Gea1013350173printingproductandapplicationcataloguenocropmarks150dpi 140116045930 Phpapp01 PDF

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GEA Food Solutions
GEA Food Solutions GmbH
Peter-Mller-Str. 10, 40468 Dsseldorf, Germany
Phone: +49 (0) 211-9136-1552
gea.com, [email protected]
GEA Group is a global engineering company with multi-billion euro sales and operations in more than
50counlries. lounded in !88!, lhe company is one ol lhe largesl providers ol innovalive equipmenl and
process technology. GEA Group is listed in the STOXX Europe 600 Index.
We live our values.
Excellence
Passion
Integrity
Responsibility
GEA-versity
Taking you forward
Product and Application Catalogue
engineering for a better world CLA lood Solulions
GEA08133316793_GEA FS_Product Diversification Catalogue_cover.indd 1-3 30-12-13 09:27
Content
WELCOME
LEADING TECHNOLOGY
Preparation
Marination
Processing
Slicing and Loading
Horizontal Packaging
Vertical Packaging
Lollipops
Sugar
COMPLETE LINE SOLUTIONS
TECHNOLOGY CENTERS
GLOBAL SERVICES WITH LOCAL TOUCH
4
6
62
78
80
Imprint
Publisher
CLA lood Solulions CmbH
Peter-Mller-Str. 10
40468 Dsseldorf
Germany
Website: www.gea.com
All rights reserved
No part of this document may be reproduced
or transmitted in any form or by any means,
without prior written permission
ol CLA lood Solulions.
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Food is our common ground,
a universal experience
James Beard (1903 1985)
the father of American gastronomy and
inspiration for creative culinary arts
GEA08133316793_GEA FS_Product Diversification Catalogue_v25.indd 3 30-12-13 11:17
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Welcome
GEA Food Solutions Product and Application Catalogue
is designed to help you to come up with, develop and
produce appetizing new products as cost-effectively as
possible, and focuses on food as our common ground.
ONE GEA FOOD SOLUTIONS
Being part of the GEA Group, we are an integral part of a truly global technology company,
geared up to deliver complete solutions anywhere in the world.
Complete lines from a single source, individual solutions or a global service can only be
supplied by a highly integrated business partner, who has gained profound experience in
building one of the largest installed bases in the industry. That is exactly what GEA Food
Solutions offers.
We strive to continuously improve our business structure, ensuring that you talk to the right
person at any time, no matter where you are; no matter where we are.
5
Taste, appearance, variety and mouth feel; all vital ingredients for your next
products success. Add innovative, economical and appealing packages to sharpen
its competitive edge. And then produce it cost effectively without compromising
producl qualily or your operalional lexibilily.
At GEA Food Solutions, we are committed to helping you achieve these goals
with innovative food processing equipment and solutions. This is our promise. So
whether you need a single machine or packaging material or a complete line, we
are with you all the way.
ITS YOUR RESULT THAT COUNTS
6
For each step in the food processing chain, we have machines that have changed
the game and are leading in their respective segments. Beneting form our long legacy
in the industry, our machines and their technology help build and expand business.
GEA PowerGrind
GEA CutMaster
GEA ColdSteam T
GEA MultiJector
GEA CookStar
Leading Technology
Like no other company, GEA Food Solutions
provides complete solutions across the whole chain
in food processing.
7
This is a selection of some of our machines.
GEA MaxiFormer
GEA GigaSlicer GEA OptiScan
GEA PowerPak
GEA SmartPacker
GEA1013350173 Printing Product and Application Catalogue BW.indd 7 03/01/14 14:23
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The combinalion ol lechnological experlise, reliable engineering and many years'
experience lies behind our exlensive range ol preparalion equipmenl. Designed
lor elcienl and genlle preparalion ol valuable raw malerials, our equipmenl
enables you lo mainlain qualily, oplimise yield, and provide lhe besl possible
results in your production environment.
