SD 25 e
SD 25 e
SD25
Features
Simple, compact and heavy duty designed sectional valve from 1 to 12 sections for open and closed centre hydraulic systems. H Fitted with a main pressure relief valve and a load check valve on every working section H Available with parallel or series circuit. H Optional carry--over port. H A wide variety of service ports and circuit valves. H Available manual, pneumatic, hydraulic, electro--hydraulic, and remote with flexible cables spool control kits. H Diameter 25 mm (0.98 in) interchangeable spools.
Working conditions
This catalogue shows technical specifications and diagrams measured with mineral oil of 46 mm2/s -- 46 cSt viscosity at 40C temperature.
Nominal flow rating Operating pressure (maximum) Back pressure (maximum) Internal leakage A(B)T Fluid Fluid temperature Viscosity with NBR (BUNA-N) seals with FPM (VITON) seals operating range min. max. Max level of contamination Ambient temperature NOTE - For different conditions please contact Customer Service. parallel circuit series circuit on outlet port T Dp=100 bar - 1450 psi fluid and valve at 40C
240 l/min 315 bar 210 bar 25 bar 4 cm3/min Mineral base oil from --20 to 80C from --20 to 100C from 15 to 75 mm2/s 12 mm2/s 400 mm2/s 19/16 -- ISO 4406 from --40 to 60C from 15 to 75 cSt 12 cSt 400 cSt 4600 psi 3050 psi 360 psi 0.24 in 3/min
Additional information This catalogue shows the product in the most usual configurations. Please contact Customer Service Dpt. for more detailled information or special request. WARNING! All specifications of this catalogue refers to the standard product at this date. Walvoil, oriented to a continuous improvement, reserves the right to discontinue, modify or revise the specifications, without notice.
WALVOIL IS NOT RESPONSIBLE FOR ANY DAMAGE CAUSED BY AN INCORRECT USE OF THE PRODUCT.
3rd edition January 2000: This edition supersedes all prior documents.
DBC005E
SD25
Dimensional data (parallel circuit)
Optional top outlet (must be used in carryover configuration) Valve type
135 5.31
104 4.09
57 2.24
67.5 2.66
41.5 1.63
135 5.31
237 9.33
Position 2
E
mm 235 297 359 421 483 545 in 9.25 11.69 14.13 16.57 19.02 21.46 mm 162 224 286 348 410 472
F
in 6.38 8.82 11.26 13.7 16.14 18.58
Weight
kg 37.6 48.6 59.6 70.6 81.6 92.6 lb 83 107 131.4 155.6 180 204
E
mm 607 669 731 793 855 917 in 23.9 26.34 28.78 31.22 33.66 36.1 mm 534 596 658 720 782 844
F
in 21.02 23.46 25.9 28.34 30.78 33.22
Weight
kg 103.6 114.6 125.6 136.6 147.6 158.6 lb 228.2 252.4 276.6 300.8 325 349.2
Standard threads
PORTS Inlet P A and B ports Outlet T and carry--over C PILOT PORTS Hydraulic Pneumatic G 1/4 NPTF 1/8--27 SAE 6 (9/16--18 UNF) NPTF 1/8--27 BSP
(ISO228/1)
SAE UN-UNF SAE 20 (1 5/8--12 UN) SAE 16 (1 5/16--12 UN) SAE 20 (1 5/8--12 UN)
G1 G1 G 1 1/4
DBC005E
SD25
Performance data Open centre
From side inlet to side outlet.
40 (bar)
A1 P B1
A12
Pressure drop
30
360
T B12
20
10
540 (psi)
A1 P B1
A12
Pressure drop
T B12
540 (psi)
A1 P B1
A12
Pressure drop
T B12
20
10
SD25
Hydraulic circuit 2 parallel working sections
A1 B1 A2 B2
125 1800
Ex.: SD25/2/AC(XG--125)/18L/18L/RC
125 1800
Ex.: SD25/2/AC(XG--125)/18L/DFG/18L/RC
125 1800
125 1800
T Ex.: SD25/2/AC(XG--125)/18L/CS1/18L/BC(XG--125)
DBC005E
SD25
Hydraulic circuit Inlet cover
TYPE AC(YG3) AD(YG3) AC(XG) AC(SV) CODE 617201101 617201102 617201112 617201109 DESCRIPTION Side inlet with direct pressure relief valve Top inlet with direct pressure relief valve Side inlet with pilot operated pressure relief valve Side inlet with relief valve blanking plug
125 1800
125 1800
125 1800
AC(YG3--125)
AD(YG3--125)
AC(XG--125)
AC(SV)
Working sections
TYPE P- 18L S- 18L CODE 617101001 617111001 DESCRIPTION Parallel Series
A B
A B
P--18L
S--18L
DBC005E
SD25
Hydraulic circuit Intermediate sections
TYPE CS1 DFG EI1(XG) EI2(XG) CODE 617401010 617411020 617421010 617421015 DESCRIPTION Mid return manifold section Pressure compensated flow divider section Secondary pilot operated pressure relief valve Mid inlet with secondary pilot operated pressure relief valve
125 1800
125 1800
CS1
DFG
EI1(XG--125)
EI2(XG--125)
Outlet cover
TYPE RC RD RE RK CODE 617300110 617300120 617300111 617300112 DESCRIPTION Side outlet Top outlet Top outlet with carry-over Top outlet with closed centre
C T
RD
RE
RK
SD25
Assembling parts 1.
