Technical Data TD02600004E

Effective June 2011

EMR-4000

Motor Protection Relay

Contents
Description Page Key Features, Functions and Benefits.. . . . . . . . . 2 General Description.. . . . . . . . . . . . . . . . . . . . . . . 2 Features. ................................ 3 Protection and Control Functions .. . . . . . . . . . . . 4 Monitoring and Metering. ................... 5 Communication Software.. . . . . . . . . . . . . . . . . 10 Standards, Certifications and Ratings.. . . . . . . . . 11 Ordering Information.. . . . . . . . . . . . . . . . . . . . . 18

Technical Data TD02600004E

Effective June 2011

EMR-4000 Motor Protection Relay

General Description
Eatons EMR-4000 motor protection relay is a multifunctional microprocessor-based protective relay for the protection of any size motor at all voltage levels. It is most commonly applied on medium voltage or larger motors. The EMR-4000 relay is a current and voltage device that provides complete and reliable motor protection, monitoring, diagnostics, metering, and starting control functions. The EMR-4000 motor protection relay has removable terminal blocks, and it has Modbus-RTU communications as standard; and an optional Ethernet port for Modbus-TCP communications or IEC61850. The EMR-4000 motor protection relay provides complete current, voltage, and frequency protection in a single compact case. The relay has four current inputs rated for either 5 amperes or 1 ampere and four voltage inputs. Three of the voltage inputs are to be connected to the 3-phase power voltage for voltage protection and for metering. They can be connected in wye-ground or open delta configuration. The fourth voltage is for independent single-phase undervoltage/overvoltage protection. The unit is user programmable for 60 Hz or 50 Hz operation. The maintenance mode password protected soft key, can be used for arc flash mitigation to change to an alternate settings group, set to have instantaneous elements only. The multiple setting groups can also be changed, via communications or a digital input. Flash memory is used for the programming and all settings are stored in nonvolatile memory. An integral keypad and display is provided for direct user programming and retrieval of data without the need of a computer. 14 programmable LEDs provide quick indication of relay status. A front port is provided for direct computer connection. An RS-485 communication port on the back is standard for local area networking using Modbus-RTU. An optional Ethernet port and protocols are available. The EMR-4000 motor protection relay includes programmable logic functions. Logic gates and timers may be defined and arranged for customized applications. With the programmable logic control functions you can simplify the complexity of your starting schemes by eliminating timers and auxiliary relays. Flash memory is used for the programming and all settings are stored in nonvolatile memory. The relay allows for four preprogrammed setting groups which can be activated through software or contact input. The EMR-4000 motor protection relay has mass memory for data storage and a real-time clock with 1 ms time resolution. The relay will log 300 sequence of event records, 20 detailed trip logs, minimum/maximum values, load profiles, the 5 latest start profiles, motor trending, breaker/contactor wear information and oscillography data. The EMR-4000 motor protection relay has eight discrete inputs, 1 fiber optic input, 2 Form C, and 2 NO output programmable contacts, and 1 Form C healthy contact. It also has four 4-20 mA analog outputs and one zone interlocking card. The relay provides maximum user flexibility to configure the I/O. All inputs and outputs (except the healthy output) are user-programmable. The unit also counts with a test mode to force outputs and simulate currents, to facilitate the commissioning of the unit. It can be powered from 19 Vdc to 300 Vdc or 40 Vac to 250 Vac auxiliary power.

Key Features, Functions and Benets

Microprocessor-based protection with monitoring, and control for medium voltage motors. Integral test function reduces maintenance time and expense. Zone selective interlocking improves coordination and tripping time, and saves money compared to a traditional bus differential scheme. Programmable logic control functions to accommodate different control schemes, simplify the wiring of the starter. Reduce trouble shooting time and maintenance costs- Trip and event recording in non-volatile memory provides detailed information for analysis and system restoration. 6000 cycles of waveform capture aids in post fault analysis (viewable using Powerport-E software). Minimum replacement time- Removable terminal blocks ideal in industrial environments. Front RS-232 port and Powerport-E software provides local computer access and user-friendly windows based interface for relay settings, configuration, and data retrieval. Breaker open/close from relay faceplate or remotely via communications. Fast and easy troubleshooting, improved maintenance procedures and increased device security. Provides detailed traceability for system configuration changes. Relays self-diagnostics and reporting improves uptime and troubleshooting. Breaker trip circuit monitoring improves the reliability of the breaker operation.

EATON CORPORATION www.eaton.com

EMR-4000 Motor Protection Relay

Features
Protection Features

Technical Data TD02600004E

Effective June 2011

kWh (forward, reverse, net). Vars and kvar demand. kvarh (lead, leg and net). Power factor. Frequency. % THD V and I. Magnitude THD V and I. Minimum/maximum recording. Trending (load profile over time) Minimum/maximum recording Temperature with remote URTD module

Thermal protection (49/51) Locked rotor protection ( 49S/51) Phase overcurrent elements: Two instantaneous elements with timers ( 50P[1], 50P[2], and 50P[3])

Three inverse time overcurrent elements (51P[1], 51P[2], and 51P[3]) 11 standard curves Instantaneous or time delay reset

Ground overcurrent elements: Two instantaneous measured elements with timers (50X[1], and 50X[2])

Monitoring Features

Trip coil monitor Breaker wear primary and secondary (accumulated interrupted current). Oscillography (6000 cycles total). Fault data logs (up to 20 events). Sequence of events report (up to 300 events). Trending (load profile over time) Motor History Records the last 5 motor start profiles. Motor Start Trending. CT supervision VT supervision Clock (1 ms time stamping).

