I5S Front panel and PC board

Ohaus Corporation 29 Hanover Road Florham Park NJ 07932-0900

INDICATOR Standard Industrial Electronic Weight Indicator Model I5S

Instruction Manual

Unauthorized changes or modifications to this equipment are not permitted. See manual for replacement parts. NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. This Class A, digital apparatus meets all requirements of the Canadian Interference. Causing Equipment Regulations. Cet appareil numerique de la classe A respecte toutes les exigences du Reglement sur le material broilleur du Canada. This device corresponds to requirements stipulated in 90/384/EEC and features radio interference suppression in compliance with valid EC Regulation 89/336/EEC. Note: The displayed value may be adversely affected under extreme electromagnetic influences, eg. when using a radio unit in the immediate vicinity of the device. Once the interference has been rectified, the product can once again be used for its intended purpose. The device may have to be switched on again. Cet appareil correspond aux exigences selon la norme 90/384/CEE et est dparasit conformment la directive de la CE 89/336/CEE en vigueur. Remarque: Dans des conditions dinfluences lectromagntiques extrmes, par exemple en cas dexploitation dun appareil radio proximit immdiate de Iappareil la valeur daffichage risque dtre influence. Une fois que linfluence parasite est termine, le produit peut tre de nouveau utilis de manire conforme aux prescriptions; le cas chant, il est ncessaire de le remettre en marche. Dieses Gert entspricht den Anforderungen nach 90/384/EWG und ist funkentstrt entsprechend der geltenden EG-Richtlinie 89/336/EWG. Hinweis: Unter extremen elektromagnetischen Einflssen z.B. bei Betreiben eines Funkgertes in unmittelbarer Nhe des Gertes kann eine Beeinflussung des Anzeigewertes verursacht werden. Nach Ende des Streinflusses ist das Produkt wieder bestimmungsgemss benutzbar, ggfs. ist ein Wiedereinschalten erforderlich. CLASSIFICATIONS The I5S has been tested and found to comply with the following standards: National Institute of Standards and Technology Handbook 44 Class III and IIIL

TABLE OF CONTENTS
Chapter 1 Introduction and Installation Introduction ........................................................................................ Description ......................................................................................... Unpacking .......................................................................................... Assembly ............................................................................................ Scale Base Connections .................................................................... Capacity Card .................................................................................... Closing and Setup Protection ............................................................ Power Options .................................................................................... AC Adapter ......................................................................................... Battery Installation ............................................................................. Turning the I5S ON ............................................................................ Display Indicator Functions ................................................................ To turn the I5S OFF ........................................................................... Chapter 2 Setup and Calibration ....................................................... Setup Mode and the I5S Menu Structure ........................................... To Access the Main Menu and Change Settings ............................... To Exit a Submenu, Save Settings and Return to the Main Menu .... To Exit the Main Menu and Return to the Weighing Mode ................ I5S Menu Structure Chart .................................................................. Setup Submenu ................................................................................. Legal for Trade ................................................................................... Zero .................................................................................................... Calibration Unit .................................................................................. Full Scale Capacity ............................................................................ Graduation Size ................................................................................. Calibration Point ................................................................................. Menu Lock-out Switch Setting ........................................................... End/Store Settings ............................................................................. Scale Submenu .................................................................................. Reset to Factory Settings ................................................................... Averaging Level ................................................................................. Stability Level ..................................................................................... Unit Selection ..................................................................................... Auto-Zero Tracking ............................................................................ Auto-Off Timer .................................................................................... Retain Zero Data ................................................................................ End/Store Settings ............................................................................. Calibration Submenu ......................................................................... Procedure ........................................................................................... 5 6 6 7 7 7 8 8 9 9 9 10 10 10 11 12 12 12 12 13 14 14 15 16 17 18 19 20 20 21 21 22 24 25 26 27 28 28 29 29

Chapter 2 Setup and Calibration (Cont.) RS232 Submenu ................................................................................ Menu Protection ................................................................................. Legal for Trade Sealing ...................................................................... Audit Trail Seal ................................................................................... Paper seal .......................................................................................... Lead and Wire Seal ........................................................................... Chapter 3 Operation .......................................................................... Selecting a Weighing Unit .................................................................. Weighing ............................................................................................ Re-Zeroing ......................................................................................... Chapter 4 Troubleshooting ................................................................ Troubleshooting ................................................................................. Error Codes ........................................................................................ Care and Maintenance ....................................................................... Service Information ............................................................................ Chapter 5 Specifications, Replacement Parts and Accessories ........ Specifications ..................................................................................... Replacement Parts ............................................................................. Accessories ........................................................................................

