Halfin Product
Halfin Product
Halfin Product
Channel profile
1.4404 or 1.4571
DIN EN 10 088
III
1.4529 or 1.4547 IV
Bolt anchor B6
1.4404, 1.4571
or 1.4578
DIN EN 10 088
III
1.4529 or 1.4547 IV
Weld-on anchor
1.4404 or 1.4571 DIN EN 10 088 III
Steel DIN EN 10 025-2
HALFEN Bolts, stainless steel
Stainless steel
Material Standard
Corrosion
resistance class
Bolt
1.4401, 1.4404, 1.4571
(A4-50 or A4-70)
DIN EN 3506-1 and
DIN EN 10 088
III
1.4529, HCR-50 DIN EN 3506-1 IV
Hexagonal nut
1.4401, 1.4404 or 1.4571
(A4-50, A4-70)
DIN EN 3506-2 and
DIN EN 10 088
III
1.4529, HCR-50 IV
Washer
1.4401, 1.4404, 1.4571
DIN EN 10 088
III
1.4529 or 1.4547 IV
2012 HALFEN B 12-E www.halfen.com
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Electrochemical process. HALFEN
Bolts are available with a special Cr
VI
-free
coating.
Zinc galvanised GVs:
Stainless steel A4:
Chromium is the most important alloying element in
stainless steel. A specific chromium concentration
ensures the generation of a passive layer on the
surface of the steel that protects the base material
against corrosion. This explains the high corrosion
resistance of stainless steel.
HALFEN CAST- I N CHANNELS HTA- CE
Mat er i al s / Cor r osi on Pr ot ect i on
Steel according to DIN EN 10 025-2 and HALFEN specification
See building authority approval for stainless steels Z-30.3-6 Corrosion protection of mill finished anchor page 13
Materials:
Dipped in a galvanizing bath at a temperature of
approx. 460C, a method used primarily for
open-profile channels.
Hot-dipped galvanised FV:
WB = Steel mill finished
FV = Steel hot-dipped galvanised
GVs = Steel zinc galvanised (with special coating)
A4 = Steel, stainless 1.4571/1.4404
HCR = Steel, stainless 1.4547/1.4529
13 13
Profile
HTA-CE
52/34-Q 55/42-Q 72/48
72/49
Concrete
cover
c [mm]
40 50 60
Material and applications
1 2 3 4
Description Dry interior-rooms Damp interior-rooms Medium level of corrosion High level of corrosion
Definition
Anchor channels may only be
used in components in indoor
environments (for example:
living and office spaces, schools;
hospitals commercial shops with
the exception of wet rooms as in
column 2).
Anchor channels may also
be used in components in
areas with normal humidity (for
example: kitchens, bathrooms
and laundry-rooms in residential
buildings where permanent
steam is not present, and under
water).
Anchor channels may also be used
in outdoor environments (including
industry environments and costal re-
gions) or in wet room, if conditions
are not especially aggressive (for
example: continual immersion in sea
water etc. as in column 4).
Anchor channels may also be used in
exceptionally aggressive environments
(for example: continual immersion in sea
water) or in seawater spray-zones, chloride
environments in swimming baths or in
environments with an extremely aggres-
sive chemical atmosphere (for example:
flue gas desulphurization plants or road
tunnels where de-icing systems are in use).
Channel profile
Steel 1.0038 / 1.0044; EN 10025
Hot-dipped galvanised 50 m
Steel 1.0038 / 1.0044; EN 10025
Hot-dipped galvanised 50 m
Stainless steel 1.4401/
1.4404/1.4571; 1.4362; EN 10088
Stainless steel 1.4462 ,
Stainless steel HCR
1.4529/ 1.4547 EN 10088
Anchor
Steel 1.0038 / 1.0214, 1.0401,
1.1132, 1.5525; EN 10263, EN
10269 Hot-dipped galvanised
50 m
Steel 1.0038 / 1.0214 / 1.0401,
1.1132 / 1.5525;
EN 10263, EN 10269 Hot-
dipped galvanised 50 m
Stainless steel
1.4401/ 1.4404/1.4571/
1.4578 /1.4362, EN 10088,
mill finish1.0038
Special HALFEN bolts
with shaft and screws
in accordance with EN
ISO 4018
Steel strength class. 4.6 / 8.8
EN ISO 898-1
Zinc-galvanised 5 m
Steel strength class 4.6 / 8.8
EN ISO 898-1
Hot-dipped galvanised 40
m
Stainless steel 1.4401/
1.4404/1.4571 1.4362,
EN ISO 3506-1
Stainless steel
1.4462 1.4529/1.4547 EN
ISO 3506-1
Washers EN ISO 7089
and EN ISO 7093-1
Product classification
A, 200 HV
Steel EN 10025
Zinc-galvanised 5 m
Steel EN 10025
Hot-dipped galvanised 40
m
Stainless steel 1.4401/
1.4404/1.4571, EN 10088
Stainless steel 1.4462 ,
1.4529/1.4547, EN 10088
Hexagonal nut
EN ISO 4032
Steel strength class. 5/8
EN 20898-2 Zinc-galvanised
5 m
Steel strength class 5/8
EN 20898-2
Hot-dipped galvanised 40 m
Stainless steel
1.4401/1.4404/1.4571
EN ISO 3506-2
Stainless steel 1.4462 ,
1.4529/1.4547
EN ISO 3506-2
or zinc galvanised with special coating 12 m
1.4462 not suitable for swimming baths
Steel in accordance with EN 10025, 1.0038 not for Anchor channels 28/15 and 38/17
Zinc-galvanised in accordance with EN ISO 4042
Hot-dipped galvanised in accordance with EN ISO 10684
Hot-dipped galvanised based on EN ISO 1461, but thickness 50m
Polystyrene filler:
Use a suitable tool,
(for example; use a carpenters
hammer).
Foam strip filler:
Pull strips out by hand,
use a tool if necessary,
(for example; a screwdriver).
= Bolt HS,
non-serrated
= Bolt HSR
serrated or with nib
Remove only in the areas which must be accessed for use.
Surface-flush installation Non-flush installation
Stand-off installation
Square washer VUS
Square washer VUS
spacing
Direct attachment
Always install a square washer
for stand-off installations.
If the front edge of the channel is set back from the concrete surface,
the attached structure must be shimmed with a washer (VUS).
In case of shear stress, add bolt flexure to the tensile force.
Example:
HALFEN Channel: HTA-CE 49/30
HALFEN Bolt: HS 50/30 - M16
Washer: VUS 49/30 - M16
16 16
Indentification values HTA-CE
Profile HTA-CE 72/48 HTA-CE 72/49 HTA-CE 55/42 HTA-CE 52/34 HTA-CE 54/33
Type hot-rolled cold-rolled hot-rolled hot-rolled cold-rolled
Material Steel
A4
HCR
Bolts HS 72/48 HS 72/48 HS 50/30 HS 50/30 HS 50/30
Threads M 20 - M 30 M 20 - M 30 M 10 - M 24 M 10 - M 20 M 10 - M 20
s
slb
[mm] 129 129 109 88 88
Profile load capacity
N
Rd,s,l
= N
Rd,s,c
[kN] 55.6
55.6
44.4 30.6
30.6
V
Rd,s,l
[kN] 72.2 57.8 39.7
M
Rd,s,flex
[Nm]
Steel 7472 - 5606 2933 2595
Stainless steel 7630 7493 - 2996 2595
Geometry
h
inst
[mm] (191) (192) 182 (185) 161 (164) 161 (164)
b
ch
[mm] 72 72 54.5 52.5 53.5
h
ch
[mm] 48.5 49 42 33.5 33
I
y
[mm
4
]
Steel
349721 293579 187464 93262 72079
Stainless steel
h
ef
[mm] 179 179 175 155 155
c
min
[mm] 150 150 100 100 100
c
min
= minimal spacing channel/concrete edge
s
slb
= axial spacing for bolts for N
Rd, s, l
( ) value in brackets is for I - weld-on anchors
Materials see page 12
72
4
8
,
5
33
1
5
,
533
72
4
9
9
,
9
54,5
4
2
1
2
,
9
26
52,5
22,5
3
3
,
5
1
0
,
5
53,5
3
3
22
7
,
9
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HALFEN CAST- I N CHANNELS HTA- CE
Pr oduct Range: Over vi ew of Channel s + Bol t s
Geometry
HALFEN Channels HTA- CE
Note: observe the
installation height h
inst
b
ch
y
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h
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17 17
HTA-CE 50/30 HTA-CE 49/30 HTA-CE 40/22 HTA-CE 40/25 HTA-CE 38/17 HTA-CE 28/15
hot-rolled cold-rolled hot-rolled cold-rolled cold-rolled cold-rolled
HS 50/30 HS 50/30 HS 40/22 HS 40/22 HS 38/17 HS 28/15
M 10 - M 20 M 10 - M 20 M 10 - M 16 M 10 - M 16 M 10 - M 16 M 6 - M 12
81 81 65 65 52 42
17.2
17.2
11.1
11.1 10.0 5.0
22.4 14.4
1772 1455 936 956 504 276
1810 1485 939 931 516 282
100 (161) 100 (161) 87 (87) 89 (89) 81 (82) 50 (79)
49 50 39.5 40 38 28.0
30 30 23 25 17.5 15.25
51904 41827
19703 20570
8547 4060
19759 19097
94 94 79 79 76 45
75 75 50 50 50 40
49
22,5
3
0
7
,
8
50
3
0
22
7
,
4
39,5
2
3
18
6
,
018
2
5
5
,
6
40
1
7
,
5
38
18
28
1
5
,
2
12
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2012 HALFEN B 12-E www.halfen.com
HALFEN CAST- I N CHANNELS HTA- CE
Pr oduct Range: Over vi ew of Channel s + Bol t s
18 18
Channel material Type identification
1.0038 / 1.0044 HTA-CE 38/17
A4: 1.4404 / 1.4571 HTA-CE 38/17 - A4
HCR: 1.4529 / 1.4547 HTA-CE 38/17 - HCR
Standard product range
Length [mm] / Number of anchors
HTA-CE
72/48
HTA-CE
72/49
HTA-CE
55/42
HTA-CE
40/25, 50/30,
49/30, 52/34,
54/33
HTA-CE
40/22
HTA-CE
28/15, 38/17
150/2 150/2 150/2 150/2 150/2 100/2
200/2 200/2 200/2 200/2 200/2 150/2
250/2 250/2 250/2 250/2 250/2 200/2
300/2 300/2 300/2 300/2 300/2 250/2
350/2 350/2 350/2 350/3 350/3 300/3
450/3 450/3 450/3 400/3 400/3 350/3
650/3 650/3 650/3 550/3 550/3 450/3
950/4 950/4 950/4 800/4 800/4
550/4
6070/21 6070/21 1050/5 1050/5 850/5
3030/13
1300/6
1050/6
6070/25 1550/7
3030/16
1800/8
6070/31
2050/9
2300/10
2550/11
3030/13
6070/25
Anchor spacing
300 mm
Anchor spacing
250 mm
Anchor spacing
200 mm
does not apply to HTA-CE 52/34, HTA-CE 54/33
does not apply to HTA-CE 40/22 - A4
10 13
12 15
38/17
10 15 (14)
12 25
16 40
40/22
40/25
10 15 (14)
12 25
16 45
49/30
50/30
10 15 (14)
12 25
16 60
20 75
52/34
54/33
10 15 (14)
12 25
16 60
20 120
55/42
10 15 (14)
12 25
16 60
20 120
24 200
72/48
72/49
20 120
24 200
27 300
30 380
Values in brackets are for stainless steel grade 50
Steel-steel: recommended torque values T
inst
HTA-CE
Profile
HALFEN Bolt
HS ...
