Penta Wet Kit

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Interpump Hydraulics International

CYLINDERS & WET KITS

CYLINDERS & WET KITS

CYLINDERS & WET KITS Index


Truck 2 3 4 5 6 7 8 9 10-11 12-13 14-15 16-17 Trailer 18-19 20 21 22 23 24 25 26 27 28-29 30-31 32-33 34-35 36-37 38 39 40
HFC 6x4 WET KIT Modules HFC 129 3 Front Mount Cylinder HF 6x4 WET KIT Modules HF 129 3 Front Mount Cylinder HFC 8x4 WET KIT Modules HFC 149 4 Front Mount Cylinder HF 8x4 WET KIT Modules HF 149 4 Front Mount Cylinder HT-VALVE DM130 Tipping Valve DC 2 Oil Tank DC 3 Oil Tank HP-GEAR Y1-18 Gear Pump HC-PNEUMATIC D9-6 Pneumatic Control HFC 169 5 WET KIT Modules HFC 169 5 Front Mount Cylinder HF 169 5 WET KIT Modules HF 169 5 Front Mount Cylinder HFC 191 5 WET KIT Modules HFC 191 5 Front Mount Cylinder HF 191 5 WET KIT Modules HF 191 5 Front Mount Cylinder HT-VALVE DM160 Tipping Valve DC 5 Oil Tank DC 7 Oil Tank HP-GEAR Y1-17 Gear Pump HC-PNEUMATIC D9-6 Pneumatic Control Optionals Warnings Guarantee

1
Rev. 05.13

CYLINDERS & WET KITS

Truck

HFC 6x4 WET KIT

MODULES

WET KIT DIAGRAM

3
OM S FR VICE R SE

2 6 5

Pneumatic Link Hidraulic Link

MAIN COMPONENTS LIST


POS. CODE DESCRIPTION QTY

1 2

DC00700010001 JA0019067 D71500019F002

H
REAR MOUNTED OIL TANK, 70LT OIL VOLUME PRESSURE KIT, VALVE TO CYLINDER HOSE R2T G3/4" F90-FD L=1500MM PNEUMATIC CONTROL KIT RILSAN HOSE 6X4, L=25M PNEUMATIC CONTROL, 3-WAYS TRISTABLE TIPPING VALVE KIT FILTER AND PLATE FITTING VALVE KIT HYDRAULIC VALVE DM130 130L/M TVM200 SUCTION KIT, 45MM HOSE R4 45 L=2000MM PRESSURE KIT, PUMP TO VALVE HOSE R2T G3/4" FD-F90 L=2500MM GEAR PUMP, 65cc BI-ROTATIONAL, 4 HOLES

FC

1 1 1 1 1 1 1 1 1 1 1 1 1 1

J2G018020 D7K025004F001 D902G018303

J3G034035 J60064001 U01G034P20013

J40045018 D72000045F001

J90019053 D72500019F001

Y106532405501

OPTIONALS
Penta Body Clamp End of stroke device
See page 38 See page 38

Truck-Trailer Kit

See page 38

2
Rev. 05.13

CYLINDERS & WET KITS

Truck

HFC 129 3

FRONT MOUNT CYLINDER


ACCESSORIES
UPPER BRACKET PAIR

WITH OUTER COVER


EFFECTIVE DIAMETER [mm] 129 - 111 - 95

A80060002
75 75

200

178

89

241

216 159 102

32 45

60

310

50

245 2

50

360

60

L 5

BOTTOM BRACKET PAIR


319 60
100

A90060002

88

76

G1

B 5

164

76

190

41

70

60

286

45

50

201 2

50

Caution for Upper and Bottom Brackets Recommended backlash between pin over-bosses and brackets / supports = 3 mm total (1.5 mm each side). It is recommended to fit M16 bolts/nuts, type 8.8 or better.

OPTIONAL
OIL PORT FOR DESCENT CONTROL VALVE

Pull-out

Chromium Plate

DESCENT CONTROL VALVE KIT

ADG100001

Dimension marked as B (closed centre dimension) refers to cylinder completely closed. It is recommended to fit the cylinder with 20-25 mm pull-out more than the specified B dimension, in order to avoid unwanted loads on internal steel stop rings when tipper body is fully loaded.

All front mount Penta cylinders have the piston rod hard chrome plated, to ensure better resistance to corrosion and longer lifetime to the seals (the seal set of the piston rod is the most critical, as when the truck is in motion the tipping body can vibrate). Penta do not guarantee standard cylinders against corrosion.

TECHNICAL DATA
MODEL CODE
EXTENSION N. POWER STROKE MASS WORKING VOLUME MAX. WORKING PRESSURE TIPPING CAPACITY

L
1464 1579

17

158 184 278 304

A
[mm]

17

B
311 320

[mm]

[kg]

[dm3]

[bar]

[ton]

HFC 3500 129 3 HFC 3840 129 3

4213601293010 4214701293010

3 3

3500 3840

167 178

34.7 38.1

200 200

29-55 29-55

1108 1214

SEAL KIT CODE

SLIDER KIT CODE

K241001293001

K141001293001

3
Rev. 05.13

CYLINDERS & WET KITS

Truck

HF 6x4 WET KIT

MODULES

WET KIT DIAGRAM

3
OM S FR VICE R SE

2 6 5

Pneumatic Link Hidraulic Link

MAIN COMPONENTS LIST


POS. CODE DESCRIPTION QTY

1 2

DC00700010001 JA0019067 D71500019F002

F
REAR MOUNTED OIL TANK, 70LT OIL VOLUME PRESSURE KIT, VALVE TO CYLINDER HOSE R2T G3/4" F90-FD L=1500MM PNEUMATIC CONTROL KIT RILSAN HOSE 6X4, L=25M PNEUMATIC CONTROL, 3-WAYS TRISTABLE TIPPING VALVE KIT FILTER AND PLATE FITTING VALVE KIT HYDRAULIC VALVE DM130 130L/M TVM200 SUCTION KIT, 45MM HOSE R4 45 L=2000MM PRESSURE KIT, PUMP TO VALVE HOSE R2T G3/4" FD-F90 L=2500MM GEAR PUMP, 65cc BI-ROTATIONAL, 4 HOLES

1 1 1 1 1 1 1 1 1 1 1 1 1 1

J2G018020 D7K025004F001 D902G018303

J3G034035 J60064001 U01G034P20013

J40045018 D72000045F001

J90019053 D72500019F001

Y106532405501

OPTIONALS
Penta Body Clamp End of stroke device
See page 38 See page 38

Truck-Trailer Kit

See page 38

4
Rev. 05.13

CYLINDERS & WET KITS

Truck
PINS TO EYE

HF 129 3

FRONT MOUNT CYLINDER


ACCESSORIES
TOP HINGE

EFFECTIVE DIAMETER [mm] 129 - 111 - 95

A40050013
160

R56

40

120

170

90

20

60

17

17

50

50

75

12

70 110 210

50

122 152

15

150
L 5
A 5
G1

Caution for Top Hinge It is recommended the fitment of two spacers ensuring the top bearing to be centered on the support and to swivel properly (+/-7). These spacers are included.

BOTTOM BRACKET PAIR


319 60
100

A90060002

88

76

190

164

60

76

41

70

286

45

50

201 2

50

Caution for Bottom Bracket Recommended backlash between pin over-bosses and brackets / supports = 3 mm total (1.5 mm each side). It is recommended to fit M16 bolts/nuts, type 8.8 or better.

OPTIONAL
OIL PORT FOR DESCENT CONTROL VALVE

Pull-out

Chromium Plate

DESCENT CONTROL VALVE KIT

ADG100001

Dimension marked as A (closed centre dimension) refers to cylinder completely closed. It is recommended to fit the cylinder with 20-25 mm pull-out more than the specified A dimension, in order to avoid unwanted loads on internal steel stop rings when tipper body is fully loaded.

All front mount Penta cylinders have the piston rod hard chrome plated, to ensure better resistance to corrosion and longer lifetime to the seals (the seal set of the piston rod is the most critical, as when the truck is in motion the tipping body can vibrate). Penta do not guarantee standard cylinders against corrosion.