Preparation
GEA UniMixer
CPlNDlNC MlXlNC/CPlNDlNC MIXING ANALYZING
GEA PowerGrind GEA MultiTrack GEA CombiGrind
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GEA CutMaster GEA EcoCut 225
MEAT RECOVERY CUTTING/EMULSIFYING/MIXING CONTINUOUS EMULSIFYING
GEA RecoScreen
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Preparation
Smoked German sausage
Grinding
Ground meat Mealballs
Chicken nugget Coarse dry sausage
Hamburger Processed cheese
Analyzing
Pork cutlet Chicken nuggets
Bologna Salami
Hamburger
11
Mixing
Pork cutlet Chicken nuggets
Bologna Salami
Hamburger
Mixing/Grinding
Hamburger Smoked sausage
Skinless breaklasl sausages Minced meat
Dry sausage Ground meat
12
Preparation
Cutting/Emulsifying/Mixing
Bologna Salami Ham sausage Smoked sausages
Pat Loaf Mortadella Wiener sausages
Black pudding Surimi Dry sausages
Coarse pat Italian salami
Pepper salami
Fine pat
13
Emulsifying
Bologna Frankfurter
Lyoner Coarse sausage
Smoked sausage Mortadella
Lyoner Coarse sausage
Meat recovery
Chicken Fish sticks
Mealballs lish burgers
14
Juicy, tasty and easy-to-prepare products precisely what todays consumers
demand. With our marinating equipment you can turn an ordinary cut of
meal, poullry or sh inlo lhe basis ol a succulenl meal. Marinaling nol only
adds value lo cheaper culs, bul also creales new producls wilh lheir own
unique lasle prole.
Marination
BRINE PREPARATION INJECTING TLNDLPlZING
GEA ScanBrine GEA TenderCarve GEA MultiJector
15
DLlPOSTlNC
GEA ColdSteam T
PROTEIN
ACTIVATION/
SPPLADlNC
GEA MultiShaker
MASSAGING/TUMBLING
GEA ScanMidi
LINE SOLUTIONS
GEA BeltHopper
16
Marination
Brine/Marinade Preparation Injecting
All nalural brine Salmon Marinade Beef pieces
Marinade Whole chicken
Pork back
Chicken wing
Gravy Spare rib
Chicken llel
Pork loin
Top side/silver side pork Tuna
Ham pickle
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Pork ham
Turkey ham
Injecting Tenderizing
Chicken leg
Pork ham
Poasl beel Chicken ham
Chicken drumstick Turkey breasl llel
Pangasius llel Chicken breasl cap
Whole turkey Shrimps
Pork shank Pork belly
Whole duck
Half chicken
Mackerel
18
Marination
Massaging/Tumbling
Chicken leg
Half chicken
Chicken wing
Chicken llel Chicken drumstick
Mackerel
Salmon
Beef cubes
Whole chicken Pangasius llel Pork cubes Pork loin
Spare rib Pork chop
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Pork belly
Defrosting
Chicken llel Spare rib Chicken wing
Pork middle Whole chicken Shrimps Pork shank
Chicken drumstick Turkey breasl llel Topside/silverside pork
20
WET COATING MIXING
Creale your dream producls, because we have processing equipmenl lhal
will preserve their quality, freshness, structure and weight. You can create
all shapes and sizes, coated products for extra appeal and taste, cook, roast,
steam or smoke products to perfection. GEA processing equipment meets all
your hygiene, aulomalion and lexibilily requiremenls.
