MOBILE OIL / AIR COOLERS NEW COMPACT DESIGN WITH HYDRAULIC MOTOR AND HIGH COOLING PERFORMANCE Application

These coolers are designed specifically for mobile hydraulic applications where high performance and efficiency are required and physical size is minimised to allow easy installation. Typical applications include mobile cranes, concrete mixers and pump trucks, road paving machines & transmission cooling.

Oil/Air Cooler Units

Mobile application and Hydraulic motor OK ELH Type

OK-ELH Product Features

These coolers use a combination of high performance cooling elements and hydraulic motors to give long trouble free operation in arduous mobile hydraulic applications. The compact design allows the coolers to fit most equipment and provide the highest cooling performance in heat dissipation whilst minimising space required. Cooling range 2-140 kW at T 40 C Hydraulic Motors from 6.3 to 22 cc Simple disassembly of components

Test procedure certified following EN 1048

E 5.808.0/02.03

OIL/AIR COOLER
DESCRIPTION GENERAL In hydraulic systems energy is transformed and transmitted. During this transformation and transmission losses occur, i.e. mechanical and hydraulic energy is converted into heat. It is the function of the cooler to dissipate this heat. ADVANTAGES OF THE OIL/AIR COOLERS Environmentally friendly: exchange between air and oil not possible For commissioning only the existing hydraulic power can be used. Low operating costs, no additional cooling circuit necessary for the cooling medium, i.e. air CONSTRUCTION Oil/air cooler units consists of the (1) metal housing, (2) motor, (3) axial fan, (4) heat exchanger, (5) finger grid, (6) support and (7) feet. The oil connections are external.

ELH 2-5

ELH 2-5

ELH 6-11

ELH 6-11

ELH 2-5

ELH 6-11

E 5.808.0/02.03

COOLER SELECTION
Designation: PV = Power loss [kW] P01 = Specific cooling capacity [kW/C] V = Tank contents [l] oil = Density of the oil [kg/l] for mineral oil: 0.915 kg/l Coil = Specific heat capacity [kJ/kgK] for mineral oil 1.88 kJ/kgK T = Temperature increase in the system [C] t = Operating time [min] T1 = Desired oil temperature [C] T3 = Ambient temperature [C] Example 1: Measurement of the power loss on existing units and machinery. For this method the temperature increase of the oil is measured over a certain period. The power loss can be calculated from the temperature increase. Parameters: The oil temperature increases from 20 C to 45 C over 15 minutes. The tank contains 100 l. Heat to be dissipated:
T coil oil V [kW] t 60 25 1.88 0.915 100 PV = = 4.78 [kW] 15 60 PV =

1.
1.1.

TECHNICAL DETAILS
TABLE OF TECHNICAL SPECIFICATIONS
Min. oil motor pressure p* at max. speed [bar] (at 34 cts)

Oil flow at 1.5 bar pressure drop [l/min]

Continuous motor operating pressure [bar]

Motor oil flow at 1500 rpm [l/min]

Noise level at 1000 rpm [dB(A)] (at 1m distance)

Operating speed range [rpm]

Motor displacement [cm/r]

Max. operating pressure [bar]

Motor max. pressure [bar]

Max. oil temperature [C]

Type of cooler

Max. Viscosity [mm/s]

ELH2 110

1000 3000 1000 3000 1000 3000 1000 3000 1000 3000 1000 2800 1000 2200 1000 1800 1000 1600

6.3-14 22 6.3-14 22 6.3-14 22 6.3-14 22 6.3-14 22 6.3-14 22 14 22 14 22 14 22

300-300 200 300-300 200 300-300 200 300-300 200 300-300 200 300-300 200 300 200 300 200 300 200

250-250 20 150 250-250 20 150 250-250 50-30 150 20 250-250 70-30 150 20

10.5-23 69 16 130 2000 11 36.6 10.5-23 69 16 130 2000 13 36.6 10.5-23 70 16 130 2000 18 36.6 10.5-23 70 16 130 2000 24 36.6

ELH3 110

ELH4 150

ELH5 190

ELH6 230

250-250 150-70 10.5-23 70 16 130 2000 43 150 50 36.6 250-250 200-80 10.5-23 76 16 130 2000 67 150 60 36.6 250 150 250 150 250 150 130 90 230 130 250 150 23 36.6 23 36.6 23 36.6 78 16 130 2000 85

ELH8 300

Cooler selection: Desired oil temperature: 60 C Ambient temperature air: 30 C

P01 = P01 PV T1 - T3 4.78 = 60 - 30 [kW/C] = 0.159 [kW/C]

ELH9 300

ELH10 300

82 16 130 2000 110

ELH11 300

83 16 130 2000 155

A 10% safety margin is recommended to allow for element contamination, and therefore the specific power is: P01 1.1 = 0.175 kW/C. The power loss 0.175 kW/C must be dissipated by an oil cooler. Suggestion: Cooler OK-ELH2 - 3000 rpm, P01 = 0.20 kW/C at 80 l/min Example 2: The power loss can also be estimated: With unrestricted flow approx. 15 to 20% of the drive power. With restricted flow up to 30% of the drive power.