M [mm]
Torque value T
inst
[Nm]
Steel
4.6
Steel
8.8
Strength
class 50
Strength
class 70
28/15
6 3
8 8 20 7 15
10 15 40 14 30
12 25 70 25 50
38/17
10 15 40 14 30
12 25 70 25 50
16 65 180 60 125
40/25
40/22
10 15 40 14 30
12 25 70 25 50
16 65 180 60 125
49/30
50/30
10 15 40 14 30
12 25 70 25 50
16 65 180 60 125
20 130 360 120 245
52/34
54/33
10 15 40 14 30
12 25 70 25 50
16 65 180 60 125
20 130 360 120 245
55/42
10 15 40 14 30
12 25 70 25 50
16 65 180 60 125
20 130 360 120 245
24 230 620 200 420
72/48
72/49
20 130 360 120 245
24 230 620 200 420
27 340 900 280 620
30 460 1200 380 850
Torque values apply only to bolts in delivery condition (unlubricated).
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Standard
Components are braced against the concrete and anchor
channel.
Torque is applied as in the following table and must not be
exceeded.
Steel - steel
Components are braced against the anchor channels using
suitable washers.
Torque is applied as in the following table and must not be
exceeded.
Torque values HS
Fixed component
U-washer
Fixed component
HALFEN CAST- I N CHANNELS HTA- CE
HALFEN Bol t s HS
23 23
Available HSR
Suitable
for profile
HTA-CE
72/48
HTA-CE
55/42, 52/34, 50/30
HTA-CE
40/22
Bolt HSR 72/48 HSR 50/30 HSR 40/22
Bolt-
Dimensions
l [mm] M20 M16 M20 M16
40 FV8.8 GVs8.8
45 GVs8.8
50 FV8.8
60 GVs8.8 GVs8.8 GVs8.8
75 FV8.8 GVs8.8
GVs = Zinc galvanised with special coating FV = Hot-dipped galvanised
Load capacity
Bolt HSR
Grade 8.8
F
Rd
in channel longitudinal direction
according to expert report
F
Rd
[kN]
40/22 - M16 7.0
50/30 - M16 7.0
50/30 - M20 10.5
72/48 - M20 10.5
Torque values HSR
HSR
8.8
Torque values
[Nm]
M16 200
M20 400
Design value F
Rd
[kN] in channel longitundinal direction (each HALFEN Bolt HS)
for steel profiles for profiles in Stainless steel
Bolt type HS with strength class
Thread 4.6 8.8 A4- 50 A4- 70
M 6 0.14 0.56
M 8 0.28 0.98 0.28
M 10 0.42 1.54 0.42
M 12 0.70 2.24 0.70
M 16 1.26 4.20 1.26
M 20 1.96 6.58 1.96
M 24 2.80 9.52 2.80
M 27 3.64 12.46
M 30 4.48 15.26
H 8.8
5
9
,5
l
4
1
,5
l
3
3
,9
l
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Bolt design values HSR
Design value; load bearing capacity F
Rd
[
kN
]
Only for hot-rolled profiles:
HTA 40/22, 50/30, 52/34, 72/48
Only for normal steel: WB and FV
Load capacity in all directions
Load capacity in channel longitu-
dinal direction according to expert
report
Identification on bolt tip with
2 notches
HALFEN Bolts with nib
HALFEN Bolts Type HSR
Nib
Following combination can be used in
supporting-structures subjected to loads
in channel longitudinal direction:
hot-rolled, smooth, hot-dipped
galvanised HALFEN Channels with
HALFEN HSR Type Bolts with nib
serrated HALFEN Channels HZA with
serrated HALFEN Bolts HZS
The maximum design values for friction
load can be found in the table on the left.
For torque value page 22.
HALFEN CAST- I N CHANNELS HTA- CE
HALFEN Bol t s HRS wi t h Ni b (Not ETA Appr oved)
Not included in the ETA!
24 24
End anchor selection
for profile
HTA- / HZA-
End anchor Thread Torque M
D
[Nm]
28/15 - FV ANK - E1 - FV M 8 10
28/15 - A4 ANK - E1 - A4 M 8 10
38/17 - FV
ANK - E2 - FV M 10 20
40/22 - FV
40/25 - FV
41/22 - FV
38/17 - A4
ANK - E2 - A4 M 10 20
40/22 - A4
40/25 - A4
41/22 - A4
Short HZA 41/22 sections may be used with one end anchor only.
Not included in the approval.
20
20 20
ANK-E
[mm]
35 e 175(225)
T
inst
2012 HALFEN B 12-E www.halfen.com
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HALFEN CAST- I N CHANNELS HTA- CE
Cust om Anchor s / Anchor Var i at i ons (Not ETA Appr oved)
o
c
ia
lly
app
ro
v
e
d
A
p
p
. N
o
Z
- 2
1
.4
- 3
4
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ro
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d
A
p
p
. N
o
Z
- 2
1
.4
- 3
4
Cut the HALFEN Cast-in channel at the selected point. The
cut face must be at a right angle to the longitudinal axis
of the channel. The end projection e should not be less
than 35 mm and not more than 225 mm.
Select the correct ANK-E end anchor for the HALFEN Cast-
in channel profile; see table on the right. Slide the clam-
ping element on to the back of the channel. If necessary,
push in the foam filler at the end of the channel.
Tighten the bolt by applying the correct torque. See table
(right) for correct torque value
ANK-E Bolt
Notes for assembly of End anchor type ANK- E
HALFEN Anchor channels, hot-dipped galvanised with stainless steel anchors
ANK-E end anchor; for on-site custom length HALFEN Cast-in channels
0
20 0
Requirements
(according to DIN 1045-1, paragraph 12.10):
There must be at least 20 mm concrete
between pre-stressed tension-strands and
galvanised components.
Otherwise there is a risk of hydrogen
induced stress corrosion cracking.
Types:
Lengths available up to 6,07 m
Available profiles:
HTA-CE 50/30
HTA-CE 49/30
HTA-CE 40/25
HTA-CE 38/17
Solution:
If hot-dipped galvanised channel are
used together with stainless steel bolts-
anchor then the pre-stressed tension-
strand are allowed to have contact with
the stainless steel bolt-anchor.
hot-dipped galvanised
Prestressing
strand
Prestressing
strand
Stainless steel A4
Anchor A4
Profile FV
Clamping element
Custom lengths
Custom length, ready to install
On-site HALFEN End anchor
* 175 for 28/15, 38/17
225 for 40/22, 40/25, 41/22
*
25 25
Smallest radius all materials
Profile
Material
HTA-CS HTA-CS HTA-CS HZA-CS HTA-CS HTA-CS HTA-CS HTA-CS HTA-CS HZA-CS HZA-CS
29/20
HZA-CS
38/23
HTA-CS HTA-CS
72/48 72/49 54/33 53/34 52/34 50/30 49/30 40/22 40/25 41/22 38/17 28/15
Inner channel
slot:
min. R
i
on
request
on
request
0.80 m
on
request
0.75 m 0.80 m 0.80 m 1.80 m 1.10 m 0.70 m 0.85 m 2.60 m 0.70 m 0.725 m
on
request
on
request
0.80 m
on
request
0.80 m 0.80 m 0.80 m 2.40 m 0.90 m 0.70 m 1.20 m 0.70 m 0.725 m
Outer channel
slot:
min. R
a
4.00 m
on
request
4.00 m
on
request
3.60 m 2.10 m 3.00 m 2.10 m 2.20 m 2.20 m 1.10 m 1.40 m 3.20 m 2.00 m
on
request
on
request
4.00 m
on
request
3.60 m 2.10 m 5.70 m 2.10 m 1.70 m 4.80 m 3.50 m 5.40 m 7.80 m
hot-dipped galvanised
stainless steel A4
a
L
h
L
L
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HALFEN CAST- I N CHANNELS HTA- CE
Avai l abl e Types - HTA- CS /Channel Pai r s / Cor ner El ement s
Material/type:
Channel (Type straight or curved)
FV = Hot-dipped galvanised
A4 = Stainless steel
Order example:
Type: HALFEN Channel pair HTA-CE 38/17
Dimensions: L = 350 mm, a = 200 mm
Material: hot-dipped galvanised, with filler
Radius: R
i
=(for curved type)
Standard type:
a/b = 125/250 mm
Other lengths for a and b
and other profiles are
available on request
Material/type:
Channel and anchor:
A4 = Stainless steel
Figure: HTA-CE 38/17 - Corner piece
R
i
= Radius of inner channel slot
R
a
= Radius of outer channel slot
L = Length of channel after bending
(maximal 5400 mm)
Order example:
HALFEN Cast-in channel, curved
HTA-CS 52/34-Q - A4, Ri = 4000 mm, L = 1050 mm
Area of application:
Fixing for HALFEN Console anchors for
supporting masonry renders
Other near-edge fixings
Areas of application:
Tunnel construction
Reinforced concrete pipes for utility shafts
Curved walls
Sewage plants
Spacer:
Reinforced concrete B500B or
BSt 500 NR, 10 16 mm
Recommended for stainless steel
type spacers in: BSt 500 NR.
