Technical information

Fixing systems

Structural systems

Lifting systems

Accessories

Rebar Coupler Systems

Fixing systems

Structural systems

For fastenings in structural concrete DEMU is down as one of Europes

Lifting systems

biggest, most diverse and most innovative producers. Proven top quality in screwed inserts, bolt anchors, bar anchors, connectors, rebar coupler system, dowel-in couplers and lifting anchors. Used in a large range of applications and with excellent service.

Rebar coupler systems

DEMU Metaalindustrie B.V. Atoomweg 1, PO box 8486 3503 RL Utrecht, Netherlands Tel.: +31 (0)30 2412421 Fax: +31 (0)30 2414469 E-mail: [email protected] Internet: www.demu.com

Accessories

GENERAL
Page 2 Description of system Certication Strength Accessories

INSTALLATION INSTRUCTIONS
Page 3 Assembly Working instructions

FEMALE SOCKET BAR

Page 4 5 Type Type Type 4010 EV 4010 TV 2010

40

MALE CONNECTOR BAR

Page 6 7 Type Type Type 2020 2020 2020-P 12 t/m 32 40

SPECIALS
Page 8 9 Type Type 4030 4015 4035 2040

SPECIAL BENDS AND CUTTINGS

Lb

Page 10 11

Bends U-Bends Cutting

5x

Lb

5x

ACCESSORIES
Page 12 13 14 Type 2280, 2250 Type 2244, 2600 Type Torque wrench, 2000 Protective caps Suprotec D10 , 110, 200

KOMO PRODUCT CERTIFICATE

Page 15 KOMO Product Certicate

REINFORCING BAR COUPLERS

Page 18 19 20 21 General Type 2005-ETS 2005-ETT Type 2005-ETH Assembly Installation tools for type 2005

NOTE The information in this publication is based on the state of the art as known to us at the time of publication. Technical, constructional and manufacturing changes may be made at any time. Although the greatest care has obviously been taken in drawing up this publication, there remains a possibility that an error has been overlooked. DEMU Metaalindustrie B.V. therfore declines to accept liability. We would, however, very much appreciate it if you were to report any omissions to us.

Rebar Coupler Systems

DESCRIPTION OF SYSTEM
The DEMU rebar coupler system is ideal for 100% load-bearing through fastenings in reinforcing steel. The system is available in the following diameters (): 12, 16, 20, 25, 32 and 40. The bar anchors are available as type 4010 (for 40 type 2010), bar ends are available as type 2020 and with a attened end of type 2020-P. In combination with the type 2000 assembly tool and an electric appliance, the 2020-P can quickly be screwed into the female socket bar. Tolerances: 4010, 2020 en 2010 ( 40): + 5 mm / - 2 k, conform NEN 6146 Steel bars for the reinforcement of concrete . The anchors can be bent on request. So as not to damage the thread or the connector socket, there is a minimum bend size (Lb). Bending is done by means of a 5* former. During bending elongation (V) occurs and this results in a Y dimension of (L+V=Lb+Y). See also page 10. It is also possible to supply a U-bend. Contact our sales department for the possibility. See also page 11. If the height-to-height distance between multiple inserted bar anchors is small, it is possible to screw the male connector bar in by means of the DEMU 4015 connector. See also page 9. Anchors can also be supplied to non-standard lengths. DEMU specials: 4030/4035/2040. See also page. 8. - 4030 is made from reinforcing steel with a connector socket at either end. - 4035 is made from reinforcing steel with a connector socket at one end and a rolled thread at the other. - 2040 is made from reinforcing steel with rolled threads at either end.

CERTIFICATION
DEMU rebar coupler systems for reinforcing steel meet the requirements of BRL 0504. The alignment, cutting and bending of the bar ends and bar anchors meet the requirements of chapter 2 of BRL 0503 Tack welded reinforcing mesh, reinforcing structures and bending and interweaving. The reinforcing steel of these connectors is of FeB 500 HWL and FeB 500 HK quality and meets the requirements of chapter 2 of BRL 0501 Reinforcing steel and hence of chapter 3 Glossary of terms and chapter 5 Requirements of NEN 6008. See our KOMOcerticate K-7044. In NEN 6008 (July 2008) the quality indicators HWL, HK and HKN are invalid and now there are ductilityclasses A, B en C introduced. Applied reinforcing steel has the quality B500B or B500C. The DEMU rebar coupler system is also authorised by the German building authorities, permit no. Z-1.5-139.
KOMO certicate nr. K-7044, applies exclusively to the combination of DEMU bar anchors and DEMU bar ends.

