Winston, 1981. Mandel, J. Evaluation and Control of Measurements. New York: Marcel Dekker, Inc., 1991. Parker, S. P. ed. McGraw-Hill Dictionary of Scientific and Technical Terms (ed. 3). New York: McGraw-Hill Book Company, 1984. Weast, R. C. ed. CRC Handbook of Chemistry and Physics (ed. 69). Boca Raton, FL: CRC Press, Inc., 1988.
GENERAL INFORMATION
1 THE LEE COMPANY
The dimensions and configurations in this handbook are for reference purposes only, and may be updated at any time. Contact The Lee Company for current inspection drawings.
PROPRIETARY RIGHTS
The Lee Company retains all proprietary rights and the exclusive right to manufacture the products shown in this Electro-Fluidic Systems Technical Handbook, as well as any specially designed products. Unlimited rights, as described in DAR 7-104.9(b), are not transferred to the buyer.
GENERAL INFORMATION
THE LEE COMPANY 2
U.S. EXPORT COMPLIANCE
Buyer and (The Lee Company) shall comply with the laws and regulations of the United States of America (USA) relating to exports and foreign transactions, including, but not limited to, the International Traffic in Arms Regulations (ITAR) (22 C.F.R. Parts 120-130), the Arms Export Control Act (22 U.S.C. 2778), the Export Administration Regulation (EAR) (15 C.F.R. Parts 730-774) and the Export Administration Act of 1979, as amended (50 U.S.C. 2401 et seq). Buyer hereby agrees to hold The Lee Company harmless due to buyer's breach of such obligation.
GENERAL INFORMATION
3 THE LEE COMPANY
TRADEMARKS OF THE LEE COMPANY
TRADE MARK
LIF
MINSTAC
GENERAL INFORMATION
THE LEE COMPANY 4
TRADEMARKS OF THE LEE COMPANY
TRADE NAME TRADE MARK TRADE NAME TRADE MARK TRADE NAME TRADE MARK
Lee Plug
Lee JEVA
Lee Chek
Lee Pri
Lee Jet
Lee Cro
Lee Tri
Lee kW Jet
Lee Flosert
Lee JELA
Lee Kipster
GENERAL INFORMATION
5 THE LEE COMPANY
OTHER REGISTERED TRADEMARKS
Throughout this handbook, The Lee Company has referred to suppliers products by their trade names. A complete list is provided below.
COMPANY
TRADE NAME Swagelok Chrome Core 18 Delrin , Kalrez , Neoprene , Silastic E , Teflon , Viton Lexan , Valox Chemraz Vectra Victrex Kynar Ryton Micro-Line KEL-F
Crawford Fitting Company CRS Holding, Inc. (Subsidiary of Carpenter Technology Corporation) DuPont Dow General Electric Company Green, Tweed and Company Hoechst Celanese Imperial Chemical Industries Pennwalt Corporation Phillips Chemical Company Thermoplastic Scientifics, Inc. The 3M Company
GENERAL INFORMATION
THE LEE COMPANY 6
WARRANTY
The Lee Company is proud to warrant that all items described in this handbook are free from defect in design, workmanship and materials and that they conform to any applicable specifications, drawings, or approved samples. Our products will only operate as well as the systems in which they are installed. We therefore expect the buyers of our products to be responsible for the proper design and fabrication of the systems in which our products are used. To assist our customers, we maintain a staff of sales engineers that can recommend the proper Lee Company products to satisfy a particular system requirement. However, the buyer assumes the risk of incompatibility between Lee Company products and the fluid media. Should any Lee Company product not satisfy this warranty, we will promptly repair or replace it within a four (4) year period or the products published cycle life, whichever is less, without responsibility for indirect or consequential damages, provided the product was used for its intended purpose, and in its intended environment. Should any Lee product fail to perform to its specifications as stated in this handbook, a Returned Material Authorization, RMA, number is required prior to returning the product. Please contact The Lee Company for the RMA number. Products returned without an RMA number may not be accepted.
GENERAL INFORMATION
7 THE LEE COMPANY The Lee Company
Technical Center 2 Pettipaug Road, P.O. Box 424 Westbrook, CT 06498-0424 USA
Tel: 860 399-6281 800 533-7584 (LEE PLUG) Fax: 860 399-7058 (Order Entry) 860 399-7037 (Technical Information) Web: www.TheLeeCo.com E-Mail: [email protected]
GENERAL INFORMATION
9 THE LEE COMPANY
NOTES
Chicago, IL.......................773-693-0880 Tampa, FL........................813-287-9293 Dallas/Ft. Worth, TX.........972-791-1010 Detroit, MI........................248-827-0981 Huntington Beach, CA......714-899-2177 San Bruno, CA.................650-616-4066 London, England..............44 1753 886664 Paris, France....................33 1 30 64 99 44 Frankfurt, Germany..........49 6196-77369-0 Milan, Italy.......................39 02 439 81750 Stockholm, Sweden.........46 8 579 701 70