Processing
FORMING DPY COATlNC
GEA MultiFormer GEA MultiDrum GEA OptiCoater GEA TempuMixer
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FRYING STEAMING/COOKING/
ROASTING/SMOKING
GRILLING
GEA EasyFry XL GEA CookStar GEA TwinGrill
22
Processing
Forming
Hamburger Cubed hamburger Slacked hamburger Pork cutlet
Skinless breaklasl sausages Minced meat nugget Minced meat nugget Mealballs
Skinless sausages Scored beel Corduroy patty Corduroy patty in tray
Chicken shaped llel Corduroy patty Chicken on stick Chicken nuggets
Nuggets with cheese 3D drumslick Chicken kiev 3D chicken llels
23
Forming
Boneless drumstick Coated nuggets Whole muscle product Coaled chicken burger
Tempura chicken nuggets Calamari Fish shapes lish llel
Fish portion Spinach Vegetarian rice patty Potato dragon
Rsti Cheese crocodile Potato Flinstones
24
Processing
Chicken llel
(Pre-)dusted
Cutlet
Nuggets
Drumslick
Chicken wing
HomesIyle (!our) coaIed
Chicken popcorn Chicken drumstick
Chicken tender
Chicken chunk
Chicken llel
Chicken bile
Fried shrimps
Seasoning
Pork belly wilh dry rub
Shrimps with seasoning
Drumslick wilh seasoning
Lamb chop wilh herbs
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Croquettes
Schnilzel wilh coarse crumbs
Oriental style schnitzel
Breaded Tempura
Chicken nuggets Calamari
Homeslyle breaded schnilzel Fish portion Shrimps
Polalo balls Schnitzel with rice crisps
Mushroom
Shrimps with Japanese
slyle crumbs lish kebab
Chicken nugget
Chicken patty with
sweel cornlake
26
Processing
Frying
Schnitzel German frikadel Breakfast sausages Breaded drumstick
Orienlal slyle breaded cullel Schnilzel wilh cornlakes Meat on stick Cordon bleu
Chicken Kiev Croquettes
8readed sh
Mealballs Breaded chicken nuggets
Breaded shrimps Shrimp with tempura Dulch "lrikandel"
27
Frying
Fish portions Rsti sticks
Vietnamese spring roll Noodle pally / "bami"
Mushrooms Spring roll
Vegetarian products
Homestyle shrimps
Vegetarian rice patty
Homestyle drumstick
Rice patty / nasi Vegelarian burger
Boneless drumstick Homestyle chicken chunk
28
Processing
Cabbage lled wilh meal
Pasteurizing Steaming
Cooked ham Chicken breasl llel Sausages
Marinated mussels Shrimps
Chicken stripes
Chicken Chicken cubes
Vegelables
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Hamburger
Coated chicken nuggets
Chicken nuggets
Cooking Roasting
Pork roll Poaslbeel
Coaled burger wilh lopping Spare rib Whole chicken
Yakitori Cutlet Pork loin
Marinaled chicken llels
BL steak
Chicken wings
Lasagna
Chicken leg Chicken llel
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Processing
Smoking
Mackerel Shrimps Spare rib Duck breasl
Chicken thigh Chicken llel Chicken wing Chicken leg
Chicken llel
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Grilling
Hamburger Hamburger Meat on stick Chicken llel
Sausage Fish portion Hamburger Beef
Chicken llel
Coaled chicken llel
Herring Salmon
Steak
Chicken llel
Salmon
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Get on the cutting edge of innovative slicing and loading technology for
bacon, ham, sausage, meal or cheese. High lhroughpul, maximum yield and
reduced give-away are some ol lhe cosl-saving benels you gel lrom using
CLA Slicing and Loading equipmenl. Developed lo meel lough hygiene and
safety standards, our machine portfolio provides high slicing performance
combined wilh smarl loading and lully aulomalic, hands-lree produclion.
Slicing and Loading
SLICING
GEA OptiScan GEA UniSlicer GEA MegaSlicer GEA DualSlicer GEA GigaSlicer
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LOADlNC
GEA FlexLoader GEA RobotLoader GEA InlineLoader GEA ShingleLoader
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Slicing and Loading
Bacon - Ham - Sausage - Meat - Cheese
Shaved salami Folded ham Oval shingled salami Interleaved processed cheese
Shaved cheese Shaved meat
Shingled bacon
Interleaved cheese
Chunks
Shingled cheese
Round shingled salami Stacked cheese
35
Bacon - Ham - Sausage - Meat - Cheese
Pat Stacked salami
Zig-zag stacked salami Stacked ham Stacked cheese Shingled cheese
Overlapped processed cheese Folded mortadella
Interleaved processed cheese Interleaved dry cured ham Shingled salami 8ack bacon
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Cood packaging musl salisly your producl's dislribulion, preservalion and
presenlalion needs. Wilh CLA, you can counl on lhe elciency, speed and
reliabilily ol a packaging equipmenl range lhal includes lhermolormers,
lraysealers, and verlical lowpackers as well as labellers and prinlers lo
improve attractiveness of your product.