Curved HALFEN cast-in channels in tunnel segments
Outer channel slot
Inner channel slot
Wall thickness
HALFEN Channels HTA-CS Curved Solution
HALFEN Corner channel HALFEN Channel pairs
26 26
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HZA HALFEN Channels DYNAGRIP
Hot-rolled, serrated
3D - Loads
Z-21.4-145
Z-21.4-1691
30 2012 HALFEN B 12-E www.halfen.com
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HALFEN CAST- I N CHANNELS HZA
Appl i c at i on Exampl es: I ns t al l at i ons wi t h HALFEN Cas t - i n Channel s HZA
Fixings of a Curtain Wall Faade, HZA near edge installation
LIFTS /ELEVATORS INDUSTRIAL BUILDING
Fixing for guide rails Vertical channels in columns to attach further components
Fixings for emergency assess balconies
INDUSTRIAL PLANT INSTALLATIONS
Pipe supports on vertical HZA-channels Fixings of the drive-unit at Kaprun
CURTAIN WALL FAADES Vertical installation of HALFEN Channels
SKI LIFT
31
Material and area of application
Area of application
Use only possible if all
fixture components are
protected by a minimum
concrete cover, depen-
ding on environmental
conditions, as specified in
DIN 1045-1:2008- 08, see
table 4.
For interior use only, for
example; in residential, of-
fice and school buildings,
hospital and retail facilities
with the exception of wet
rooms.
For use in building com-
ponents in rooms with
normal humidity (including
kitchens, bathrooms,
laundry-rooms in residenti-
al buildings).
Building components, cor-
rosion class III, according to
building authority approval
Z-30.3-6, refer to section
3.1.2
Channel profile Mill finish
Hot-dipped galvanised
(thickness 50 m)
Hot-dipped galvanised
(thickness 50 m)
Stainless steel
1.4401/1.4404/1.4571
Anchor Mill finish
Hot-dipped galvanised
(thickness 50 m)
Hot-dipped galvanised
(thickness 50 m)
Welded anchor mill finish
Bolt anchor in
stainless steel
1.4401/1.4404/1.4571
Stainless steel
1.4401/1.4404/
1.4462/1.4571/1.4578
Bolts, nuts, washers No corrosion protection
Zinc galvanised
(thickness 5 m)
Mechanically galvanized
(thickness 10 m)
Hot-dipped galvanised
(thickness 40 m)
Stainless steel
A4-50
FA-70
A4-70
Or zinc galvanised with special coating, thickness > 12 m
Only allowed for profiles 38/23, 53/34, 64/44* and 41/22
For corrosion protection of the welded anchors a minimum concrete cover c is required:
for profile (38/23) 30 mm; (41/22) 30 mm; (53/34) 40 mm; (64/44)* 50 mm. *approval applied for
A4 = Steel stainless steel
1.4571/1.4404/1.4401
FV = Steel hot-dipped galvanised
1.0038/1.0044
suitable for dynamic loads
Available HZA
Profile
HZA 64/44*
DYNAGRIP
HZA 53/34
DYNAGRIP
HZA 38/23
DYNAGRIP
HZA 29/20
DYNAGRIP
HZA 41/22
Geometry
HALFEN Channels HZA
hot-rolled cold-rolled
F
Rd
37.8 kN
all load directions
30.8 kN
all load directions
16.8 kN
all load directions
11.2 kN
all load directions
7.0 kN
all load directions
Material
Bolt HZS 64/44* HZS 53/34 HZS 38/23 HZS 29/20 HZS 41/22
A4 = Stainless steel
1.4571/1.4404
*
= approval applied for
suitable for dynamic loads
FV = Steel hot-dipped galvanised
1.0038/1.0044
2
0
,
7
7
1
,
7
41,3
22,3
2
3
9
6
18
38
8
0
2
0
29
14
3
4
1
7
4
22,5
52,5
4
4
1
8
4
26
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HALFEN CAST- I N CHANNELS HZA
Ar eas of Appl i c at i on: Avai l abl e HALFEN Cas t - i n Channel s
32
HALFEN Bolts
Suitable
for profile
HZA 29/20 HZA 38/23 HZA 53/34 HZA 64/44* HZA 41/22
Bolts HZS 29/20 HZS 38/23 HZS 53/34 HZS 64/44* HZS 41/22
Bolts
dimensions
l [mm]
M 12 M12 M16 M16 M20 M20 M24 M12 M16
30 GVs8.8 GVs8.8 GVs8.8
35
A4-50
FV8.8
A4-50
40 GVs8.8 GVs8.8 GVs8.8
50
GVs8.8 GVs8.8 GVs8.8
A4-50
FV8.8
A4-50
FV8.8
60
GVs8.8 GVs8.8
A4-70
FV8.8
GVs8.8
A4-70
GVs8.8
65
A4-70
GVs8.8
80
GVs8.8 GVs8.8
A4-70
GVs8.8
A4-70
GVs8.8
A4-70
GVs8.8
A4-50
100
GVs8.8 GVs8.8 GVs8.8
A4-70
GVs8.8
A4-70
GVs8.8
FV8.8
125 GVs8.8 GVs8.8 GVs8.8
A4-70
GVs8.8
150 GVs8.8 GVs8.8 GVs8.8
A4-70
GVs8.8
200 GVs8.8 GVs8.8
250 GVs8.8
300 GVs8.8 GVs8.8
* approval applied for
HALFEN
A4-70
HALFEN
A4-70
HALFEN
8.8
HALFEN
8.8
HALFEN
FA 70
HALFEN
FA 70
3
4
,5
l
2
9
l
2
1
4
1
.6
l
4
1
,6 4
1
.6
l
5
1
2012 HALFEN B 12-E www.halfen.com
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HALFEN Bolts serrated
serration
The serration also ensures a positi-
ve load transmission in the longitu-
dinal channel direction.
The danger of bolt slippage is
minimized.
Marked on shaft end with
2 notches.
A
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HALFEN Bolts Type HZS
manufacturer
strength grade or material grade
HALFEN
8.8
HALFEN
8.8
HALFEN CAST- I N CHANNELS HZA
Avai l abl e HALFEN Bol t s HZS
33
Design resistance F
Rd
single loads load pairs
F
Rd
[kN] F
Rd
[kN]
b
i
250 b
i
250, p
i
100
Profile HZA 41/22 7.0 4.9
s = Anchor spacing see page 35
HZA Design resistance calculation value F
Rd
Design resistance F
Rd
single loads load pairs
F
Rd
[kN] F
Rd
[kN]
b
i
250 p
i
50 p
i
100 p
i
150
64/44* 37.8 - 23.6 -
Profile HZA DYNAGRIP
53/34
30.8
26.6 (for profiles in A4)
- 19.25 -
38/23 16.8 9.4 10.5 12.0
29/20 11.2 6.3 7.5 9.0
* approval applied for s = Anchor spacing see page 35
Design resistance F
Rd
load pairs
F
Rd
[kN]
b
i
450, p
i
50
Profile HZA 41/22 7.0
s = Anchor spacing see page 35
x
y
z
< 15
b1
b 450
i
p
i
50
p
1
p
2
s
F F F F
b b 1 2
b 250
i
s
F F F
s
b1
b 250
i
p
i
100
p p 2 1
F F F F
b b 1 2
b 250
i
s
F F F
s
b1
b 250
i
p p2 1
F F F F
z
x
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z
x
y
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Di mensi oni ng
F
Rd
with simultaneous loading in all directions
HALFEN CAST- I N CHANNELS HZA
F
Rd
with simultaneous loading in all directions
F
Rd
with transverse load
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Paired loads
N
Ed
2
+ V
xEd
2
+ V
yEd
2
< F
Rd
F
Ed
=
Concrete C20/25
N
Ed
2
+ V
xEd
2
+ V
yEd
2
< F
Rd
F
Ed
=
Concrete C20/25
Concrete C20/25
N
Ed
2
+ V
xEd
2
+ V
yEd
2
< F
Rd
F
Ed
=
Calculation criteria
= arccos
V
xEd
< 15
N
Ed
+ V
xEd
+ V
yEd
2 2 2
HZA DYNAGRIP Design resistance F
Rd
The allowable loads for C20/25 may be reduced by the factor 0.7 when anchoring in concrete, strength class C12/15 and by a factor of 0.67
when anchored in light dense concrete LC 25/28, expanded clay or slate or pumice-stone.
Intermediate values may be used linearly.
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34
Minimal spacing HALFEN Channel HZA [mm]
single channel paired channels Minimum component
size
a
r
a
a
a
e
a
f
a
r1
a
1
a
e
b h
HZA 64/44* DYNAGRIP 250 500 225 450 225 500 185 + c
HZA 53/34 DYNAGRIP 200 400 175 350 175 400 175 + c
HZA 41/22 100 150 80 200 100 100 80 200 85 + c
HZA 38/23 DYNAGRIP 150 300 130 250 225 150 130 300 96 (151) + c
HZA 29/20 DYNAGRIP 100 200 80 200 140 125 80 200 80 + c
Minimum component width b = 2 x a
r
applies for single
channel configuration.
Determined by channel height, anchor length and required
concrete cover c as stated in DIN 1045 -1.
channel height h
inst
in brackets for HZA 38/23 apply only for
non-standard profiles with weld-on anchor.
Only for centric tensile stress, and for HZA 41/22 also if
exposed to stress in channel longitudinal direction.
For transverse and angled tensile load the distance from the edge of the un-
stressed component may be reduced to a
r red.
= 0.5 x a
r
or 50 mm if, as in the
illustration on page 36, additional reinforcement is used.
For angled tensile load 45 and transverse tensile stress perpendicular to the
edge spacings of 75 to 100 mm additional reinforcement must be used
page 36.
Torque values [Nm]
Bolt type
Material / Grade
HZS 64/44*
8.8
HZS 64/44*
A4-70
HZS 53/34
8.8
HZS 53/34
A4--70
HZS 41/22
8.8
HZS 41/22
A4-50
HZS 38/23
8.8
HZS 38/23
A4-70
HZS 29/20
8.8
Thread
M12 50 50 80 80
M16 200 200 120 80 120 120
M20 350 350 350 350
M24 450 450
*approval applied for
Torque values apply only to bolts in delivery condition (unlubricated).
b
h
h
inst
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HALFEN CAST- I N CHANNELS HZA
Di mensi oni ng
The minimum spacing specified in the table applies to
reinforced standard weight concrete of all strength classes
C20/25.
