Hurst Series 500 Brochure

WET-BACK DESIGN
WET BACK ADVANTAGE
4th PASS
3rd PASS
2nd PASS
1st PASS
4- PASS
TURN-AROUND
WATER WALL
Dry backs boilers are subject to deteriorating rear refractory, leaking baffles,
leaking door seals, and often found with a heat-stressed rear tube sheet.
Fragile refractory baffling and door seals will require continuous monitoring,
maintenance, and replacement, costing thousands of dollars in materials and
specialized labor costs over the life of the boiler. In addition, broken baffles and
leaking seals will short-circuit the boilers gas flow, causing high stack tempera-
tures and lowering efficiency

until repairs can be made.
This can bring your production
process to a costly halt.
All of those frustrating problems have been designed out
of the Hurst Series 500 Wet
back. It has a full wet back
radiant heat transfer area that
promotes superior internal
water circulation and rapid
heat absorption. Separate
rear tube sheets allow each
pass of tubes to expand and
contract at its own rate without
tube-to-sheet stress. Tubes are
mechanically rolled, flared and
beaded, making any tube service a simple matter. The only
rear refractory is a manway
plug which allows access to the
furnace for inspection.
High PRESSURE BOILER.

Capacities From 30 to 1500 BHP.
1004 to 50213 MBTU/HR.
4-PASS SCOTCH MARINE DESIGN

with Wetback Construction
STEAM
Pressures to 15-300 PSI.
HOT WATER
Section I and Section IV
Stress Relieving Wet Back Construction for Extended Life

Standard Steam Trim
Operating & high limit pressure control
Modulating pressure control (when appl.)

Water column with gauge glass, combination
low water cut-off & pump control

Probe Aux, L.W.C.O. w/ Manual Reset
Steam pressure gauge, syphon & test cock
Stack Thermometer, Water column
drain valve
Safety relief valve(s) per ASME Code
Standard Water Trim

Operating & high limit temperature control

Modulating temperature control (when appl.)
Probe type low water cut-off control w/
Manual Reset
Combination pressure & temperature gauge
Hot water return baffle for shock resistance
Safety relief valve(s) per ASME Code
Stack Thermometer
HBC-09507
08/2009
SKID MOUNTED
MODULAR PACKAGED
H U R S T
Wet Back Design Eliminates Refractory

Rear Door & Baffles Between
Flue Gas Passes
P E R F O R M A N C E
S E R I E S
B O I L E R S
CUT AWAY VIEW
S
F
HOT WATER BOILER

Inspected and
registered with the
National Board of
Boiler & Pressure
Vessel Inspectors.
X
V
BOILER HORSEPOWER
STEAM OUTPUT
C
D
E
E
F
G
H
I
K
L
M
N
O
P
Q
R
S
T
U
V
W
X
40
50
60
70
80
100
SQ. FT.
150
200
250
300
350
400
500
FROM &@ 212
LBS/HR
1035
1380
1725
2070
2415
2760
3450
125
625
150
200
250
750
1000
1250
4313
5175
6900
8625
MBH
1004
1339
1674
2009
2343
2678
3348
4184
5021
6695
8369
1,000 BTU/CF
CFH
1260
1680
2100
2520
2940
3360
4200
5250
6300
8400
10500
FIRING RATE LP GAS
91,500 BTU
GPH
13.8
18.4
23
27.5
32
36.7
46
57
69
92
115
FIRING RATE OIL #2
140,000 BTU
GPH
12
15
18
21
24
29.9
37.4
45
60
75
FIRING RATE OIL #5 & #6
FIRING RATE GAS
30
FIRESIDE
GROSS OUTPUT
150,000 BTU
GPH
8.4
11.2
14
16.8
19.6
22.4
28
35
42
56
70
*NOTE: 1 STEAM OUTLET SIZE
150 PSI
IN
1.5
2.5
2.5
*NOTE: 2 STEAM OUTLET SIZE
15 PSI
IN
10
*NOTE: 2 WATER SUPPLY SIZE
30 PSI
IN
10
*NOTE: 2 WATER RETURN SIZE
30 PSI
IN
IN
0.75
0.75
0.75
1.25
1.25
1.25
1.25
1.5
1.5
FEEDWATER CONNECTION SIZE