PART CODE 5TIR112234 5TIR112296 5TIR112358 5TIR112420 5TIR112482 5TIR112544 5TIR112606 5TIR112668 5TIR112730 5TIR112792 5TIR112854 5TIR112916 DESCRIPTION Tie rod kit for 1 section valve Tie rod kit for 2 sections valve Tie rod kit for 3 sections valve Tie rod kit for 4 sections valve Tie rod kit for 5 sections valve Tie rod kit for 6 sections valve Tie rod kit for 7 sections valve Tie rod kit for 8 sections valve Tie rod kit for 9 sections valve Tie rod kit for 10 sections valve Tie rod kit for 11 sections valve Tie rod kit for 12 sections valve
1.
M12 not - wrench 19
2.
2.
5STA130270
Brakets kit
DBC005E
SD25
Inlet cover options Example: FE SD25 / A C (XG - 125) EL- 12VDC * 1. 2. 3. 4.
Pressure relief valve setting in bar
4.
SV
2.
3.
L X
EL
1.
SV
1.
4.
TYPE L EL
CODE 5FIA125300
2.
CODE 3XTAP740210
3.
TYPE CODE DESCRIPTION VMP25/1 pilot operated pressure relief valve type X (standard) (XG- 125) X008211120 Range 25 to 315 bar / 360 to 4600 psi standard setting 125 bar / 1800 psi VMD25/1 direct pressure relief valve type Y (YG3- 125) XCAR125213 Range 125 to 220 bar / 1800 to 2900 psi standard setting 125 bar / 1800 psi Standard setting is referred to 10 l/min flow. SV 3XTAP536540 Relief valve blanking plug
SD25
Working section options Example: EL SD25 / P - 1 8 L . P 1 (G3 - 100) * 1. 2. 3. 4. 5.
Port relief valve setting in bar
1 2 3
3.
8
1.
TYPE P S
I
9B-10B-11B
2.
TYPE 1 1A 2 3 4
Spool options
CODE 3CU2710100 3CU2721100 3CU2725100 3CU2731100 3CU2735100 CIRCUIT DESCRIPTION Double acting, 3 positions, with A and B closed in neutral position Double acting, 3 positions, with A open to tank in neutral position Double acting, 3 positions, with A and B open to tank in neutral position Single acting on A, 3 positions, B plugged; requires G1 plug (see part I) Single acting on B, 3 positions, A plugged; requires G1 plug (see part I)
11
1.
3.
TYPE 8 9B 10B 11 11B 8P 8EI3
8P
8EI3
SD25
Working section options
5.
P
II
4.
TYPE L SLP TQ TP LCB
B side options
CODE 5LEV120000 5COP120000 5TEL120100 5TEL120005 5CLO225000 DESCRIPTION Standard lever Without lever, with dust proof plate CD cable connection CG cable connection Mechanical joystick
U C
4. 5.
L
P3T
SLP
2.