Two instantaneous calculated elements with timers (50R[1], and 50R[2]) Two inverse time overcurrent measured elements (51X[1], and 51X[2]) Two inverse time overcurrent calculated elements (51R[1], and 51R[2]) 11 standard curves Instantaneous or time delay reset

Jam or Stall protection (50J[1], 50J[2]) Phase unbalance negative sequence overcurrent (46[1], 46[2])). Underload protection (37[1], 37[2]) Temperature protection with optional URTD (49/38). Stars per hour (66) Switch onto fault protection Phase voltage unbalance and sequence protection (47[1], 47[2]). Main 3-phase under/overvoltage (27M[1], 27M[2], 59M[1], 59M[2]) Auxiliary single-phase under/overvoltage (27A[1], 27A[2], 59A[1], 59A[2]) 6 Frequency elements that can be assigned to: over frequency, under frequency, rate of change, or vector surge (81[1], 81[2], 81[3], 81[4], 81[5], 81[6]) Apparent and displacement power factor (55A[1], 55A[2], 55D[1], 55D[2]) Forward and Reverse Watts (32[1], 32[2], 32[3]) Forward and Reverse Vars (32V[1], 32V[2], 32V[3]) Lockout protection (86). Breaker failure (50BF). Zone interlocking for bus protection (87B).

Diagnostic Features

Broken rotor bar (Beta version)

Control Functions

Transition for reduced voltage starts Incomplete sequence delay Permits numbers of cold starts Limits numbers of starts per hour Anti-backspin time delay Mechanical load shedding Zero speed switch for long acceleration motors Motor stop inputs Remote trip input Differential trip input Emergency override Breaker/Contactor open-close/stop-start Remote open-close (stop-start) Programmable I/O Programmable LEDs Programmable Logic Multiple setting groups.

Metering Features

Amperes: Positive, negative and zero sequence. Volts: Positive, negative and zero sequence. Phase angles. Volt-amperes and VA demand. Watts and kW demand.

EATON CORPORATION www.eaton.com

Technical Data TD02600004E

Effective June 2011

EMR-4000 Motor Protection Relay

and voltage unbalance and either can be used to alarm or trip the motor before damage occurs. The EMR-4000 has 2 voltage and 2 current unbalance elements. Pickup, start, and run timers are provided for each element.

Communication Features

Local HMI. Password protected. Addressable. IRIG-B Local communication port. Remote communication port:1 RS-232

Ground Fault Protection

A separate measuring circuit is used to measure ground current. A ground CT is recommended for more sensitive protection against winding insulation breakdown to ground. The relay ground circuit can be connected residually from the three-phase CTs. The ground fault protection has pickup and time delay set points or can be disabled.

RS-485

Protocols: Modbus-RTU (Optional)

Jam Protection
The user-selectable Jam function protects motors that are running against a sudden mechanical jam or stall condition. The common application is on motors used on crushers, chippers, or conveyors. It detects an increase of motor current to a level above full load. Pickup, start, and run timers and a second element for alarm purposes are provided.

Modbus-TCP (Optional) IEC-61850 (Optional)

Configuration software

Protection and Control Functions

The Eatons EMR-4000 motor protection relay has been designed for maximum motor operation and protection. It permits running the motor close to its design limits while protecting it against excessive heating and damaging overload conditions. The EMR-4000 field proven protection algorithms were developed based on motor designs and operating parameters for optimum operation and protection while minimizing nuisance tripping. The EMR-4000 motor protection relay utilizes a patented protection algorithm and measurement technique based on proven positive and negative (unbalance) sequence current sampling and true RMS calculations.

Underload/Underpower Protection
The user selectable underload/underpower function is used to detect the loss of load on the motor. Coupling failure is a common cause for loss of load. Whenever is possible, it is better to use underpower to detect loss of load. Three power elements and two underload elements are provided in the relay for tripping and alarm purposes. Pickup, start, and run timers are provided for each element.

Frequency Protection
The frequency elements provide the ability to detect when the motor is operating at off-nominal frequencies that can do damage to the process or, to signal to upstream protections or controls to implement load shedding actions.

Intel-I-Trip (I2t) overload protection

The EMR-4000 motor relay features the exclusive Eaton Intel-I-Trip intelligent overload protection system. Intel-I-Trip develops custom overload curves simply from motor nameplate data. Intel-I-Trip protects motors from potentially damaging overload and abnormal operating conditions. The Intel-I-Trip intelligent overload protection feature utilizes field proven measurement techniques and a patented motor thermal protection model. The EMR-4000 motor relays unique measurement technique samples the current waveforms 36 times per cycle, providing accurate measurements of the positive and negative sequence currents. The negative sequence current causes a greater heating effect on the rotor and has a greater impact on the thermal model in the relay. Intel-I-Trip utilizes these measurements in its motor model to safely protect the motor against the heating effects of these currents The motor thermal model is analogous to a bucket that is being filled and drained at the same time. The fill rate is dependent on the motor currents and the drain is based on motor design principles. The size of the bucket is equivalent to the thermal capacity associated with the mass of the motor. Intel-I-Trip integrates these rates and will issue a trip when the thermal capacity is filled. Intel-I-Trip features adaptive trip characteristics that adjust the trip times based on measured motor temperature when RTDs are used.

PowerFactor Protection
This protection is used in synchronous motors applications to detect out-of-synchornism conditions.

Undervoltage/Overvoltage Protection
Use the voltage protective functions to detect abnormal system voltage conditions potentially hazardous to the motor.

Reduced voltage starting

The EMR-4000 motor protection relay provides a transition and incomplete sequence function for reduced voltage starting. The user can select to transition based on the current level and/or on time.