STRENGTH
All joints may be used in tensile, compressive and shear applications. The bar ends must be tightened to the prescribed torque (Nm), see also page 6 and 7. In order to determine the working value for strength of the steel in the anchor, a material factor ym must be applied to the elastic limit. See NEN 6720 chapter 6.2 reinforcing steel. To determine the minimum anchorage length, please refer to NEN 6720 chapter 9.6 Length of reinforcing steel anchorages. The type 4010 is suitable for through fastening in combination with DEMU type 2020 als 2020-P and for constructive anchorages. The 4010 female socket bar anchors must always be checked in accordance with NEN 6720 chapter 9.6 Length of reinforcing steel anchorages and 9.16 Embedded anchors. DEMU rebar coupler system is developed for making mechanical connectors with KOMO-certicated reinforcing steel, quality FeB 500 HWL and FeB 500 HK conform NEN 6008. The system is applicable in category 1: mainly statically loaded constructions conform BRL 0504. The DEMU rabar coupler system is tested wit a tension ripple of 2 oa = 60 N/mm at 2 milion tension changes and an upper tension of 0.6 Re:k. In NEN 6008 (July 2008) the quality indicators HWL, HK and HKN are invalid and now there are ductilityclasses A, B en C introduced. Applied reinforcing steel has the quality B500B of B500C.

ACCESSORIES
Various accessories can be used for fastening the bar ends to the shuttering, including types 2250, 2280 and 2600. The plastic sealing cap 2244 provides protection penetration by dirt and concrete water. As extra protection, we also advise that the internal thread be greased. For tightening to the correct torque, DEMU supplies a torque wrench ( see also page 13).

ASSEMBLY
1. Fit against or on the shuttering. 2. Preparation for assembly. 3. Screw in male connector bars using a torque wrench set to the correct torque (TQ, see also pages 6 and 7).

A) Re-usable plastic nailing plate.

Flange type 2280

Unscrew re-usable plastic nailing plate from female socket bar using a screwdriver.

B) With plastic snap off fixing plug, during de-shuttering the part in the shuttering breaks off.

snap o xing plug type 2250

Drill hole, see page 12

Unscrew remains of snap off fixing plug from the female socket bar using a screwdriver.

C) With sealing cap.

Plastic sealing cap provides protection against penetration of dirt and concrete water type 2244.

Remove cap

D) With standard hexagonal bolt.

Unscrew hexagonal bolt.

E) With assembly nipple combined with a standard hexagonal bolt.

Type 2600 assembly nipple (hole in the shuttering no larger than strictly necessary).

Unscrew hexagonal bolt

WORKING INSTRUCTIONS
The female socket bars and male connector bars must be stored in such a way that they are free of dirt allowing one to be screwed into the other without a problem. Besides attachment to the shuttering, the accessories also provide protection. For further protection against penetration of dirt and concrete water, we also advise that the inside of the tube be greased. The male connector bars must be screwed in using a torque wrench set to the correct torque (see also pages 6 and 7).
KOMO certicate nr. K-7044, applies exclusively to the combination of DEMU bar anchors and DEMU bar ends.

Rebar Coupler Systems

KOMO certicate nr. K-7044 for through fastenings with 4010-2020/2020-P

DEMU - Female socket bars

Lb

4010 EV
dnom b y

5x

a L

dnom

L 415 615 840 1040 1540 2040 3540 560 810 1060 1480 2240 3540 4025 705 1005 1320 1840 2245 3540 4025 1055 1555 2315 3555 4025 1015 1490 2390 3590

EL (kN)

TQ (Nm)

Aa

Ab

Lb min

12

M16

56

75

161

113

25

21

140

16

M20

100

100

245

201

33

26

160

20

M24

157

160

385

314

38

32

210

25

M30

245

250

605

491

48

40

275

32

M42

401

400

1002

804

65

54

325

Y max 308 508 733 933 1433 1933 3433 445 695 945 1365 2125 3425 3910 550 850 1165 1685 2090 3385 3870 850 1350 2110 3350 3820 780 1255 2155 3345

Tube

33

EV

45

EV

55

EV

70

EV

90

EV

Kg/ 100 42 60 81 99 144 189 326 98 138 178 246 368 583 579 193 269 348 478 579 908 994 446 642 941 1434 1550 746 1051 1630 2415

Stock no. 941.12.0415 941.12.0615 941.12.0840 941.12.1040 941.12.1540 941.12.2040 941.12.3540 941.16.0560 941.16.0810 941.16.1060 941.16.1480 941.16.2240 941.16.3540 941.16.4025 941.20.0705 941.20.1005 941.20.1320 941.20.1840 941.20.2245 941.20.3540 941.20.4025 941.25.1055 941.25.1555 941.25.2315 941.25.3555 941.25.4025 941.32.1015 941.32.1490 941.32.2390 941.32.3590