TQ
TYPE CODE DESCRIPTION Anti-shock valve P(G2- 63) XCAR216115 Range 63 to 125 bar / from 900 to 1800 psi standard setting 63 bar / 900 psi P(G3- 100) XCAR216116 Range 100 to 2500 bar / from 1450 to 3600 psi standard setting 100 bar / 1450 psi P(G4- 200) XCAR216117 Range 200 to 315 bar / from 2900 to 4600 psi standard setting 200 bar / 290 psi Anti-shock and anti-cavitation valve U(G2- 63) XCAR316112 Range 63 to 125 bar / from 900 to 1800 psi standard setting 63 bar / 900 psi U(G2- 100) XCAR316113 Range 100 to 2500 bar / from 1450 to 3600 psi standard setting 100 bar / 1450 psi U(G2- 200) XCAR316114 Range 200 to 315 bar / from 2900 to 4600 psi standard setting 200 bar / 290 psi Standard setting is referred to 10 l/min flow. C P3T 3XCAR416100 Anti-cavitation 3XTAP528360 A and B ports valve blanking plugs
TP
I
TYPE G1
Port plug *
CODE 3XTAP740210 DESCRIPTION Plug for single acting spool
II
LCB
Optional handlevers
CODE 170013020 170013125 DESCRIPTION For L lever box L= 200mm/7.87in For LCB joystick L= 250mm/9.84in
II
For special configurations see pages 13 and 14
DBC005E
11
SD25
Spools options
1
A
0
B
0
A B
0
A B
1A
1B
1
A
0
B
0
A
0
B
P T B port plugged
P T A port plugged
Operating features
61 2.40 57 2.24 V1 Pilot pressure : min 6 max 10 bar min 87 max 145 psi
8 11
V1 V2
170.5 6.71
8P
15 16
Optional connector code: 2X1001010 Connection ISO4400
Operating features
Nominal voltage Power rating . . Duty cycle . . . . Pilot pressure . : 12 VDC / 24 VDC : 21 W : 100% : from 10 to 50 bar from 145 to 725 psi 169 6.65
97 3.82
L V
9B 10B 11B
V L Feeder kit (see page 13)
176 6.93
1 1 0 2
8EI3
12
DBC005E
SD25
Electro- hydraulic feeder kit 4. 2. 1.
PART TYPE KE1R3 KE2R3 KE3R3 KE4R3 KE5R3 KE6R3 VRE CODE 5KE1R31730 5KE2R31730 5KE3R31730 5KE4R31730 5KE5R31730 5KE6R31730 3XGIU650740 4RON442934 RE 4TAP426612 DESCRIPTION kit for 1 section kit for 2 sections kit for 3 sections kit for 4 sections kit for 5 sections kit for 6 sections G 1-1/4 back-pressure valve (carry-over configuration) G 1-1/4 washer G 3/4 plug
3. 2. 1. 3. 4.
G1/4
1
A
0
B
VA
VB
1IM8IM
VB 83 3.27 Spool control kit code 5IDR225000
P VA
384 15.12
DBC005E
13
SD25
Special configuration 4th position floating circuit
A
1
A
0
B
3
4th position spool in floating
97 3.82
513
Regenerative circuit
A
1
A
0
B
8P8CR
Spool in regenerative
61 2.40 Working section kit code 5EL1253400 (special body)
1
A
0
B
8F8CR
Spool out regenerative
61 2.40 Working section kit code 5EL1253000 (standard body)
14
DBC005E
SD25
Intermediate sections CS3
Mid return manifold. To assemble different sizes of valve. Tie rods are special. Available combination SD25 / SD16.
343.5 13.52
50 1.97 SD25 inlet cover and working section 102.5 4.04 21 0.83
62 2.44
84 3.31 42 1.65
48 1.89
38 1.50 12 0.47
26 1.02
356 14.02
135 5.31
1.
G1-1/2
294 11.58
100 3.94
50 1.97
2. 3.
A2 B2
282 11.10
A1 B1
P1
P2
125 1800
175 2500
T Ex.: SD25/1/AC(XG--125)/18L/CS3/18L/BC(YG3--175)/SD16/1
1.
2.
3.
Intermediate sections *
DESCRIPTION Mid return manifold section
SD25
Outlet cover options Example: FS SD25 / RC *
2. 3.
RE-RK option
1.
Circuit option 3.
PART CODE 4TAP426612 QTY 1 DESCRIPTION G 3/4 plug for carry-over (RE) and closed centre (RK) configuration
SD25
Installation and maintenance
The SD25 valve is assembled and tested as per the technical specification of this catalogue. Before the final installation on your equipment, follow the below recommendations: ---the valve can be assembled in any position, in order to prevent working sections deformation and spools sticking mount the product on a flat surface; in order to prevent the possibility of water entering the lever box and spool control kit, do not use high pressure wash down directly on the valve; prior to painting, ensure plastic port plugs are tightly in place.
A2 A1 B2 B1 C T
Carry-over configuration
NOTE -- These torque are recommended. Assembly tightening torque depends on many factors, including lubrication, coating and surface finish. The manufacturer shall be consulted.
DBC005E
17
SD25
Notes
The SD25 valve can be supplied with one coat of opaque black paint (CVN configuration). Example of specification: SD25/2/AC(XG--125)/18L/18L/RC-- <CVN>
18
DBC005E
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DBC005E