30 30 31 32 32 32 34 35 35 36 37 38 39 40 40 41 42 43 43

Introduction and Installation

Chapter 1 Intr oduction and Introduction Installation

If the I5S indicator has already been installed, you may skip most of this chapter. You may however need to refer back to it if you change scale bases or the power supply, or need to access the menu lockout switch. This chapter contains the following information: Introduction and description. Unpacking the indicator. Scale base connections. Power connections. Turning the I5S indicator ON.

Introduction and Installation

Introduction
This manual covers installation, operation and troubleshooting for the Ohaus I5S Indicator Standard. To ensure proper operation of the indicator, please read this manual completely.

Description
The Ohaus I5S Indicator Standard is a rugged, reliable electronic weight indicator that is made in the U.S.A. and is designed to be easy to operate. It can be easily connected to Ohaus or other brands of Scale Bases. The I5S Indicator has been NTEP tested and found to comply with Class III and IIIL requirements of NIST HB44 for 1:5000 performance in pounds, kilograms, ounces or grams. The I5S Indicator can be wall, bench or tower mounted. The I5S Indicator can drive up to four 350 ohm load cells and provides capacity selections up to 10,000 lbs/kgs with a maximum resolution of 1:20,000. The indicator is constructed of extruded aluminum with removable plastic end caps and is extremely durable. The I5S operates from six Alkaline "C" batteries and can also be powered externally using the AC adapter supplied. A six and a half digit LCD display which is 0.6 inches/ 1.5 centimeters in height provides easy visibility when working at distances from the indicator. Two switches mounted on the front panel enable simple set up of configuration and feature parameters. A menu lock-out switch can be set to lock out various functions of the indicator to prevent settings from being changed. Accessories include: an RS232 Interface Kit, a Wall Mount Accessory kit, and a Tower Mounting Accessory Kit.

I5S INDICATOR Standard

Introduction and Installation

Unpacking
Unpack the I5S indicator at the installation site and verify that the following items were included in the carton: an AC Adapter a capacity card a warranty card instruction manual 2 security screws 2 washers

It is recommended to save the carton and packing material for storing, transporting the indicator or returning it for service.

Assembly
Assembly consists of making the necessary electrical connections, and applying power to the unit.

Scale Base Connections

1. Remove two screws from the right end cap using a phillips screwdriver. Slide the printed circuit board partially out of the housing and disconnect the battery cable connector.

2.

Battery Cable Connector

Power Connector End Cap

Housing

3.

Pass the scale base cable through the liquid tight connector on the end cap.
Terminal Block for Scale Base Wire Connections (Bottom)

Liquid Tight Connector

1
4.

Introduction and Installation

Connect the scale base wires to the terminal block located on the bottom of the printed circuit board as shown in the illustration. Reconnect the battery connector to the circuit board. Push the circuit board back into the housing.
Scale Base Wire Connections

5.

Bottom View PC Board

6.

Capacity Card
Type or write the capacity and readability data for the scale base on one of the perforated cards and slide it under the front panel label near the display.

Closing and Setup Protection

If the setup information (explained in Chapter 2) does not need to be protected from unauthorized changes, position the battery cable coming from the end cap into the slot on the end of the PC board, then replace the end cap. If you intend to lock out changes to the setup selections you make, leave the end cap in position but do not tighten the screws. You will need to access the menu lockout switch located on the circuit board following the setup procedure. If the unit is being powered by batteries during setup rather than the AC adapter, and you want to lock out setup changes, replace the end cap now and remove it after setup to set the menu lock-out switch.
Top View PC Board + EXCITATION + SIGNAL - EXCITATION - SIGNAL GROUND

Lock-out Switch

Battery Cable Connector

Off On

Slot for Battery Cable

Introduction and Installation

Power Options
The I5S may be operated using the AC Adapter supplied, or 6 Alkaline C batteries (not supplied). It is recommended that when the I5S is operated from batteries, the Auto-Off Timer feature may be turned on to extend battery life. AC Adapter Plug the AC adapter connector into the receptacle in the right end cap and plug the adapter into a convenient AC outlet. Battery Installation 1. Remove the two screws from the left end cap using a phillips screwdriver. Remove the end cap. Insert 6 Alkaline "C" batteries in the battery compartment orienting the positive (+) and negative (-) ends as shown on the label at the rear of the indicator. Replace the end cap and two screws.
6 "C" Size Alkaline Batteries End Cap

2. 3.

4.

Introduction and Installation

Turning The I5S ON

After all connections have been made, turn the I5S ON by pressing .

When first turned on, all display segments and enabled indicators will light briefly, and then clear. This is followed by the software revision Sr n.n and if Legal for Trade (LFT) is ON, a calibration event counter (AC xxx) and a feature event counter (FC xxx).