All dimensions in [mm]
There are no additional requirements for
reinforcement if spacing is increased by 30%.
Mi ni mum spaci ng a
r
, a
e
, a
a
, a
f
and h
A
p
p
. N
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- . . . o
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app
ro rr
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d
Channel pair
Torque values for HALFEN Bolts
35
Bolts type HZS Design values F
Rd
and M
Rd
Grade 8.8 Stainless steel A4-50, HCR-50 Stainless steel A4-70
Bending moment
per bolt
Bending moment
per bolt
Bending moment
per bolt
Bolt type F
Rd
[kN] M
Rd
[Nm] F
Rd
[kN] M
Rd
[Nm] F
Rd
[kN] M
Rd
[Nm]
29/20 - M12 27.2 61.2
38/23 - M12 27.2 61.2
38/23 - M16 50.5 155.4 33.0 116.6
41/22 - M12 27.2 61.2 13.0 21.4
41/22 - M16 50.5 155.4 24.2 54.3
53/34 - M16 50.5 155.4 33.0 116.6
53/34 - M20 79.0 303.0 51.5 22.7
64/44* - M20 79.0 303.0 51.5 227.2
64/44* - M24 113.7 524.0 54.3 218.7
* approval applied for
Standard-lengths - Made to order
HZA 38/23, 41/22, 53/34, 64/44*
Length [mm] / Number of anchors
1050 / 5 1300 / 6 1550 / 7 1800 / 8
2050 / 9 2300 / 10 2550 / 11 2800 / 12
3030 / 13 3300 / 14 3550 / 15 3800 / 16
4050 / 17 4300 / 18 4550 / 19 4800 / 20
5050 / 21 5300 / 22 5550 / 23 5800 / 24
* approval applied for
Standard-lengths - Made to order
HZA 29/20
Length [mm] / Number of anchors
1250 / 7 1450 / 8 1650 / 9 1850 / 10
2050 / 11 2250 / 12 2450 / 13 2650 / 14
2850 / 15 3030 / 16 3250 / 17 3450 / 18
3650 / 19 3850 / 20 4050 / 21 4250 / 22
4450 / 23 4650 / 24 4850 / 25 5050 / 26
5250 / 27 5450 / 28 5650 / 29 5850 / 30
200
200
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F
Rd
= Bolt design load capacity
M
Rd
= Design value of possible bending
moment
N
Ed
= Design value of present tensile load
M
Ed
= Design value of present bending
moment
HALFEN CAST- I N CHANNELS HZA
HALFEN Bol t s Di mensi oni ng / HALFEN Channel s HZA St andar d Lengt hs
HALFEN Channels HZA Standard lengths and Anchor positions
HALFEN Bolts HZS - Load capacity and bending moment
Observe profile load-bearing capacity! If the load-bearing capacity of the bolt and the HALFEN Cast-in channel differ; use the smaller of both values.
Bending moment in the profile or concrete edge; See note below if bending with additional centric or diagonal tensile stress occurs
Variable bending stress:
For faades renders subjected to
variable stress conditions (e.g. due to
temperature change), the alternating
stress amplitude must not exceed a
value of
A
= 50 N/mm
2
(=1.0) with
a mean value of
M
(relative to the
stressed cross section of the bolt.
N
Ed
F
Rd
(1 - M
Ed
/ M
Rd
)
Note:
Combine stress values if bending
occurs with additional centric or
diagonal tensile stress
Standard product range see HALFEN-Price list for short pieces
36
required stirrup dimensions
Profile
stirrup dimensions [mm]
L ds d
br
HZA 29/20, 41/22 250 6 24
HZA 38/23 250 8 32
20
20
20
20
50
40
30
50 50
L
ds
d
br
a
e
a
r
50 mm
N
Ed
N
Ed
a
r
a
r
75 mm
100 mm
F
Ed
F
Ed
F
Ed
F
Ed
HZA 41/22 HZA 41/22
A
s
A
s
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HALFEN CAST- I N CHANNELS HZA
Di mensi oni ng
N
Ed
N
Ed
Reduced edge distance a
r
full centrical tensile stress
Where minimum structural spacing
cannot be maintained when installing
HALFEN Channels, HZA 41/22, 29/20
und 38/23, for example, in thin faade
panels,
the distance to the edge a
r
may be
reduced to 50 mm, if the anchor loads
and splitting tensile forces are taken up
by anchor reinforcement, as shown in
figure 1.
HALFEN
Cast-in
channel
Stirrup
Smallest
allowable
bending
diameter
according to
DIN 1045-1
Additional reinforcement for HZA 41/22 with edge distance 75 and < 100 mm
Figure 2: additional reinforcement placement
Section A - A
Additional reinforcement for edge distance HALFEN Channels
HZA 41/22 from 75 mm a
r
< 100 mm and loads perpendicu-
lar to the edge (figure 2).
Rd
see above.
req
Steel stress
Rd
= (1,4
S
)
= 11,2 kN/cm
with
S =
8 kN/cm as in the approval.
Approval no. Z-21.4-145 (HZA),
Z-21.4-1691 (HZA DYNAGRIP)
for this example.
Required reinforcement cross section.
A
S
[cm] stirrup rebar:
Section A - A
Dimensions
in mm
Figure 1: additional reinforcement
Stirrup
A
p
p
. N
o
Z
- 2
1
.4
- . . . o
c
ially
app
ro rr
v
oo
e
v
d
37
Stress amplitude HZA 38/23
Stress amplitude HZA 53/34
Number of load cycles N
Stress amplitude HTA 55/42 -Q
Stress amplitude HZA 64/44 Q/L*
Stress amplitude HZA 53/34 Q/L*
S
t
r
e
s
s
a
m
p
l
i
t
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e
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n
k
N
Stress amplitude HTA 72/48 -Q
Stress amplitude HTA 52/34 -Q
Stress am
p
litu
d
e H
TA
5
0
/3
0 Stress am
plitude H
TA
40/20
Stress amplitude HZA 29/20
Stress amplitude for load cycle N = 2 10
6
Profile
anchor configuration
Material
Stress amplitude
F = F
o
- F
u
[kN]
for tensile stress
approved
bolts
29/20-B6, 29/20-Q 1.0044 2.0 M12
38/23-B6, 38/23-Q
1.0044 3.0
M16
1.4404/1.4571 2.4
40/22-B6, 40/22-Q
1.0038
2.0 M16
50/30-B6, 50/30-Q 2.4 M16, 20
52/34-Q 7.0 M20
53/34-B6, 53/34-Q
1.0044 6.0 / (12)
M16, 20
1.4404/1.4571 4.0 / (10)
55/42-Q 1.0038 8.0 M24
64/44- Q/L
1.0044 15.0
M20, 24
1.4404/1.4571 11.0
72/48-Q 1.0038 7.0 M24, 27, 30
72/48
55/42
64/44 Q/L
8,0
15,0
7,0
6,0
4,0
[kN]
F
29/20
38/23
38/23
40/22
50/30
2,0
1,8
3,0
2,4
52/34
53/34
53/34 Q/L
53/34 Q/L*
64/44 Q/L*
53/34
10,0
11,0
12,0
F
o
=
F
u
=
2012 HALFEN B 12-E www.halfen.com
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HALFEN CAST- I N CHANNELS HZA AND HTA
Dyanami c Loadi ng
Dynamic loads for hot-rolled HALFEN Cast-in channels
Anchor configurations: B6: with bolt anchor
Q: with I anchor welded transverse to the channel
Also refer to approvals Z-21.4-34 and Z-21.4-1691
available on request
values apply for I-anchor with anchor-/weld joint position Q/L
(amendment to approval applied for)
The stress amplitudes shown below apply only for anchor
channels in the stated material and configurations.
Only the matching screws, shown on the right in the table,
may be used.
If load cycles are less than N = 2 10
6
,
the amplitude for the HTA 40/22 and
HTA 50/30 profiles can be found in the
diagram below.
F = F
o
- F
u
Material: steel Material: A4
Example:
HZA 38/23 profile - FV (standard, hot-dip galvanised),
channel length = 250 mm
max. load:
12 kN (zul. F = =
F
Rd
Including dynamic load:
3 kN (Stress amplitude F)
16.8 kN page 33
1.4
)
lowest load
1 Load cycle
Number of load cycles N
1.4
Ordering example: for dynamic loads:
HZA 38/23 - FV - 350
(standard order includes bolt anchor B6) or:
HTA 52/34 - Q - FV - 550
A
p
p
. N
o
Z
- 2
1
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- . . .
o
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app
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v
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d
highest load
* approval applied for
Defining amplitude
* approval applied for
12 kN
9 kN
F
38 2012 HALFEN B 12-E www.halfen.com
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C
onstruction specialists
consider the HALFEN HGB
Handrail connections type to
be particularly well suited for
fastening banisters on the front
faces of thin deck and balcony
slabs.
Fast and cost-effective
adjustable anchorage
can also be used in slabs as thin as
h 100 mm
install with bolts instead of welding
or drilling
pre-planning to reduce
on-site construction time
all attached components remain
fully adjustable or can be easily and
simply replaced or changed
Safe and reliable
statically verified installation
no damage to the concrete on the
visible front faces of slabs
also suitable to secure mandatory
safety rails during construction
(Refer to: DIN EN 795 Guardrails)
used with HALFEN high-strength
bolts to ensure a secure and statically
solid connection of banister compo-
nents
HALFEN HGB Handrail connections
Prole HGB E- 54/33- A4
HALFEN HGB Handrail connections
Prole HGB E- 49/30- A4
HALFEN HGB Handrail connections
Prole HGB E- 40/25- A4
HALFEN HGB Handrail connections
Prole HGB E- 38/17- A4
HGB Handrail Connections
The advantages at a glance
A
p
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. N
o
Z
- 2
1
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- 1
9
1
2
o
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ap
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e
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Z-21.4-1912
39 2012 HALFEN B 12-E www.halfen.com
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HALFEN HGB HANDRAI L CONNECTI ONS
Appl i cat i on Exampl es
Used to secure safety rails during the construction phase Cast-in HGB Channel, residential building
Fixing of safety rails, RheinEnergieStadion Cologne Fixing of safety rails, RheinEnergieStadion Cologne
: Safety rail installation, Multi purpose arena in Berlin
SAFETY RAILS IN STADIUMS
RAILINGS
40 2012 HALFEN B 12-E www.halfen.com
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HALFEN HGB HANDRAI L CONNECTI ONS
Gener al
Balconies are part of the structural
system. "They must be designed,
constructed, maintained and modified
in such a fashion that public order and
safety, especially health or life is not
endangered". (MBO = Musterbauord-
nung/ model building code 07 and
construction guidelines).