Antibackspin
The stop function is programmable from 220%. For certain applications, such as pumping a fluid up a pipe, the motor may be driven backward for a period of time after it stops. The EMR-4000 relay provides an antibackspin timer to prevent starting the motor while it is spinning in the reverse direction. The timer begins counting from the moment a stop is declared by the relay.

Instantaneous overcurrent
The EMR-4000 motor protection relay provides an instantaneous phase overcurrent function to trip the motor for high fault current levels and save the fuses. This function can be disabled and has an adjustable time delay on starting to avoid nuisance tripping on inrush.

Start control timers

Motors typically have limits to the number of cold starts, starts per hour period, or time between starts that are permitted without damage. The EMR-4000 motor protection relay incorporates these timers to prevent starting the motor beyond its capabilities.

Load shedding
The EMR-4000 motor protection relay provides a mechanical load shedding feature that can be used to control an upstream process. The load-shedding function closes a contact on an overload condition to control an upstream process from adding more load until the overload condition is gone.

Phase Unbalance Protection

Motor supply circuits are often fed through fuses and can be run with a single-phase fuse blown, referred to as single phasing the motor. The EMR-4000 motor protection relay measures the current
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EMR-4000 Motor Protection Relay

Emergency override
The EMR-4000 motor protection relay has a user-programmable feature that will let the operator reset the start inhibitor timers and thermal overload bucket. This function is intended for use in emergency conditions only, and it may result in motor damage or failure.

Technical Data TD02600004E

Effective June 2011

Monitoring and Metering

Sequence of Events Records
The EMR-4000 protection relay records a maximum of 300 events associated with the relay. An event is classified as a change of state as detected by the relay. These include relay pickups, dropouts, trips, contact closure, alarms, setting changes and self-diagnostic failures. Each event is date and time stamped to a 1 ms resolution. The events are stored in a FIFO in chronological order.

Long Acceleration Motors

Large motors with a high inertia may experience starting currents that exceed the locked rotor current and time. The EMR-4000 motor protection relay has logic and provisions for a zero speed switch input to differentiate between a stall and start condition. If the motor is spinning, then the relay will not trip on the normal locked rotor time allowing the motor to start.

Trip Log
The EMR-4000 protection relay will store a maximum of 20 trip records in a FIFO trip log. Each trip record will be date and time stamped to a 1 ms resolution. The trip log record will include information on the type of fault, protection elements that operated, fault location and currents and voltages at the time of the fault.

Remote/differential Trip
The digital inputs can be programmed to accept a contact input from a separate differential relay or other device to trip the motor. This provides local and remote target information and utilizes the trip contacts of the EMR-4000 motor protection relay. It will also record and log the motor information at the time of the trip.

Waveform Capture
The EMR-4000 motor protection relay provides oscillography-recording capabilities. The relay will record all measured signals along with the binary signals of pickup, trip, logic and contact closures. The EMR-4000 relay can record up to 6000 cycles of data. The number of records is proportional to the size of each record; the maximum size per record is 600 cycles. The waveform capture is initiated by up to 8 different triggers; it can also be generated manually through the display or via communications.

Breaker Failure or Stuck Contactor

The EMR-4000 motor protection relay includes a breaker failure (50BF , 62BF) function that can be initiated from either an internal or external trip signal. This is an independent element that can be used to operate a lockout relay or trip an upstream breaker. The timer must be longer than the breaker operating time and the protective function reset times.

Integral User Interface

The front panel user interface has a 128 x 64 pixel LCD display with background illumination for wide angle viewing in all light conditions. 7 programmable LEDs provide quick and easy visual display of power on, mode of operation, alarm and trip indication. Soft keys are provided for operation mode selection, scrolling through data and settings. In addition, the relay settings and test functions are password protected.

Flexible Phase Rotation

The EMR-4000 motor protection relay can be applied on either an A-B-C or A-C-B phase rotation. A user setting permits correct operation and indication of the actual system configuration.

Maintenance Mode
The Maintenance Mode can improve safety by providing a simple and reliable method to reduce fault clearing time and lower incident energy levels at energized panels. The Maintenance Mode allows the user to switch to more sensitive settings via a password protected soft key, communication or via a digital Input while maintenance work is being performed at an energized panel or device. The more sensitive settings provide greater security for maintenance personnel and helps reduce the possibility of injury.

Starting Profiles
The EMR-4000 records the average current versus time for the last five starting cycles. This information is available via the communications port through Powerport-E

Motor Statistics
For each motor start, the EMR-4000 stores a motor start report and add this data to the motor statistics buffer. With the motor statistics you can track motor start data for the past eighteen 30-day periods. For each 30-day interval, the relay records the following information:

Diagnostic Features
Broken Rotor Bar (Beta Version)
The EMR-4000 provides advanced motor diagnostics including a broken rotor bar detection function. The broken rotor bar detection is a condition maintenance function that continuously monitors the motors health while in operation. The advanced Motor Current Signature Analysis (MCSA) continuously analyzes the motor current signature and based on preset algorithms will determine when a broken rotor bar is present in the motor. The broken rotor bar function will provide early detection of any rotor problems and advise maintenance personnel of the impending issue allowing for predictive maintenance of the motor and prevention of catastrophic motor failures. By providing early indication of potential rotor problems, serious system issues such as: reduced starting torque, overloads, torque and speed oscillation and bearing wear can be avoided. With the advanced broken rotor bar detection system, advanced warning of impending problems reduces catastrophic failures, maximizing motor life and system uptime.