BLOWDOWN CONNECTION (BTM)
HIGH PRESS.
IN
1.25
1.25
1.25
1.25
1.25
[email protected]
[email protected]
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BLOWDOWN CONNECTION (BTM)
LOW PRESS. & HW
IN
1.25
1.25
1.25
1.5
1.5
1.5
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STACK OUTLET SIZE O.D.
IN
10
10
10
12
12
12
14
14
16
16
18
FURNACE O.D.
IN
14
14
16
18
18
18
22
26
30
30
32
SHELL I.D.
IN
40
40
44
48
48
48
54
60
66
70
72
SUPPLY HEIGHT
IN
55.25
55.375
59.75
63.75
66.625
66.625
74.625
81.75
87.75
90.75
93.75
WIDTH WITHOUT TRIM
IN
46
46
50
54.63
54.63
54.63
60
66.5
72.5
75.75
77.75
WIDTH WITH TRIM
IN
58
58
60
66
66
66
72
79
84
88
90
SKID WIDTH
IN
34
34
36
40
40
40
44
48
51
56
57
END OF SKID FROM FRT. PLATE
IN
13.5
14.25
15.25
15.25
15.25
15.25
21.75
25.13
27.18
34.18
28.63
SHELL TO FLOOR
IN
12
12
12
12
12
12
14
15
15
14
15
SKID LENGTH
IN
81
99
102
102
102
114
114
132
147
168
180
STACK OUTLET HEIGHT
IN
58.63
58.63
62.63
66.63
66.63
66.63
74.63
81.75
87.75
90.75
93.75
IN
35.75
41
31.75
29.75
29.75
29.75
29.75
32.88
31.81
31.81
33.88
IN
38.75
41.75
40.25
49.75
49.75
58.75
55.75
55.88
66.81
72.81
70.38
SUPPLY LOCATION
IN
20.25
20.25
33.25
37.75
37.75
43.75
32.75
32
34
45.88
49.38
RETURN LOCATION
IN
59.25
74.25
78.25
85.75
85.75
97.75
90.75
102
82
80
86
STND. BURNER
IN
32
35
35
38
38
42
42
42
45
45
45
FRONT
IN
BLOWDOWN LOCATION
STEAM OUTLET LOCATION
BURNER PROJECTION
TUBE REMOVAL
CENTER LINE OF FURNACE
15 PSI & UP
TO FLOOR
68
85
88
91
91
102
96
108
127
139
152
27.31
27.31
28.81
31.31
31.31
31.31
29.81
33.75
34.88
34.63
35.63
APPROX. OVERALL LENGTH
IN
113
130
134
144
144
160
158
189
192
204
219
2ND. BLOWDOWN CONNECTION
IN
NA
NA
NA
NA
NA
NA
50
56
93
105
98
NWL
GALS
215
272
324
389
371
429
482
681
945
1169
1332
WATER CAPACITY - STEAM
FLOODED
GALS
252
320
382
445
427
492
564
793
1130
1410
1553
APPROX. SHIPPING WEIGHT
150 PSI
LBS
3500
4100
4700
6450
6700
7150
8200
10400
13000
16600
20500
APPROX. SHIPPING WEIGHT.
15 & 30 PSI
LBS
3400
4000
4500
6200
6400
6850
7200
9400
11750
13700
18500
30
40
50
60
70
80
100
125
150
200
250
WATER CAPACITY - HOT WATER
BOILER HORSEPOWER
NOTE:1 3& ABOVE ARE 300# ANSI FLANGE.
NOTE:2 4 & ABOVE ARE 150# ANSI FLANGE.
NOTE: 100 HP & LARGER HAS 12 X 16 MANWAY
E
Y
Q
O
FRONT VIEW
STEAM BOILER
SEMI WET BACK
BOILER SPECIFICATIONS
HEATING SURFACE
Designed,
constructed and
stamped in
accordance with
the requirements
of the ASME
Boiler Codes.
300
A
A
B
C
D
E
E
F
G
H
I
1500
1750
2000
2500
3000
3500
3750
4000
4500
900
1000
1200
1500
10350
12075
13800
17250
20700
24150
25875
27600
31050
34500
41400
51750
10043
11716
13390
16738
20085
23432
25106
26780
30128
33475
40170
50213
12600
14700
16800
21000
25200
29400
31500
33600
37800
42000
50400
63000
138
160
184
230
275
320
344
368
413
460
550
688
90
105
120
150
180
210
225
240
270
300
360
450
84
98
112
140
168
196
210
224
252
280
336
420
10
10
10
10
10
10
12
12
12
12
14
14
14
14
10
10
10
10
12
12
12
12
12
12
14
14
10
10
10
12
12
14
14
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
[email protected]
[email protected]
[email protected]
[email protected]
[email protected]
[email protected]
[email protected]
[email protected]
[email protected]
[email protected]
[email protected]
[email protected]
[email protected]
[email protected]
[email protected]
[email protected]
[email protected]
[email protected]
[email protected]
[email protected]
[email protected]
[email protected]
[email protected]
[email protected]
20
20
24
24
28
30
30
30
30
30
32
32
34
34
38
44
46
52
52
52
52
52
56
56
84
84
90
96
102
115
115
115
120
120
132
136
350
400
500
600
700
750
800
5000
6000
7500
109
109
115
121
127
140.25
140.25
140.25
146.25
146.25
158.25
162.5
90.75
90.75
96.25
102.75
108.75
122
122
122
127
127
139.5
143.5
102
102
108
114
121
132
132
132
138
138
150
156
64
64
70
76
78
88
88
88
92
92
104
114
30.63
35.63
32.63
35.63
48.63
41.63
41.63
42.63
48.63
52.63
55.63
54.5
18
18
18
18
18
18
18
18
18
18
18
18
174
204
198
222
252
228
240
252
261
288
294
330
109
109
115
121
127
140.25
140.25
140.25
145.25
145.25
158.25
162.5
K
L
N
P
N
P
34.38
40
46
48
49
48
48
50
50
50
58
60
69.88
82.88
91.38
93
96.88
86.88
89.88
91
99.88
105.88
124.88
144
46.38
53.88
51.88
56.88
66
61
61
63.88
63.88
70.88
73.88
74
88
95
95
102
110
110
116
126
126
135
137
160
46
48
54
57
62
62
62
62
68
68
84
84
144
168
168
190
205
188
200
213
216
239
239
276
40.25
40.25
42.63
46.25
47.25
50.5
50.5
50.5
50.5
50.5
52.63
52.75
215
241
246
275
297
283
295
308
317
340
361
402
96
110
104
120
159
144
156
165
168
191
186
192
1628
1925
2250
2780
3707
3019
3758
4017
4504
5010
5762
7121
R
S
T
V
X
ALL DIMENSIONS ARE IN INCHES