TECHNICAL DATA
MODEL CODE
EXTENSION N. POWER STROKE MASS WORKING VOLUME MAX. WORKING PRESSURE TIPPING CAPACITY

L
[mm]

17 158 184 278 304

A
1427 1582

[mm]

[kg]

[dm3]

[bar]

[ton]

HF 3500 129 3 HF 3840 129 3

4113601293010 4114701293010

3 3

3500 3840

123 132

34.7 38.1

200 200

29-55 29-55

1528 1683

SEAL KIT CODE

SLIDER KIT CODE

K241001293001

K141001293001

5
Rev. 05.13

CYLINDERS & WET KITS

Truck

HFC 8x4 WET KIT

MODULES

WET KIT DIAGRAM

3
OM S FR VICE R SE

2 6 5
Pneumatic Link Hidraulic Link

MAIN COMPONENTS LIST


POS. CODE DESCRIPTION QTY

1 2

DC01000010012 JA0019067 D71500019F002

H
REAR MOUNTED OIL TANK, 100LT OIL VOLUME PRESSURE KIT, VALVE TO CYLINDER HOSE R2T G3/4" F90-FD L=1500MM PNEUMATIC CONTROL KIT RILSAN HOSE 6X4, L=25M PNEUMATIC CONTROL, 3-WAYS TRISTABLE TIPPING VALVE KIT FILTER AND PLATE FITTING VALVE KIT HYDRAULIC VALVE DM130 130L/M TVM200 SUCTION KIT, 51MM HOSE R4 51 L=2000MM PRESSURE KIT, PUMP TO VALVE HOSE R2T G1" FD 1"-F90 3/4" L=2500MM GEAR PUMP, 84CC BI-ROTATIONAL, 4 HOLES

FC

1 1 1 1 1 1 1 1 1 1 1 1 1 1

J2G018020 D7K025004F001 D902G018303

J3G034034 J60064003 U01G034P20013

J40051019 D72000051F001

J90025051 D72500025F008

Y108432404401

OPTIONALS
Penta Body Clamp End of stroke device
See page 38 See page 38

Truck-Trailer Kit

See page 38

6
Rev. 05.13

CYLINDERS & WET KITS

Truck

HFC 149 4

FRONT MOUNT CYLINDER


ACCESSORIES MAIN COMPONENTS LIST
UPPER BRACKET PAIR

WITH OUTER COVER


EFFECTIVE DIAMETER [mm] 149 - 129 - 111 - 95

A80060001
425 375

230

229

126

102 216 159 102

60

241

32

45

75

75

50

310 2

50

60

L 5

BOTTOM BRACKET PAIR


400 60 118

A90060003

91

76

G1

B 5

170

79

60

190

44

70

368

45

50

201 2

50

Caution for Upper and Bottom Brackets Recommended backlash between pin over-bosses and brackets / supports = 3 mm total (1.5 mm each side). It is recommended to fit M16 bolts/nuts, type 8.8 or better.

OPTIONAL
OIL PORT FOR DESCENT CONTROL VALVE

Pull-out

Chromium Plate

DESCENT CONTROL VALVE KIT

ADG100001

Dimension marked as B (closed centre dimension) refers to cylinder completely closed. It is recommended to fit the cylinder with 20-25 mm pull-out more than the specified B dimension, in order to avoid unwanted loads on internal steel stop rings when tipper body is fully loaded.

All front mount Penta cylinders have the piston rod hard chrome plated, to ensure better resistance to corrosion and longer lifetime to the seals (the seal set of the piston rod is the most critical, as when the truck is in motion the tipping body can vibrate). Penta do not guarantee standard cylinders against corrosion.

TECHNICAL DATA
MODEL CODE
EXTENSION N. POWER STROKE MASS WORKING VOLUME MAX. WORKING PRESSURE TIPPING CAPACITY

L
1397 1472 1547 1627

A
[mm]

17

139 191 259 311

17

B
329 320 329 327

[mm]

[kg]

[dm3]

[bar]

[ton]

HFC 4350 149 4 HFC 4650 149 4 HFC 4950 149 4 HFC 5110 149 4

4212801494010 4213601494010 4214301494010 4214701494010

4 4 4 4

4350 4650 4950 5110

225 235 254 262

51.3 54.8 58.4 60.3

200 200 200 200

34-64 34-64 34-64 34-64

1023 1107 1173 1255

SEAL KIT CODE

SLIDER KIT CODE

K241001494001

K141001494001

7
Rev. 05.13

CYLINDERS & WET KITS

Truck

HF 8x4 WET KIT

MODULES

WET KIT DIAGRAM

3
OM S FR VICE R E S

2 6 5
Pneumatic Link Hidraulic Link

MAIN COMPONENTS LIST


POS. CODE DESCRIPTION QTY

1 2

DC01000010012 JA0019067 D71500019F002

F
REAR MOUNTED OIL TANK, 100LT OIL VOLUME PRESSURE KIT, VALVE TO CYLINDER HOSE R2T G3/4" F90-FD L=1500MM PNEUMATIC CONTROL KIT RILSAN HOSE 6X4, L=25M PNEUMATIC CONTROL, 3-WAYS TRISTABLE TIPPING VALVE KIT FILTER AND PLATE FITTING VALVE KIT HYDRAULIC VALVE DM130 130L/M TVM200 SUCTION KIT, 51MM HOSE R4 51 L=2000MM PRESSURE KIT, PUMP TO VALVE HOSE R2T G1" FD 1"-F90 3/4" L=2500MM GEAR PUMP, 84CC BI-ROTATIONAL, 4 HOLES

1 1 1 1 1 1 1 1 1 1 1 1 1 1

J2G018020 D7K025004F001 D902G018303

J3G034034 J60064003 U01G034P20013

J40051019 D72000051F001

J90025051 D72500025F008

Y108432404401

OPTIONALS
Penta Body Clamp End of stroke device
See page 38 See page 38

Truck-Trailer Kit

See page 38

8
Rev. 05.13

CYLINDERS & WET KITS

Truck
PINS TO EYE

HF 149 4

FRONT MOUNT CYLINDER


ACCESSORIES
TOP HINGE

EFFECTIVE DIAMETER [mm] 149 - 129 - 111 - 95

A40050013
160

R56

40

120

170

90

20

60

17

17

50

50

75

12

70 110 210

50

122 152

15

170
L 5
A 5
G1

Caution for Top Hinge It is recommended the fitment of two spacers ensuring the top bearing to be centered on the support and to swivel properly (+/-7). These spacers are included.

BOTTOM BRACKET PAIR


400 60 118

A90060003

91

76

170

190

60

79

44

70

368

45

50

201 2

50

Caution for Bottom Bracket Recommended backlash between pin over-bosses and brackets / supports = 3 mm total (1.5 mm each side). It is recommended to fit M16 bolts/nuts, type 8.8 or better.

OPTIONAL
OIL PORT FOR DESCENT CONTROL VALVE

Pull-out

Chromium Plate

DESCENT CONTROL VALVE KIT

ADG100001

Dimension marked as A (closed centre dimension) refers to cylinder completely closed. It is recommended to fit the cylinder with 20-25 mm pull-out more than the specified A dimension, in order to avoid unwanted loads on internal steel stop rings when tipper body is fully loaded.

All front mount Penta cylinders have the piston rod hard chrome plated, to ensure better resistance to corrosion and longer lifetime to the seals (the seal set of the piston rod is the most critical, as when the truck is in motion the tipping body can vibrate). Penta do not guarantee standard cylinders against corrosion.

TECHNICAL DATA
MODEL CODE
EXTENSION N. POWER STROKE MASS WORKING VOLUME MAX. WORKING PRESSURE TIPPING CAPACITY

L
[mm]

17 139 191 259 311

A
1358 1433 1508 1588

[mm]

[kg]

[dm ]

[bar]

[ton]

HF 4350 149 4 HF 4650 149 4 HF 4950 149 4 HF 5110 149 4

4112801494010 4113601494010 4114301494010 4114701494010

4 4 4 4

4350 4650 4950 5110

154 164 172 175

51.3 54.8 58.4 60.3

200 200 200 200

34-64 34-64 34-64 34-64

1459 1534 1609 1689

SEAL KIT CODE

SLIDER KIT CODE

K241001494001

K141001494001

9
Rev. 05.13

CYLINDERS & WET KITS

HT-VALVE DM130

TIPPING VALVE

DECODING

U 01 G034 P200 13
Serial Setting Port Air Operation Basic Code

TECHNICAL DATA
FLOW RATE MAX WORKING PRESSURE MAX PEAK PRESSURE (< 0.1s) T PORT MAX PRESSURE MINERAL OIL
[lt/min]

130 350 500 30 ISO VG 46

FLUID TEMPERATURE VISCOSITY RANGE FILTERING ISO 4006 x=75 WEIGHT MAX PNEUMATIC WORKING PRESSURE

[C (t)]

X / +80 -25
12 - 100 20 -17 25 4.5 12

[bar] [bar]

[cSt]

[ m]

[bar]

[kg]

[bar]

Pneumatic or mechanical operated 130 l/min distributor, for tipping vehicles, with tractor only. It performs tipping, fast lowering and progressive lowering (by means of mechanical control cable TXZ or the progressive pneumatic control like CP/DP). The inlet check valve and the adjustable relief valve are built-in. The relief valve range is from 140-220 bar (std.=200 bar) or (upon request) from 220-350 bar (std.=250 bar). End-of-stroke rope or protection cup. Flange connection to tank or chassis is available. Upon request manometer or pressure switch gauge.