THERMOFORMING
GEA PowerPak
XT
GEA PowerPak
RT
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TRAYSEALING
GEA PowerPak
NT
GEA Twinstar
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Thermoforming
Vacuum Packages
Ham 8arbeque sausage Fine salami
Smoked pork sausage
Cooked cheese
Turkey salami Salami
Sausages
Hering llel wilh marinade Surimi (sh slicks) Fish slices
lish llel Half chicken Turkey sausage Chicken breasl llel
Wiener sausage 2x2
Cheese strings Cheese sticks Military survival kit
39
Contour Cut Reclosable Packages
Turkey sausage slices Leerdammer cheese Salami Stacked cheese
Poultry sausage Various types of cheese Herring llel in cream Ham slices
Cheese block Fresh salad portion packs Flat loaf Meat salad
Zipper pack Turkey breasl
Cheese Cream cheese
Cake
Turkey
Pizza
Sliced sausage
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Thermoforming
Modied AImosphere Packages (MAP)
Pork chops Sliced salami and ham Sliced salami and cheese Sliced ham
Sliced salami Ham sticks Sliced sausage Minced meat
Sliced smoked ham Minced meat Sliced salami
Schinkenwrfel Fillet of ham
Smoked ham
Prepared meat
Sliced ham Minced meat variations Ham Mortadella
Bacon
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Sausages
Salami
Almkse
Sliced salami Smoked ham
Wiener Curry sausage Wiener sausage
Sausage Chicken wings Turkey ham sliced
Hering salad
Turkey ham sliced
Chicken schnitzel Cooked salmon ham sliced Sliced sh
Crab sticks Stacked cheese Cheese
Sausages
42
Thermoforming
Cheese Cheese
Rolls Pastry
Pita bread Rolls
Cheese Parmesan
Flatbread
Cheese slices
Cheese
Sliced mozzarella Cheese Cheese
Chili cheese
Pita bread Pita bread
Pappadums Bread Wrap Pita bread
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Pasta
Marinated drumsticks Quiche Lorraine
Pizza slices
Pancakes
Pizza Pizza
Ready meal Ready meal
Dip producls
Pila bread Baguettes Chocolate pastry
Hot dogs
Wrap
Pila bread Cereals
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Thermoforming
Skin Packages
Scalded sausage and salami Scalded sausage Sliced salami Fresh meat
Fish Dry salami sliced Marinated meat Bacon sausage
Cooked sausages Smoked sh Fresh meat Fresh meat
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ShrinkPak
Marinated meat Beef joint Roast Cheese blocks
Salami sausage Cooked ham Roast Whole chicken
Roast meat Sausages Lamb Liver sausage
Feta cheese Cheese Cheese blocks Cheese block
Cheese block Sausages Smoked sausage Bacon
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Traysealing
Formed trays
Curry snack Salad bowl Ready meal Ham pat
Shaved ham Chunky cod lish llel Cutlets
Marinated meat Cheese Snacks Sliced raw ham
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Formed trays
Vegelables Chicken llel Cutlets Olives
Filet American Filet American Luxury chocolates Sliced cooked ham
Fresh sausage Corduroy patty lresh chicken llels Vegelarian llels
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8eaulilul packages dillerenliale your producls and lherelore boosls sales.
Thats why our Vertical Form-Fill-Seal packaging equipment provides a wide
variely ol oplions. ll also lowers your overall cosl ol ownership by maximizing
lhroughpul and uplime. Wilh our solulions, you can bag all kinds ol producls
in a wide range of vertical packaging styles. This guarantees outstanding
producl dillerenlialion lor lhe lowesl cosl per bag.