Display Indicator Functions

Lights when scale is at center of zero within + 1/4 d. lobAt Indicates low battery condition. Indicates negative value. kg Lights to indicate current weighing unit is kilograms. Lights to indicate current weighing unit is grams. Lights to indicate current weighing unit is avoirdupois ounces. Indicates displayed value is stable.

oz

lb

Lights to indicate current weighing unit is pounds.

To turn the I5S OFF,

Press and hold until the display

indicates OFF, then release it.

10

Setup and Calibration

Chapter 2 Setup and Calibration

The Setup mode enables you to program and calibrate the I5S. When you first install the I5S, you must use the Setup mode to enter information about the scale base being used and to perform calibration. You may also use it to program options that will customize the I5S for your specific weighing requirements. This Chapter explains how to: Access and use the Setup mode. Calibrate the indicator. Prevent unauthorized setup changes using the menu lockout switch. Seal the indicator for Legal for Trade installations.

11

Setup and Calibration

Setup Mode and the I5S Menu Structure

Programmable features of the I5S are contained in menus which are accessed in the Setup mode. The chart on page 2-3 shows how these menus are structured. To access the main menu and change settings: 1. Make sure the indicator is OFF and the menu protection lockout switch on the PC board is in the OFF position. Press and hold until SETUP is displayed, then release it.

2.

For first time setup, you must go through all of the submenus to configure the indicator. After the indicator is in use, you can make changes to individual settings and bypass others. The following rules apply when using the setup mode: Press Press to enter the displayed submenu or select a displayed setting.

to change the displayed submenu or setting.

To exit a submenu, save settings and return to the main menu: Repeatedly press until END is displayed, then press .

To exit the main menu and return to the weighing mode: You must be in the main menu with either SETUP, SCALE, CAL or RS232 displayed. Repeatedly press to the weighing mode. until END is displayed, then press to exit and return

12

Setup and Calibration

I5S Menu Structure Chart

MAIN MENU

SETUP Legal For Trade ON or OFF Zero 2%, 100% Calibration Unit lb or kg Full Scale Capacity 5, 7, 10, 15, 20, 25, 30, 40, 50, 60, 75, 100, 125, 150, 200, 250, 300, 400, 500, 600, 700, 750, 1000, 1500, 2000, 2500, 3000, 5000, 7500, 10000 Graduation Size .0005, .001, .002, .005, .01, .02, .05, .1, .2, .5, 1, 2, 5, 10 Calibration Point 5, 7, 10, 15, 20, 25, 30, 40, 50, 60, 75, 100, 125, 150, 200, 250, 300, 400, 500, 600, 700, 750, 1000, 1500, 2000, 2500, 3000, 5000, 7500, 10000 Menu Lockout Switch Setup Scale Cal RS232 End

SCALE Reset to Factory Settings

CAL CALIBRATION perform

RS232

END

NOTE: RS232 menu appears only when RS232 option is installed.

Averaging Level HI or LO Stability Level 0.5, 1 or 3 Units lb kg oz g End Auto Zero Tracking 0.5, 1, 3 or OFF* Auto Off Timer ON (2 min.) or OFF Retain Zero Data ON or OFF End/Store Settings ON or OFF ON or OFF ON or OFF ON or OFF

ON or OFF ON or OFF ON or OFF ON or OFF

Press

to enter the displayed submenu

End/Store Settings

or select a displayed setting. Press or setting. to change the displayed submenu

* Not available with LFT set to ON

Factory default settings are shown in underlined and boldface type.

13

Setup and Calibration

Setup Submenu
1. With the indicator OFF, press and hold until SETUP is disSETUP MENU FACTORY DEFAULTS

played, then release it. 2. When SETUP is displayed, press to enter the submenu. The first parameter, Legal For Trade, will be displayed. Legal For Trade (LFT) This parameter is used to configure the I5S for Legal for Trade or non Legal for Trade use. Setting this parameter to ON automatically sets certain parameters for legal for trade requirements, disables others, and limits overall display resolution to 1:5,000. To access the current setting (ON or OFF), press played. 1. To change the displayed setting, press 2. . when LFT is dis-

Legal for Trade OFF Zero 100% Calibration Unit lb Full Scale Capacity 5000 Graduation Size 1 Calibration Point 5000 Menu Lock-out Switch Setup ON Scale ON Calibration ON RS232 ON

To accept the displayed setting, press . To proceed to the

next parameter (Zero), press when LFT is displayed. To exit the Setup submenu and store your settings, repeatedly press until END is displayed, then press to return to the main menu. To exit main menu and return to a weighing mode, repeatedly press played then press until END is dis. The scale is

now in a weighing mode.

14

Setup and Calibration

Zero Zero specifies the percentage of full capacity load (2% or 100%) that may be cleared by pressing .

