Manual 6488 OTC

SPX Corporation
655 Eisenhower Drive

Owatonna, MN 55060-0995 USA
Phone: (507) 455-7000
Tech. Serv.: (800) 533-6127
Fax: (800) 955-8329
Order Entry: (800) 533-6127
Fax: (800) 283-8665
International Sales: (507) 455-7290
Fax: (507) 455-7063
Form No. 107266

Parts List &
Operating Instructions
for: 6488
Ford 4.0L SOHC V6 Cam Tools

6478
6479
6480
6481
6482
6484
6485
SPX Corporation
Sheet No.
1 of 3
Issue Date:
5/23/02, Rev. A
Parts List & Operating Instructions
Form No. 107266, Sheet 1 of 3, Back
Ford Tool Application Chart

Year
Make & Model
Engine
1995-1997
1996-1998
1994-2002
1997-2002
1991-1998
1992-1998
1997-2002
1997-1998
Aerostar
Aerostar
Contour
Contour
Crown Victoria
Crown Victoria
Econoline
Econoline
3.0L V6
4.0L V6
2.0L 4 cyl. DOHC Zetec
4.6L 2V V8
4.6L 2V V8
4.2L V6
4.6L & 5.4L V8, 6.8L V10
1997-2002
1997-2002
1997-2002
Econoline
Econoline
Econoline
4.6L & 5.4L

5.4L V8
6.8L V10
1997-2002
1997-1998
Econoline
Expedition
Windsor V8
5.4L V8
1997-2002
Expedition
5.4L V8
1996-1998
1997-2002
Explorer
Explorer
1999-2002
1996-1998
1999-2002
1997-2002
1997-1998
Explorer
Explorer
Explorer
F-Series Truck
F-Series Truck
1997-2002
1997-2002
1997-2002
1994-1995
1996-1998
1999-2002
1993-1997
1989-1997
1995-1997
1998-2002
1996-1998
1993-1995
1996-1997
1998-2002
1989-1995
1990-1995
1997
1995-1997
1998-2002
1995
1996-1998
1999-2002
1998
F-Series Truck
F-Series Truck
F-Series Truck
Mustang
Mustang
Mustang
Probe
Ranger
Ranger
Ranger
Ranger
Taurus
Taurus
Taurus
Thunderbird
Thunderbird
Thunderbird
Windstar
Windstar
Windstar
Windstar
Windstar
Lincoln Navigator
4.6L & 5.4L

5.4L V8
Windsor V8
3.8L V6
3.8L V6
3.8L V6
2.0L 4 cyl.
2.3L, 4 cyl. dual plug
3.0L V6
3.0L V6
4.0L V6
3.0L V6
3.0L V6 2-valve
3.0L V6
Supercharged 3.8L V6
3.8L V6
3.8L V6
3.0L V6
3.0L V6
3.8L V6
3.8L V6
3.8L V6
5.4L V8
1998-2002
Lincoln Navigator
5.4L V8
1989-1995
1990-1995
1997
1991-1998
1992-1998
1997-2002
Cougar
Cougar
Cougar
Grand Marquis
Grand Marquis
Mountaineer
Supercharged 3.8L V6
3.8L V6
3.8L V6
4.6L 2V V8
4.6L 2V V8
4.0L SOHC V6
1999-2002
1996-1998
1999-2002
1994-2002
1997-2002
1993-1995
1996-1997
1998-2002
Mountaineer
Mountaineer
Mountaineer
Mystique
Mystique
Sable
Sable
Sable
4.0L Push Rod V6

5.0L V8
5.0L V8
3.0L V6
3.0L V6 2-valve
3.0L V6
4.0L V6
4.0L SOHC V6
4.0L Push Rod V6