FUNCTIONAL DIAGRAM

PRESSURE DROP

PO X MO

Refer to OIL TYPE ISO VG 46 A 50 (v = 30 cst)

6 5
(A

T)

4 3 2

(P
(P

T)
A)

1 50

60

70

80

90 100 110 120 130 140 150 Q (l/min)

10
Rev. 05.13

CYLINDERS & WET KITS

Standard Version
.
64
N 2 Holes 1/8G

144.5 99.5 45 50 M6 35

36

28

Mod. DM M dimensions

M12x1 TXZ X 30 IN
Ch 30 Ch 27
CODE

16

OR 4137 seat

53

98.5

67

129

112

154

N 4 Holes 8.5

A OUT

87

266

3/4G

3/4G

15 10 Strokes X Y

Ch 36

20

16 45

35
DESCRIPTION

Pressure switch

DK0F09

STUD KIT FOR TANK MOUNTING

X Variable descent

X Y

Torque tightening Max 25 2.5 Nm

Y Raising

DESCRIPTION

CODE

Complete valve Kit Filter and plate fitting valve Kit

J3G034035 (U01G034P20013 + J60064001) J60064001

11
Rev. 05.13

3/4G
Pressure switch with washer Tightening torque: 30 5 Nm

110

TANK

CYLINDERS & WET KITS

DC2

OIL TANK

Rear mounted with provision for return filter


DECODING

DC 0070 001 0001


Serial

Rear Mounted Tank Capacity Basic Code

TECHNICAL DATA
CODE MATERIAL BRUTO VOLUME
[lt]

WORKING VOLUME
[lt]

DC00700010001

Acciaio - Steel

70

65

Steel oil tank - standard colour: BLACK (other versions and accessories upon request)

550

280

NOTES The tank will be supplied with ball valve 11/4 M/F conical with butterfly handle. The tank will be supplied without filter and plate for mounting valve (optional).

60

525

BALL VALVE CODE

D408G011140003

150 202 654

200 =

30

Slot 11x20 mm

30

614

280 =

260

12
Rev. 05.13

CYLINDERS & WET KITS

COMPONENTS (Included)

CLOSING SLAB (included in tank)

DK0E34

OIL PLUG WITH FILTER

DK0EB4

OIL LEVEL INDICATOR

DK0E01
VIBRATION DAMPING 40mm H 30mm

DF00400301
GROWER WASHER M8

D617M00081
NUT M 8

D615M0008G001 POSSIBLE CONFIGURATIONS WITH HT-VALVE DM130 U01G034P20013 HT-VALVE DM130


DISTRIBUTOR

2 1 4 3

D603M0008G005 DK0551

DK0E03
5

POS.

DESCRIPTION

TANK CAPACITY

CODE

Closing Plate (included in tank) Distributor mounting plate 70 - 100

DK0E34 J60064002 J60064001

DK0EB2

2 3 4 5 6

Distributor mounting plate with filter 70 - 100 Filter Paper cartridge 25 micron Paper cartridge 25 micron

70 - 100 DG00800702 DK0EB3 DK0E31

13
Rev. 05.13

CYLINDERS & WET KITS

DC3

OIL TANK

Rear mounted with provision for return filter


DECODING

DC 0100 001 0012


Serial

Rear Mounted Tank Capacity Basic Code

TECHNICAL DATA
CODE MATERIAL BRUTO VOLUME
[lt]

WORKING VOLUME
[lt]

DC01000010012

Acciaio - Steel

100

93

Steel oil tank - standard colour: BLACK (other versions and accessories upon request)

810

280

525

60

300 255 239

NOTES The tank will be supplied with ball valve 11/4 M/F conical with butterfly handle. The tank will be supplied without filter and plate for mounting valve (optional).

BALL VALVE CODE

D408G011140003

14
Rev. 05.13

CYLINDERS & WET KITS

COMPONENTS (Included)
IRON CLAMP CLOSING SLAB (included in tank)

DK0EB9

DK0E34
OIL PLUG WITH FILTER

DK0EB4
RUBBER PROFILE

DK0EB8

OIL LEVEL INDICATOR

DK0E01
VIBRATION DAMPING 40mm H 30mm BOTTOM BRACKET

DK0EC1

DF00400301
GROWER WASHER M8

D617M00081
FLANGED NUT M12

DK0E10 POSSIBLE CONFIGURATIONS WITH HT-VALVE DM130 U01G034P20013 HT-VALVE DM130


DISTRIBUTOR

NUT M 8

D615M0008G001

2 1 4 3

D603M0008G005 DK0551

DK0E03
5

POS.

DESCRIPTION

TANK CAPACITY

CODE

Closing Plate (included in tank) Distributor mounting plate 70 - 100

DK0E34 J60064002 J60064001

DK0EB2

2 3 4 5 6

Distributor mounting plate with filter 70 - 100 Filter Paper cartridge 25 micron Paper cartridge 25 micron

70 - 100 DG00800702 DK0EB3 DK0E31

15
Rev. 05.13

CYLINDERS & WET KITS

HP-GEAR Y1-18

GEAR PUMP

DIN 5462 SE
DECODING

Y1 XXX 3 2 4 0 XX 00
Serial Ports Special Options Rear Outlet

Rotation 3= Bi-rotational Displacement Basic Code

TECHNICAL DATA
CODE ROTATION DISPLACEMENT
[cm3/rev.]

A
[mm]

B
[mm]

C
INLET

D
OUTLET

E
[mm]

F
[mm]

WEIGHT
[Kg]

Y106532405501 Y108432404401

Bi-rotation Bi-rotation

65 84

141 141

204 216

1G 1 1/4 G

1G 1 1/4 G

61 70

125 140

14.8 15.6

80 No. 4 Holes 13

B A 9

F E

149

80

55

C (No. 2)

Shaft B8x32x36 (DIN 5462)

THRUST PLATES KIT CODE

COMPLETE SEALS KIT CODE

MK20604300000

MK21904200000

16
Rev. 05.13

CYLINDERS & WET KITS

TECHNICAL DATA
EXAMPLE OF WORKING CYCLES
P (bar)
P3

INLET PRESSURE
INSTANT PEAK MAX INTERMITT.

[bar]

0.7 1.5 12 100 -10 +80

P2 P1

OPERATING VISCOSITY RANGE MAX PEAK PRESSURE (< 0.1s)

[cSt] [C (t)]

max 30 s

min 240 s

MAX CONTIN.

PAUSE BETWEEN TWO INTERMITTENT CYCLES t (s) WORKING PRESSURE CONTAMINATION


NAS 1638

x = 75
FILTER
ISO 4406 21-18

< _ 200 P2bar > _ 200 bar

12 11

40 m
RECOMMENDED FILTERING (return or outlet)

20-17

25 m

Y106532405501
Bi-directional DISPLACEMENT MAX CONTINUOUS OPERATING PRESSURE MAX INTERMITT. OPERATING PRESSURE (max 30 s) MAX PEAK PRESSURE (< 0.1s) _ 20 bar) MAX INTERMITTENT SPEED (P < _ P1) MAX CONTINUOUS SPEED (< _ P2x0.5) (max 30 s) MIN INTERMITTENT SPEED (<

Y108432404401
Bi-directional

Vg [lt/min] P1 P2 P3 n3 n1 n4
[bar] [bar]

65 200 210 220 1800 1500 300

84 180 200 210 1700 1400 300

[bar]

[r.p.m]

[r.p.m]

[r.p.m]

DIAGRAMS

Specifications Refer to OIL TYPE ISO VG 46 A 50 (v = 30 cst) CAPACITY DRIVE TORQUE

ABSORBED POWER

1 2 1 2

1 COD. Y106532405501

2 COD. Y108432404401

PUMP ROTATION
CLOCKWISE

ANTI-CLOCKWISE

17
Rev. 05.13

CYLINDERS & WET KITS

HC-PNEUMATIC D9-6

PNEUMATIC CONTROL
Three Sections
DECODING

D902 G018 3 03
Serial Sections Number Ports Basic Code

D902G018303 SPECIFICATIONS
Pneumatic distributor with proportional lowering control and automatic PTO disengagement. Tristable lever (three stable positions: rest, low, tip). With automatic PTO disengagement when body is lowering.