A 2% Zero setting is used for hopper scales or other large scales where an accidental zero would lose the current weight. A 2% Zero is also required for Canadian Legal for Trade applications. Bench and counter scales normally use 100% Zero setting.

To access the current setting, press when ZERO is displayed. 1. To change the displayed setting, press 2. .

To accept the displayed setting, press .

To proceed to the next parameter (Calibration Unit), press displayed. To exit the Setup submenu and store your settings, repeatedly press until END is displayed, then press to return to the main menu. To exit main menu and return to a weighing mode, repeatedly press END is displayed then press scale is now in a weighing mode. until . The when ZERO is

15

Setup and Calibration

Calibration Unit The I5S may be calibrated using pounds or kilograms. Select the desired calibration unit as follows: To access the current setting (lb or kg), press 1. when CAL UN is displayed.

To change the displayed setting, press .

2.

To accept the displayed setting, press .

To proceed to the next parameter (Full Scale Capacity), press UN is displayed. To exit the Setup submenu and store your settings, repeatedly press until END is displayed, then press to return to the main menu. To exit main menu and return to a weighing mode, repeatedly press END is displayed then press scale is now in a weighing mode. until . The when CAL

16

Setup and Calibration

Full Scale Capacity The maximum capacity of the load receiver is entered for Full Scale Capacity using the same weighing unit selected for the Calibration Unit.


1.

If Legal for Trade is selected, resolution will be limited to a maximum of 5,000 divisions.

Available Capacities 5, 7, 10, 15, 20, 25, 30, 40, 50, 60, 75, 100, 125,150, 200, 250, 300, 400, 500, 600, 700, 750, 1000, 1500, 2000, 2500, 3000, 5000, 7500, 10000

To access the current setting, press when FS CAP is displayed. To change the displayed setting, press 2. .

To accept the displayed setting, press .

To proceed to the next parameter (Graduation Size), press displayed. To exit the Setup submenu and store your settings, repeatedly press until END is displayed, then press to return to the main menu. To exit main menu and return to a weighing mode, repeatedly press END is displayed then press scale is now in a weighing mode. until . The when FS CAP is

17

Setup and Calibration

Graduation Size This parameter specifies the increments in which the display will count. If Legal For Trade is set to ON, resolution (Capacity Graduations) is limited to a maximum of 5000 divisions. The graduation selections available are limited by the capacity entered under Full Scale Capacity to prevent a combination which exceeds 5,000 divisions. If the graduation size selected does not meet the resolution requirement, the Setup menu cannot be exited. An error message is displayed and you are automatically returned to the GRAD parameter. A valid graduation value must be selected. To access the current setting, press when GRAD is displayed. 1. To change the displayed setting, press 2. .

Complete List of Graduation Selections .0005, .001, .002, .005, .01, .02, .05, .1, .2, .5, 1, 2, 5, 10

To accept the displayed setting, press .

To proceed to the next parameter (Calibration Point), press is displayed. To exit the Setup submenu and store your settings, repeatedly press until END is displayed, then press to return to the main menu. To exit main menu and return to a weighing mode, repeatedly press END is displayed then press scale is now in a weighing mode. until . The when GRAD

18

Setup and Calibration

Calibration Point The calibration point is the weight value that will be used to calibrate the I5S. The available values are listed in the adjacent table. A value equal to or less than the full scale capacity value must be selected. Available Values To access the current setting, press when CAL PT is displayed. 1. To change the displayed setting, press 2. . 5, 7, 10, 15, 20, 25, 30, 40, 50, 60, 75, 100, 125, 150, 200, 250, 300, 400, 500, 600, 750, 1000, 1500, 2000, 2500, 3000, 5000, 7500, 10000

To accept the displayed setting, press .

To proceed to the next parameter (Menu Lockout Switch Setting), press when CAL PT is displayed. To exit the Setup submenu and store your settings, repeatedly press until END is displayed, then press to return to the main menu. To exit main menu and return to a weighing mode, repeatedly press END is displayed then press scale is now in a weighing mode. until . The

19

Setup and Calibration

Menu Lockout Switch Setting The menu lock-out switch must be in the OFF position to change settings in this menu. This menu specifies which submenus will be locked out when the menu lockout switch is enabled. An ON setting locks out the selected menus. To access the current settings (ON or OFF), press when LOCSW is displayed. NOTE: When Legal for Trade is set ON, you are required to lock the Setup and Cal menus. 1. The first submenu -SETUP- will be displayed. 2. Press setting. to access the current

3.

To change the displayed setting, press .

4.

To accept the displayed setting, press . To proceed to the next submenu, press .