5.0L V8
5.0L V8
4.2L V6
4.6L & 5.4L V8
Tool Description
Cam Sensor Synch Tool
Cam Alignment Tool
Crankshaft TDC Timing Pin
Cam Positioning Tool
Cam Positioning Tool Set
Cam Holding Tool
Cam Holding Tool
Cam Holding Tool
Cam Holding Tool
Cam Gear Holding Tool
Crankshaft Holding Tool
Cam Holding Tool Adapter
Cam Holding Tool
Cam Gear Holding Tool Adapter
Timing Chain Tensioner Tool
Cam Gear Bolt Socket & Ext.
Cam Holding Tool
Cam Holding Tool
Cam Pulley Holding Tool
Crankshaft Sensor Positioner
Cam Holding Tool
Cam Gear Holding Tool
Crankshaft Holding Tool
Cam Holding Tool Adapter
Cam Holding Tool
Cam Gear Holding Tool Adapter
Timing Chain Tensioner Tool
Cam Gear Bolt Socket & Ext.
Cam Alignment Tool
Crankshaft TDC Timing Pin
OTC
Part No.
6472 (511539)
6472 (511539)
6474 (511541)
6475 (511542)
6009 (511532)
6020 (511555)
6469 (511536)
6009 (511532)
6020 (511555)
6476 (511543 & -4)
6477 (511545)
6476 (511543 & -4)
6477 (511545)
6477 (511545)
6009 (511532)
6020 (511555)
6476 (511543 & -4)
6477 (511545)
6472 (511539)
6478 (511546)
6479 (511547)
6480 (511548)
6481 (511549)
6482 (511550)
6484 (511552)
6485 (511553 & -4)
6483 (511551)
6469 (511536)
6470 (511537)
6469 (511536)
6009 (511532)
6020 (511555)
6476 (511543 & -4)
6477 (511545)
6477 (511545)
6467 (511534)
6469 (511536)
6470 (511537)
6468 (511535)
6466 (511533)
6472 (511539)
6473 (511540)
6472 (511539)
6471 (511538)
6472 (511539)
6473 (511540)
6467 (511534)
6467 (511534)
6469 (511536)
6472 (511539)
6473 (511540)
6467 (511534)
6469 (511536)
6470 (511537)
6009 (511532)
6020 (511555)
6476 (511543 & -4)
6477 (511545)
6467 (511534)
6467 (511534)
6469 (511536)
6009 (511532)
6020 (511555)
6478 (511546)
6479 (511547)
6480 (511548)
6481 (511549)
6482 (511550)
6484 (511552)
6485 (511553 & -4)
6483 (511551)
6469 (511536)
6470 (511537)
6474 (511541)
6475 (511542)
6471 (511538)
6472 (511539)
6473 (511540)
Ford No. American

Part No.
T95T-12200-A
T95T-12200-A
T94P-6256-CH
T97P-6000-A
T91P-6256-A
T92P-6256-A
T96T-12200-A
T91P-6256-A
T92P-6256-A
T96T-6256-AR
T96T-6256-B
T96T-6256-AR
T96T-6256-B
T96T-6256-B
T91P-6256-A
T92P-6256-A
T96T-6256-AR
T96T-6256-B
T95T-12200-A
T97T-6256-B
T97T-6303-A
T97T-6256-D
T97T-6256-C
T97T-6256-A
T97T-6K254-A
T97T-6256-F, -G
T96T-12200-A
T96T-12200-A
T91P-6256-A
T92P-6256-A
T96T-6256-AR
T96T-6256-B
T96T-6256-B
T89P-12200-A
T96T-12200-A
T92C-6256-AH
T89P-6316-A
T95T-12200-A
T95T-12200-A
T93P-12200-A
T95T-12200-A
T89P-12200-A
T89P-12200-A
T96T-12200-A
T95T-12200-A
T89P-12200-A
T96T-12200-A
T91P-6256-A
T92P-6256-A
T96T-6256-AR
T96T-6256-B
T89P-12200-A
T89P-12200-A
T96T-12200-A
T91P-6256-A
T92P-6256-A
T97T-6256-B
T97T-6303-A
T97T-6256-D
T97T-6256-C
T97T-6256-A
T97T-6K254-A
T97T-6256-F, -G
T96T-12200-A
T94P-6256-CH
T97P-6000-A
T93P-12200-A
T95T-12200-A
Ford Global
Part No.
303-529
303-529
303-465
303-574
303-380
303-413
303-562
303-380
303-413
303-S568
303-557
303-S568
303-557
303-557
303-380
303-413
303-S568
303-557
303-529
303-564
303-573
303-576
303-577
303-578
303-571
303-565, -575
303-638
303-562
303-630
303-562
303-380
303-413
303-S568
303-557
303-557
303-358
303-562
303-630
303-398
303-354
303-529
303-589
303-529
303-453
303-529
303-589
303-358
303-358
303-562
303-529
303-589
303-358
303-562
303-630
303-380
303-413
303-S568
303-557
303-358
303-358
303-562
303-380
303-413
303-564
303-573
303-576
303-577
303-578
303-571
303-565, -575
303-638
303-562
303-630
303-465
303-574
303-453
303-529
303-589
Form No. 107266
6478 Ford Camshaft Gear Holding Tool

Application: 1997 2002 4.0L SOHC V6 Ford Explorer, Mercury Mountaineer
No. 6478
(511546)
NOTE: Same as Ford No. 303-564 (T97T-6256-B).

l
Note: This tool is used with No. 6482 (511550) Ford

Camshaft Gear Holding Tool Adapter.
No. 6482
(511550)
1. Install tool Nos. 6478 (511546) and 6482

(511550) on the camshaft as shown.
2. Secure tool No. 6478 (511546) to the cylinder
head.
WARNING: Wear eye
protection that meets ANSI
Z87.1 and OSHA standards.
3. Service the timing chain as required according to

instructions in the vehicle service manual.
4. Torque fasteners to factory specifications.
6479 Ford Crankshaft Holding Tool