TECHNICAL DATA
WORKING MEDIUM MAX WORKING PRESSURE OPERATING VOLTAGE
[bar] [V DC]

Air 12 24
TIP
60 LO

OPERATIVE TEMPERATURE NOMINAL DIAMETER CONTACTS

[C]

X / +80C -40C
4 Normally Open

[mm]

28.5

25

15

LEVER POSITION
A B C D
13,5

29.5 21.5 90,5

C 15

Rest position (with lock) Operation PORT 21 Operation PORT 22 Operation PORT 23 (with stop)

70

D 53,5
SAFETY push before operating PTO

AIR PORTS
1 21 22 23 3 Compressed air supply (IN) G 1/8 Control lowering (LOW) G 1/8 Control tipping (TIP) G 1/8 Power take off engangement (PTO) G 1/8 Free exhaust (EX) M5

22 23
10 30,5 21

1
5.5 67,5

3
5,5

65,5

55,5

28,5

Power cords for PTO bulb

PULL THE LEVER TO OPERATE

NOTE

5 19 4,5 1 15,5 15,5


PTO

57,5 35.7 32 3
LO W TIP

Tightening Torque for connecting thread G1/8 1.4 1.6 daNm

IN THE 22 - 31 - 51 VERSIONS WHEN OPERATING THE LEVER IN THE LOWERING POSITION, THE PTO SWITCH WILL AUTOMATICALLY DISENGAGED.

31,5

21

23 - PTO
21 2,3 15,5

22 - TIP 21 - LO W

23

1 - IN
13,5 23 22

18
Rev. 05.13

CYLINDERS & WET KITS

EXAMPLE OF HOOK-UP
1 2 3 PNEUMATIC CONTROL DISTRIBUTOR PUMP 4 5 6 POWER TAKE OFF CYLINDER OIL TANK

NM3 SPARE PARTS KIT


CODE DESCRIPTION

DK0B15

PTO lever Kit with disengagement

DK0B17

Lever Kit NM

DK0B14

Lever with cam

DIAGRAM
PORT 22 (TIP)

DIAGRAM REFERRED TO SUPPLY PRESSURE = 10 bar

OUTLET PRESSURE 10 9 8 7 6 5 4 3 2 1 0

PORT 21 (LOW)

30 20 degree

10

0 0 10 LEVER ROTATION

20

30

40

50

60 degree

19
Rev. 05.13

CYLINDERS & WET KITS

Trailer

HFC 169 5 WET KIT

MODULES

WET KIT DIAGRAM

3
OM S FR VICE R SE

2 6 1
8

5
Pneumatic Link Hidraulic Link

FC

MAIN COMPONENTS LIST


POS. CODE DESCRIPTION QTY

1a 1b 2 3

DC01350010003 DC01800010001 JA0025055 D74000025F003 J2G018020 D7K025004F001 D902G018303

REAR MOUNTED OIL TANK, 135LT OIL VOLUME REAR MOUNTED OIL TANK, 180LT OIL VOLUME (only for cylinder 4216801695010 + 4218801695010) PRESSURE KIT, VALVE TO CYLINDER HOSE R2T G1" FD-FD L=4000MM PNEUMATIC CONTROL KIT RILSAN HOSE 6X4, L=25M PNEUMATIC CONTROL, 3-WAYS TRISTABLE TIPPING VALVE KIT FILTER AND PLATE FITTING VALVE KIT DISTRIBUTORE IDRAULICO DM 160 TVM200 SUCTION KIT, 51MM HOSE R4 51 L=2000MM PRESSURE KIT, PUMP TO VALVE HOSE R2T G1" FD-F90 L=2500MM GEAR PUMP, 90CC BI-ROTATIONAL, 4 HOLES GEAR PUMP, 100CC BI-ROTATIONAL, 4 HOLES GEAR PUMP, 110CC BI-ROTATIONAL, 4 HOLES GEAR PUMP, 120CC BI-ROTATIONAL, 4 HOLES QUICK RELEASE COUPLINGS KIT THREADED TYPE G1" FEMALE THREADED TYPE G1" MALE

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

J3G100036 DK0545 U04G100P20001

5 6 7a 7b 7c 7d 8

J40051049 D72000051F001 J90025040 D72000025F003 Y109032404401 Y110032404401 Y111032404401 Y112032404401 J8G100001 D401G01000001 D401G01000002

OPTIONALS
Penta Body Clamp
See page 38

20
Rev. 05.13

CYLINDERS & WET KITS

Trailer

HFC 169 5

FRONT MOUNT CYLINDER


ACCESSORIES MAIN COMPONENTS LIST
UPPER BRACKET PAIR
229

WITH OUTER COVER


EFFECTIVE DIAMETER [mm] 169 - 149 - 129 - 111 - 95

250

A80060001
440 390

126

102 216 159 102

60

241

32

45

50

325 2

50

75

75

60

L 5

BOTTOM BRACKET PAIR


400 60 118

A90060003

91

G1

76

B 5

170

79

60

190

44

70

368

45

50

245 2

50

Caution for Upper and Bottom Brackets Recommended backlash between pin over-bosses and brackets / supports = 3 mm total (1.5 mm each side). It is recommended to fit M16 bolts/nuts, type 8.8 or better.

OPTIONAL
OIL PORT FOR DESCENT CONTROL VALVE

Pull-out

Chromium Plate

DESCENT CONTROL VALVE KIT

JD0003

Dimension marked as B (closed centre dimension) refers to cylinder completely closed. It is recommended to fit the cylinder with 20-25 mm pull-out more than the specified B dimension, in order to avoid unwanted loads on internal steel stop rings when tipper body is fully loaded.

All front mount Penta cylinders have the piston rod hard chrome plated, to ensure better resistance to corrosion and longer lifetime to the seals (the seal set of the piston rod is the most critical, as when the truck is in motion the tipping body can vibrate). Penta do not guarantee standard cylinders against corrosion.

TECHNICAL DATA
MODEL CODE
EXTENSION N. POWER STROKE MASS WORKING VOLUME MAX. WORKING PRESSURE TIPPING CAPACITY

L
1412 1492 1562 1812 2002

A
[mm]

17

183 235 303 355

17

B
333 343 329 329 338

[mm]

[kg]

[dm3]

[bar]

[ton]

HFC 5420 169 5 HFC 5800 169 5 HFC 6170 169 5 HFC 7120 169 5 HFC 8070 169 5

4212801695010 4213601695010 4214301695010 4216801695010 4218801695010

5 5 5 5 5

5420 5800 6170 7120 8070

294 308 320 360 389

75.4 80.6 85.8 99.1 112.3

200 200 200 200 200

39-73 39-73 39-73 39-73 39-73

1034 1104 1188 1438 1619

SEAL KIT CODE

SLIDER KIT CODE

K241001695001

K141001695001

21
Rev. 05.13

CYLINDERS & WET KITS

Trailer

HF 169 5 WET KIT MODULES

WET KIT DIAGRAM

3
OM S FR VICE R E S

2 6 1
8

5
Pneumatic Link Hidraulic Link

MAIN COMPONENTS LIST


POS. CODE DESCRIPTION QTY

1a 1b 2 3

DC01350010003 DC01800010001 JA0025055 D74000025F003 J2G018020 D7K025004F001 D902G018303

REAR MOUNTED OIL TANK, 135LT OIL VOLUME REAR MOUNTED OIL TANK, 180LT OIL VOLUME (only for cylinder 4116801695010) PRESSURE KIT, VALVE TO CYLINDER HOSE R2T G1" FD-FD L=4000MM PNEUMATIC CONTROL KIT RILSAN HOSE 6X4, L=25M PNEUMATIC CONTROL, 3-WAYS TRISTABLE TIPPING VALVE KIT FILTER AND PLATE FITTING VALVE KIT DISTRIBUTORE IDRAULICO DM 160 TVM200 SUCTION KIT, 51MM HOSE R4 51 L=2000MM PRESSURE KIT, PUMP TO VALVE HOSE R2T G1" FD-F90 L=2500MM GEAR PUMP, 90CC BI-ROTATIONAL, 4 HOLES GEAR PUMP, 100CC BI-ROTATIONAL, 4 HOLES GEAR PUMP, 110CC BI-ROTATIONAL, 4 HOLES GEAR PUMP, 120CC BI-ROTATIONAL, 4 HOLES QUICK RELEASE COUPLINGS KIT THREADED TYPE G1" FEMALE THREADED TYPE G1" MALE

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

J3G100036 DK0545 U04G100P20001

5 6 7a 7b 7c 7d 8

J40051049 D72000051F001 J90025040 D72000025F003 Y109032404401 Y110032404401 Y111032404401 Y112032404401 J8G100001 D401G01000001 D401G01000002

OPTIONALS
Penta Body Clamp
See page 38

22
Rev. 05.13

CYLINDERS & WET KITS

Trailer
PINS TO EYE

HF 169 5

FRONT MOUNT CYLINDER


ACCESSORIES
TOP HINGE

EFFECTIVE DIAMETER [mm] 169 - 149 - 129 - 111 - 95

A40050013
160

R56

40

120

170

90

20

60

17

17

50

50

75

12

70 110 210

50

122 152

15

192
L 5
A 5
G1

Caution for Top Hinge It is recommended the fitment of two spacers ensuring the top bearing to be centered on the support and to swivel properly (+/-7). These spacers are included.