Applicable technical and building codes
regulations must be observed.
Technical rules provide information on
load parameters, calculation, dimensio-
ning of structural products, construction
types, structural layouts etc..
Individual regional states have their own building codes and regulations. All techni-
cal regulations require proof of structural safety and integrity.
A static calculation or a regulated certificate is required when designing and dimen-
sioning safety rails.
4.2 (1) It is the contractor responsibility to provide the static documentation in
accordance with the contract. He has to observe the recognized standards of practice
as well as with the provisions of the law and regulatory directives. VOB (Vergabe- und
Vertragsordnung fr Bauleistungen / Tendering and Contract Regulations for the Ger-
man building industry) Part B, 4.3, requires the contractor to report to the customer,
in writing, any obvious design flaws, which he, as the expert, must be able to recog-
nize. He alone is responsible for any resulting defect and consequential expenses. If
he has satisfied his reporting obligation, the responsibility for the defect passes to the
customer (defect example: banister attachment mounted in too thin a concrete slab).
Accident Prevention Regulation General Provisions (VGB 1)
Industrial Safety Regulations
ETB Directive Fall Prevention Installations, 1985 Issue
Stainless Steels, certification no. Z-30.3-6, of April 20th, 2009
DIN 1045-1: Support structures of concrete, reinforced concrete and prestressed
concrete; design and construction
DIN 1055-3: Forces acting on support structures - part 3; dead loads and
traffic loads for building structures
DIN 1055-4: Forces acting on support structures - part 4; wind loads
DIN 18800-1: Steel structures; design and construction
DIN 18800-7: Steel structures; types, manufacturers certification
A requirement of regional building
codes refers to structural stability: "All
structures must, as a whole and in its
individual components be structurally
self-supporting". This stability must be
statically verifiable based on current
technical standards (see DIN 1055
Sections 3+4).
A further building regulation addresses
traffic loads, for example: Balconies
and loggias must be fitted with safety
rails to prevent falls when they border
on to an area with a drop of more
than one meter. For a drop height up
Regulations, standards and directives to be observed when designing safety rails:
to 12 m the minimum banister height
is 0.90 m measured from the upper
surface of the finished floor surface
i.e. accessible ledge. For drop heights
greater than 12 m (for exceptions see
Deutsche LandesBauOrdnung / Ger-
man Federal building regulations)
the banister height must be at least
1.10 m.
Other regulations, not covered here,
address the design, fire protection,
thermal / sound insulation, rainwater
drainage, dimensioning, postioning
and spacing of safety installations.
Regulatory requirements
Directive on metal banisters / balustrades, published by the: BVM Berufsverband
Metall / Federal Association of German Metalworkers.
Regional Building Codes
VOB Part B,
4, execution:
BVM Directive
Other applicable regu-
lations and Standards
(Extracts):
41
HALFEN Cast-in channels, stainless steel
Description Stainless steel
Materials Standard
Corrosion
resistance class
acc. to Z-30.3-6
Channel profile 1.4404 or 1.4571 DIN EN 10 088 III
Ribbed-head
anchor
Reinforcing steel B500B (BSt 500S)
Reinforcing steel BSt 500NR
DIN 488
HALFEN Bolts, stainless steel
Description Stainless steel
Materials Standard
Corrosion
resistance class
acc. to Z-30.3-6
Bolt
A4-70:
1.4401, 1.4404 or 1.4571
DIN EN 3506-1 and
DIN EN 10 088
III
Hexagonal nut
A4-70:
1.4401, 1.4404 or 1.4571
DIN EN 3506-2 and
DIN EN 10 088
III
Washer 1.4401, 1.4404 or 1.4571 DIN EN 10 088 III
HGB 49/30-A4
2012 HALFEN B 12-E www.halfen.com
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HALFEN HGB HANDRAI L CONNECTI ONS
Mat er i al s / Cor r osi on Pr ot ect i on
A4 = Stainless steel
Identification HALFEN HGB Cast-in channels
Galvanized:
Dipped in a galvanizing bath at a temperature of
approximately 460C, a method used primarily for
open-profile channels.
Stainless Steel A4:
Chromium is the most important alloying element in
stainless steel. A specific chromium concentration
ensures the generation of a passive layer on the
surface of the steel that protects the base material
against corrosion. This explains the high corrosion
resistance of stainless steel.
Product identification
on channel side
additionally inside the profile
Anchor channels in stainless steel may be used outdoors
also in an industrial and coastal environment but may not be
directly exposed to saltwater".
See guidelines for Metal banisters and balustrades issued
by the BVM (Bundesverband der Metalverarbeiter) (German
Association of Metalworkers)
Galvanized material for interior, dry rooms, for instance when
installing staircase banisters in residential buildings, schools
or commercial retail stores.
Available on request
WB = Steel Mill finish
42
Railing bolts
Stainless steel
Material grade A4-70
Torque [Nm]
HGB - M 50/30 M 16 60
for profile 49/30 M 12 25
and 54/33
HGB - M 40/22 M 16 45
for profile 40/25 M 12 25
HGB - M 38/17 M 16 40
for profile 38/17 M 12 25
25
5
2
45
4
5
100
1
0
0
l
1
l
2
0
3
30
25 25
I
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HALFEN HGB HANDRAI L CONNECTI ONS
I ns t al l at i on / Assembl y
After striking the formwork
remove the foam filler from
the HALFEN Cast-in chan-
nels.
Where possible, use stainless
steel nails to avoid
corrosion.
Insert HGB-M banister bolts into
the HALFEN Cast-in channel (turn
90 until bolt locks in place).
Tighten the nuts using a
torque wrench. See table on
the right for torque values
washers are
ordered separately
Installing and adjusting balustrades
Tightening the bolts
Nail the HALFEN Cast-in channel to the formwork
Short piece Corner piece
(on request)
Dimensions [mm]:
l1 = 170, l2 = 170, = 90
Nail the HALFEN Cast-in channel to the formwork
Fixing position of the bolts
1
2
3
43
HALFEN HGB Cast-in channels and bolts
Item description Dimensions HGB-E [mm] Dimensions HGB-EE [mm] HALFEN HGB Bolts
l d
A
h
A
Weight
kg / each
G
l
1
/ l
2
d
A
h
A
Weight
kg / each
G
Type / FK Dimensions
HGB E - 54/33-A4
100
14 200
1.071
170/170 14 250 2.262
HGB M-50/30
A4-70
M12x40
M16x50
150 1.307
200 1.543
HGB E - 49/30-A4
100
12 110
0.704
170/170 14 150 1.501
HGB M-50/30
A4-70
M12x40
M16x50
150 0.855
200 1.007
HGB E - 40/25-A4
100
10 90
0.611
170/170 14 90 1.042
HGB M-40/22
A4-70
M12x40
M16x40
150 0.717
200 0.822
HGB E - 38/17-A4
100
10 201
0.824
170/170 12 201 1.214
HGB M-38/17
A4-70
M12x40
M16x40
150 0.911
200 0.999
p
dA
h
A
B500B (BSt 500 S)
B500B (BSt 500 S)
B500B (BSt 500 S)
BSt 500 NR
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HALFEN HGB HANDRAI L CONNECTI ONS
Pr oduct Range
A4 = Stainless steel
1.4571/1.4404/1.4401
Alternative for interiors
(on request):
FV = Steel hot-dipped galvanized
1.0038/1.0044
Ordering example HGB channel:
HGB-E-49/30 - 200 - A4
Material:
Length [mm]
Description
Ordering example banister bolt:
HGB-M-50/30- M12x40- A4- 70
Material:
Thread- Length
Description
Ordering and materials
In addition to the cold-rolled profiles listed in
the table above the following hot-rolled profiles
are also generally available:
40/22
50/30
52/34
44
h
b
OK FF
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HALFEN HGB HANDRAI L CONNECTI ONS
Di mensi oni ng Fundament al s
The minimum height h
b
of a banister is 0.90 m from the top edge of the
finished floor or accessible ledge to the upper edge of the rail. In the
case of drop heights of more than 12.0 m the banister must be 1.10 m in
height. (Exceptions; as specified in regional building code)
It would be advisable to have one uniform minimum height of 1.00 m as
has already been mandated in the commercial sector and in a number of
other European countries.
Anchor channels or dowel installations require concrete of at least grade
C 20/25. If the concrete grade is less than grade C 20/25 or it is unknown,
a case-by-case decision must be made.
The thickness of the balcony slab must be at least h = 100 150 mm when
the HGB is mounted in the slab edge (depends on channel profile; according
to German HGB approval). Other types of installation and systems require a
thicker slab. All concrete-embedded outdoors installations (e.g. on balconies)
must be made of stainless steel.
Any structural design must take all basic requirements for railings and banis-
ters into account. As a general rule, all railings and banisters must be desig-
ned so that personal injury is ruled out, for instance with correct spacing of
rails, lattice bars or panels. They should also be designed so as not to entice
but instead to discourage anyone from climbing over.
The specific requirements for railing design are determined by the intended
use (residential, public, commercial) and the drop height involved.
Also observe the building codes of each country or region, the ETB guideli-
nes Fall Protection Components and DIN 18065 (Stairs in Buildings defi-
nition, rules, key measurements).
Banister height
Balcony slab
Clearances
b = clear distance between back of the veneer and
the front face of the balcony slab or gutter /
kick plate
clear distance between bottom edge of hand rail
and top edge of facing / lower structure
clear distance between the top edge of the
finished floor and the bottom edge of the facing /
lower structure
axis spacing between posts
clear distance between horizontal facings
clear distance between vertical facings
clear distance between bottom edge of hand rail
and top edge of facing / lower structure
clear distance between the top edge of the
finished floor and the bottom edge of the facing
lower structure
axis spacing between posts
clear distance between horizontal facings
clear distance between vertical facings
R
a
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h
e
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h
t
h
b
45
Drop height Minimum height of rails
(recommended)
Less than 12 m 90 cm (100 cm)
Note: Relevant regional building regulations and if necessa-
ry other rules e.g. for civil constructions must be observed.
