Improves efficiency and safety of the wellsite delivery process
Reduces footprint through modular design concept that allows stacking APPLICATIONS
Designed for all offshore applications
Adaptable for platforms, barges, spars, floaters, and tension-leg platforms FEATURES
Operates with fly-by-wire controls from the control cabin to all the major skids
Provides finite control of injector speed and applied forces
Uses computer-controlled systems that eliminate overpull and oversnub scenarios
Incorporates automatic hydraulic power pump management system
Can be configured to run up to Category III well-control working pressures
Offers automatic reel-brake fail-safe system
Reduces the need for personnel to climb on top of the injector through use of semiautomated tubing stabbing process
Monitors the condition of all the elec- tronic, hydraulic, and pneumatic systems
Works with CT sizes from 1 in to 278 in
Offers fail-safe systems that incorporate complete manual backup
Enables detailed, accurate entry into the wellbore through real-time geometry inputs
Provides constant monitoring of BOP system pressures and valve positions
Reduces the number of hydraulic and mechanical connections required to set up
Offers zoned, ATEX, and CE-marked certified control cabin, hydraulic power pack, reel, and injector Flexible, fit-for-purpose design The X-11 CT unit was developed as a flexible, fit-for-purpose system that is easily adaptable for many offshore structures including platforms, barges, spars, floaters, and tension- leg platforms. The unit works with CT sizes ranging from 1 in to 2 7 8 in, and changing from one CT size to another is safer, easier, and more efficient. More automation, less complexity The X-11 system comprises five main skids:
a hydraulic power pack
a control cabin
a drop-in drum reel
two transport baskets that contain well- control equipment and the injector. Modular in design, the hydraulic power pack, the control cabin, and the transport baskets are built in standard shipping containers, and the control cabin can stack on top of the hydraulic power pack. This design reduces the total weight and footprint of the entire CT system. The units automated control system monitors well parameters and the entire electric hydraulic system. This control system detects and provides timely notification to the supervisor when changes occur. In addition to providing real-time data acquisition and data transfer to offsite locations, the X-11 system provides one central control point for the entire CT operation. The modular package combines major CT components that are easy to connect, that optimize space utilization, and that provide maximum versatility. Improved safety and efficiency The X-11 CT system improves the efficiency and safety of the wellsite delivery process, while reducing the cost of the total system. Automating several key processes also reduces the number of operating personnel that is normally required. Improved crew ergonomics, a smaller footprint, and the automated monitoring and control systems allow the CT supervisor to focus on downhole job requirements rather than equipment coordination. X-11 The X-11* modular offshore coiled tubing (CT) unit with active process control and automated safety systems was designed for all offshore applications. X-11 General Specifications Operating temperatures 4 degF [20 degC] to 118 degF [48 degC] Hydraulic Power Pack Engine 340-hp Caterpillar C9 Tier lll engine Engine emergency shutdown system Emergency air intake shutdown, automatic engine overspeed shutdown, gas detector sensors Hydraulic pump 250-hp triple-stack gear pump Hydraulic circuits Semiclosed loop, with 3,000-psi [20.68-MPa] and 5,000-psi [34.48-MPa] circuits Accumulators Three 15 galUS [0.057 m 3 ] Diesel tank 150 galUS [0.57 m 3 ] Hydraulic tank 150 galUS [0.57 m 3 ] Length width height 10 ft 8 ft 8.5 ft [3.05 m 2.44 m 2.59 m] Weight 25,000 lbm [11,339.8 kg] Lifting certification DNV 2.7.1 Certification ATEX, CE marked, Zone II compliant Control Cabin Cabin Pressure purged Controls Process-controlled system Data acquisition CoilCAT* technology External monitoring (video camera system) Remote spooling, stripper, two others as required Climate control 30,000-Btu cooling system