Vertical packaging
GEA SmartPacker SX GEA SmartPacker CX
VERTICAL PACKAGING
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GEA SmartPacker TwinTube GEA SmartPacker LowDrop
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VerIical !ow pack
Pillow Block bottom Quatro seal Doy
Confectionery Confectionery Confectionery
IQF
Salad
Cheese
Protein
IQF
Salad
Cheese
Protein
IQF IQF
Confectionery
Protein
Cheese
Protein
Cheese
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Zipper Envelope Ultrasone
Confectionery
IQF
Cheese
Protein
Cheese
Protein
Confectionery Salad
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Labelling
Labelled and Printed Packages
Half ring pork sausage Twin package poultry sausage Aspic block
Smoked ham pieces
Skin package with cooked sausage Salami Bavarian veal sausage
Poultry sausage Pistachio mortadello
Troul lel
Sliced cheese
Smoked ham Peel & reseal label
Coose breasl Feldkieker
Label on
!exible bag
Peclosable label
Peclosable label
Promolion label
Producl label
Turkey breasl
53
Printing
Various sliced poultry products Turkey breasl
Breakfast sausage Ham slices Soft cheese
Chicken breasl lel Sliced smoked ham
Salami
Salami
Pepper pork sausage Breakfast snack sausage Pepper ham
Feldkieker Salami Corduroy patty
Smoked sausage
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Devising new lavors and lorms, such as a ball, lal, lancy and 3d lollipops, is easy wilh CLA
Aquarius machinery. 8acked by a company lhal parlners wilh you lo anlicipale consumer
demands with the tastiest lollipops and matched with the most popular packaging styles
such as sandwich wrap, bunch wrap and lwisl wrap.
As a world leader with over 60 year track record GEA Aquarius stands out in innovation,
durabilily, reliabilily wilh an excellenl perlormance. Our line solulions bring you lurlher
advanlages in lerms ol yield, upgradeabilily, lexibilily and cosl ol ownership.
Lollipops
FORMING COOLING
GEA PopCooler B GEA PopCooler F GEA FlexFormer
55
WRAPPING
GEA BunchWrapper GEA FormWrapper GEA TwistWrapper
56
Lollipops
Forming Cooling
Ball, cylindrical Ball, cylindrical Flat, spherical Flat, spherical
Ball, cylindrical Flat, spherical Ball, cylindrical Flat, spherical
Ball, cylindrical Flat, spherical 3D 8all, spherical 3D llal, spherical
3D 8all, spherical
57
Bunchwrap
Wrapping
Bunchwrap
Twistwrap
Twistwrap
Twistwrap
Twistwrap
Sandwichwrap
Sandwichwrap Sachetwrap
Bunchwrap Sandwichwrap
Sandwichwrap
Bunchwrap
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Wilh over 50 years experience we are recognized lo be lhe leading specialisl in
lhe advanced design and manulacluring ol Sugar Cubing Planls lor lhe sugar
induslry, which are markeled under lhe name LL8A. The CLA LL8A sugar cubing
machines are exporled world-wide and as a resull a lolal ol more lhan 450 bolh
individual machines and lully aulomalic planls have been inslalled in more lhan
60 counlries bolh in cane and beel areas.
Sugar
GEA Sugar cube line
SUGAR CUBING
GEA ElbaDryer
DPYlNC
GEA ElbaDryer
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GEA ElbaPacker
PACKAGING
GEA ElbaPacker
60
Forming/Drying
Forming/Drying
Lingot Bulk Splilcube Bulk
Bulk Circulair 8ridgecube 8ridgecube
Cube
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Packing
Packing
Carlon box Carlon box wilh window Carlon box wilh window
62
Complete Line Solutions
Beyond our equipment, technologies and ability
to engineer preferred solutions for specic
applications, we offer complete line solutions.
We provide customized machines, solutions and
services.
Highly reliable machines, working in synergy with each other, deliver outstanding
business results. A common operator interface and integrated line control increase
efciency.
Not all machines are the same. Our line proven equipment and specic knowledge
of installing complete lines that serve individual application needs best, make us
a perfect partner for success. We can offer the experience of one of the largest
installed bases in the business to fulll and exceed your personal expectations in
food production.

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TRADITIONAL NUGGET LINE
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Minced Meat Products
Preparation
Processing
Packaging
65 65
Burger Products
Preparation Processing Packaging
66 66
Fresh Enhanced
Preparation
Marination
Packaging
67 67
Processing
Packaging
Fully Cooked Roasted Meat
Marination
68 68
Sliced/Diced Products
Preparation
Marination
Processing
Packaging
Marination Preparation Processing Packaging
Natural Cooked (Roasted) Poultry Products
70
Coated Products
71 71
Size-portioned Whole Muscle Products
Sausages
Preparation Slicing Packaging
73 73
Slicing Packaging
Sliced products with rible output high exibility
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Sliced products with highest exibility
Slicing Packaging
75 75
Sliced products with highest output
Slicing Packaging
76 76
Ready meals
time
Assembly Cooking
Packing
(thermoformer) Chilling
Pasteurisation value
o
C
High care zone
time
Assembly Cooking
Packing
(traysealer)
o
C

High care zone
Chilling
Assembly Cooking
Packing
(traysealer) Chilling
o
C

time
Post Chill Packing
Pre Chill Packing
Post Pack Pasteurisation
77 77
Post Chill Packing
Assembly Cooking Chilling Packaging
Pre Chill Packing
Assembly Cooking Packing Chilling
Post Pack Pasteurisation
Assembly Packing Cooking Chilling
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What our customers say
GEA Food Solutions
Technology Centers
We have built the largest, most modern and complete
technology centers in the industry.