BOTTOM BRACKET PAIR


400 60 118

A90060003

91

76

170

400

60

79

44

70

368

45

50

245 2

50

Caution for Bottom Bracket Recommended backlash between pin over-bosses and brackets / supports = 3 mm total (1.5 mm each side). It is recommended to fit M16 bolts/nuts, type 8.8 or better.

OPTIONAL
OIL PORT FOR DESCENT CONTROL VALVE

Pull-out

Chromium Plate

DESCENT CONTROL VALVE KIT

JD0003

Dimension marked as A (closed centre dimension) refers to cylinder completely closed. It is recommended to fit the cylinder with 20-25 mm pull-out more than the specified A dimension, in order to avoid unwanted loads on internal steel stop rings when tipper body is fully loaded.

All front mount Penta cylinders have the piston rod hard chrome plated, to ensure better resistance to corrosion and longer lifetime to the seals (the seal set of the piston rod is the most critical, as when the truck is in motion the tipping body can vibrate). Penta do not guarantee standard cylinders against corrosion.

TECHNICAL DATA
MODEL CODE
EXTENSION N. POWER STROKE MASS WORKING VOLUME MAX. WORKING PRESSURE TIPPING CAPACITY

L
[mm]

17 183 235 303 355

A
1369 1444 1519 1689 1769

[mm]

[kg]

[dm3]

[bar]

[ton]

HF 5420 169 5 HF 5800 169 5 HF 6170 169 5 HF 6720 169 5 HF 7120 169 5

4112801695010 4113601695010 4114301695010 4116001695010 4116801695010

5 5 5 5 5

5420 5800 6170 6720 7120

204 215 226 250 265

75.4 80.6 85.8 93.5 99.1

200 200 200 175 150

39-73 39-73 39-73 39-64 35-55

1470 1545 1620 1790 1870

SEAL KIT CODE

SLIDER KIT CODE

K241001695001

K141001695001 23
Rev. 05.13

CYLINDERS & WET KITS

Trailer

HFC 191 5 WET KIT

MODULES

WET KIT DIAGRAM

3
OM S FR VICE R E S

2 6 1
8

5
Pneumatic Link Hidraulic Link

FC

MAIN COMPONENTS LIST


POS. CODE DESCRIPTION QTY

1a 1b 2 3

DC01800010001 DC02000010004 JA0025055 D74000025F003 J2G018020 D7K025004F001 D902G018303

REAR MOUNTED OIL TANK, 180LT OIL VOLUME REAR MOUNTED OIL TANK, 200LT OIL VOLUME (only for cylinder 4216801915010 & 4218801915010) PRESSURE KIT, VALVE TO CYLINDER HOSE R2T G1" FD-FD L=4000MM PNEUMATIC CONTROL KIT RILSAN HOSE 6X4, L=25M PNEUMATIC CONTROL, 3-WAYS TRISTABLE TIPPING VALVE KIT FILTER AND PLATE FITTING VALVE KIT DISTRIBUTORE IDRAULICO DM 160 TVM200 SUCTION KIT, 51MM HOSE R4 51 L=2000MM PRESSURE KIT, PUMP TO VALVE HOSE R2T G1" FD-F90 L=2500MM GEAR PUMP, 90CC BI-ROTATIONAL, 4 HOLES GEAR PUMP, 100CC BI-ROTATIONAL, 4 HOLES GEAR PUMP, 110CC BI-ROTATIONAL, 4 HOLES GEAR PUMP, 120CC BI-ROTATIONAL, 4 HOLES QUICK RELEASE COUPLINGS KIT THREADED TYPE G1" FEMALE THREADED TYPE G1" MALE

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

J3G100036 DK0545 U04G100P20001

5 6 7a 7b 7c 7d 8

J40051049 D72000051F001 J90025040 D72000025F003 Y109032404401 Y110032404401 Y111032404401 Y112032404401 J8G100001 D401G01000001 D401G01000002

OPTIONALS
Penta Body Clamp
See page 38

24
Rev. 05.13

CYLINDERS & WET KITS

Trailer

HFC 191 5

FRONT MOUNT CYLINDER


ACCESSORIES MAIN COMPONENTS LIST
UPPER BRACKET PAIR
229

WITH OUTER COVER


EFFECTIVE DIAMETER [mm] 191 - 169 - 149 - 129 - 111

280

A80060001
470 420

126

102 216 159 102

60

241

32

45

50

355 2

50

75

75

60

L 5

BOTTOM BRACKET PAIR


400 60 118

A90060003

91

G1

76

B 5

170

79

60

190

44

70

368

50

245 2

50

Caution for Upper and Bottom Brackets Recommended backlash between pin over-bosses and brackets / supports = 3 mm total (1.5 mm each side). It is recommended to fit M16 bolts/nuts, type 8.8 or better.

OPTIONAL
OIL PORT FOR DESCENT CONTROL VALVE

Pull-out

Chromium Plate

DESCENT CONTROL VALVE KIT

JD0003

Dimension marked as B (closed centre dimension) refers to cylinder completely closed. It is recommended to fit the cylinder with 20-25 mm pull-out more than the specified B dimension, in order to avoid unwanted loads on internal steel stop rings when tipper body is fully loaded.

All front mount Penta cylinders have the piston rod hard chrome plated, to ensure better resistance to corrosion and longer lifetime to the seals (the seal set of the piston rod is the most critical, as when the truck is in motion the tipping body can vibrate). Penta do not guarantee standard cylinders against corrosion.

TECHNICAL DATA
MODEL CODE
EXTENSION N. POWER STROKE MASS WORKING VOLUME MAX. WORKING PRESSURE TIPPING CAPACITY

L
1577 1827 2017

A
[mm]

17

183 235 303 355

B
330 332 336

17

E
70 45 45

[mm]

[kg]

[dm ]

[bar]

[ton]

HFC 6150 191 5 HFC 7100 191 5 HFC 8050 191 5

4214301915010 4216801915010 4218801915010

5 5 5

6150 7100 8050

381 433 473

111.9 129.3 146.6

200 200 200

52-97 52-97 52-97

1177 1450 1636

SEAL KIT CODE

SLIDER KIT CODE

K241001915001

K141001915001

25
Rev. 05.13

CYLINDERS & WET KITS

Trailer

HF 191 5 WET KIT

MODULES

WET KIT DIAGRAM

3
OM S FR VICE R E S

2 6 1
8

5
Pneumatic Link Hidraulic Link

MAIN COMPONENTS LIST


POS. CODE DESCRIPTION QTY

1a 1b 2 3

DC01800010001 DC02000010004 JA0025055 D74000025F003 J2G018020 D7K025004F001 D902G018303

REAR MOUNTED OIL TANK, 180LT OIL VOLUME REAR MOUNTED OIL TANK, 200LT OIL VOLUME (only for cylinder 4116801915010) PRESSURE KIT, VALVE TO CYLINDER HOSE R2T G1" FD-FD L=4000MM PNEUMATIC CONTROL KIT RILSAN HOSE 6X4, L=25M PNEUMATIC CONTROL, 3-WAYS TRISTABLE TIPPING VALVE KIT FILTER AND PLATE FITTING VALVE KIT DISTRIBUTORE IDRAULICO DM 160 TVM200 SUCTION KIT, 51MM HOSE R4 51 L=2000MM PRESSURE KIT, PUMP TO VALVE HOSE R2T G1" FD-F90 L=2500MM GEAR PUMP, 90CC BI-ROTATIONAL, 4 HOLES GEAR PUMP, 100CC BI-ROTATIONAL, 4 HOLES GEAR PUMP, 110CC BI-ROTATIONAL, 4 HOLES GEAR PUMP, 120CC BI-ROTATIONAL, 4 HOLES QUICK RELEASE COUPLINGS KIT THREADED TYPE G1" FEMALE THREADED TYPE G1" MALE

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

J3G100036 DK0545 U04G100P20001

5 6 7a 7b 7c 7d 8

J40051049 D72000051F001 J90025040 D72000025F003 Y109032404401 Y110032404401 Y111032404401 Y112032404401 J8G100001 D401G01000001 D401G01000002

OPTIONALS
Penta Body Clamp
See page 38

26
Rev. 05.13

CYLINDERS & WET KITS

Trailer
PINS TO EYE

HF 191 5

FRONT MOUNT CYLINDER


ACCESSORIES
TOP HINGE

EFFECTIVE DIAMETER [mm] 191-169-149-129-111

A40050013
160

R56

40

120

170

90

20

60

17

17

50

50

75

12

70 110 210

50

122 152

15

215
L 5
A 5
G1

Caution for Top Hinge It is recommended the fitment of two spacers ensuring the top bearing to be centered on the support and to swivel properly (+/-7). These spacers are included.