External view 270 view Length width height 10 ft 8 ft 8.5 ft [3.05 m 2.44 m 2.59 m] Weight 15,000 lbm [6,803.9 kg] Lifting certification DNV 2.7.1 Certification ATEX, CE marked, Zone II compliant X-11 Drop-In Drum Reel System Loading From top and front of power stand Levelwind Floating arm type suitable for all tubing sizes, automated electronic overhydraulic spooling control Drive system Chain drive Reel swivel 15,000-psi [103.42-MPa] rated Circulating pressure transducer Integral type with double isolation valve manifold Pig launcher Yes Ball-dropping ability Yes Tubing monitoring CT inspection device for wall thickness and ovality Tubing lubrication (external) Automatic lubrication with applicator on levelwind, 5-galUS tank capacity Tubing lubrication (internal for corrosion mitigation) Self-contained system Safety equipment Fall arrester, work platforms as required for levelwind access Tubing Spool Specifications Flange outside diameter Core diameter Width Tubing capacity With 95% spooling efficiency 142 in [3.61 m] 80 in [2.03 m] 68.5 in [1.74 m] 1 in 37,800 ft [11,521.4 m] 1 in 26,700 ft [8,138.2 m] 1 in 19,800 ft [6,035.1 m] 2 in 14,600 ft [4,450.1 m] Flange outside diameter Core diameter Width Tubing capacity With 95% spooling efficiency 142 in [3.61 m] 70 in [1.78 m] 68.5 in [1.74 m] 1 in 41,300 ft [12,588.2 m] 1 in 28,500 ft [8,686.8 m] 1 in 21,800 ft [6,644.6 m] 2 in na
Length width height 13.83 ft 8.5 ft 12.25 ft [4.22 m 2.59 m 3.73 m]
Weight with empty spool 19,500 lbm [8,845.1 kg] Weight of empty spool 5,700 lbm [2,585.5 kg] Skid, max. gross weight with tubing full of fluid 100,000 lbm [45,359.3 kg] Lifting certification DNV 2.7.1 Certification ATEX, CE marked, Zone II compliant Injector Specifications HR 560 configuration 60,000 lbf pull, 26,000 lbf snub [266,893 N pull, 115,654 N snub] HR 580 configuration 80,000 lbf pull, 40,000 lbf snub [355,858 N pull, 177,929 N snub] HR 5100 configuration 100,000 lbf pull, 50,000 lbf snub [444,822 N pull, 222,411 N snub] Hydraulics 5,000-psi [34.48-MPa] circuit with condition monitoring systems Depth system Universal tubing length monitor mounted below the injector chains Gooseneck 72-in [1.83-m] gooseneck with overload protection system, set up for 1-in [3.175-cm] to 2 7 8-in [7.303-cm] CT 100-in [2.54-m] gooseneck with overload protection system, set up for 1-in [3.175-cm] to 2 7 8-in [7.303-cm] CT Condition monitoring Metallic chip detection and temperature sensors Safety system Fall arrester system Lifting certification DNV 2.7.1 Certification ATEX, CE marked, Zone l compliant www.slb.com/coiledtubing X-11 *Mark of Schlumberger Other company, product, and service names are the properties of their respective owners. Copyright 2011 Schlumberger. All rights reserved. 11-CT-0011 BOP Control Station Operation Can operate two strippers, two dual combi or one quad BOP system, and kill and flow valves Mode of operation From control cabin or from control station, with automatic ram position detection and feedback to the control system Certification ATEX, CE marked, Zone ll compliant Well Control Equipment BOP 10,000-psi [68.95-MPa] dual combi 4.06-in [10.31-cm] bore slidelock BOP Stripper 4.06 in [10.31 cm], 10,000 psi [68.95 MPa] 2-ft riser 4.06 in [10.31 cm], 10,000 psi [68.95 MPa] 4-ft riser 4.06 in [10.31 cm], 10,000 psi [68.95 Mpa] 8-ft riser 4.06 in [10.31 cm], 10,000 psi [68.95 MPa] Injector Transport Basket Injector, stripper, injector legs Length width height 10 ft 8 ft 9.5 ft [3.05 m 2.44 m 2.89 m] Weight 6,000 lbm [2,721.6 kg] Gross weight, fully loaded 28,000 lbm [12,700.6 kg] Lifting certification DNV 2.7.1 Certification CE marked Well Control Transport Basket BOP, gooseneck, BOP control cart, risers, stairs Length width height 10 ft 8 ft 9.5 ft [3.05 m 2.44 m 2.89 m] Weight 6,000 lbm [2,721.6 kg] Gross weight, fully loaded 28,000 lbm [12,700.6 kg] Lifting certification DNV 2.7.1 Certification CE marked Options Soundproofed power pack Max. average sound pressure level 80 dB Operating temperatures 4 degF [20 degC] to 108 degF [42 degC] Certification ATEX, CE marked, Zone ll compliant Reel conversion skid Adapts to conventional CT reels and provides all the reel control features Certification ATEX, CE marked, Zone ll compliant