EL = Elastic Limit. See also page 2 Strength TQ = Torque 2020 (tolerance +/- 5%)
Aa = the stress diameter of the tube in mm2 Ab = The nominal stress diameter of the reinforcing steel in mm2 V = Extension. L+V=Lb+Y

Used materials:
4010 diameter 12 to 32 and 2010 40: FeB 500 HWL reinforcing steel* to NEN 6008 untreated (ON) Tolerances + 5 mm / - 2 k, to NEN 6146 Steel bars for the reinforcement of concrete . Connector socket: zinc plated (electrolytically galvanised / EV), hot dipped galvanised (TV) * 12 and 16 can also be manufactured from FeB 500 HK. In NEN 6008 (July 2008) the quality indicators HWL, HK and HKN are invalid and now there are ductility classes A, B and C introduced. Applied reinforcing steel has the quality B500B or B500C.

Delivery time on request. Not a stock item. See NEN 6720 chapter 9.6

See page 2 and 3 for general information. Subject to manufacturing changes.

ON Untreated KS Plastic

EV Electrolytically galvanised TV Hot dipped galvanised

DEMU - Female socket bars

Lb

KOMO certicate nr. K-7044 for through fastenings with 4010-2020/2020-P

4010 TV
dnom y b

a L

5x

dnom

L 415 615 840 1040 1540 2040 3540 560 810 1060 1480 2240 3540 4025 705 1005 1320 1840 2245 3540 4025 1055 1555 2315 3555 4025 1015 1490 2390 3590

EL (kN)

TQ (Nm)

Aa

Ab

Lb min

Y max 308 508 733 933 1433 1933 3433 425 675 925 1345 2105 3405 3890 550 850 1165 1685 2090 3385 3870 850 1350 2110 3350 3820 780 1255 2155 3345

Tube

Kg/ 100 42 60 81 99 144 189 326 98 138 178 246 368 579 636 193 269 348 478 579 908 994 446 642 941 1434 1550 746 1051 1630 2415

Stock no. 941.12.0416

12

M16

56

75

161

113

25

21

140

33

TV

16

M20

100

100

245

201

33

26

160

45

TV

20

M24

157

160

385

314

38

32

210

55

TV

25

M30

245

250

605

491

48

40

275

70

TV

32

M42

401

400

1002

804

65

54

325

90

TV

941.12.0616 941.12.0841 941.12.1041 941.12.1541 941.12.2041 941.12.3541 941.16.0561 941.16.0811 941.16.1061 941.16.1481 941.16.2241 941.16.3541 941.16.4026 941.20.0706 941.20.1006 941.20.1321 941.20.1841 941.20.2246 941.20.3541 941.20.4026 941.25.1056 941.25.1556 941.25.2316 941.25.3556 941.25.4026 941.32.1016 941.32.1491 941.32.2391 941.32.3591

Lb

KOMO certicate nr. K-7044 for through fastenings with 2010-2020

dnom

a L

5x

40

dnom M48

L 1600 2400

EL (kN) 628

TQ (Nm) 400

Aa 1715

Ab 1256

a 48

b 67

Lb min 400

2010 40

Y max 1300 2100

V 100

Tube EV

Kg/ 100 1736 2544

Stock no.

910.40.1600 910.40.2400

STABU Chapter 21:82:12 section B 81 4120/012.f 01

Rebar Coupler Systems

KOMO certicate nr. K-7044 for through fastenings with 2020-4010

DEMU - Male connector bars 2020

Lb

12 t/m 32
dnom y

a L

5x

dnom

L 200 375 575 800 1000 1500 2000 3500 200 520 770 1020 1440 2200 3500 200 665 965 1280 1800 2200 3500 200 1000 1500 2260 3500 1400 2300 3500

EL (kN)

TQ (Nm)

Ab

Lb min

Y max n.v.t. 278 478 703 903 1403 1903 3403 n.v.t. 400 650 900 1320 2080 3380 n.v.t. 525 825 1140 1660 2060 3360 n.v.t. 815 1315 2075 3315 1190 2090 3290

Tube

Kg/ 100 17 31 49 70 91 136 181 333 31 80 117 158 228 348 575 49 163 231 312 446 544 902 75 373 567 872 1365 882 1460 2370