BOTTOM BRACKET PAIR


400 60 118

A90060003

91

76

170

400

60

79

44

70

368

50

245 2

50

Caution for Bottom Bracket Recommended backlash between pin over-bosses and brackets / supports = 3 mm total (1.5 mm each side). It is recommended to fit M16 bolts/nuts, type 8.8 or better.

OPTIONAL
OIL PORT FOR DESCENT CONTROL VALVE

Pull-out

Chromium Plate

DESCENT CONTROL VALVE KIT

JD0003

Dimension marked as A (closed centre dimension) refers to cylinder completely closed. It is recommended to fit the cylinder with 20-25 mm pull-out more than the specified A dimension, in order to avoid unwanted loads on internal steel stop rings when tipper body is fully loaded.

All front mount Penta cylinders have the piston rod hard chrome plated, to ensure better resistance to corrosion and longer lifetime to the seals (the seal set of the piston rod is the most critical, as when the truck is in motion the tipping body can vibrate). Penta do not guarantee standard cylinders against corrosion.

TECHNICAL DATA
MODEL CODE
EXTENSION N. POWER STROKE MASS WORKING VOLUME MAX. WORKING PRESSURE TIPPING CAPACITY

L
1626 1876

17 183 235 303 355

A
[mm]

E
70 45

[mm]

[kg]

[dm3]

[bar]

[ton]

HF 6150 1915 HF 7100 1915

4114301915010 4116801915010

5 5

6150 7100

280 323

111.9 129.3

200 200

52-97 52-97

1500 1775

SEAL KIT CODE

SLIDER KIT CODE

K241001915001

K141001915001

27
Rev. 05.13

CYLINDERS & WET KITS

HT-VALVE DM160

TIPPING VALVE

DECODING

U 04 G100 P200 01
Serial Setting Port Air Operation Basic Code

TECHNICAL DATA
FLOW RATE MAX WORKING PRESSURE MAX PEAK PRESSURE (< 0.1s) T PORT MAX PRESSURE MINERAL OIL
[lt/min]

160 350 500 30 ISO VG 46

FLUID TEMPERATURE VISCOSITY RANGE FILTERING ISO 4006 x=75 WEIGHT PNEUMATIC WORKING PRESSURE

[C (t)]

-25 / +80

[bar] [bar]

[cSt]

12 - 100 20 -17 25 8-9 12

[ m]

[bar]

[kg]

[bar]

Single acting hydraulic tipping valve with oil flow of 160 l/min, pneumatically controlled. Available in two versions: DL with double fixed rising/lowering speed (normal and slow) or proportional DP. Inlet check valve and overpressure valve are built-in. Concerning overpressure safety device three different versions are available: adjustable, with interchangeable cartridge and switch (either with 2 or 3 different pressure settings). Equipped with end-of-stroke device. Flange connection to tank or to chassis. Manometer threaded hole provided. Several other optional versions available (ordering code).

FUNCTIONAL DIAGRAM

PRESSURE DROP

PO

A Y

6 5 4 3

Refer to OIL TYPE ISO VG 46 A 50 (v = 30 cst)

(A

T)
(P

(P A)

T)

2 1 50 75 100 125 Q (l/min) 150 175 200

28
Rev. 05.13

CYLINDERS & WET KITS

Standard Version
19.5 12.5 A OUT Z 1 G T 6 Q 195 65 54 287 (DL) 303 (DP) 120 56.5 70.5 4.5 Mod . DL dimensions 51 1G 125 43

M12 x 1.25

Mod . 3B dimensions 242

N o. 3 H oles 11 1/4G manometer M connection Key 42 58 IN P 3/4G Key 13 133 3B: rotating sealed clip 60 78

1/8G pressure swi tch connection upon request View from Q

3B: antidisassembly grub-screw

DESCRIPTION

22

116

Seat OR 147

CODE

Pressure switch

DK0F09

STUD KIT FOR TANK MOUNTING

Y Raising

Torque tightening Max 25 2.5 Nm

Y X
X Variable descent

DESCRIPTION

CODE

Complete valve Kit Filter and plate fitting valve Kit

J3G100036 (U04G100P20001 + J60160001) J60160001 (see pag. 31)

29
Rev. 05.13

30

CYLINDERS & WET KITS

DC5

OIL TANK

Rear mounted with provision for return filter


DECODING

DC XXXX 001 0000


Serial

Rear Mounted Tank Capacity Basic Code

TECHNICAL DATA
CODE MATERIAL BRUTO VOLUME
[lt]

WORKING VOLUME
[lt]

DC01350010003 DC01800010001 DC02000010004

Acciaio - Steel Acciaio - Steel Acciaio - Steel

135 180 200

114 150 169

860 1150 1260

310 575 630

Steel oil tank - standard colour: BLACK (other versions and accessories upon request)

270

SUPPORTS

60

40

230

638

150

200

60

40

12.5

30

30

110 = 280

110 =

30

47,5

Y
For oil tank 135-180 Lt

87,5

For oil tank 200 Lt

NOTES The tank will be supplied with ball valve 11/2 M/F conical with butterfly handle. The tank will be supplied without filter and plate for mounting valve (optional).

BALL VALVE CODE

D408G01120002

30
Rev. 05.13

14

CYLINDERS & WET KITS

COMPONENTS (Included)
CLOSING SLAB (included in tank)

DK0E34
OIL PLUG WITH FILTER

DK0E09
IRON CLAMP

DK0E07
OIL LEVEL INDICATOR RUBBER PROFILE

DK0E01

DK0E08

FLANGED NUT M12

DK0E10
BOTTOM BRACKET

DK0E06 POSSIBLE CONFIGURATIONS WITH HT-VALVE DM160 U04G100P20001 HT-VALVE DM160


DISTRIBUTOR

2 1 4 3

D603M0008G005 DK0548

DK0E03
5

POS.

DESCRIPTION

TANK CAPACITY

CODE

Closing Plate (included in tank) Distributor mounting plate Distributor mounting plate with filter Filter Paper cartridge 25 micron Paper cartridge 25 micron 135-200 135-200

DK0E34 J60160002 J60160001

DK0E11 DK0E42

2 3 4 5 6

135-200 DG00801302 DK0EB1 DK0E33

31
Rev. 05.13

CYLINDERS & WET KITS

DC7

OIL TANK

Side mounting with provision for return filter


DECODING

DC XXXX 002 0000


Serial

Side Mounting Tank Capacity Basic Code

TECHNICAL DATA
CODE MATERIAL BRUTO VOLUME
[lt]

WORKING VOLUME
[lt]

DC01500020004 DC01700020003 DC02000020009 DC02500020001

Acciaio-Steel Acciaio-Steel Acciaio-Steel Acciaio-Steel

150 170 200 250

105 120 133 165

400 450 500 600

Steel oil tank - standard colour: GREY (other versions and accessories upon request)

706 240 160 305,5 160,5 =

X =
M8 n4

A
115

60

Partial view from A 1 Plugged with discharged sublevel

80

1 1/4 Plugged

NOTES The tank will be supplied with ball valve 11/2 M/F conical with butterfly handle. The tank will be supplied without filter and plate for mounting valve (optional).

630

160

1 1/2

BALL VALVE CODE

32
Rev. 05.13

40

D408G01120002

CYLINDERS & WET KITS

COMPONENTS (Included)
CLOSING SLAB (included in tank) PIN

DK0E34

DK0EB6
OIL PLUG WITH FILTER

DK0E09
IRON CLAMP

DK0E55
OIL LEVEL INDICATOR

DK0E01
RUBBER PROFILE

DK0E41
RUBBER PROFILE

DK0E39
FLANGED NUT M12

DK0E10

IRON CLAMP

DK0E56

POSSIBLE CONFIGURATIONS WITH HT-VALVE DM160 U04G100P20001 HT-VALVE DM160


DISTRIBUTOR

2 4

D603M0008G005 DK0548 DK0E03


POS. DESCRIPTION TANK CAPACITY CODE

Closing Plate (included in tank) Distributor mounting plate Distributor mounting plate with filter Filter Paper cartridge 25 micron Paper cartridge 25 micron 135-250 135-250

DK0E34 J60160002 J60160001

DK0E11 DK0E42

2 3 4 5 6

135-250 DG00801302 DK0EB1 DK0E33

33
Rev. 05.13

CYLINDERS & WET KITS

HP-GEAR Y1-17

GEAR PUMP

DIN 5462 SE
DECODING

Y1 XXX 3 2 4 0 44 00
Serial Ports Special Options Rear Outlet

Rotation 3= Bi-rotational Displacement Basic Code

TECHNICAL DATA
CODE ROTATION DISPLACEMENT
[cm3/rev.]