NOTE: Same as Ford No. 303-573 (T97T-6303-A).
No. 6479
(511547)
1. Install tool No. 6479 (511547) on the

crankshaft damper.
2. Rotate the engine counterclockwise
(CCW) until the tool stops against the
engine block.
3. Service the timing chain as required

according to instructions in the vehicle
service manual.
WARNING: Wear eye protection that

meets ANSI Z87.1 and OSHA standards.
SPX Corporation
Sheet No.
2 of 3
Issue Date:
5/23/02, Rev. A
6480 Ford Camshaft Holding Tool Adapter

NOTE: Same as Ford No. 303-576 (T97T-6256-D).
No. 6481
(511549)
No. 6480
(511548)
Note: This tool is used with No. 6481 (511549)

Ford Camshaft Holding Tool.
head.
3. Service the timing chain as required according
to instructions in the vehicle service manual.

6481 Ford Camshaft Holding Tool

No. 6481
(511549)
NOTE: Same as Ford No. 303-577 (T97T-6256-C).

No. 6480
(511548)
Note: This tool is used with No. 6480 (511548)

Ford Camshaft Holding Tool Adapter.
head.
3. Service the timing chain as required
according to instructions in the vehicle service
manual.

Form No. 107266
6482 Ford Camshaft Gear Holding Tool Adapter

NOTE: Same as Ford No.
303-578 (T97T-6256-A).
No. 6478
(511546)
Note: This tool is used with No. 6478 (511546) Ford

Camshaft Gear Holding Tool .
No. 6482
(511550)
1. Install tool Nos. 6478 (511546) and 6482 (511550)

on the camshaft as shown.
head.
3. Service the timing chain as required according to
instructions in the vehicle service manual.
WARNING: Wear eye
protection that meets ANSI Z87.1
and OSHA standards.
4. Torque fasteners according to factory

specifications.
6484 Ford Timing Chain Tensioner Tool

NOTE: Same as Ford No. 303-571 (T97T-6K254-A).
1. Remove the hydraulic chain tensioner from the
engine.
2. Install tool No. 6484 (511552) into the engine
to hold pressure on the timing chain during the
cam timing procedure.
3. Adjust camshaft timing according to instructions
in the vehicle service manual.

SPX Corporation
No. 6484
(511552)
Sheet No.
3 of 3
Issue Date:
5/23/02, Rev. A
6485 Ford Camshaft Gear Bolt Socket & Extension

NOTE: 511553 is the same as Ford No. 303-565 (T97T-6256G) and 511554 is the same as Ford No. 303-575 (T97T6256-F).
No. 6485
(511553 & 511554)
No. 511553
Camshaft Gear
Bolt Socket
No. 511554
Extension
1. Assemble the No. 6485 (511553 & 511554) socket

and extension on the camshaft gear bolt as shown.
Removal: Use a ratchet or breaker bar to loosen and
remove the bolt from the camshaft.
Assembly: Use a torque wrench to tighten the bolt on
the camshaft. Refer to the vehicle service manual for the
correct torque specifications.
WARNING: Wear eye
protection that meets ANSI
Z87.1 and OSHA
standards.

Manual 6488 OTC

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SPX Corporation

655 Eisenhower Drive

Form No. 107266

Ford 4.0L SOHC V6 Cam Tools

Parts List & Operating Instructions

Form No. 107266, Sheet 1 of 3, Back

Ford Tool Application Chart

Make & Model

4.6L & 5.4L

4.6L & 5.4L

4.0L Push Rod V6

4.0L Push Rod V6

Ford No. American

Parts List & Operating Instructions

Form No. 107266

6478 Ford Camshaft Gear Holding Tool

NOTE: Same as Ford No. 303-564 (T97T-6256-B).

Note: This tool is used with No. 6482 (511550) Ford

1. Install tool Nos. 6478 (511546) and 6482

3. Service the timing chain as required according to

6479 Ford Crankshaft Holding Tool

1. Install tool No. 6479 (511547) on the

3. Service the timing chain as required

WARNING: Wear eye protection that

Parts List & Operating Instructions

Form No. 107266, Sheet 2 of 3, Back

6480 Ford Camshaft Holding Tool Adapter

Note: This tool is used with No. 6481 (511549)

WARNING: Wear eye protection that

6481 Ford Camshaft Holding Tool

NOTE: Same as Ford No. 303-577 (T97T-6256-C).

Note: This tool is used with No. 6480 (511548)

WARNING: Wear eye protection that

Parts List & Operating Instructions

Form No. 107266

6482 Ford Camshaft Gear Holding Tool Adapter

Note: This tool is used with No. 6478 (511546) Ford

1. Install tool Nos. 6478 (511546) and 6482 (511550)

4. Torque fasteners according to factory

6484 Ford Timing Chain Tensioner Tool

WARNING: Wear eye protection that

Parts List & Operating Instructions

Form No. 107266, Sheet 3 of 3, Back

6485 Ford Camshaft Gear Bolt Socket & Extension

1. Assemble the No. 6485 (511553 & 511554) socket

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