VSM

Takt Time
Product Description
Various Scoreboards
January 7920
February 6340
March 5255
April 7344
May 9210
June 8714
production days hrs./shift shifts breaks/sihft (min)
22 8 1 30
Available time Daily demand TAKT TIME
The client is will to buy one scoreboard every
79
Demand
10000 9000 8000 7000 6000 5000 4000 3000 2000 1000 0 January February March April May June
Units
Takt Time
July 9456
August 6940
September 5679
October 6710
November 8710
December 7840
Monthly Demand Available time Daily demand 27000 341 79 secs. 7920 0 secs./unit
7510
seconds
Demand
July
August
September
October
November
December
PROCESS
Production of Scoreboards
Date
May 9th 2011
Process number Observer

John Sloan
TIME STUDY SHEET

Time
10:30 - 15:00
Lowest No. Work Element

1 Cut pieces 2 Paint 3 Punch 4 Electronic Assembly 5 Upload software 6 Central module assembly 7 Final Assembly 8 Packaging
Measuring point
1
21 45 16 67 21 32 45
2
22 41 19 63 22 33 43
3
20 44 22 66 22 34 49
4
21 45 19 63 22 32 43
5
22 48 19 67 25 32 49
6
22 47 15 64 22 38 42
7
25 49 19 63 23 39 47
8
28 47 17 59 27 36 41
9
22 49 16 63 22 33 49
10 11 12 13 14 15
20 49 19 59 22 32 45 17 45 16 65 27 35 48 24 45 18 63 23 31 42 22 43 20 66 22 30 47 27 39 21 63 22 29 46 22 40 23 65 19 32
repeated time
22.000 45.000 19.000 63.000 22.000 32.000 134.000 49.000
139 137 133 137 134 132 133 139 136 135 134 134 136 137 134
Cycle times
www.leansixsigmainstitute.org
Control module assembly
Operations
Electronic assembly
Upload software
Products
Final assembly
Cut parts
Delivery
Testing
Punch
Model AX - 1 AZ - 2 WB -3 XR - 4 MN - 5 MN - 6 MN - 7
Description Basic board Remote control board WEB Board Color Boards Standard manual Financial manual Global manual
Total 332 424 368 345 243 242 240
Paint
January 280 440 322 256 244 564 1022 3128
25 35 28 22 15 10 6
45 45 45 45 45 45 45
12 14 19 11 15 15 15
45 62 56 50 x x x
22 22 22 22 x x x
34 56 44 32 x x x
114 134 121 119 123 123 123
35 56 33 44 47 49 52
1298
February 320 234 333 301 245 343 945 2721
March 360 340 564 322 342 456
April 400
May 440
June
DEMAND July 480
August 520 560
1188
1586
September October November December 600 640 680 720
VALUE STREAM MAP
FIFO XOXO
## IN
PROCESS
4 week forecast
Weekly orders
CUT
I
PAINT
I
PUNCH
712 CT = 22 seg. TCP = 25 min AVAIL. = 80% CT- 45 SEG. TCP= 5 min. AVAIL. = 95%
450 CT=19 SEG. TCP= 0 MIN. AVAIL. = 95%
2.1
1.3
22
45
19
CURRENT
Production Control
MRP
Weekly Schedule
E. ASSEMBLY
SOFTWARE
632 CT= 63 SEG. TCP = 0 AVAIL. = 100%
310 CT=22 SEG. TCP =98% AVAIL. = 98%
110
Avail. time = 27
1.9
0.9
0.3
63
22
FUTURE 8 week forecast Daily orders
Shipping schedule
M. ASSEMBLY.
I
F. ASSEMBLY.
I
PACKAGING
217 CT = 32 TCP=0 AVAIL. = 100% Avail. time = 27,000 seg. CT= 134 TCP=O AVAIL. = 100% Avail. Time = 27,000 seg.
1456
0.6
4.3
32
134
DATE
Demand
14.4
DAYS
337
SEC.
Anlisis de balance
Operation 1 2 3 4 5 6 7 8 160 140 120 100 80 60 40 20 0 1 Operator Description A B C D E F G H Cut parts Paint Punch Electronic Assembly Upload software Central module assembly Final Assembly Packaging Time 22 45 19 63 22 32 134 49 Takt 79 79 79 79 79 79 79 79
134
79
79 45
79
79 63
79
79 32
79
79 49
22
19
22
VALUE STREAM MAP
FIFO
XOXO
## IN
www.socconini.com
PROCESS
CURRENT
4 week
Weekly orders
Production Control
337
Production Control
8 week forecast
Daily orders
FUTURE
DATE
8 week forecast
Daily orders
TOTAL TIME
6.0039 337
DAYS
TVA =
SEC.
Balance Analysis
Operatio 1 2 3 4 5 6 7 8 Operator Description A B C D E F G H Cut parts Paint Punch Electronic Assembly Upload software Central module assembly Final Assembly Packaging Time 22 45 19 63 22 32 134 49 386 Number of operators required 4.88013 Takt 79 79 79 79 79 79 79 79 79
Operator 1
100 90 80 70 60 50 40 30 20 10 0 1 2 3 Operators 4 5
Time 77.2 77.2 77.2 77.2 77.2
Takt 79 79 79 79 79
2 3 4 5
23 111 Operator A B C D E Time 67 82 77 77 83 Operations 1,2 3,4 5,6,7 7 7,8 34
BEFORE
Space utilized (meters squared) Number of operators Distance travelled Days from door to door Material inventory (days) Work in Process (days) Finished product inventory Inventory turns
1259 10 185 14.4 3 7.1 4.3 16.7
AFTER 640 5 92 6.004 2 0 4 40.0
SAVINGS 619 5 93 8.396 1 7.1 0.3 23.3
FIFO XOXO
##
Text Box
IN
PEPS
PEPS

VSM

Uploaded by

VSM

Uploaded by

Takt Time

production days hrs./shift shifts breaks/sihft (min)

Available time Daily demand TAKT TIME

The client is will to buy one scoreboard every

May 9th 2011

Process number Observer

TIME STUDY SHEET

Lowest No. Work Element

Control module assembly

Total 332 424 368 345 243 242 240

January 280 440 322 256 244 564 1022 3128

114 134 121 119 123 123 123

February 320 234 333 301 245 343 945 2721

March 360 340 564 322 342 456

DEMAND July 480

August 520 560

September October November December 600 640 680 720

VALUE STREAM MAP

450 CT=19 SEG. TCP= 0 MIN. AVAIL. = 95%

632 CT= 63 SEG. TCP = 0 AVAIL. = 100%

310 CT=22 SEG. TCP =98% AVAIL. = 98%

FUTURE 8 week forecast Daily orders

VALUE STREAM MAP

Time 77.2 77.2 77.2 77.2 77.2

23 111 Operator A B C D E Time 67 82 77 77 83 Operations 1,2 3,4 5,6,7 7 7,8 34

1259 10 185 14.4 3 7.1 4.3 16.7

AFTER 640 5 92 6.004 2 0 4 40.0

SAVINGS 619 5 93 8.396 1 7.1 0.3 23.3

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