A
[mm]

B
[mm]

C
INLET/OUTLET

D
OUTLET/INLET

WEIGHT
[Kg]

Y109032404401 Y110032404401 Y111032404401 Y112032404401

Bi-rotation Bi-rotation Bi-rotation Bi-rotation

88.8 98.5 108.3 119.2

134 138 136 141

226 230 234 239

1 1/4 G 1 1/4 G 1 1/4 G 1 1/4 G

1 1/4 G 1 1/4 G 1 1/4 G 1 1/4 G

20.5 21.5 22 22.9

THRUST PLATES KIT CODE

COMPLETE SEALS KIT CODE

MK20600900000

MK21903700000

34
Rev. 05.13

CYLINDERS & WET KITS

TECHNICAL DATA
EXAMPLE OF WORKING CYCLES
P (bar)
INSTANT PEAK MAX INTERMITT. MAX CONTIN.

P3

INLET PRESSURE
P2 P1

[bar]

0.7 1.5 12 100 -10 +80

OPERATING VISCOSITY RANGE MAX PEAK PRESSURE (< 0.1s)

[cSt] [C (t)]

max 30 s

min 240 s

PAUSE BETWEEN TWO INTERMITTENT CYCLES t (s) WORKING PRESSURE


P2

CONTAMINATION
NAS 1638 ISO 4406

FILTER x = 75 21-18 20-17 40 m


RECOMMENDED FILTERING (return or outlet)

< _ 200 bar > _ 200 bar

12 11

25 m

Y109032404401
Bi-rotational

Y110032404401
Bi-rotational

Y111032404401
Bi-rotational

Y112032404401
Bi-rotational

DISPLACEMENT MAX CONTINUOUS OPERATING PRESSURE MAX INTERMITT. OPERATING PRESSURE (max 30 s) MAX PEAK PRESSURE (< 0.1s) _ 20 bar) MAX INTERMITTENT SPEED (P < _ P1) MAX CONTINUOUS SPEED (< _ P2x0.5) (max 30 s) MIN INTERMITTENT SPEED (<

Vg [lt/min] P1 P2 P3 n3 n1 n4
[bar] [bar]

88.8 250 275 290 2200 1800 300

98.5 225 250 265 2200 1800 300

108.3 210 230 245 2200 1800 300

119.2 210 230 245 2000 1500 300

[bar]

[r.p.m]

[r.p.m]

[r.p.m]

DIAGRAMS
ABSORBED POWER
250 275

Specifications Refer to OIL TYPE ISO VG 46 A 50 (v = 30 cst)


bar

225 200 175 150 125 100 75 50

400 300

CAPACITY
4 3

300 250 200 150 100 50

DRIVE TORQUE
1 2 3 4

200
1

100 kW 160 140 120 100 80 l/min

60

40

20

500

1000

1500

2000

2500

rpm 3000

bar
0

100

200

300 Nm

400

500

1 COD. Y109032404401

2 COD. Y110032404401

3 COD. Y111032404401

4 COD. Y112032404401

PUMP ROTATION
CLOCKWISE

ANTI-CLOCKWISE

35
Rev. 05.13

CYLINDERS & WET KITS

HC-PNEUMATIC D9-6

PNEUMATIC CONTROL
Three Sections
DECODING

D902 G018 3 03
Serial Sections Number Ports Basic Code

D902G018303 SPECIFICATIONS
Pneumatic distributor with proportional lowering control and automatic PTO disengagement. Tristable lever (three stable positions: rest, low, tip). With automatic PTO disengagement when body is lowering.

TECHNICAL DATA
WORKING MEDIUM MAX WORKING PRESSURE OPERATING VOLTAGE
[bar] [V DC]

Air 12 24
TIP
60 LO

OPERATIVE TEMPERATURE NOMINAL DIAMETER CONTACTS

[C]

X / +80C -40C
4 Normally Open

[mm]

28.5

25

15

LEVER POSITION
A B C D
13,5

29.5 21.5 90,5

C 15

Rest position (with lock) Operation PORT 21 Operation PORT 22 Operation PORT 23 (with stop)

70

D 53,5
SAFETY push before operating PTO

AIR PORTS
1 21 22 23 3 Compressed air supply (IN) G 1/8 Control lowering (LOW) G 1/8 Control tipping (TIP) G 1/8 Power take off engangement (PTO) G 1/8 Free exhaust (EX) M5

22 23
10 30,5 21

1
5.5 67,5

3
5,5

65,5

55,5

28,5

Power cords for PTO bulb

PULL THE LEVER TO OPERATE

NOTE

5 19 4,5 1 15,5 15,5


PTO

57,5 35.7 32 3
LO W TIP

Tightening Torque for connecting thread G1/8 1.4 1.6 daNm

IN THE 22 - 31 - 51 VERSIONS WHEN OPERATING THE LEVER IN THE LOWERING POSITION, THE PTO SWITCH WILL AUTOMATICALLY DISENGAGED.

31,5

21

23 - PTO
21 2,3 15,5

22 - TIP 21 - LO W

23

1 - IN
13,5 23 22

36
Rev. 05.13

CYLINDERS & WET KITS

EXAMPLE OF HOOK-UP
1 2 3 PNEUMATIC CONTROL DISTRIBUTOR PUMP 4 5 6 POWER TAKE OFF CYLINDER OIL TANK

NM3 SPARE PARTS KIT


CODE DESCRIPTION

DK0B15

PTO lever Kit with disengagement

DK0B17

Lever Kit NM

DK0B14

Lever with cam

DIAGRAM
PORT 22 (TIP)

DIAGRAM REFERRED TO SUPPLY PRESSURE = 10 bar

OUTLET PRESSURE 10 9 8 7 6 5 4 3 2 1 0

PORT 21 (LOW)

30 20 degree

10

0 0 10 LEVER ROTATION

20

30

40

50

60 degree

37
Rev. 05.13

CYLINDERS & WET KITS

OPTIONALS
PENTA BODY CLAMP
CODE

END OF STROKE DEVICE


CODE

AE0110001

JD0001

TRUCK-TRAILER KIT
CODE

JC70000000004

38
Rev. 05.13

CYLINDERS & WET KITS

WARNINGS

EN The following catalogue is introducing the range of H.S. Penta cylinders and wet kits for tipping

application. For an optimum and maximum usage of the cylinder, H.S. Penta is suggesting the fitment in combination with H.S. Penta wet kits. H.S. Penta wet kits are designed for maximum efficiency and best response in every circumstances. The complete body tipping system is consisting of a cylinder and a hydraulic system which includes: pump, oil tank with return filter, hydraulic distributor (tipping/control valve) provided of a maximum valve (relief valve) pre-set, pneumatic cab control and hydraulic/pneumatic connections. On request it can be completed with: PTO depending on the gear box model, end of stroke device, oil divertors for truck and trailer application, cylinders for tail-door hydraulic locking, cylinders for hydraulic tail-door opening, power packs and many other optional devices. Telescopic cylinders and wet kit are commonly installed on dumping vehicles and are devices which are intended to provide only a lifting force. The machinery into which the cylinders and wet kit are incorporated must comply with the requirements of the in force directives and norms. The cylinder is not a structural member, and is not designed, nor intended to provide stability to the dumping vehicle. Failure to comply with the following instructions will void the product warranty and cancel any liability for any consequence. Using Conditions: telescopic cylinder are designed to suit tipping operation on tipping vehicle bodies in order to obtain a progressive unload of the material contained in the body, along the full stroke of the cylinder in respect of the using conditions. The weight of the body in addition to the weight of the material loaded on the body results in the total weight to be tipped-up. The amount of mentioned weights (values) are indicating maximum performances which can be obtained during a tipping time in normal conditions. The cylinder is dimensioned to support stresses on its longitudinal center line and must not be subjected to any other different kind of mechanical stress (e.g.: side loads). The aim of the wet kit is to drive the cylinder and consequentially the tipping body. The wet kit main components (such as pump, tipping valve and hoses) are dimensioned to withstand cylinder maximum pressure and tipping capacity. The oil tank is dimensioned in order to have sufficient oil capacity to feed: cylinder, hydraulic components and hoses without interruption of the cylinder operative conditions. The following are essential hints for the correct assembling of the cylinder and wet kit: 1. During the assembling operations, ensure that cylinder and hoses are properly protected from any contamination such as weld drops, metal shavings or any other foreigner particles. 2. Make sure to hydraulic circuit is always provided of a maximum valve (relief valve). All tipping valves supplied by H.S.Penta are provided of the maximum valve (relief valve) which is set by H.S. Penta to the cylinder operative pressure in order to benefit of the optimum operation of the circuit. It is strictly prohibited to tamper the original valve setting. 3. Take care of the hydraulic circuit ensuring the oil tank and hoses are perfectly cleaned and by using premium quality hydraulic oils for hydraulic circuits. Oil tanks supplied by H.S.Penta are provided of a return filter (filtration 25 m) able to keep the circuit clean by contaminations, it is recommended to check the grade of clogging of the filter and its replacement every six months. Ensure to use only hydraulic oils which are fully meeting the requirements specified in enclosure: "Installation manual hydraulic kit for tractors". Never use coolants or additives and never mix different substances together. Replace the oil every year.