Greater than 12 m 110 cm
V
Ed
N
Ed
e
e
(
e
-
0
,
4
1
x
X
)
M
Ed
(e- 0,41
x)
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The forces acting on the banister must be transferred into the
main building structure. It is necessary to verify that the forces
a) are wholly supported by the banister and
b) can be transferred via the connecting elements into the balcony slab.
Dimensions
N
Ed
= tensile force on the anchor
e = distance between axis of channel and outer edge of the banister base plate
x = maximum concrete pressure zone level according to appendix 8, table 8a and 8b
HALFEN HGB HANDRAI L CONNECTI ONS
Di mensi oni ng
1. Rail load h according to DIN 1055-3, table 7
Calculation must assume 100% traffic load in drop
direction and 50% of traffic load (but not less than
0.5 kN/m) in the opposite direction.
3. Wind loads F
w
according to DIN 1055-4
1055-3: 7.1 (3) It is not required to overlay wind and
horizontal traffic loads.
Exception: According to ETB guidelines for Fall Preven-
tion measurements, wind and horizontal loads must
be combined for balcony parapets and access balconies
which are mandatory escape routes.
2. Vertical loads v according to BVM guidelines
Load assumptions to calculate vertical loads are
according to the BVM guidelines for metal railings /
banisters.
Banister heights
Calculation
Residential buildings and communal
areas with low traffic
q
k
= 0.5 kN/m
Rooms for mass assembly,
commercial sales spaces, corridors
q
k
= 1.0 kN/m
Areas with large gatherings of people,
factories, workshops
q
k
= 2.0 kN/m
Dead weight of structure including
any renders
v
1
= 0.40 kN/m
From window box v
2
=0.35 kN/m
Support capacity v
3
= 0.15 kN/m
Velocity force q in kN/m
2
and total wind pressure F
W
are calculated as per DIN 1055-4
(does not apply to interior banisters).
N
Ed
=
M
Ed
+ H
Ed
(e 0,41 x)
46
Table 3.1 Required verifications for tensile loads
Steel failure
N
Ed N
Rd,s
N
Rd,s,s
(in case of single-bolt fixing)
2 N
Rd,s,s
(in case of two-bolt fixing)
Pull out failure
Reverse concrete failure
Spalling
Table 3.2 Required verifications for shear loads
Steel failure
V
Ed V
Rd,s
V
Rd,s,s
(for single bolt fixing)
2 V
Rd,s,s
(for two bolts fixing)
Concrete failure with anchor reinforcement
Concrete edge failure with anchor
reinforcement
V
Ed
V
Rd,c
M
Ed
M
Rd,c
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HALFEN HGB HANDRAI L CONNECTI ONS
Di mensi oni ng
3.2.2 Actions and required verifications
The actions H
Ed
, V
Ed
, M
Ed
and N
Ed
have to be determined according to the calculation basics as in appendix 7.
The ratio in the design calculation between horizontal action and bending moment is limited to:
It has to be verified that the design action value E
d
does not exceed the design resistance value R
d
:
For a standard case the following equation for the design action value applies
(permanent load and variable load acting in the same direction):
E
d
R
d
see table 3.1 and 3.2 below
E
d
= Design action value (N
Ed
, V
Ed
, M
Ed
)
R
d
= Design resistance value (N
Rd
, V
Rd
, M
Rd
)
E
d
=
G
G
k
+
Q
Q
k
G
k;
Q
k
= characteristic value of permanent load or variable load according to
recoqnized standards for load assumptions
G;
Q
= partial safety factors for permanent and variable action
H
Ed
[kN]; M
Ed
[kNm]
H
Ed
1.5 [1/m]
M
Ed
Extract from HGB approval Z-21.4-1912, page 6
Extract from HGB approval Z-21.4-1912, page 7
With combined loads the following interactions must be verified:
1. max ( N
Ed
/
N
Rd,s
)
2
+ max ( V
Ed
/
V
Rd,s
)
2
1.0
or
max ( N
Ed
/
N
Rd,s
) + max ( V
Ed
/ V
Rd,s
)
1.2
2. M
Ed
/ M
Rd,c
+ 1.5 V
Ed
/ V
Rd,c
1.5 for 0.333 V
Ed
/ V
Rd,c
1.0
47
Table 6: Installation and anchor parameters
Description Illustration
Anchor channels profiles
38/17
40/22 50/30 52/34
40/25 49/30 54/33
A) Profile shape and bolt positioning
Minimum channel length
required for a two-bolt fixing
[mm]
appendix 2 150 150 150 150
Minimum bolt distance
p [mm]
see next page 80 80 80 (100) 80 (100)
Mc
= 1,5 (partial safety factor)
M
Rd,c
= 0.81 x b
f
ck
(e 0.41 x)
Mc
49
Table 8b: Design resistance of the channel using a two-bolt fixing
Profil 38/17 40/25 40/22 49/30 50/30 54/33 52/34
Minimum thickness of
component h [mm]
100 120 140 150
Steel failure (two-bolt fixing)
Tension N
Rd,s
[kN] 15.0 16.7 25.8 45.8
Shear V
Rd,s
[kN] 15.0 16.7 21.6 25.8 35.1 45.8 59.6
Concrete failure (two-bolt fixing)
V
Rd,c
[kN] 6.7 9.0 11.7 12.7
Maximum height of con-
crete pressure zone x
0.25 e 0.25 e
0.30 e
0.40 e
e = distance between anchor channel axis and outer edges of the anchor plate. For asymmetrical anchor
plates the smallest distance to the outer edge of the anchor plate is used for calculation.
Table 8a: Design resistance of the channel using single-bolt fixing
Channel type 38/17 40/25 40/22 49/30 50/30 54/33 52/34
Minimum thickness of
component h [mm]
100 120 140 150
Steel failure (single-bolt fixing)
Tension N
Rd,s
[kN] 10.0 11.1 17.2 30.6
Shear V
Rd,s
[kN] 10.0 11.1 14.4 17.2 23.4 30.6 39.7
Steel failure (single-bolt fixing)
V
Rd,c
[kN] 6.7 9.0 11.7 12.7
Maximum height of con-
crete pressure zone x
0.25 e
0.25 e
0.30 e
0.40 e
c
1
e
e c
1
b
p a
e
h
p
c
1
e
e c
1
b
p
p
a
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p
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HALFEN HGB HANDRAI L CONNECTI ONS
Di mensi oni ng
Extract, HGB-approval Z-21.4-1912, appendix 8
v
1
v
2
60
180
V
Ed
H
Ed
M
Ed
e
F
w
e
v2
e
v1
e
v3
e
h
1
F
w
v
3
h
h
p
=
1
5
0
c
1
e
e c
1
b
p
p
a
e
h
p
Section Elevation
Dimensioning example HALFEN HGB Guardrail fittings
Level of finished floor
T
o
t
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h
e
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h
t
M
ed
= for dimensioning applicable mo-
ment relative to the channel axis
e
V1
, e
V2
, = distance of the vertical loads to
e
V3
the front edge of the channel
e
h1
, e
Fw
= distance of the horizontal loads
to the front edge of the channel
H
Ed
= use for dimensioning the appli-
cable horizontal effect
V
Ed
= use for dimensioning the appli-
cable vertical effect
h, F
w
= horizontal load effects
v
1
, v
2
, v
3
= vertical load effects
b
p
, h
p
= anchor plate width and height
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HALFEN HGB HANDRAI L CONNECTI ONS
Cal cul at i on exampl e
Determining bearing reactions H
Ed
, V
Ed
and M
Ed
Vertical loads:
Dead load, banister including siding v
1
= 0.40 kN/m
Dead load, flower box v
2
= 0.35 kN/m
Vertical traffic load on the banister v
3
= 0.15 kN/m
Horizontal loads:
Bannister load h = 0.50 kN/m
Wind force q = 0.50 kN/m (acc. tab.2 DIN 1055-4)
(assumption: building height 9.0 m < 25 m, not susceptible to
vibrations, wind zone 1, inland)
Not classed as an escape balcony therefore combination with
wind load is not required.