Mounting position: all positions possible For direction of rotation see arrow on cooler housing Cooling fluid Mineral oil to DIN 51524 For other fluids, please contact our sales/technical department Hydraulic motor operating characteristics: The hydraulic motors are reversible with drain port. The motor oil flow Q can be calculated at nominal motor oil operating pressure as follows Vg n Q= [l/min] 10 vol Vg = motor displacement [cm/r] n = fan speed [rpm] vol = volumetric efficiency = 90% at motor oil operating pressure of 150 bar Max. outlet side pressure: 120 bar Max. drain pressure: 2 bar Fluid viscosity range: 10-600 mm/s (recommended 30-45 mm/s) Fluid temperature range: up to 90 C Mineral oil to DIN 51524/25 DIN 51511 Filtration : ISO/DIS 4406 Code 19/16- Filtration grade 25 > 75 The noise levels are only a guide as acoustic properties vary and depend on the characteristics of the room, connections, viscosity and resonance. Thermo-bypass for hydraulic motor drive: see chapter 4. Options: see accessory catalogue

Weight [kg]

E 5.808.0/02.03

1.2. HYDRAULIC DETAILS 1.2.1 Cooling capacity depending on oil flow and the temperature differential T between the oil inlet and air inlet For calculations with low T values (i.e. below 10 C), please contact our technical support staff. OK-ELH2-5 Tolerance: 5%
ELH5 3000 rpm

32

0 0.8 0 0.7 0 0.6 0 0.5 0 0.4 0 0.3

ELH2 3000 rpm ELH3 1500 rpm

28

Heat dissipation at T = 40 C [kW]

24

20

ELH5 1500 rpm ELH4 1500 rpm ELH3 3000 rpm

16

12

8
ELH2 1500 rpm

0 0.2

0.1 0 0 0 320

0 0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300

Oil flow [l/min] * : Values measured at T = 40 C, may vary at lower T values.

OK-ELH6-11 Tolerance: 10%

140 126
ELH11 1600 rpm

3 3.5

Heat dissipation at T = 40 C [kW]

112 98

ELH11 1000 rpm

2 2.5
ELH9 2200 rpm

84
ELH10 1000 rpm

70 56

ELH8 2800 rpm

1.5
ELH9 1000 rpm ELH6 3000 rpm ELH8 1000 rpm

42 28

ELH6 1000 rpm

0 0.5

14 0 0
E 5.808.0/02.03

30

60

90

120

150

180

210

240

270

300

330

360

390

420

0 450

Oil flow [l/min]

* : Values measured at T = 40 C, may vary at lower T values.

Specific heat dissipation[kW/C] *

ELH10 1800 rpm

Specific heat dissipation[kW/C] *

ELH4 3000 rpm

1.2.2 Pressure differential p measured at 30 mm/s using mineral oil

OK-ELH2-5 Tolerance: 5%
3,6 3.6 3,2 3.2

Pressure drop at 30 mm/s [bar]

ELH3 2,8 2.8 ELH4 ELH2

2.4 2,4 2.0 2,0 1.6 1,6 1.2 1,2 0.8 0,8 0.4 0,4 0.0 0,0
0 30 60 90 120 150 180 210 240 270 300 330 ELH5

Oil flow [l/min]

OK-ELH6-11 Tolerance: 10%

2.0 2 1.8 8 1.6 6
ELH6

ELH8 ELH9

Pressure drop at 30 mm/s [bar]

1.4 4 1.2 2 1.0 0.8 8 0.6 6 0.4 4 0.2 2 0.0 0

0 40 80 120 160 200 240 280 320 360 400 440 ELH11 ELH10

Oil flow [l/min]

For other viscosities the result must be multiplied by K Viscosity (mm2/s) Factor K 10 0.5 15 0.65 22 0.77 32 1 46 1.3 68 1.9 100 2.8 150 5.3
E 5.808.0/02.03

2.

MODEL TYPE
(also order example) OK-ELH2 / 1.0 / H6.3TB / 1 / S / AITF50

Type of cooler OK ELH = Oil/air cooler

Size / motor speed 2-11 = See hydraulic details 1.2.