Set each submenu in the same manner. When END is displayed, press return to the Setup submenu. To exit the Setup submenu and store your settings, press press to display END, then to return to the main menu. to

(when option is installed)

To exit main menu and return to a weighing mode, repeatedly press is displayed then press is now in a weighing mode. End/Store Settings You must use END to exit store Setup submenu settings. If you do not use END to exit the submenu, settings you have made will not be stored. until END . The scale

20

Setup and Calibration

Scale Submenu
If you are already in the main menu, you until SCALE can repeatedly press is displayed. If you are not already in the main menu, proceed as follows: 1. With the indicator OFF, press and hold until SETUP is dis-

played, then release it. 2. 3. Press to display SCALE.

When SCALE is displayed, press to enter the Scale submenu. The first parameter, Reset to Factory Settings, will be displayed.

Reset to Factory Settings This parameter is used to reset all scale submenu parameters to the factory default settings outlined in the adjacent table. To reset all scale submenu settings, press when RESET is displayed.

When

is released, DONE will be

SCALE MENU FACTORY DEFAULTS

displayed briefly, indicating RESET is completed. To proceed to the next parameter (Averaging Level), press SET is displayed. To exit the Scale submenu and store your settings, repeatedly press until END is displayed, then press to return to the main menu. when RE-

Averaging Level Stability Level Units: lb kg g oz Auto Zero Tracking Auto Off Timer Retain Zero Data

LO 0.5d ON ON ON ON 0.5d OFF OFF

21

Setup and Calibration

Reset to Factory Settings (Cont.) To exit main menu and return to a weighing mode, repeatedly press END is displayed then press scale is now in a weighing mode. until . The

Averaging Level Averaging level compensates for vibration or excessive air currents on the scale base. During operation, the indicator continually takes weight readings from the load cell. Successive readings are then digitally processed to achieve a stabilized display. Using this feature, you specify how much processing you need. HI and LO settings are available. HI setting: More processing, greater stability and slower stabilization time. LO setting: Less processing, less stability and faster stabilization time. To access the current setting, press when AL is displayed. 1. To change the displayed setting, press 2. .

To accept the displayed setting, press .

22

Setup and Calibration

To proceed to the next parameter (Stability Level), press displayed. To exit the Scale submenu and store your settings, repeatedly press until END is displayed, then press to return to the main menu. To exit main menu and return to a weighing mode, repeatedly press END is displayed then press scale is now in a weighing mode. until . The when AL is

23

Setup and Calibration

Stability Level The stability level specifies how much a displayed weight may change (in graduations) while the stability indicator remains ON. When the displayed weight changes beyond the allowable range, the stability indicator turns OFF. Stability values of 0.5, 1 or 3 graduations may be selected. To access the current setting, press when STAB is displayed. 1. To change the displayed setting, press 2. .

To accept the displayed setting, press .

To proceed to the next parameter (Unit Selection), press displayed. To exit the Scale submenu and store your settings, repeatedly press until END is displayed, then press to return to the main menu. To exit main menu and return to a weighing mode, repeatedly press END is displayed then press scale is now in a weighing mode. until . The when STAB is

24

Setup and Calibration

Unit Selection The I5S permits you to display weight in pounds, kilograms, ounces and grams. To enable or disable various weighing units, use the following procedure. To access the current settings, press when UNITS is displayed. The first unit, lb will be displayed. 1. Press setting. 2. To change the displayed setting, press 3. . to access the current

To accept the displayed setting, press .

To proceed to the next unit, press Set each unit in the same manner. When END is displayed, press return to the Scale submenu.

to

NOTE: ON is the default setting for lb, kg, oz, and g.

To proceed to the next parameter (Auto Zero Tracking), press when UNITS

is displayed. To exit the Scale submenu and store your settings, repeatedly press until END is displayed, then press to return to the main menu. To exit main menu and return to a weighing mode, repeatedly press END is displayed then press scale is now in a weighing mode. until . The

25

Setup and Calibration

Auto Zero Tracking Auto Zero Tracking compensates for changes in zero reading due to temperature changes or build up of small amounts of debris on the scale base platform. Select (0.5, 1, or 3 divisions or OFF), the value of weight change that the indicator will disregard in order to maintain a zero reading. Auto Zero Tracking occurs only when the display indicates zero regardless of the load on the scale base. NOTE: If LFT is set ON, the Auto-Zero Tracking OFF setting is not available. To access the current setting, press when Auto-0 is displayed. 1. To change the displayed setting, press 2. .

To accept the displayed setting, press .

To proceed to the next parameter (Auto Off Timer), press displayed. To exit the Auto-Zero Tracking submenu and store your settings, repeatedly press until END is displayed, then press to return to the main menu. To exit main menu and return to a weighing mode, repeatedly press END is displayed then press scale is now in a weighing mode. until . The when Auto-0 is

26

Setup and Calibration

Auto Off Timer This parameter can be set to automatically turn the I5S off when it is idle for more than 2 minutes. This is especially useful when the unit is being battery operated and will extend the battery life significantly. This feature can also be switched off To access the current setting, press when A OFF is displayed. 1. To change the displayed setting, press 2. .