The date the interval began The total number of starts in the interval The averages of the following quantities: Motor Start Time Start % Rotor Thermal Capacity Used Maximum Start Current

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Technical Data TD02600004E

Effective June 2011

EMR-4000 Motor Protection Relay

Programmable Logic
The EMR-4000 motor protection relay provides logic gates and timers that the user can customize for special or unique applications. Each gate can be assigned a logic function of either AND, OR, NAND or NOR. Each gate can have a maximum of four input signals and each input signal can be required to be a NOT. Input signals can be external inputs received via the binary inputs or internal values associated with the protection, alarm or metering set points. Each gate has a unique output assignment and designation that can be used as the input to another gate. There are 80 independent timers that have adjustable pickup and dropout delay settings.

Load Profiling/Trending
The EMR-4000 relay automatically records selected quantities into non-volatile memory every 5, 10, 15, 30, or 60 minutes, depending on the trending report setting.

Programmable I/O
The EMR-4000 motor protection relay provides heavy-duty, triprated, 2 normally open and 1 Form C contacts. One isolated inputs can be used for monitoring the trip circuit. One Form C contact is dedicated to the relay failure alarm function and is operated in a normally energized (failsafe) mode. There are 4 eight user-configurable discrete inputs that accept a wet contact and can operate through a wide range of power. Each input and output is user-programmable for maximum application flexibility.

Figure 1. Programmable Logic.

Figure 2. Drilling Plan.

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EMR-4000 Motor Protection Relay

Technical Data TD02600004E

Effective June 2011

Figure 3. Projection Mount Front and Side Views.

Figure 4. Standard Mount Front and Side Views.

EATON CORPORATION www.eaton.com

Technical Data TD02600004E

Effective June 2011

EMR-4000 Motor Protection Relay

Figure 5. Typical AC Connections. Wye VTs, 5A Cts, and Ground Current Measured by Residual Connection.

EATON CORPORATION www.eaton.com

EMR-4000 Motor Protection Relay

Technical Data TD02600004E

Effective June 2011

Figure 6. Typical One-Line Diagram.

Figure 7. Typical Control Diagram.

EATON CORPORATION www.eaton.com

Technical Data TD02600004E

Effective June 2011

EMR-4000 Motor Protection Relay

Communication Software
Eaton provides two types of communication software. The first is PowerPort-E. It runs on a PC or laptop for easy access to a single relay to change set points or configuration and to view metered values and stored data. PowerPort-E is free and can be downloaded from the Eaton Web site at the following URL: http://www.EatonElectrical.com/pr The second package is Power Xpert Software. Power Xpert Software is a power management software package that is designed for continuous, remote monitoring of many devices. It provides additional functions such as billing, trending and graphics. Contact your local Eaton representative for more information on Power Xpert software.

Powerport-E- EMR-4000 Device Planning

Figure 8. Powerport-E - EMR-4000 Device Planning.

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EMR-4000 Motor Protection Relay

Standards, Certications and Ratings
Climatic Environmental Conditions
Storage Temperature: Operating Temperature: Permissible Humidity at Ann. Average: Permissible Installation Altitude: -30C to +70C (-22F to 158F) -20C to +60C (-4F to 140F) <75% rel. (on 56d up to 95% rel.) <2,000 m (6,561.67 ft) above sea level If 4,000 m (13,123.35 ft) altitude applies, a changed classification of the operating and test voltages may be necessary. Continuous Loading Capacity: Overcurrent Proof:

Technical Data TD02600004E

Effective June 2011

Current and Ground Current Measurement

Nominal Currents: Max. Measuring Range: 1A/5A Up to 40 x In (phase currents) Up to 25 x In (ground current standard) Up to 2.5 x In (ground current sensitive) 4 x In/continuously 30 x In / 10 s 100 x In / 1 s 250 x In / 10 ms (1 half-wave) Phase current inputs At In= 1 A S=0.15 mVA At In= 5 A S=0.15 mVA Ground Current Input At In= 1 A S=0.35 mVA At In= 5 A S=0.35 mVA Frequency Range: Terminals: 50 Hz / 60 Hz 10% Screw-type terminals with integrated shortcircuiters (contacts) 1 x or 2 x 2.5 mm (2 x AWG 14) with wire end ferrule 1 x or 2 x 4.0 mm (2 x AWG 12) with ring cable sleeve or cable sleeve 1 x or 2 x 6 mm (2 x AWG 10) with ring cable sleeve or cable sleeve The current measuring boards terminal blocks may be used as with 2 (double) conductors AWG 10,12,14 otherwise with single conductors only.

Power Consumption:

Degree of Protection EN 60529

HMI Front Panel with Seal: Rear Side Terminals: IP54 IP20

Routine Test
Insulation Test Acc. to IEC60255-5: Aux. Voltage Supply, Digital Inputs, Current Measuring Inputs, Signal Relay Outputs: Voltage Measuring Inputs: All Wire-Bound Communication Interfaces: All tests to be carried out against ground and other input and output circuits. 2.5 kV (eff.) / 50 Hz 3.0 kV (eff.) / 50 Hz 1.5 kV DC

Connection Cross Sections:

Housing
Housing B2: Height / Width Housing Depth (Incl. Terminals): Material, Housing: Material, Front Panel: Mounting Position: Weight: 183 mm (7.205 in.)/ 212.7 mm (8.374 in.) 208 mm (8.189 in.) Aluminum extruded section Aluminum/Foil front Horizontal (45 around the X-axis must be permitted) Approx. 4.2 kg (9.259 lb)

Plug-in Connector with Integrated Short-Circuiter (Conventional Current Inputs)

Nominal Currents: Continuous Loading Capacity 1A/5A 4 x In / continuously 30 x In / 10 s 100 x In / 1 s 250 x In / 10 ms (1 half-wave) M4, captive type acc. to VDEW 1 x or 2 x 2.5 mm (2 x AWG 14) with wire end ferrule 1 x or 2 x 4.0 mm (2 x AWG 12) with ring cable sleeve or cable sleeve 1 x or 2 x 6 mm (2 x AWG 10) with ring cable sleeve or cable sleeve The current measuring boards terminal blocks may be used as with 2 (double) conductors AWG 10,12,14 otherwise with single conductors only.