Load case 1: V + banister load
Cantilevers:
Wind suction (according to 1055-4, section 9.1):
F
w
= c
pe
q A = -1.02 0.50 1.84 = -0.94 kN
External pressure coefficient (acc. table 3 DIN 1055-4):
h/d = 1, area B
c
pe,1
= - 1.1 (wind-suction)
c
pe,10
= - 0.8 (wind-suction)
according to equation (18) DIN 1055-4 chapter 12.1.1 the
following is valid:
1 m < A 10 m
c
pe
= c
pe,1
+ (c
pe,10
- c
pe,1
) lg A =
-1.1 + (-0.8 + 1.1) lg 1.84 = - 1.02
e
h1
= 1.0 + 0.06 +
0.18
= 1.15 m
2
e
Fw
=
(1.15 + 0.075)
0.075 = 0.53 m
2
A = (1.00 + 0.06 +
0.18
+
0.15
) 1.5 = 1.84 m
2 2
e
v1
= 0.10 m
e
v2
= 0.20 m
e
v3
= 0.10 m
M
Ed
= 0.81 0.10 + 0.71 0.20 + 0.34 0.10 + 1.13 1.15
= 1.56 kNm
V
Ed
= 0.81 + 0.71 + 0.34 = 1.86 kN
H
Ed
= 1.13 kN
Wind load bearing zone:
Load case 2: V + wind
Selected:
HGB-E 49/30, l = 200 mm, stainless steel A4
Bolt spacing p = 80 mm
2 bolts HGB-M 50/30 M12, A4-70,
Required minimum reinforcement:
Stirrups 3 10, l
b
= 300 mm
(see page 48 approval app. 6, table 7),
Edge rebar 2 10
M
Ed
= 0.81 0.10 + 0.71 0.20 + 1.41 0.53 = 0.97 kNm
V
Ed
= 0.81 + 0.71 = 1.52 kN
H
Ed
= 1.41 kN
Dividing the moment into a load pair
(see approval Z-21.4.1912 appendix 7)
Load
Post spacing 1.50 m
Post height from FFL 1.00 m
Structure height 9.0 m < 25.0 m
Banister load 0.5 kN/m (residential buildings)
Concrete slab thickness 180 mm
Distance channel axis to component edge c
1
= 90 mm
Width of banister anchor plate b
p
= 150 mm
Height of banister anchor plate h
p
= 150 mm
Bolt spacing p = 80 mm
Concrete strength C30/37
Calculation example
N
Ed
=
M
Ed
+ H
Ed
(e 0.41 x)
e =
h
p
= 75 mm
2
x = 0.30 e = 0.30 75 = 22.5 mm
see page 49 (appendix 8 / table 8b)
e 0.41 x = 75 0,41 22.5 = 65.8 mm
Action per support:
Wind load F
w,Ed
= 0.94 1.5 = -1.41 kN (Suction)
with
F
= 1.5
Banister
H
Ed
= 0.5 1.5 1.5 = 1.13 kN
with
F
= 1.5
Dead load
banister
V
1Ed
= 0.40 1.5 1.35 = 0.81 kN
with
F
= 1.35
Load from
flower box
V
2Ed
= 0.35 1.5 1.35 = 0.71 kN
with
F
= 1.35
Vertical load on
banister
V
3Ed
= 0.15 1.5 1.5 = 0.34 kN
with
F
= 1.5
51
Verifications
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HALFEN HGB HANDRAI L CONNECTI ONS
Cal cul at i on exampl e
Load case 2: V + wind
Channel, centric pull load
Bolt, centric pull load
Bolt, shear load
Bolt, interaction
Verification of concrete capacity
Design resistance concrete
Concrete edge failure
Channel, shear load
Channel, interaction
Design resistance (steel) bolt M12, A4-70
N
Rd,s,s
= 31.6 kN
V
Rd,s,s
= 22.7 kN
Verification of steel capacity
Geometrical boundry conditions according to approval
Z-21.4-1912 appendix 6, table 6 have been met.
Design resistance (steel) channel HGB 49/30 using 2 bolt
fixing
N
Rd,s
= 25.8 kN
V
Rd,s
= 25.8 kN
(
N
Ed
)
2
+ (
V
Ed
)
2
= (
24.84
)
2
+ (
1.86
)
2
N
Rd,s
V
Rd,s
25.8 25.8
(
0.5
N
Ed
)
2
+ (
0.5
V
Ed
)
2
= 0.39
2
+ 0.04
2
= 0.15 < 1
N
Rd,s,s
V
Rd,s,s
V
Ed
= 1.86 kN decisive
V
Ed
= 1.52 kN
N
Ed
=
1.56 kNm
+ 1.13 kN = 24.84 kN decisive
0.0658 m
N
Ed
=
0.98 kNm
+ 1.41 kN = 16.30 kN
0.0658 m
N
Ed
=
24.84
= 0.96 < 1
V
Ed
=
1.86
= 0.07 < 1
N
Rd,s
V
Rd,s
= 0.93 + 0.01 = 0.94 < 1
N
Rd,s,s
31.6
0.5
N
Ed
=
0.5
24.84
= 0.39 < 1
V
Rd,s,s
22.7
0,5
V
Ed
=
0.5
1.86
= 0.04 < 1
= 3.60 kNm
V
Ed
=
1.86
= 0.16 < 1
V
Rd,c
11.7
V
Ed
= 0.16 < 0.333
V
Rd,c
M
Ed
=
1.56
= 0.43 < 1
M
Rd,c
3.60
Verification of interaction
according to approval not required
see page 46 (approval / page 7)
Verifying the ratio between horizontal action and bending
moment
Design model is applicable see page 46 (approval / page 6)
H
Ed
=
1.13 kN
= 0.72 < 1.5
1.56 kNm M
Ed
Load case 1: V + banister load
25.8
25.8
M
Rd,c
=
0.81 x b
f
ck
(e - 0.41 x)
Mc
M
Rd,c
=
0.81 22.5 150
30
65.8
= 3597615 Nmm
1.5
see page 48 (appendix 8, table 8b)
see page 48 (appendix 8, tab.9)
V
Rd,c
= 11.7 kN
see page 49 (appendix 8, table 8b)
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HALFEN HTU Cast-in channels
Anchor design A
N
HALFEN HTU Cast-in channels
Anchor design D
T
he technically perfect solution
for attaching trapezoidal steel
sheet to concrete.
HALFEN HTU Cast-in channels and
self-tapping screws have become a
standard everyday solution in the
construction industry.
Quick and cost-effective
simple installation
quick and easy installation of
trapezoidal sheeting
two anchor designs, A
N
and D for
optimum adaptation to planned
reinforcement
Safe and dependable
optimal shape of the anchoring
elements means safe and low-slip
anchorage
the Polystyrene-filler, prevents
the drill or the self-tapping-screws
hitting concrete
officially approved
HALFEN HTU Cast-in channels
The advantages at a glance
H
T
U
c
a
s
t
-
in
channe
l
ocially
a
p
p
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o
v
e
d
A
p
p
. N
o
Z
-
2
1
.4
-
8
4
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Assembly of trapezoidal sheet metal using self-tapping screws
Vertical HTU cast-in channels for connecting faade panels
Installing HTU Cast-in channels in the front-face of a slab
HTU cast-in channels in a prestressed concrete girder
Faade fixed using HALFEN HTU Cast-in channels
HALFEN HTU CAST- I N CHANNELS
Appl i cat i on Exampl es
Trapezoidal roof sheet metal attachment
54
HALFEN HTU Cast-in channels, steel hot-dipped galvanized
Steel
Material Standard Zinc coating
Channel profiles
1.0038
DIN EN 10 025-2 FV: 50 m
Anchor A
N
, D
HALFEN HTU Cast-in channels, steel hot-dipped galvanized
Stainless steel A4
Material Standard
Corrosion resistance class
as in Z-30.3-6
Channel profiles
1.4404 or 1.4571 DIN EN 10 088 III
Anchors AN, D
Z-21.4-84
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Material / Corrosion protection
The HALFEN Trapezoidal metal sheet
mounting channels
were developed in cooperation with
the IFBS Industrieverband fr Bausys-
teme im Stahlleichtbau (association
of the light-weight steel construction
industry) They are made of hot-
dipped galvanized or stainless steel in
a C-shaped channel with at least two
welded-on anchors, and have been ap-
proved by the DIBt (Deutschen Institut
fr Bautechnik, German Institute of
Building Technology).
Approval no. Z- 21.4- 84
Connecting elements
according to general building approval,
connections between channel and steel
trapezoidal profiles should be designed
according to IFBS guidelines: Connec-
tions for use with constructions made
of steel sheet cold profiles.
General
FV = Hot-dipped galvanized steel 1.0038
A4 = Stainless steel 1.4571/1.4404
Approval no. Z-14.1-4
Connecting elements: Stainless steel as agreed and contracted from screw suppliers
Connecting elements: Galvanized Steel according to (IFBS) approval no. Z-14.1-4
HALFEN HTU CAST- I N CHANNELS
Gener al , Mat er i al
Dipped in a galvanising bath at a temperature of
approximately 460C. This method is used
primarily for open-profile channels.
Hot-dipped galvanized FV:
Stainless steel A4:
Chromium is the important alloy in stainless steel. A
specific chromium concentration ensures the genera-
tion of a passive layer on the surface of the steel that
protects the base material against corrosion. The re-
sults is the high corrosion resistance of stainless steel.
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8
4
55
2
0
2
5
2
2 222
2
0
>1/3 a >1/3 a
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Installation
Recommended butt joint gap between two channels
The ready to install HTU channel is embedded flush with the
final concrete surface. It is advisable to level the concrete
surface and to apply a slight slope to the outer edge of the
concrete. This is to ensure that the trapezoidal sheet metal
rests only on the HTU channel. According to German appro-
val a heightened installation up to 5 mm is also possible.
Alternatively if the trapezoidal sheet metal manufacturer
requires a miminal support width of more than 60 mm, this
can be achieved through a flush channel installation and a flat
concrete surface. Ensure that pre-stressed concrete trusses are
properly aligned, centred and absolutely plane. Maintaining a
20 mm gap between individual channel ends is recommended.
Assembly (with self-tapping screw)
Trapezoidal sheet metal attachment in wall
Dimensions in mm
HALFEN HTU CAST- I N CHANNELS
I nst al l at i on, Assembl y
Butt joint gap
Channel-end to screw spacing
Channel-end to concrete edge spacing
Screw placement
Trapezoidal sheet metal attachment in roof
sealing disk
Using a screwdriver tighten the self-tapping screw without
predrilling a pilot hole. Even 4-fold overlapping at joints is
not a problem with self-tapping screws.
Use a power screwdriver with approximately 1500 rpm and a
size 10 socket.
Suitable tools for various screws can be obtained from the
screw supplier.
The trapezoidal sheet metal must be attached in the central
third of the channel back; Screws must be positioned at a
minimum distance of 25 mm from the channel ends.