Stock no. 920.12.0200 920.12.0375 920.12.0575 920.12.0800 920.12.1000 920.12.1500 920.12.2000 920.12.3500 920.16.0200 920.16.0520 920.16.0770 920.16.1020 920.16.1440 920.16.2200 920.16.3500 920.20.0200 920.20.0665 920.20.0965 920.20.1280 920.20.1800 920.20.2200 920.20.3500 920.25.0200 920.25.1000 920.25.1500 920.25.2260 920.25.3500 920.32.1400 920.32.2300 920.32.3500

12

M16

56

75

113

> 25

130

33

ON

16

M20

100

100

201

> 33

165

45

ON

20

M24

157

160

314

> 38

195

55

ON

25

M30

245

250

491

> 48

255

70

ON

32

M42

401

400

804

> 44 **

300

90

ON

** fully screwed in

Used materials:
2020 12 to 32: Reinforcing steel* hotworked and provided with a rolled thread. FeB 500 HWL* to NEN 6008: untreated (ON) Tolerances + 5 mm / - 2 k, to NEN 6146 Steel bars for the reinforcement of concrete . 2020 40: Reinforcing steel FeB 500 HWL to NEN 6008: untreated (ON). Connector socket: zinc plated (electrolytically galvanised / EV), includes 8.8 threaded end, untreated (ON) 2020-P 12 to 25: Reinforcing steel* hotworked and provided with a rolled thread and attened end. FeB 500 HWL* to NEN 6008: untreated (ON) * 12 and 16 can also be manufactured from FeB 500 HK. In NEN 6008 (July 2008) the quality indicators HWL, HK and HKN are invalid and now there are ductility classes A, B and C introduced. Applied reinforcing steel has the quality B500B or B500C.
ON Untreated KS Plastic EV Electrolytically galvanised TV Hot dipped galvanised

EL = Elastic Limit. See also page 2 Strength TQ = Torque 2020 (tolerance +/- 5%)
Aa = the stress diameter of the tube in mm2 Ab = The nominal stress diameter of the reinforcing steel in mm2 V = Extension. L+V=Lb+Y

Delivery time on request. Not a stock item. See NEN 6720 chapter 9.6

See pages 2 and 3 for general information. Subject to manufacturing changes.

DEMU - Male connector bars

Lb

KOMO certicate nr. K-7044 for through fastenings with 2020-2010

2020
40
b dnom y a L

5x

40

dnom M48

L 1655 2455

EL (kN) 628

TQ (Nm) 400

Aa 1715

Ab 1256

a > 54

b 67

Lb min 400

Y max 1355 2155

V 100

Tube ON

Kg/ 100 1940 2664

Stock no.

920.40.1655 920.40.2455

KOMO certicate nr. K-7044 for through fastenings with 2020-P-4010

Lb

2020-P
dnom y a L

5x

12

dnom M16

L 375 575 800 520 770 1020 1440 665 965 1280 1000 1500

EL (kN) 56

TQ (Nm) 75

Ab 113

a > 25

Lb min 130

Y max 278 478 703 400 650 900 1320 525 825 1140 815 1315

V 33

Tube ON

Kg/ 100 31 49 70 80 117 158 228 163 231 312 373 567

Stock no. 921.12.0375 921.12.0575 921.12.0800 921.16.0520 921.16.0770 921.16.1020 921.16.1440 921.20.0665 921.20.0965 921.20.1280 921.25.1000 921.25.1500

16

M20

100

100

201

> 33

165

45

ON

20 25

M24 M30

157 245

160 250

314 491

> 38 > 48

195 255

55 70

ON ON

In combination with the type 2000 assembly tool and an electric appliance, the 2020-P can be quickly be screwed into the female socket bar!

STABU Chapter 21:82:11 section B 81 4110/112.f 01

Rebar Coupler Systems

KOMO certicate nr. K-7044 for through fastenings with 4030-2020/2020-P

DEMU - Specials 4030

d nom
b

Lb

When order, please give L (in mm)

5x

4030: 2-ended threaded tubes

12 16 20 25 32 40*

dnom M16 M20 M24 M30 M42 M48

L 200 200 200 300 500 750

EL (kN) 56 100 157 245 401 628

TQ (Nm) 75 100 160 250 400 400

Aa 161 245 385 605 1002 1715

Ab 113 201 314 491 804 1256

a 25 33 38 48 65 48

b 21 26 32 40 54 67

Lb min 140 160 210 275 325 400

Y max

V 33 45 55 70 90 100

Tube EV EV EV EV EV EV

Kg/ 100

Stock no.