Overcurrent Withstand Screws: Connection Cross Sections:

Control Power Supply

Aux. Voltage: Buffer time in Case of Supply Failure: Max. Permissible Making Current 240 - 270 Vdc / 48 -230 Vac (-20/+10%) >= 50 ms at minimal aux. voltage Interrupted communication is permitted 18 A peak value for <0.25 ms 12 A peak value for <1 ms

The voltage supply must be protected by a fuse of: 2,5 A time-lag miniature fuse approx. 1/5 x 0.8 in. (5 x 20 mm) according to IEC 60127 3,5 A time-lag miniature fuse approx. 1/4 x 1 1/4 in. (6,3 x 32 mm) according to UL 248-14

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Technical Data TD02600004E

Effective June 2011

EMR-4000 Motor Protection Relay

Real Time Clock
Running Reserve of the Real Time Clock: 1 year min.

Voltage and Residual Voltage Measurement

Nominal Voltages: Max. Measuring Range: Continuous Loading Capacity: Power Consumption: 100 V/ 110 V/ 230 V/ 400 V (can be configured) 2 x nominal voltage 2 x nominal voltage (800 Vac) at Vn = 100 V S = 0.1 mVA at Vn = 110 V S = 0.1 mVA at Vn = 230 V S = 0.4 mVA at Vn = 400 V S = 1.0 mVA 50 Hz or 60 Hz 10% Screw-type terminals

Digital Inputs
Max. Input Voltage: Input Current: Reaction Time: Fallback Time: (Safe State of the Digital Inputs) 300 Vdc / 259 Vac <4 mA <20 ms <30 ms

Frequency Range: Terminals:

Frequency Measurement
Nominal Frequencies: 50 Hz / 60 Hz

4 Switching Thresholds: Un = 24 Vdc Switching Threshold 1 ON: Switching Threshold 1 OFF: Un = 48 V / 60Vdc Switching Threshold 2 ON: Switching Threshold 2 OFF: Un = 110 / 120 Vac / dc Switching Threshold 3 ON: Switching Threshold 3 OFF: Un = 230 / 240 Vac / dc Switching Threshold 4 ON: Switching Threshold 4 OFF: Terminals:

Un = 24 Vdc, 48 Vdc, 60 Vdc, 110 Vac / dc, 230 Vac / dc Min. 19.2 Vdc Max. 9.6 Vdc Min. 42.6 Vdc Max. 21.3 Vdc Min. 88.0 Vdc / 88.0 Vac Max. 44.0 Vdc / 44.0 Vac Min. 184 Vdc / 184 Vac Max. 92 Vdc / 92 Vac Screw-type terminal

Voltage Supply
Aux. Voltage: Buffer Time in Case of Supply Failure: Max. Permissible Making Current: 24 - 270 Vdc / 48 - 230 Vac (-20/+10%) >= 50 ms at minimal aux. voltage Interrupted communication is permitted. 18 A peak value for 0.25 ms 12 A peak value for 1 ms

The voltage supply must be protected by a fuse of: 2,5 A time-lag miniature fuse approx. 5 x 20 mm (0.2 x 0.8 in.) according to IEC 60127 3,5 A time-lag miniature fuse approx. 6,3 x 32 mm (0.25 x 1.25 in.) according to UL 248-14

Relay Outputs Power Consumption

Power Supply Range: 24 - 270 Vdc: 48 - 230 Vac (For Frequencies of 40-70 Hz): Power consumption in Idle Mode 7W 7 VA Max. Power Consumption Approx. 13 W Approx. 13 VA Max. Breaking Current: Continuous Current: Max. Make Current: 5 A ac / dc 25 A ac / 25 A dc up to 30 V for 4 s 30 A / 230 Vac according to ANSI IEEE Std C37.90-2005 30 A / 250 Vdc according to ANSI IEEE Std C37.90-2005 5 A ac up to 250 Vac 5 A dc up to 30 V (resistive) 0.3 A dc at 300 V 250 Vac / 250 Vdc 1,250 VA Form C or normally open contact Screw-type terminals

Display
Display Type: Resolution - Graphics Display: LCD with LED background illumination 128 x 64 pixel

Max. Switching Voltage: Switching Capacity: Contact Type: Terminals:

LED - Type: Number of LEDs, Housing B2:

Two colored: red / green 15

Front Interface
Baud Rates: Handshake: Connection: 115,200 Baud RTS and CTS 9-pole D-Sub plug

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EMR-4000 Motor Protection Relay

Supervision Contact (SC)
Continuous Current: Max. Switch-on Current: Max. Breaking Current: 5 A ac / dc 15 A ac / 15 A dc up to 30 V for 4 s 5 A ac up to 250 Vac 5 A dc up to 30 Vdc 0,4 A at 125 Vdc 1 Form Cmaggie contact Screw-type terminals Product Standard

Technical Data TD02600004E

Effective June 2011

Standards
Approvals

UL-listed file: e217753

Design Standards
Generic Standard EN 61000-6-2 EN 61000-6-3 IEC 60255-6 EN 50178 UL 508 (Industrial Control Equipment) CSA C22.2 No. 14-95 (Industrial Control Equipment) ANSI C37.90

Contact Type: Terminals:

Time Synchronization IRIG-B00X

Nominal input voltage: Connection: 5V Screw-type terminals (twisted pair)

High Voltage Tests (IEC 60255-6)