To accept the displayed setting, press .

To proceed to the next parameter (Retain Zero Data), press A OFF is displayed. To exit the Auto-Off Timer submenu and store your settings, repeatedly press until END is displayed, then press to return to the main menu. To exit main menu and return to a weighing mode, repeatedly press END is displayed then press scale is now in a weighing mode. until . The when

27

Setup and Calibration

Retain Zero Data Set this parameter to ON to save zero data in permanent storage in case the indicator is turned off or power is lost. This feature is used primarily in hopper and tank scale applications where loss of weight data will have serious consequences. To access the current setting, press when RETAIN is displayed. 1. To change the displayed setting, press 2. .

To accept the displayed setting, press .

To exit the Retain Zero submenu and store your settings, press play END, then press the main menu. To exit main menu and return to a weighing mode, repeatedly press END is displayed then press scale is now in a weighing mode. End/Store Settings You must use END to exit store Scale submenu settings. If you do not use END to exit the submenu, settings you have made will not be stored. until . The to disto return to

28

Setup and Calibration

Calibration Submenu
The calibration menu is used to perform calibration. If you are already in the main menu, you can repeatedly press until CAL is

displayed and proceed with step 3 of the following procedure. If you are not already in the main menu, start with step 1. Procedure Before beginning, make sure there is no load on the scale base and calibration weight equal to the Calibration Point is available. 1. With the indicator OFF, press and hold until SETUP is dis-

played, then release it. 2. 3. Press twice to display CAL.

When CAL is displayed, press to begin calibration.

4.

C 0 will be displayed. With no load on the platform, press .

5. When

is released, -C- will be

displayed followed by C n indicating the calibration weight value. 6. Place the weight on the load receiver and press the calibration data. 7. The display will show -C-, return to the weighing mode and display the calibration weight value with the current unit indicator. to accept

29

Setup and Calibration

RS232 Submenu The RS232 submenu only appears in the main menu if the option is installed in the indicator. Refer to the instructions provided with the accessory for setup and operating information.

Menu Protection (Lockout Switch)

The lockout switch located on the circuit board can be switched to the ON position to disable unauthorized changes to the indicator setup. Only those submenus that are turned ON in the LOCSW parameter of the SETUP submenu are disabled. This is indicated by -SAFE- when entering a locked out submenu. If -SAFE- is displayed, submenu settings may be reviewed but cannot be changed. Set the switch as shown in the illustration and replace the end cap.

Menu Lock-out switch shown in ON position to lock out menus. OFF

ON

30

Setup and Calibration

Legal For Trade Sealing

The I5S has been tested and found to comply with the Class III and IIIL requirements of NIST Handbook 44. After the indicator has been tested and found to comply with applicable regulations by a local Weights and Measures official, it may be sealed as follows: 1. Remove the right end cap and make sure that the menu lockout switch on the printed circuit board is set to the OFF position. Enter the Setup submenu and go to the LOCSW parameter. Set the SETUP and CAL LOCSW parameters to ON. Refer to the Menu Lock-out Switch Setting on page 2-10 for detailed procedures. Set the menu lockout switch on the printed circuit board to the ON position. If an audit trail or paper seal will be used, install the End Cap and tighten the two 6-32 phillips pan head screws. If a lead and wire seal will be used, replace the 6-32 phillips pan head screws with the 6-32 hex socket security screws and washers enclosed in the plastic bag containing the accessories.

2.

3.

4.

5.

31

Setup and Calibration

Audit Trail Seal

Calibration Event Counter A calibration event counter increments the calibration event number by one each time the indicator is calibrated. This number can be verified each time the indicator is turned on. It will be displayed in the following format where xxx is the calibration event number. AC xxx Feature Event Counter The feature event counter increments the feature event number by one each time any of the following features (parameters) are changed. Changing one or any combination of these features will constitute one event. The list of features monitored is as follows:
LFT RETAIN AZT LEVEL FULL SCALE ZERO STB LEVEL AUTO PRINT CAL POINT CAL UNITS AVG LEVEL STABLE PRINT GRAD

This number can be verified each time the indicator is turned on. It will be displayed in the following format where xxx is the calibration event number. FC xxx These numbers should be recorded on accompanying documentation or on a paper seal that is affixed to the balance for future verification.

32

Setup and Calibration

Paper Seal
Apply the paper seal over one of the 6-32 phillips pan head screws on the right end cap.