* will be delivered as 2030

KOMO certicate nr. K-7044 for through fastenings with 4035- 2020/2020-P en 4035 - 4010

Lb

When order, please give L (in mm)

4035

d nom

5x

4035: 1-end threaded tube, 1-end rolled thread

12 16 20 25 32

dnom M16 M20 M24 M30 M42

L 200 200 200 300 500

EL (kN) 56 100 157 245 401

TQ (Nm) 75 100 160 250 400

Aa 161 245 385 605 1002

Ab a (tube) 113 201 314 491 804 25 33 38 48 65

b 21 26 32 40 54

Lb min 140 160 210 275 325

Y max 130 165 195 255 300

V 33 45 55 70 90

Tube EV EV EV EV EV

Kg/ 100

Stock no.

KOMO certicate nr. K-7044 for through fastenings with 2040 - 4010

Lb

2040

d nom

When order, please give L (in mm)

5x

2040: 2-ended rolled thread

12 16 20 25 32

dnom M16 M20 M24 M30 M42

L 200 200 200 300 500

EL (kN) 56 100 157 245 401

TQ (Nm) 75 100 160 250 400

Aa

Ab 113 201 314 491 804

a 25 33 38 48 44

Lb min 130 165 195 255 300

Y max

V 33 45 55 70 90

Tube ON ON ON ON ON

Kg/ 100

Stock no.

See page 2 and 3 for general information. Subject to manufacturing changes.

ON Untreated KS Plastic

EV Electrolytically galvanised TV Hot dipped galvanised

DEMU - Connectors

Components will be delivered seperately

4015
dnom b a L

12 16 20 25 32

dnom M16 M20 M24 M30 M42

L 90 110 135 170 220

EL (kN) 75 115 180 284 470

TQ (Nm) 75 100 160 250 400

Aa 161 245 385 605 1002

Ab 157 245 355 560 1122

a 25 33 38 48 65

b 21 26 32 40 54

Tube EV EV EV EV EV

Kg/ 100 75 100 125 155 220

Stock no. 945.12.0090 945.16.0110 945.20.0135 945.25.0170 945.32.0220

Fixation male connector bar with loctite.

Used materials:
4015 12 to 32: Threaded end 8.8: untreated (ON) Connector socket: electrolytically galvanised (EV) Low screw nut: class 4 4030 12 to 40 and 4035/2040 12 to 32: FeB 500 HWL* to NEN 6008: untreated (ON) Tolerances + 5 mm / - 2 k, to NEN 6146 Steel bars for the reinforcement of concrete . Connector socket: zinc plated (electrolytically galvanised / EV), hot dipped galvanised (TV) * 12 and 16 can also be manufactured from FeB 500 HK. In NEN 6008 (July 2008) the quality indicators HWL, HK and HKN are invalid and now there are ductility classes A, B and C introduced. Applied reinforcing steel has the quality B500B or B500C.

EL = Elastic Limit. See also page 2 Strength TQ = Torque 2020 (tolerance +/- 5%)
Aa = the stress diameter of the tube in mm2 Ab = The nominal stress diameter of the reinforcing steel in mm2 V = Extension. L+V=Lb+Y

Delivery time on request. Not a stock item. See NEN 6720 chapter 9.6

STABU chapter 21:82:12 section B 81 4120/012.f 01

Rebar Coupler Systems

KOMO certicate nr. K-7044

DEMU - Specials - Bends

Lb

2020 - 2020-P

12 16 20 25 32 40

dnom M16 M20 M24 M30 M42 M48

L min 260 330 390 510 600 800

Lb min 130 165 195 255 300 400

V 33 45 55 70 90 100

Stock no.

5x

KOMO certicate nr. K-7044

Lb

4010

12 16 20 25 32

dnom M16 M20 M24 M30 M42

L min 290 370 430 560 650

Lb min 140 160 210 275 335

V 33 45 55 70 90

Stock no.

5x

KOMO certicate nr. K-7044

Lb

2010

40

dnom M48

L min 800

Lb min 400

V 100

Stock no.

5x

Bend length and elongation taken from the forward edge of threaded tube to the outer edge of bar. Diameter Minimum bend length = = Lb

V = Extension. L+V=Lb+Y

Delivery time on request. Not a stock item. See NEN 6720 chapter 9.6

See pages 2 and 3 for general information. Subject to manufacturing changes.

