Transformer Loco: The Product Profile of Bhel Jhansi Unit

By the end of 5th five-year plan, it was envisaged by the planning commission that the demand for
power transformer would rise in the coming years. Anticipating the country’s requirement BHEL
decided to set up a new plant, which would manufacture power and other type of transformers in
addition to the capacity available at BHEL, Bhopal. The Bhopal Plant was engaged in manufacturing
of transformers of large rating and Jhansi unit would concentrate on power transformer upto 50 kVA,
132 kV Class and other transformers like Instrument Transformers, Traction Transformers for Railway
etc.
This unit of Jhansi was established around 14 km from the city on the N.H. No. 26 on Jhansi Lalitpur
road. It is called second generation plant of BHEL set up in 1974 at an estimated cost of Rs. 16.22
crores inclusive of Rs. 2.1 crores for township. Its foundation was laid by Late Mrs. Indira Gandhi the
Prime Minister on 9th January 1974. The commercial production of the unit began in 1976-77 with an
output of Rs. 53 Lacs since then there has been no looking back for BHEL, Jhansi.
This plant of BHEL is equipped with the most modern manufacturing processing and testing facilities
for the manufacture of power, special transformer and Instrument transformers, Diesel shunting
Locomotives and AC/DC Locomotives. The layout of the plant is such that it is well streamlined to
enable smooth material flow from the raw material stages to finished goods. All the feeder bays have
been laid perpendicular to main assembly bay and each feeder bay raw material smoothly gets
converted to sub assemblies which after inspection are sent to main assembly bay.
The raw material that are produced for manufacture are used only after thorough material testing in
the testing lab and with strict quality checks at various stages of productions. This unit of BHEL is
basically engaged in the production and manufacture of transformers of various type and capacities
with the growing competition in the transformer section, in 1985-88 it under took the re-powering of
diesel, but it took a complete year for the manufacturing to began. In 1987-88, BHEL has progressed
a step further in undertaking the production of AC Locomotives and subsequently it is manufacturing
AC/DC Locomotives also.
SECTIONS OF BHEL JHANSI UNIT
BHEL has many departments, while production and Administrative departments are separate.
Broadly speaking BHEL, Jhansi has two production categories.
• Transformer
• Loco
THE PRODUCT PROFILE OF BHEL JHANSI UNIT
Products Rating
1. Power Transformer Upto 220 kV Class 250 MVA
2. Special Transformer Upto 110 kV
3. ESP Transformer 100 kV, 1400 mA
Freight Loco Transformer

4. 3900 to 5400 kVA & 6500 kVA (3 Phase)
5. ACEMU Transformer Upto 1000 kVA 25 kV(1 Phase)

1385 kVA (3 Phase)
6. Dry Type Transformer Upto 3150 kVA
7. Bus-duct Upto 15.75 kV Generating Voltage.
8. Instrument Transformer VT & CT upto 220 kV Class.
Diesel electric Locomotives

9. Upto 2600 HP.
10. AC/DC Locomotive 5000 HP.
11. Over Head Equipment cum Test Car.
GROWTH OF PRODUCTION AND MILESTONES
Year Milestone
1976-77 Start of Instrument Transformer production.
1977-78 Start of Traction Transformer and Power Transformer (upto 132 kV)
1978-79 Start of HFTT type freight Loco
1979-80 Commissioning of 2,500 kV DG Set (due to server Power Cuts).
1980-81 Start of ESP Transformer.
1981-82 Start of 220 kV Power Transformer.
1982-83 Achieved Break Even.
1983-84 Start of Bus-duct
1984-85 Start of dry type transformer.
1985-86 Re-powering of Diesel Loco Started.
1986-87 Start of new Diesel Loco Manufacturing.
1987-88 Manufacturing facilities for AC Loco.
1988-89 Crossed 100 crore target.
1990-91 Successful design and manufacturing of 450 HP 3 Axel Diesel CCI
1991-92 Manufacturing of first 2600 HP Diesel for NTPC.
1992-93 Successful Design and Development of 5000 HP Thyristor control Locomotive.
1993-94 Unit has been awarded ISO-9001 certificate for quality systems.
1994-95 240 MVA Power Transformer Produced first time.
1995-96 AC/DC Locomotive first time in India.
1996-97 100th Loco Manufactured.
1997-98 250 MVA Transformer produced first time.
1998-99 Developed Over head equipment cum test Car.Exported one Diesel Loco to
Malaysia.

Transformer Loco: The Product Profile of Bhel Jhansi Unit

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Transformer Loco: The Product Profile of Bhel Jhansi Unit

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By the end of 5th five-year plan, it was envisaged by the planning commission that the demand for

1. Power Transformer Upto 220 kV Class 250 MVA

2. Special Transformer Upto 110 kV

3. ESP Transformer 100 kV, 1400 mA

Freight Loco Transformer

5. ACEMU Transformer Upto 1000 kVA 25 kV(1 Phase)

6. Dry Type Transformer Upto 3150 kVA

7. Bus-duct Upto 15.75 kV Generating Voltage.

8. Instrument Transformer VT & CT upto 220 kV Class.

Diesel electric Locomotives

11. Over Head Equipment cum Test Car.

GROWTH OF PRODUCTION AND MILESTONES

1976-77 Start of Instrument Transformer production.

1978-79 Start of HFTT type freight Loco

1979-80 Commissioning of 2,500 kV DG Set (due to server Power Cuts).

1980-81 Start of ESP Transformer.

1981-82 Start of 220 kV Power Transformer.

1982-83 Achieved Break Even.

1983-84 Start of Bus-duct

1984-85 Start of dry type transformer.

1985-86 Re-powering of Diesel Loco Started.

1986-87 Start of new Diesel Loco Manufacturing.

1987-88 Manufacturing facilities for AC Loco.

1988-89 Crossed 100 crore target.

1990-91 Successful design and manufacturing of 450 HP 3 Axel Diesel CCI

1991-92 Manufacturing of first 2600 HP Diesel for NTPC.

1992-93 Successful Design and Development of 5000 HP Thyristor control Locomotive.

1994-95 240 MVA Power Transformer Produced first time.

1995-96 AC/DC Locomotive first time in India.

1996-97 100th Loco Manufactured.

1997-98 250 MVA Transformer produced first time.

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