Lead and Wire Seal

After the indicator has been inspected by a Weights and Measures official, it may be sealed using a lead and wire seal as follows: 1. Replace the 6-32 phillips pan head screws in the right end cap with the washers and security screws provided in the I5S packaging. Pass the wire through the holes in the security screws on the right end cap. Pass the end of the wire through the lead seal and fasten the seal.

PAPER SEAL

2.

LEAD AND WIRE SEAL

3.

33

Operation

Chapter 3 Operation
Once the indicator has been set up and scale base connections have been made, you can perform weighing operations. If the RS232 interface accessory is being used, refer to the operating instructions supplied with that accessory.

34

Operation

Selecting a Weighing Unit

Repeatedly pressing will cause the displayed unit indicator to change. Only the units which are set to ON in the setup mode will appear. If the desired unit indicator does not appear, refer to Chapter 2 for setup instructions.

Weighing
1. Make sure there is no load on the scale base. Press to obtain a zero read-

2.

ing if necessary. 3. Add the load to the scale base and read the weight on the display. When the stability indicator (*)appears in the display, the reading is stable.

35

Operation

Re-Zeroing
Use the RE-ZERO switch to reset the display to zero. When weighing material or objects that must be held in a container, re-zeroing enables the indicator to save the containers weight in memory and subtract it from the gross load on the scale base. 1. Press ing. 2. Place an empty container on the scale base and read its weight on the display. Press . The display will show to obtain a zero read-

3.

zero and the container weight will be stored in memory. 4. Add the material to the container. As material is added its net weight will be displayed. When the loaded container is removed, the weight of the container will be displayed as a negative (-) value.

5.

36

Troubleshooting

Chapter 4 Troub leshooting oubleshooting

The information in this chapter is intended to help identify and correct errors that may be made in installing or operating the I5S. This chapter includes: A troubleshooting chart. A description of messages that may appear on the display. Information on proper care and maintenance.

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Troubleshooting

Troubleshooting
SYMPTOM Unit will not turn on. PROBABLE CAUSE(S) Adapter not plugged in or properly connected. REMEDY Check power cord connections. Make sure adapter connector is plugged all the way into the indicator. Batteries dead or not properly connected. Check battery connector. Check orientation of the batteries. Make sure end caps are secure on indicator. Replace batteries. Cannot rezero indicator, or will not re-zero when turned on. Load on scale base exceeds allowable zero % entered in ZERO parameter of Setup menu (see Chapter 2). Remove load on scale base to less than entered zero %. Change allowable zero % in ZERO parameter of Setup menu (see Chapter 2). Normal operation when this feature is enabled. Remove disturbances or reduce motion. Increase averaging level in AL menu. Desired unit not set to ON in Scale menu. RS232 communication parameters set up incorrectly. Cable connections. Unable to calibrate unit. Scale base disconnected. LOCSW set to ON and menu protection switch set to ON position. Enable desired unit (see Chapter 2). Verify communication parameters. Check cable connections. Check connections. Set menu protection switch to OFF position.

Retain Zero Data is enabled in Scale menu. Center of Zero display indicator erratic or does not appear with no load on scale base. Cannot display weight in desired weighing unit. RS232 not working. Scale base motion or disturbances exceed center of zero criteria.

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Troubleshooting

Error Codes
DISPLAYED MESSAGE

DESCRIPTION Flashes at 10 second intervals when batteries are weak. Approximately 2 minutes of operating time remain. Underload condition. Overload condition.

Err 0:

Invalid memory checksum, on either cal data, parameters, or both. Checksum is verified every time I5S is turned on. Check setup parameters in menus and recalibrate. If error persists, a hardware problem may exist and unit must be serviced. Overload error. (Interface only). This error shows as all upper segments on the display. Underload error. (Interface only). This error shows as all lower segments on the display. Invalid calibration error. This error usually occurs during the calibration procedure when there is insufficient signal for the Scale Base as compared to the indicator set up parameters. In LFT operation, this error will occur if an attempt to calibrate the indicator when the active range of the load cell is less than 1.2 mv/v for the active full-scale load. Recheck the load cell rating, set up parameters, and calibration weights.

Err 1: Err 2: Err 4:

Err 14:

Attempt to zero balance when zero criteria are not met. Zero criteria can change depending on user settings and whether or not the indicator is doing a power-on zero or a normal zero. See poweron zero operation for more details. Calibration data does not match current Full Scale, Grad and Cal Point settings. Settings must be restored or the indicator must be recalibrated using the current settings.