ON Untreated KS Plastic

EV Electrolytically galvanised TV Hot dipped galvanised

10

DEMU - Special-Bends-Cutting

KOMO certicate nr. K-7044

U-bends
5x
Lb

Bend length and elongation taken from the forward edge of threaded tube to the outer edge of bar. Diameter = = Lb

Minimum bend length

12 16 20 25 32 40

dnom M16 M20 M24 M30 M42 M48

B min 260 330 390 510 600 800

Lb min 140 160 210 275 335 400

V x2 33 45 55 70 90 100

L + 2V = 2Lb + B

Stock no.

KOMO certicate nr. K-7044

12 16 20 25 32 40

dnom M16 M20 M24 M30 M42 M48

L min 300 300 300 300 400 500

Stock no.

Cutting

Please state L when ordering

11

Rebar Coupler Systems

DEMU - Accessories (see also page 3) 2280

Re-usable plastic nailing plate d = 10 mm. With nail holes

12 16 20 25

dnom M16 M20 M24 M30

dx 10x60 10x60 10x60 10x60

Mat. KS KS KS KS

Kg/100 0,90 1,00 1,10 1,30

Stock no. 722.80.0016 722.80.0020 722.80.0024 722.80.0030

Re-usable plastic nailing plate type 2280

2250

12 16 20

dnom M16 M20 M24

Dim. s 15 18 22

Drill 17*25 17*25 17*25

Mat. KS KS KS

Kg/100 0,50 0,58 0,60

Stock no. 722.50.1600 722.50.2000 722.50.2400

Snap o xing plug

Push plastic snap o xing plug type 2250 into the shuttering. Screw anchor to it. Cast concrete and de-shutter.

Break-o plug

Only unscrew part with thread on assembly.

2244

12 16 20 25 32 40

dnom M16 M20 M24 M30 M42 M48

Size 15 18 22 27 39 45

Mat. KS KS KS KS KS KS

Kg/100 0,05 0,06 0,10 0,30 0,70 1,00

Stock no. 144.16.0000 144.20.0000 144.24.0000 144.30.0000 144.42.0000 144.48.0000

Sealing cap Provides protection against penetration of dirt and cement grout.

2600

12 16 20 25 32 40

dnom M16 M20 M24 M30 M42 M48

Dim. M8 M8 M10 M10 M12 M12

Mat. EV EV EV EV EV EV

Kg/100 1,60 2,70 3,90 6,70 14,00 16,00

Stock no. 926.16.0800 926.20.0800 926.24.1000 926.30.1000 926.42.1012 926.48.1000

Assembly nipple Hole in the shuttering no larger than strictly necessary.

Delivery time on request. Not a stock item.

See pages 2 and 3 for general information. Subject to manufacturing changes.

ON Untreated KS Plastic

EV Electrolytically galvanised TV Hot dipped galvanised

12

DEMU - Accessories (see also page 3)

12 to 40 Kg/100 400 Stock no. 720.00.0000

Suitable for 2020

Torque wrench

Length 1100 mm Suitable for male connector bars 2020. For 12/M16 to 40/M48 75 - 400 Nm

Suitable for 2020-P

12 16 20 25

dnom M16 M20 M24 M30

Kg/100 0,20 0,40 0,40 0,60

Stock no. 920.12.0000 920.16.0000 920.20.0000 920.25.0000

2000

Assembly tool 2000 Used in combination with male connector bars 2020-P. The tool is suitable for an impact driver tted with drive.

13

Rebar Coupler Systems

Aboma+Keboma tested to 4,00 m. ref.: VD 745-03/JCB/dgm

DEMU - Protective caps

The Suprotek protective cap optimises safety for workers on the site. The chance of injury is considerably reduced. Under policy rule 3.16 (section 4) the use of fall protection where there is an increased chance of a fall onto projecting parts below 2.5 meters is compulsory.

The cap improves visibility of bar ends on badly lit working oors. It also allows increased visibility for crane operators. Provided it is undamaged, the protective cap can be used several times. For more information, see the use folder.

Suprotek D10

to 8

18

Type D10

Mat. KS

Kg/100 3,40

Stock no. 799.00.0010

Only suitable for impact protection. Ideal for protecting cut ends. Also ts in a standard upright (scaolding) 48, suitable for bar ends of 8 to 18 mm.

Suprotek 110

to 8

18

Type 110

Mat. KS

Kg/100 20,00

Stock no. 799.00.0110

For trip and fall protection. Suitable for bar ends of 8 to 18 mm

Suprotek 200

to 20

45

Type 200

Mat. KS

Kg/100 40,00

Stock no. 799.00.0200

For trip and fall protection. Suitable for bar ends of 20 to 45 mm

See page 2 and 3 for general information. Subject to manufacturing changes.