For over twenty years, GEAs Technology Center has played a role in our decisions
to buy particular machines. Not only did we see the equipment in action, but
GEAs application specialists also carried out trials with our products. We were
condent the solution would meet our expectations.
Theres no substitute for hands-on experience. All equipment suppliers make
performance promises, but through the Technology Center GEA Food Solutions
can actually demonstrate our objectives are achievable. So no surprises, delays or
disappointments after delivery.
The food industry has a reputation for being conservative with new ideas.
GEA Food Solutions breaks through this by using its Technology Center (or
seminars) to show us that their innovations really do deliver measurable benets
to our processes and prots.
79
COME VISIT US TO EXPLORE NEW POSSIBILITIES
AT OUR TECHNOLOGY CENTERS
Our Technology Centers provide a unique opportunity to explore the possibilities
of our solutions and technologies. Our facilities can be used for testing new
applications, processes and techniques, using our solutions and applying our
knowledge. We closely team up with you in our Technology Centers, fullling our
ambition to turn our relationships into real partnerships. At GEA Food Solutions
we will continue to expand these centers to offer more possibilities to test your
application ideas or recipes before you invest.
80
What our customers say
Global Services with Local Touch
Taking our service to a whole new
customer satisfactionlevel.
This company sells more than just machines - they give us solutions!
All from one hand delivery straightforward from one contract partner.
Therefore we have clear responsibilities, efcient project management, as well as
service from one single source supplier. That enables us to operate extremely fast
and very effective.
Maximum product utilization, optimum output, product safety by virtue of the
hygienic machine design, durability, exibility and future-proofness these are
the success factors that GEA Food Solutions offers us with the latest technology.
Optimum accessibility and a hygienic design are from my point of view the
key factors behind the high degree of product safety as well as short and thus
economical cleaning times.
81
WE DO MORE
The GEA network of production sites, sales and service ofces enables us to
provide global service. At the same time, our global presence allows us to provide
local service.
You always get a voice helping you out. To reduce downtime and to ensure the
highest possible yield, we have made service reliability one of our top priorities.
Our services are supported with the latest remote and online monitoring
technologies, giving you full control over your system performance and enabling
you to anticipate on irregularities or system drop outs at the earliest possible
stage, no matter where you are.
Notes
82
Content
WELCOME
LEADING TECHNOLOGY
Preparation
Marination
Processing
Slicing and Loading
Vertical Packaging
Lollipops
Sugar
COMPLETE LINE SOLUTIONS
TECHNOLOGY CENTERS
GLOBAL SERVICES WITH LOCAL TOUCH
4
6
62
78
80
Imprint
Publisher
CLA lood Solulions CmbH
Peter-Mller-Str. 10
40468 Dsseldorf
Germany
Website: www.gea.com
All rights reserved
No part of this document may be reproduced
or transmitted in any form or by any means,
without prior written permission
ol CLA lood Solulions.
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GEA Food Solutions
GEA Food Solutions GmbH
Peter-Mller-Str. 10, 40468 Dsseldorf, Germany
Phone: +49 (0) 211-9136-1552
gea.com, [email protected]
GEA Group is a global engineering company with multi-billion euro sales and operations in more than
50counlries. lounded in !88!, lhe company is one ol lhe largesl providers ol innovalive equipmenl and
process technology. GEA Group is listed in the STOXX Europe 600 Index.
We live our values.
Excellence
Passion
Integrity
Responsibility
GEA-versity
Taking you forward
Product and Application Catalogue
engineering for a better world CLA lood Solulions

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