Err 21:

Err 22:

The current combination of Grad and Full Scale settings exceeds rated resolution (1:5,000 LFT, 1:20,000 non-LFT). This can occur if the user modifies the Full Scale setting, then attempts to exit the SETUP menu without entering the Grad submenu. Once the user

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Troubleshooting

entered the Grad submenu, graduation selection will be limited to choices that do not exceed rated resolution. Err 23: Retain is enabled in the Scale menu, but valid Retain data does not exist. Normal power-on zero operation will occur. The new poweron zero, since Retain is enabled, will be written to the EEPROM and used as valid retain data the next time the indicator is turned on.

Err 24:

An attempt was made to process an interface command that is currently locked by the lock switch.

Err 25:

Attempt to leave the SEL submenu with all units turned off.

Care and Maintenance

To keep your I5S operating properly, observe the following: Remove the power pack before cleaning. Use only a damp cloth and mild detergent for cleaning. Abrasives may damage the display window. Be careful not to scratch the display window. Do not allow any liquid to flow inside the I5S. Do not store long periods of time with the batteries installed.

Service Information
If the troubleshooting section does not resolve or describe your problem, you will need to contact an authorized Ohaus Service Agent. For Service assistance in the United States, call Ohaus Corporation toll-free at (800) 526-0659. An Ohaus Product Service Specialist will be available to help you.

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Specifications, Replacement Parts and Accessories

Chapter 5 Specifications, Replacement Parts and Accessories

41

Specifications, Replacement Parts and Accessories

Specifications
Capacity (Ib or kg) Graduations (readability) (lb or kg) Displayed resolution Weighing modes Over range capacity tion time 3 seconds OFF, 0.5, 1 or 3 divisions* 2% or 100% of capacity* 104F/0 to 40C (Non LFT) 10% to 95% RH push-button (selectable up to 100% of capacity) Load cell excitation voltage Load cell input sensitivity Load cell drive Display (in/cm) Power requirements Typical battery life (without RS232) Dimensions (WxHxD) (in/cm) Net weight (Ib/kg) Shipping weight (lb/kg) 5 to 10,000* 0.0005 to 10* 1:5,000 LFT or 1:20,000 maximum* (Non LFT) lb, kg, oz, g* Capacity plus 9d StabilizaAuto-zero tracking capture range Zeroing range Internal resolution 1:200,000 Operating temperature range 32 to Operating humidity range Span calibration scale base Weighing system Strain gauge 5 V dc Up to 3 mV/V (Non LFT) 60mA at 5V dc (drives up to four 350 ohm load cells) LCD (0.6/1.5) high AC adapter: 100, 120, 220, 240 V ac, 50/60 Hz or 6 alkaline "C" batteries 125 hours with one 350 ohm load cell 55 hours with four 350 ohm load cells 7.5 x 6 x 3/19.1 x 15.2 x 7.6 2.7/1.2 4/2

NIST/NTEP

* User selectable

Electrical ratings (for power adapters only) CE electromagnetic compatiblity

NIST HB44 Class III and IIIL nmax=5000d Certificate of conformance No. 93-112A1 Operating temperature 50 to 104F/10 to 40C Load cell input sensitivity 1.2 to 3 mV/V 100/120 V UL1910, CSA C22.2 no. 66 and 107, 230 V (Europe)/ 240 V (UK) EN60950, 240 V (Australian) IEC 950 Directive No. 89/336/EEC EN50081-1 and EN50082-1

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Specifications, Replacement Parts and Accessories

Replacement Parts
DESCRIPTION AC Adapters: 100/120 V ac North American Plug 230 V ac, 50 Hz, Euro Plug 230/240 V ac, 50 Hz, UK Plug 240 V ac Australian Plug OHAUS PART NO.

90524-77 90524-75 90524-79 90524-76

Accessories
DESCRIPTION Wall Mount Accessory Kit Tower Accessory Kit RS232 Interface Kit OHAUS PART NO. 77688-01 77689-01 77694-01

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Limited Warranty
Ohaus products are warranted against defects in materials and workmanship from the date of delivery through the duration of the warranty period. During the warranty period Ohaus will repair, or, at its option, replace any component(s) that proves to be defective at no charge, provided that the product is returned, freight prepaid, to Ohaus. This warranty does not apply if the product has been damaged by accident or misuse, exposed to radioactive or corrosive materials, has foreign material penetrating to the inside of the product, or as a result of service or modification by other than Ohaus. In lieu of a properly returned warranty registration card, the warranty period shall begin on the date of shipment to the authorized dealer. No other express or implied warranty is given by Ohaus Corporation. Ohaus Corporation shall not be liable for any consequential damages. As warranty legislation differs from state to state and country to country, please contact Ohaus or your local Ohaus dealer for further details.

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Ohaus Corporation 29 Hanover Road, Florham Park, NJ 07932, USA Tel: (973) 377-9000, Fax: (973) 593-0359 With offices worldwide.

P/N 77680-02 Ohaus Corporation 1995, 1999 all rights reserved.

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