ON Untreated KS Plastic

EV Electrolytically galvanised TV Hot dipped galvanised

14

KOMO
productcertificaat
Nummer Uitgegeven Geldig tot K7044/09 2008-10-15 Onbepaald Vervangt d.d. Pagina K7044/08 2006-11-01 1 van 1

Mechanische verbindingen van betonstaal

Categorie 1, Type 2010, 3010, 4010 en 2020/2020P

Demu Metaalindustrie B.V.

VERKLARING VAN KIWA Dit productcertificaat is afgegeven op basis van BRL 0504 "Mechanische verbindingen van betonstaal", conform het Kiwa-Reglement voor Productcertificatie. Kiwa verklaart, dat het gerechtvaardigd vertrouwen bestaat dat de door de certificaathouder vervaardigde producten aan de in dit productcertificaat vastgelegde technische specificaties voldoen, mits zij zijn voorzien van het KOMO-merk op de wijze zoals aangegeven in dit productcertificaat.

ing. B. Meekma directeur Certificatie en Keuringen, Kiwa N.V.

Advies: raadpleeg www.kiwa.nl om na te gaan of dit certificaat geldig is.

Kiwa N.V. Certificatie en Keuringen Sir W. Churchill-laan 273 Postbus 70 2280 AB RIJSWIJK ZH Tel. 070 414 44 00 Fax 070 414 44 20 www.kiwa.nl

Certificaathouder Demu Metaalindustrie B.V. Atoomweg 1, 3542 AA UTRECHT Postbus 8486, 3503 RL UTRECHT Tel. +31 (0)30 2 412 421 Fax +31 (0)30 2 414 469 E-mail [email protected] www.demu.nl

Beoordeeld is: kwaliteitssysteem product Periodieke controle is een collectief merk van Stichting Bouwkwaliteit.

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Rebar Coupler Systems

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Rebar Coupler Systems

DEMU - Reinforcing bar couplers 2005

GENERAL
The DEMU reinforcing bar coupler 2005 is a simple system for joining reinforcing bars with a diameter of 10 - 40 mm. The coupler is suitable for connecting reinforcing steel, where it is not possible to have continuous bars. (for example when the xed bar is already in place and there is insucient space for hydraulic swaging press). The reinforcing bar coupler is easy to install: simple, quick and safely. When tightening the lockshear bolts the bolts will shear. The bar ends are supported within the coupler by two serrated saddles, and as the lockshearbolts are tightened, the conical ends embed themselves into the bar. As this happens the serrated saddles bite into both the bar and the shell of the coupler. The reinforcing bar coupler 2005 is suitable for all kinds of reinforcing steel. Type 2005-ETS is suitable for connecting bars of the same diameter. Type 2005-ETT is suitable for connecting bars of dierent diameters and type 2005-ETH can be used at the edge.

CERTIFICATION
The reinforcing bar coupler 2005 are designed and manufactured in accordance with BS and ISO 9001. The 2005-ETS for 10 to 28 is tested by the DIBt (approval No Z-1.5-10) and the other dimensions are tested by the BBA (approval RBAC No. 98/102). In addition the coupler has been tested to show compliance with the following international design codes: BS5400, BS8110, ACI 318, DIN 1045, BBK 94 (German code) en BBK94 Volume 22 (Swedish code).

STRENGTH
The failure load is 115% higher than the characteristic yield strength of grade 500 reinforcing bar. Do not require bar end preperation to form threads, or bar rotation.

ACCESSORIES
The lockshearbolts of the couplers can be tightened with a ratchet wrench (with heavy duty sockets) or an electric nut runner. Note: Impact tools should not be used to tighten lockshear bolts.

IMPORTANT ADVANTAGES
No bar end preperation. The coupler can be turned freely before xing the lockshearbolts. The lockshear bolts will shear o at the surface of the coupler. The coupler can be visually checked by the broken lockshear bolts. Easy to install Safe and quick connection. Type 2005-ETT for connecting bars of dierent diameters.

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DEMU - Reinforcing bar couplers 2005

Reinforcing bar couplers 2005-ETS for bars of the same diameter

2005-ETS

10 12 14 16 20 25 28 32 40 50

External diameter 33.4 33.4 42.2 42.2 48.3 54.0 66.7 71.0 81.0

L 100 140 160 160 204 258 312 312 484 498

Number of bolts 4 6 6 6 8 8 10 10 14 14

Surface ON ON ON ON ON ON ON ON ON ON

Kg/100 52 72 125 125 196 300 580 650 1130 1500

Stock no. 905.10.0100 905.12.0140 905.14.0160 905.16.0160 905.20.0204 905.25.0258 905.28.0312 905.32.0312 905.40.0484 905.50.0498

Reinforcing bar couplers 2005-ETT for bars of dierent diameters.