4. The body must never lay on the cylinder when in rest position. The cylinder must always be fitted with 20mm pull-out. 5. Ensure that the axial play between the inner surface of the brackets and the overbosses of the cylinder is always inferior to 2mm. 6. Never wash the cylinder with high pressure water guns and arrange proper protection during welding or grinding operations. It is strictly prohibited to connect the welding machine ground cable to the cylinder. 7. Weekly: grease all cylinder swivelling parts and its accessories. Monthly: check the fixing torque of the bracket and chassis cradles bolts. 8. Never leave the body raised (if not for normal tipping procedures) to avoid damages to the cylinder. 9. Check frequently the correct functioning of the tipping valve and end of stroke device (if available). 10. To avoid sudden falls of the body (eg.: in case of hose burst or sudden fitting disconnection), on H.S.Penta cylinders it is possible to fit a C.B.S. device (Cylinder Blocking System) produced and patented by H.S.Penta. 11. To manage smooth and constant lowering speed of the body independently from the amount of payload, H.S. Penta cylinders can be fitted with V.C.D. Device (Descent Control Valve) produced by H.S.Penta. 12. All front mount cylinders produced by H.S. Penta have the last step (smaller inner) chromium plated. 13. All H.S. Penta cylinders are painted with a anti-rust synthetic primer with vinyl co-polymer base. 14. All pumps are mono-directional. For the correct use in combination with PTO s it is necessary to check the correct rotation sense. Before starting the circuit, make sure the pump is completely filled up with oil either by bleeding the air from the drainage plug or filling it up in advance. During normal system operation it is recommended a suction pressure of 0.7-1.5 bar, a working viscosity range of 9-100cSt and a fluid temperature range of 25/+80C. Screw on the pump only gas-cylindrical (BSP) frontal sealing fittings, do not fit any fittings with conical thread (NPT). 15. Hoses: avoid elbows or restrictions. It is not recommended to put any filtration on the suction line as it can result in pump cavitation. All hoses are dimensioned to suit the cylinder working pressure. The failure in respecting one or more of the above recommendations and rules is resulting in the automatic expiry of the warranty on both cylinder and wet kit. For further information please see: Hydraulic cylinder for tipping equipment user & maintenance manual General safety regulations. Installation manual hydraulic kit for tractors. Service Manual.

39
Rev. 05.13

CYLINDERS & WET KITS

GUARANTEE
1. Guarantee conditions 1.1 H.S.PENTA S.P.A. (hereinafter referred to as the Company ) guarantees the satisfactory operation of its hydraulic components, hydraulic cylinders, and respective accessories (hereinafter jointly referred to as the Products ) and the absence of flaws and defects in the same within the limits specified in these General Guarantee Conditions. 1.2 This guarantee of satisfactory operation has a validity of two (2) years from the date of sale of the Products. 1.3 The Company guarantees the conformity of the Products exclusively to Italian and European Community standards. 2. Guarantee coverage 2.1 Without prejudice to the content of the following Article 2.2 regarding hidden defects, the Products will be considered as having been accepted by the purchaser whenever within 5 days from delivery such latter has not provided the Company with written notice of the presence of flaws and/or defects. 2.2 Upon pain of relinquishing rights to coverage under the guarantee, the purchaser must provide the Company with written notice of the defect in conformity and/or flaw in the Product or part of the same, specifying the nature of the same in detail within 8 days of the date in which the purchaser has observed such defect in conformity and/or flaw. 2.3 The defective Products reported in such notice as per the sense and effect of Article 2.2 above must be conserved by the purchaser for the purpose of examination by the Company. Following written request from the Company, the purchaser must send the defective Product(s) carriage paid to the latter or the party indicated by the same; whenever after the Company s examination, the Product is declared defective and as such is covered by these General Guarantee Conditions, the Company will reimburse the purchaser for the costs of shipping, while remaining expressly specified that such shipping costs must be within the average reference costs. The purchaser relinquishes the right to coverage under guarantee whenever he does not permit every reasonable inspection of the Product requested by the Company or whenever after receiving written request from the Company for the return of the Product he fails to do so within 30 days of receiving such request. 2.4 Following transmission of due notice by the purchaser performed as per the sense and effect of previous Article 2.2, after ascertaining the existence of the defect or flaw, the Company can take any of the following courses of action at its own discretion: (a) provide the purchaser with Products in replacement of those defective free-of-charge; (b) repair the Products directly or through third parties at its own expense; or (c) reimburse the price paid by the purchaser for the Products ascertained defective. It is hereby agreed that any Products supplied in replacement of those proven defective must by shipped ex-works and that the defective Products returned to the Company will remain the property of such latter. 2.5 With the exception of those mentioned in Article 2.4 above, the costs and expenses incurred by the replacement or repair of the defective Products must be borne by the purchaser. For mere purposes of example without excluding others, the purchaser must bear the costs for: (a) consumptions caused by the removal of the defective Products from the machinery in which they were installed and the subsequent re-installation of the same; (b) the transport of materials and/or equipment; (c) lubricants and/or expendable materials necessary for the replacement or repair of the defective Products; (d) the re-painting of the Products; (e) the transfer expenses of the Company s personnel during checking for flaws and defects reported by the purchaser. 2.6 Nothing will be due to the purchaser by way of compensation for the time that the machinery in which the defective Products are installed remain out of operation for the repair or replacement of the same, and the Company must be considered expressly released from liability for any direct or indirect damage, cost or expense derived by such machinery inactivity. 2.7 For the parts of the Product replaced or repaired, the guarantee will be automatically extended for a new 2-year period from the date of such replacement or repair. 2.8 Except in case of fraudulent intention or serious neglect, the Company will not be liable in any way for any direct or indirect damage, cost, loss, or expense to persons and/or property derived from the operation and use of the Products and/or the interruption of activity of the machinery in which the Products are installed, given that the guarantee specified in Article 2 is the only remedy in the purchaser s favour. 3. Guarantee exclusions 3.1 The Company will not provide guarantee coverage for defects in conformity and/or flaws in the Product or any of its parts for any of the following cases: (a) reasons due or linked to normal wear; (b) the failure of the purchaser to correctly perform the procedures for the installation, use (or equivalent), and maintenance of the Products specified in the Use and Maintenance manual provided by the Company together with the Products; (c) the incorrect use and/or operation of the Products or accident caused by the negligence, inexperience, or imprudence of the purchaser; (d) the inadequate maintenance of the Products by the purchaser or modifications, repair and/or replacement made by the same without the Company s written consent; (e) shock or impact against the vehicle or machinery in which the Products are installed; and (f) causes other than defects in fabrication and/or engineering, working, and/or materials. 3.2 Guarantee coverage will also be excluded whenever: (a) the Company is not placed in the conditions to promptly perform the necessary repair or replacement of defective Products; (b) the Products are modified by the purchaser; (c) the Products are used after the discovery of a flaw or defect; (d) Repairs that are not authorized by the Company are made; (e) the flaw or defect regards paint coatings and/or is represented by the corrosion of parts of the Product coated or not coated. 4. Applicable Law - Controversy 4.1 These General Guarantee Conditions are regulated by Italian Law with the express exclusion of the application of the United Nations Convention on international movable property sales contracts. 4.2 Any controversy derived from these General Guarantee Conditions, including those regarding their validity, interpretation, execution and resolution that cannot be settled out of court will be subjected to the exclusive decision of the Court of Ravenna, Italy. General guarantee conditions 19/11/2008

Interpump Hydraulics International

H.S. Penta spa via Proventa, 31 48018 Faenza RA - Italy T +39 0546 664848 F +39 0546 664860 [email protected]

This catalogue cancels and replaces the previous ones. HS PENTA reserves the right to make any improving changes without notice. All rights reserved.

hspenta.it

40
Rev. 05.13

Interpump Hydraulics International


H.S. Penta spa via Proventa, 31 48018 Faenza RA - Italy T +39 0546 664848 F +39 0546 664860 [email protected]

hspenta.it

Rev. 05.13

' 2012 G.B.Studio - www.gbstudio.it - Cesena

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