High Frequency Interference Test IEC 60255-22-1 Class 3 Insulation Voltage Test IEC 60255-5 EN 50178 All circuits to other circuits and exposed conductive parts Except interfaces Voltage measuring input 2.5 kV (eff.)/ 50Hz, 1 min. 1,5 kV DC, 1 min. 3 kV (eff.)/50 Hz, 1 min. With one circuit Circuit to ground Circuit to circuit 1 kV/2 s 2.5 kV/2 s 2.5 kV/2 s

Zone Interlocking

NOTICE
ONLY FOR ZONE INTERLOCK TRIPPING OUTPUTS (ZONE INTERLOCK, SEMICONDUCTOR OUTPUT): 5 VDC, <2MA FOR CONNECTION TO ELECTRONIC INPUTS ONLY.
Zone Out: Output voltage (High) Output voltage (Low) 4.75 to 5.25 Vdc 0.0 to +0.5 Vdc

Impulse Voltage Test IEC 60255-5 5 kV/0.5J, 1.2/50 s

Zone In: Nominal input voltage Max. input voltage Switching threshold ON Switching threshold OFF +5 Vdc +5.5 Vdc min. 4.0 Vdc max. 1.5 Vdc

EMC Immunity Tests

Fast Transient Disturbance Immunity Test (Burst) IEC 60255-22-4 IEC 61000-4-4 Class 4 ANSI C37.90.1 Surge Immunity Test IEC 61000-4-5 Class 4 Within one circuit Circuit to ground 2 kV 4 kV Power supply, mains inputs Other in- and outputs 4 kV, 2.5 kHz 2 kV, 5 kHz (coupling network) 4 kV, 2.5 kHz (coupling clamp)

Galvanic isolation Connection:

2.5 kV ac (to ground and other IO) Screw-type terminals (twisted pair)

Electrical Discharge Immunity Test

RS485
Master/Slave: Connection: Slave 6 screw-clamping terminals RM 3.5 mm (138 MIL) (terminating resistors internal)

IEC 60255-22-2 IEC 61000-4-2 Class 3

Air Discharge Contact discharge

8 kV 6 kV

Radiated Radio Frequency Electromagnetic Field Immunity Test IEC 6100-4-3 Class X ANSI C37.90.2 26 MHz - 80 MHz 80 MHz - 1 GHz 1 GHz - 3 GHz 10 V/m 35 V/m 10 V/m

Immunity to Conducted Disturbances Induced by Radio Frequency Fields

NOTICE
THE RS485 INTERFACE IS REALIZED VIA TERMINALS. THE COMMUNICATION CABLE HAS TO BE SHIELDED. THE SHIELDING HAS TO BE FIXED AT THE SCREW THAT IS MARKED WITH THE GROUND SYMBOL (REAR SIDE OF THE DEVICE).

IEC 61000-4-6 Class 3 Power Frequency Magnetic Field Immunity Test IEC 61000-4-8 Class 4 Continues 3 sec

10V

30 A/m 300 A/m

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EMR-4000 Motor Protection Relay

Mechanical Tests
Test Fc: Vibration Response Test Limit value class B IEC 60068-2-6 IEC 60255-21-1 Class 1 (10 Hz 59 Hz) Displacement (59 Hz 150 Hz) Acceleration Number of cycles in each axis 0.0014 in. (0.035 mm) 0.5 gn 1

EMC Emission Tests

Radio Interference Suppression Test IEC/CISPR11 Radio Interference Radiation Test IEC/CISPR11 Limit value class B

Environmental Tests
Classification: IEC 60068-1 Climatic Classification IEC 60721-3-1 IEC 60721-3-2 IEC 60721-3-3 Classification of ambient conditions (Storage) Classification of ambient conditions (Transportation) Classification of ambient conditions (Stationary use at weather protected locations) 1K5/1B1/1C1L/1S1/1M2 but min. -25C (-13F) 2K3/2B1/2C1/2S1/2M2 3K6/3B1/3C1/3S1/3M2 but min. 0C (32F) and 3K8H for 2 h 0/055/56

Test Fc: Vibration Endurance Test IEC 60068-2-6 IEC 60255-21-1 Class 1 (10 Hz 150 Hz) Acceleration Number of cycles in each axis 1.0 gn 20

Test Ea: Shock Test IEC 60068-2-27 IEC 60255-21-2 Class 1 Shock response test 5 gn, 11 ms, 3 impulses in each direction 15 gn, 11 ms, 3 impulses in each direction

Shock resistance test Test Eb: Shock Endurance Test IEC 60068-2-29 IEC 60255-21-2 Class 1 Test Fe: Earthquake Test IEC 60068-3-3 KTA 3503 IEC 60255-21-3 Class 2 Single axis earthquake vibration test Shock endurance test

Test Ad: Cold IEC 60068-2-1 Test Bd: Dry Heat IEC 60068-2-2 Temperature Relative humidity Test duration 55C (131F) <50% 72 h Temperature Test duration -20C (-4F) 16 h

10 gn, 16 ms, 1,000 impulses in each direction

3 7 Hz: Horizontal 0.394 in. (10 mm), 1 cycle each axis 7 35 Hz Horizontal: 2 gn, 1 cycle each axis

Test Cab: Damp Heat (Steady State) IEC 60068-2-78 Temperature Relative humidity Test duration 40C (104F) 93% 56 d

Test Db: Damp Heat (Cyclic) IEC 60068-2-30 Temperature Realative humidity Cycles (12 + 12-hour) 55C (131F) 95% 2

Specications
Specifications of the Real Time Clock
Resolution: Tolerance: 1 ms <1 minute / month (+20C [68F])