Type code and modification number

Hydraulic motor displacement H6.3 = 6.3 cm3/r H14 = 14 cm3/r H22 = 22 cm3/r H..TB = hydraulic motor with thermo-bypass (for more information see chapter 4)

Paint 1 = RAL 9005 (Standard)

Air flow direction S = Suction (Standard)

Accessories (for more information see brochure accessories) AITF50 = Thermostat (fixed) LFM = Air filter on the air suction (Attention: with clean filter the cooling power decreases by ~8%) LFG = Air filter grid on the air suction (Attention: with clean filter the cooling power decreases by ~5%) GP = Vibration Absorber FU = Feet for alternative mounting arrangement (only for ELH2-5; for the others the feet are already included) IBP = Heat exchanger with integrated bypass IBT = Heat exchanger with integrated thermo-bypass

E 5.808.0/02.03

3.
3.1.

DIMENSIONS
ELH2-4

Plug

Drain port M12x1.5 depth 13

4x M 6

de pt h

13

ELH2 ELH3 ELH4

A1 5 313 356 450

B 10 6.3 cc 270 279 294

B 10 14 cc 283 292 306

B 10 22 cc 297 306 321

C1 5 384 420 500

E1 5 199 230 289

E2 5 57 63 80

E3 5 324 370 450

E4 2 288 329 421

E5 2 80 100 150

F 14X10 14X10 13X10

W1 min 200 250 350

W2 min 150 180 200

Z1 G1" G1" G1"

Plug M22X1.5 M22X1.5 M22X1.5

E 5.808.0/02.03

3.2.

ELH5

Plug

Drain port M12x1.5 depth 13

6 M 4x h pt de 13

ELH5

A1 5 460

B 10 6.3 cc 311

B 10 14 cc 323

B 10 22 cc 338

C1 5 602

E1 5 350

E2 5 55

E3 5 490

E4 2 200

E5 2 580

F 12

W1 min 400

W2 min 250

Z1

Plug

G1 1/4" M22X1.5

E 5.808.0/02.03

3.3.

ELH6-8

Top fixing points M8 (2x)

Drain port M12x1.5 depth 13

4x M 6

Plug

de pt h

13

A1 10 OK-ELH6 635 OK-ELH8 762

B10 6.33cc 383 383

B10 14cc 395 395

B10 22cc 410 410

B1 5 72 53

C1 10 593 695

D1 2 255 255

D2 2 482 482

D3 2 295 295

D4 2 620 749

E1 5 500 628

E2 5 75 75

E3 F W1 5 min* 103 9 1000 94 9 1100

W2 Z1 Z2 Z3 min* 600 G1 " 88 M22x1.5 700 G1 " 97 G3/4"

E 5.808.0/02.03

3.4.

ELH9-11

Top fixing points M8 (2x)

Drain port M12x1.5 depth 13

Plug

4xM6 depth 13

A1 10 OK-ELH9 910 OK-ELH10 1060 OK-ELH11 1180

B10 14cc 504 526 545

B10 22cc 519 541 560

B1 5 45 46 47

C1 10 790 971 1050

D1 2 410 460 460

D2 2 700 700 700

D3 2 450 500 500

D4 2 880 1030 1150

E1 5 760 910 1060

E2 5 85 90 75

E3 5 92 93 93

F W1 min* 9 1200 9 1400 9 1600

W2 min* 900 900 1000

Z1 G1 " G1 " G1 "

Z2 114 114 119

Z3 G3/4" G3/4" G3/4"

10

E 5.808.0/02.03

4.
4.1.

TEMPERATURE SENSING VARIABLE SPEED HYDRAULIC MOTOR

DESCRIPTION The thermo valve is a pre-controlled pressure valve with temperaturedependent pressure control and is mounted on the hydraulic motor in place of the existing cover plate. The pressure setting of the valve automatically changes dependent on the temperature and thus controls the motor speed. In addition to the actual temperature-controlled pressure setting, a mechanical maximum pressure control and a recharging valve are fitted as a non-return valve. The switching temperature values can be set from 40 to 70 C and the pressure can be controlled up to 100 C: please contact our sales for the dimensioning of the thermo-bypass. All the standard hydraulic motors can be used with the thermo-bypass. The minimum oil pressure at which the thermo control starts to work is 8 bar, i.e. a maximum residual power consumption corresponding to 8 bars is to be foreseen also in by-pass phase. DIMENSIONS

5.

CERTIFICATION FOLLOWING EN 1048

Hydac SA design and manufacture high quality coolers that are tested and certified to give reliable and repeatable high performance. To ensure the performance is accurate, testing in compliance with a recognised international test standard is the best solution. For air/liquid coolers this is EN1048. Hydac SA test procedure complies with the requirements of EN1048 and both the procedure and test equipment are independently inspected and certified by TV SDDEUTSCHLAND. The cooler performance details in this brochure have been tested following EN1048.

4.2.

4.3.

SCHEME

6.

NOTE
The information in this brochure relates to the operating conditions and applications described. For applications or operating conditions not described, please contact the relevant technical department. Subject to technical modifications.

11

E 5.808.0/02.03