2005-ETT

20/12 20/16 25/16 25/20 32/20 32/25 40/32

External diameter1 48.3 48.3 54 54 71 71 81

External diameter2 33.4 48.3 42.2 54 48.3 54 71

L 150 160 155 180 177 231 335

Number of bolts 3:3 3:3 2:3 3:3 2:4 3:4 5:5

Surface ON ON ON ON ON ON ON

Kg/100 113 156 151 223 255 370 747

Stock no.

Diameter

Deliverytime on request. Not a stock item

ON Untreated

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Rebar Coupler Systems

Reinforcing bar coupler 2005-ETH for the edge

DEMU - Reinforcing bar couplers

2005-ETH

10 12 14 16 20 25 28 32 40

External diameter 33.4 33.4 42.2 42.2 48.3 54.0 66.7 71.0 81.0

Length connector 55 75 82 82 104 129 156 156 247

L tot 65 85 92 92 114 139 168 171 262

Dimentions plate 10 x 70 x 70 10 x 70 x 70 10 x 70 x 70 10 x 80 x 80 10 x 90 x 90 10 x 100 x 100 12 x 110 x 110 15 x 130 x 130 15 x 150 x 150

Number of bolts 2 3 3 3 4 4 5 5 7

Surface ON ON ON ON ON ON ON ON ON

Kg/100 64 74 101 107 158 229 414 472 830

Stock no.

ASSEMBLY REINFORCING BAR COUPLER 2005-ETS

Place the coupler over the end of the bar. Finger tighten the lockshear bolts onto the bar. Check the alignments and make any necessary adjustments.

Place the other bar end into the coupler until it pushes up against the rst bar and nger tighten the remaining lockshear bolts. Check the alignments and make any necessary adjustments.

Fully tighten the lockshear bolts using either a ratchet wrench (if necessary with a long handle) or a nut runner as appropriate. Do not use impact tools. Tighten all bolts in a random alternating pattern until all the heads of all the bolts shear o.

ASSEMBLY REINFORCING BAR COUPLER 2005-ETT

Place the coupler over the end of the bar. Finger tighten the lockshear bolts onto the bar. Check the alignments and make any necessary adjustments.

Place the other bar end into the coupler until it pushes up against the rst bar and nger tighten the remaining lockshear bolts. Check the alignments and make any necessary adjustments.

Fully tighten the lockshear bolts using either a ratchet wrench (if necessary with a long handle) or a nut runner as appropriate. Do not use impact tools. Tighten all bolts in a random alternating pattern until all the heads of all the bolts shear o.

Diameter

Deliverytime on request. Not a stock item

ON Untreated

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DEMU - Installation tools for type 2005

type 3/4drive wrench 1drive wrench Long handle

Length wrench for 450 600 1000 10, 12 10 - 25 20 - 25

Kg/100 300 450 150

Stock no. 905.10.0000 905.20.0000 905.25.0000

Ratchet wrench
Ratchet wrench has to be combined with the heavy duty sockets.. The long handle can be used for bar diameters 20 - 32 mm.

type 3/4 drive x 1/2 hex head 1 drive x 1/2hex head 1 drive x 5/8 hex head 1 drive x 3/4hex head

for 10, 12 10 - 20 25 - 32 40

Kg/100 30 30 30 30

Stock no. 905.50.0012 905.50.0020 905.50.0025 905.50.0040

Heavy duty socket

To be used in combination with the ratchet wrench

type 110 V met 1 drive HD - 1x 1/2 hex head HD - 1x 5/8 hex head HD - 1x 3/4 hex head

Stock no.

Electrical nut runner

Can be hired, with surety

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995

995-GB

995-G

995-A

995-DG/6500-DG

1036

1036-G

1036-A

1140

1130

1074-A

1168-A

1550/1580

1651

1551/1581

1200-G

1551P

1980/1988

1985

1980-P

1980-S/1988-S

1554/1588

4010

3010 RVS

2020/2020-P

2020 40

4030

4035

2040

STEKKENBAKKEN

MOMENTSLEUTEL

1240/1245

1260

2005-ETS

2000

2244

2250

2260

2280

2290

2600

BESCHERMKAP

DEMU Metaalindustrie B.V. Atoomweg 1, PO Box 8486, 3503 RL Utrecht Tel.: +31 (0)30 2412421 Fax: +31 (0)30 2414469 E-mail: [email protected] Internet: www.DEMU.com

09-2009 DEMU Metaalindustrie B.V.