Specifications of the Measured Value Acquisition Phase and Ground Current Measuring
Max. Measuring Range: Frequency Range: Accuracy: Amplitude Error if I < 1 In: Amplitude Error if I > In: Amplitude Error if I > 2 In: Resolution: Harmonics: Frequency Influence: Temperature Influence: Up to 40 x In (phase currents) Up to 25 x In (ground current standard) 50 Hz / 60 Hz 10% Class 0.5 0.5% of the rated value 0.5% of the measured value 1.0% of the measured value 0.01 A Up to 20% 3rd harmonic 2% Up to 20% 5th harmonic 2% <2% / Hz in the range of 5 Hz of the configured nominal frequency <1% within the range of 0C to +60C (+32F to +140F)

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EMR-4000 Motor Protection Relay

Phase-to-earth and Residual Voltage Measurement
Nominal voltage (Vn): Max measuring range: Frequency range: Precision: Amplitude error for V<Vn: Amplitude error for V>Vn: Resolution: Harmonics: Frequency influence: Temperature influence: 100 V / 110 V / 230 V / 400 V (configurable) 2 x nominal value (Vn) 50 Hz or 60 Hz 10% Class 0,5 0.5% (of the nominal value) 0.5% (of the nominal value) 0.1 V up to 20% 3rd harmonic 1%, up to 20% 5th harmonic 1% <2% / Hz in the range of 5 Hz of the configured nominal frequency <1% within the range of 0C up to +55C

Technical Data TD02600004E

Effective June 2011

Overcurrent Protection Elements 50P[x], 51P/[x] Pickup Dropout Ratio t Operating Time Starting from l higher than 1.1 x l> Disengaging Time t-Multiplier

Accuracy 1.5% of the setting value resp. 1% x in. 97% or 0.5% x In DEFT 1% resp. 10 ms <35 ms <45 ms 5% IEC NINV IEC VINV IEC EINV IEC LINV ANSI MINV ANSI VINV ANSI EINV Flat lt l2t l4t 1% resp. 10 ms IEC NINV IEC VINV IEC EINV IEC LINV 5% ANSI MINV ANSI VINV ANSI EINV Flat lt l2t l4t

Frequency measurement
Nominal frequency: Precision: Voltage dependency: 50 Hz / 60 Hz 0.05% of fn within the range of 40-70 Hz frequency acquisition of 5 V 800 V Reset Mode

Protection Elements Accuracy

NOTICE
THE TRIPPING DELAY RELATES TO THE TIME BETWEEN ALARM AND TRIP. THE ACCURACY OF THE OPERATING TIME RELATES TO THE TIME BETWEEN WHEN THE MEASURED VALUE HAS EXCEEDED THE THRESHOLD UNTIL THE PROTECTION ELEMENT IS PICKED-UP.
Voltage restraint 51V[x] Pickup Dropout Ratio Operating Time Starting from I higher than 1.1 x I> Disengaging Time t-Multiplier

Accuracy 1.5% of the setting value resp. 1% x in. 97% or 0.5% x In <35 ms <45 ms 5% IEC NINV IEC VINV IEC EINV IEC LINV ANSI MINV ANSI VINV ANSI EINV Flat lt l2t l4t 1% resp. 10 ms IEC NINV IEC VINV IEC EINV IEC LINV 5% ANSI MINV ANSI VINV ANSI EINV Flat lt l2t l4t
15

Reset Mode

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Technical Data TD02600004E

Effective June 2011

EMR-4000 Motor Protection Relay

Current unbalance: 46[x] Magnitute of unbalance (x times l1 or l2) Dropout Ratio t Operating Time Starting from ? higher than 1.3 x ? Release Time Voltage unbalance: 47[x] Magnitude of unbalance (x times V1 or V2) Dropout Ratio t Operating Time Starting from ? higher than 1.3 x ? Release Time Frequency Protection 81O[x] Threshold Dropout ratio t Operating Time Starting from f higher than f>+0.02 Hz Release time Accuracy 2% of the setting value resp. 1% In 97% or 0.5% x In DEFT 1% resp. 10 ms <60 ms <40 ms Accuracy 2% of the setting value resp. 1% Vn 97% or 0.5% x Vn DEFT 1% resp. 10 ms <60 ms <40 ms Accuracy 10 mHz at fn 99.95% or 0.05% x fn 1% resp. 10 ms 40-50Hz <60 ms 50-70Hz <50 ms 40-50Hz <85 ms 50-70Hz <75 ms Accuracy 10 mHz at fn 1% resp. 10 ms 100.05% or 0.05% x fn 40-50Hz <60ms 50-70Hz <50ms 40-50Hz <85 ms 50-70Hz <75 ms 1.5% of the setting value resp 1% x Un 103% or 0.5% x Un Accuracy 100 mHz per Second 1% resp. 10 ms <40 ms <40 ms Accuracy 100 mHz per Second 1% resp. 10 ms <40 ms <40 ms

Ground Current Elements: 50X[x], 50R[x], 51X[x], 51R[x] Pickup Dropout Ratio t Operating Time Starting from IE higher than 1.1 x IE> Disengaging Time t-multiplier

Accuracy 1.5% of the setting value Resp. 1% x In 97% or 0.5% x In DEFT 1% resp. 10 ms <35 ms <45 ms 5% IEC NINV IEC VINV IEC EINV IEC LINV ANSI MINV ANSI VINV ANSI EINV Flat lt l2t l4t 1% resp. 10ms IEC characteristics IEC NINV IEC VINV IEC EINV IEC LINV 5% Reset curves if ANSI characteristics ANSI MINV ANSI VINV ANSI EINV Flat lt l2t l4t