CERTIFIED DRAWING AVAILABLE UPON REQUEST.
DIMENSIONS SUBJECT TO CHANGE WITHOUT NOTICE.
2147
2530
2829
3557
4611
4838
5161
5513
6218
6908
8498
10480
25000
27600
30000
37500
44000
52000
58000
60000
62000
68000
82000
98000
23000
25500
28000
35000
41000
49000
53500
55000
58000
64500
78000
93000
300
350
400
500
600
700
750
800
900
1000
1200
1500
A
A
B
C
D
E
E
F
G
H
I
K
L
M
N
O
P
Q
R
S
T
U
V
W
X
BOILER DESIGN: Three-Pass

Scotch Marine Firetube design with
stress relieving Wetback construction. Pressure designs for steam are:
30-150 HP. > 450 PSI max.
200-400 HP. > 400 PSI max.
600-600 HP. > 325 PSI max.
700-1000 HP. > 300 PSI max.
1200-1200 HP. > 250 PSI max.
1500-1500 HP. > 250 PSI max.
1600-2000 HP. > 200 PSI max.
Hot Water pressures models are
from 30-160 psi. High pressure, high
temperature Section I hot water boilers available.
Factory assembled with trim,
tested, ASME code, UL, and CSD-1
standards.
STEAM MODEL TRIM: Safety relief
valve, operating pressure control,
high limit pressure control with
manual reset, steam pressure gauge
with syphon, combination pump
control and low water cut-off with
gauge glass assembly and drain
valve, auxiliary low water cut-off with
manual reset.
HOT WATER MODEL TRIM: Safety
relief valve, operating temperature
control, high limit temperature control
with manual reset, combination pressure & temperature gauge, low water
cut-off control with manual reset.
BURNER: Matched UL listed forced
draft power burners with factory prepiped, wired and tested fuel configurations for natural gas, propane (LP)
gas, No. 2 (diesel) oil, or combination
of both gas/oil.

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Hurst Series 500 Brochure

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Available Formats

WET-BACK DESIGN

WET BACK ADVANTAGE

tures and lowering efficiency

High PRESSURE BOILER.

4-PASS SCOTCH MARINE DESIGN

Pressures to 15-300 PSI.

Stress Relieving Wet Back Construction for Extended Life

Standard Water Trim

Wet Back Design Eliminates Refractory

CUT AWAY VIEW

HOT WATER BOILER

FROM &@ 212

FIRING RATE LP GAS

FIRING RATE OIL #2

FIRING RATE OIL #5 & #6

FIRING RATE GAS

*NOTE: 1 STEAM OUTLET SIZE

*NOTE: 2 STEAM OUTLET SIZE

*NOTE: 2 WATER SUPPLY SIZE

*NOTE: 2 WATER RETURN SIZE

FEEDWATER CONNECTION SIZE

BLOWDOWN CONNECTION (BTM)

LOW PRESS. & HW

STACK OUTLET SIZE O.D.

WIDTH WITHOUT TRIM

WIDTH WITH TRIM

END OF SKID FROM FRT. PLATE

STACK OUTLET HEIGHT

APPROX. OVERALL LENGTH

2ND. BLOWDOWN CONNECTION

WATER CAPACITY - STEAM

APPROX. SHIPPING WEIGHT

APPROX. SHIPPING WEIGHT.

WATER CAPACITY - HOT WATER

SEMI WET BACK

ALL DIMENSIONS ARE IN INCHES

BOILER DESIGN: Three-Pass

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