Reset Mode

Frequency Protection 81U[x] Threshold t

Phase undervoltage and Phase overvoltage 27M[x]/59M[x] Pickup Dropout Ratio t Operating Time Starting from V higher/lower than 1.1 x V> or V< Disengaging Time Aux. under- and phase overvoltage 27A[x]/59A[x]/59N[x] Pickup Dropout Ratio

Accuracy 1.5% of the setting value Resp. 1% x in 97% or 0.5% x In DEFT 1% resp. 10 ms <35 ms

Dropout ratio Operating Time Starting from f lower than f<-0.02 Hz Release Time V Block f Dropout ratio

<45 ms Range 1.5% of the setting value Resp. 1% x In 97% or 0.5% x In

Rate of Change of Frequency df/dt Threshold t Operating time Release time Rate of Change of Frequency Df/Dt Threshold t Operating time Release time

t
Operating Time Starting from VG or VX higher than 1.1 x VG> or VX> Disengaging Time

DEFT
1% resp. 10 ms <36 ms

<45 ms

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EMR-4000 Motor Protection Relay

Vector surge 78V Threshold Operating time Accuracy 0,5 [1-30] at Vn and fn <40 ms Accuracy 0.01 (absolute) <120 ms Range <35 ms 1.5% of the setting value resp. 1% x In 1% resp. 10 ms Accuracy <35 ms 1% resp. 10 ms 1% resp. 10 ms 1.5% of the setting value resp. 1% x In Accuracy 1.5% of the setting value resp. 1% x In

Technical Data TD02600004E

Effective June 2011

PF-55D/PF-55A - Power Factor Threshold Reset-PF SOTF Switch onto fault Operating time l< t-enable CLPU Cold load pickup Operating Time t-Load OFF t-Max Block l< Breaker Failure Protection 50BF I-BF> Dropout Ratio t-BF Operating Time Starting from I Higher than 1.3 x 1-BF> Disengaging Time Trip Circuit Monitoring TCM t-TCM LOP - loss of potential t-Pickup Current Transformer Supervision CTS l Dropout Ratio Pickup delay

1% resp. 10 ms <40 ms <40 ms Accuracy 1% resp. 10 ms Accuracy 1% resp. 10 ms Accuracy 2% of the setting value resp. 1.5% In 94% 1% resp. 10 ms

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Technical Data TD02600004E

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EMR-4000 Motor Protection Relay

Ordering Information
Sample Catalog Number
The catalog number identification chart defines the electrical characteristics and operation features included in the EMR-4000. For example, if the catalog number were EMR-4000A0BA1, the device would have the following:

EMR-4000
(A) - 8 Digital Inputs, 5 Output Relays, 4 4-20 mA Analog Output, URTD Interface (0) - 5A/1A phase and ground CTs, Power Supply Range: 19-300 Vdc, 40-250 Vac (B) - Modbus-RTU (RS-485) (A) - Without Conformal Coating (1) - Projection Panel Mount

Table 1. Catalog Ordering Information for EMR-4000 Eaton Motor Relay

EMR-4000 Eaton Motor Relay Removable Terminals EMR-4000 Choose from the following options. Hardware Option 1 8 DI, 5 Outputs, 4AO, Removable Terminals, Zone Interlocking, URTD interface, IRIG-B, Small Display 8 DI, 11 Outputs, 4AO, Removable Terminals, Zone Interlocking, URTD interface, IRIG-B, Large Display* A B* A 0 B A 1

Hardware Option 2 Phase Current 5A/1A, Ground Current 5A/1A, Power Supply Range: 19-300 Vdc, 40-250 Vac Phase Current 5A/1A Sensitive Ground Current, 0.5A/0.1A, Power Supply Range: 19-300 Vdc, 40-250 Vac 0 (Zero) 1

Communication Options Modbus-RTU (RS-485) IEC-61850 Modbus-RTU (RS-485) + Modbus-TCP (RJ-45) B H I

Conformal Coating Options None Conformal Coated Circuit Boards A B

Mounting Options Standard Mount Projection Panel Mount 0 (Zero)

*Consult factory for the availability of 11 outputs, and large display.

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EMR-4000 Motor Protection Relay

NOTES:

Technical Data TD02600004E

Effective June 2011

EATON CORPORATION www.eaton.com

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Technical Data TD02600004E

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EMR-4000 Motor Protection Relay

These technical data materials are published solely for information purposes and should not be considered all-inclusive. If further information is required, you should consult an authorized Eaton sales representative. The sale of the product shown in this literature is subject to the terms and conditions outlined in appropriate Eaton selling policies or other contractual agreement between the parties. This literature is not intended to and does not enlarge or add to any such contract. The sole source governing the rights and remedies of any purchaser of this equipment is the contract between the purchaser and Eaton. NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY, OR WARRANTIES ARISING FROM COURSE OF DEALING OR USAGE OF TRADE, ARE MADE REGARDING THE INFORMATION, RECOMMENDATIONS, AND DESCRIPTIONS CONTAINED HEREIN. In no event will Eaton be responsible to the purchaser or user in contract, in tort (including negligence), strict liability or otherwise for any special, indirect, incidental or consequential damage or loss whatsoever, including but not limited to damage or loss of use of equipment, plant or power system, cost of capital, loss of power, additional expenses in the use of existing power facilities, or claims against the purchaser or user by its customers resulting from the use of the information, recommendations and description contained herein.

Eaton Corporation Electrical Sector 1111 Superior Ave. Cleveland, OH 44114 United States 877-ETN-CARE (877-386-2273) Eaton.com 2011 Eaton Corporation All Rights Reserved Printed in USA Publication No. TD02600004E / TBG000576 June 2011 Eaton is a registered trademark of Eaton Corporation. All other trademarks are property of their respective owners.