56
HTU 60/22/6
no.of
anchors
= hot-dipped galvanized
HTU 60/22/6 - A
N
2 - FV - 3000 - Sf 8
HTU 60/22/6 - D2 - FV - 3000 - Sf 8
HTU 60/22/6 - A
N
3 - FV - 3000 - Sf 20
HTU 60/22/6 - D3 - FV - 3000 - Sf 20
= Stainless steel A4
HTU 60/22/3 - A
N
2 - A4 - 3000 - Sf 8
HTU 60/22/3 - D2 - A4 - 3000 - Sf 8
HTU 60/22/3 - A
N
3 - A4 - 3000 - Sf 20
HTU 60/22/3 - D3 - A4 - 3000 - Sf 20
HTU 60/22/3
no.of
anchors
= hot-dipped galvanized
HTU 60/22/3 - A
N
2 - FV - 3000 - Sf 8
HTU 60/22/3 - D2 - FV - 3000 - Sf 8
HTU 60/22/3 - A
N
3 - FV - 3000 - Sf 20
HTU 60/22/3 - D3 - FV - 3000 - Sf 20
Profile cross-section A 2.81 cm 4.94 cm
Moment of inertia l
y
/ Moment of resistance w
y 1.13 cm
4
/ 0.71 cm 1.84 cm
4
/ 1.27 cm
Profile weight including anchors 2.49 kg/m 2.50 kg/m 4.25 kg/m 4.26 kg/m
Configuration A
N
Configuration D Configuration A
N
Configuration D
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1
0
0
2
2
3
60
1
0
0
2
2
6
63,5
7
5
60
6
63,5
7
5
60
3
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HALFEN HTU CAST- I N CHANNEL
Pr oduct Range
Material A4 available only in 3 mm thickness
Dimensions in mm
Identification HTU
Type D2 or A
N
2
Type D3 or A
N
3
Anchor spacing:
Example:
HTU 60/22/3 - D2 - FV - 3000 - Sf
Type / Profile
Anchor configuration
Material / Finish
Length [mm]
Polystyrene strip filler
FV = Steel S235JR, hot-dipped galvanized
A4 = Stainless steel
1.4571/1.4404
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- 8
4
HTU 60/22/3 Type A
N
(Steel 1.0038 1.4404/1.4571, thickness 3 mm)
for screw-fastening of trapezoidal sheet metal
with hexagonal sheet metal or self-tapping screws
A yellow label is fixed to the back of each channel for identification.
a
a
[mm]
a
r
[mm]
a
e
[mm]
a
f
[mm]
h
[mm]
b
[mm]
h
a
f
a
e
a
r
a
r
a
a
min. b
Type A
N
200 100 20 20
100 +
nom c
200
Type D 200 100 20 20
75 +
nom c
200
N
Ed
2
+ V
xEd
2
+ V
yEd
2
max. F
Ed
s
s
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p s
s
p p p p p p
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x
s
q
Ed
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If the (trapezoidal sheet metal) channels are placed
so that the anchors of adjacent channels are offset
by at least 200 mm, the axial spacing a
a
may be
reduced to 80 mm.
If not exploiting the maximum load capacity F
Ed,
see
table above, the edge distance a
r
may be reduced.
This applies only for central tensile stress N
Ed
.
Prev. N
Ed
= design rating of
actual load
max. F
Ed
= maximum load as
in the table above
With full exploitation of maximum load F
Ed
as in the
table above, the last anchor must be at least 100 mm
from the component edge.
When fully exploiting maximum load capacity F
Ed
, see
table above, the last anchors of adjacent channel must
be at least 150 mm apart.
Depends on the anchors size and the required concrete
cover.
Minimum width of building component for a one
channel layout.
The edge distances must not be reduced if
transverse stress is present (V
xEd ,
V
yEd
).
HALFEN HTU CAST- I N CHANNELS
Di mensi oni ng
a
r red
. = x a
r
50 mm
prev. N
Ed
max. F
Ed
Concrete C20/25
58 2012 HALFEN B 12-E www.halfen.com
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HALFEN ML+BL Brick tie anchor
systems
Installation systems for connecting
masonry and concrete walls, columns
or steel structures.
HALFEN HSF Rafter shoe
Suitable for horizontal forces acting
on rafter and collar beam roofs; type-
tested.
HALFEN HKW
Corner guard
Wall and column
edge protecter;
application in industry
and parking structures.
HALFEN HKZ Restraint tie
HALFEN SPV Restraint with turnbuckle
Suitable for compressive and tensile loads
from concrete wall elements.
HALFEN HVL-M Precast connection
HALFEN HVL-E Cast-in channel
Suitable for horizontal loads in concrete
wall elements (loads perpendicular to
the bracket).
HALFEN HNA Timber xing strap
Suitable for all acting loads e.g. wind
loads in roof structures.
T
he e cient and established
installation systems for timber
roof structures, masonry restraints
and connectors for concrete faades
are proven practical solutions for
the construction industry; Greatly
improving construction time with
signicant cost-saving.
Roof and Wall
The advantages at a glance
59
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HALFEN HTU CAST- I N CHANNELS
Appl i cat i on Exampl es
HALFEN HSF Rafter shoe 6/12 HALFEN HKZ Restraint tie with serrated washer
Airbus paintshop with HALFEN HVL Restraint tie HVL-System with precast building components
Connecting construction timbers to concrete using the HNA Timber roof construction with HALFEN HNA Fixing straps
HALFEN ML Brick-ties anchor system Corner guards in an industrial environment
60
Design values F
Rd
Load F
Rd
Required HALFEN
Cast-in channel
Min. edge
distance
Required
HALFEN Bolt
[kN/Rafter] Type C
1
,
2
[mm] Type dimensions
12.6 HTA-CE 38/17 75 HS 38/17 - M16 x 40
16.8
HTA-CE 40/22,
HTA-CE 40/25
100 HS 40/22 - M16 x 50
19.6
HTA-CE 50/30,
HTA-CE 49/30
150 HS 50/30 - M16 x 50
C1,2
C1,1
170
F1,d
F
N
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N
1
2
0
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1
7
)
Timber fixing strap
HNA - BN 120
HALFEN
Cast-in channel
HTA-CE 38/17
ROOF & WALL
HALFEN HNA Ti mber Fi xi ng St r ap
62
FZ,Ed
FQ,Ed
l
a d
FZ,Ed
l
HMS 25/15 D
ML
ML
HM 28/15
l
HTA-CE 28/15
ML
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Plan view; facing brickwork attachment Plan view; wall attachment
All HTA-CE and HMS profiles have a
Haropor
L = 6070 mm
HL 28/15
L = 6070 mm
HTA-CE 38/17
L = 1050 mm
L = 6070 mm
Load
capacity
F
Rd
[kN]
Type selection:
GV = galvanized.
Not suitable for faades with
ventilation gaps
Type a
1
Type selection:
A4 = Stainless steel Grade
1.4571/1.4404
Dimensions
Type a
1
Length
l
Spacing
a
1
Tolerance Holes
[mm] [mm] [mm] [mm] [mm] [mm]
+ 4.9
(tension only)
HKZ 28/15 - 50 - GV HKZ 28/15 - 50 - A4 90 50
a
1
20
LL 11 x 55
HKZ 28/15 - 75 - GV HKZ 28/15 - 75 - A4 115 75
HKZ 28/15 - 100 - GV HKZ 28/15 - 100 - A4 140 100
LL 11 x 55
RL 11
HKZ 28/15 - 125 - GV HKZ 28/15 - 125 - A4 165 125
HKZ 28/15 - 150 - GV HKZ 28/15 - 150 - A4 190 150
HKZ 28/15 - 175 - GV HKZ 28/15 - 175 - A4 215 175
HKZ 28/15 - 200 - GV HKZ 28/15 - 200 - A4 240 200
HKZ 28/15 - 225 - GV HKZ 28/15 - 225 - A4 265 225
HKZ 28/15 - 250 - GV HKZ 28/15 - 250 - A4 290 250
+ 9.8
(tension only)
HKZ 38/17 - 75 - GV HKZ 38/17 - 75 - A4 115 75
a
1
20
LL 13 x 55
HKZ 38/17 - 100 - GV HKZ 38/17 - 100 - A4 140 100
LL 13 x 55
RL 13
HKZ 38/17 - 125 - GV HKZ 38/17 - 125 - A4 165 125
HKZ 38/17 - 150 - GV HKZ 38/17 - 150 - A4 190 150
HKZ 38/17 - 175 - GV HKZ 38/17 - 175 - A4 215 175
HKZ 38/17 - 200 - GV HKZ 38/17 - 200 - A4 240 200
HKZ 38/17 - 225 - GV HKZ 38/17 - 225 - A4 265 225
HKZ 38/17 - 250 - GV HKZ 38/17 - 250 - A4 290 250
HKZ 38/17 - 275 - GV HKZ 38/17 - 275 - A4 315 275
HKZ 38/17 - 300 - GV HKZ 38/17 - 300 - A4 340 300
The load capacities apply for the HKZ-restraint ties.The Channels A i.e. the fixings B
must be verified case by case, depending on the concrete
strength, the reinforcements and the edge distance.
F
Ed
F
Ed
a
1
c
1
A
A
B
B
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Product characteristics
The serrations in the bracket and in
the washer ensure positive static load
transmission.
HKZ
(axial spacing)
HALFEN Cast-in channel HTA-CE
Item name: HKZ-38/17 - 100 - A4
Type
Clearance a
1
Material / Finish
Please order HALFEN Cast-in
channels, HALFEN Bolts and
washers separately
ROOF & WALL
Rest r ai nt Ti e HKZ
Ordering example
F
Ed
= load
HALFEN Channel
suitable for HKZ-Restraint ties
HALFEN Channel or
permitted dowel according
to approval
Two HALFEN Cast-in channels embed-
ded at right angle to each other in
the concrete ensure three-dimensional
adjustability.
68
HALFEN Restraint ties type HKZ-GF and type HKZ-GU
Characteristics:
Load capacity
F
Rd
Type selection:
GV = galvanized
not suitable for faades
with ventilation gap
Type selection:
A4 = Stainless steel
1.4571/1.4401
Dimensions:
Type a
1
Typ a
1
Length
l
Spacing
a
1
Tolerance Slot
[kN]
[mm] [mm] [mm] [mm] [mm] [mm]
4.9
HKZ - GF 28/15 - 75 - GV HKZ - GF 28/15 - 75 - A4 115 75
a
1
20
11 x 55
HKZ - GF 28/15 - 100 - GV HKZ - GF 28/15 - 100 - A4 140 100
HKZ - GF 28/15 - 125 - GV HKZ - GF 28/15 - 125 - A4 165 125
HKZ - GF 28/15 - 150 - GV HKZ - GF 28/15 - 150 - A4 190 150
HKZ - GF 28/15 - 175 - GV HKZ - GF 28/15 - 175 - A4 215 175
9.8
HKZ - GF 38/17 - 100 - GV HKZ - GF 38/17 - 100 - A4 140 100
a
1
20
13 x 55
HKZ - GF 38/17 - 125 - GV HKZ - GF 38/17 - 125 - A4 165 125
HKZ - GF 38/17 - 150 - GV HKZ - GF 38/17 - 150 - A4 190 150
HKZ - GF 38/17 - 175 - GV HKZ - GF 38/17 - 175 - A4 215 175
HKZ - GU 38/17 - 200 - GV HKZ - GU 38/17 - 200 - A4 240 200
a
1
20
13 x 55 HKZ - GU 38/17 - 225 - GV HKZ - GU 38/17 - 225 - A4 265 225
HKZ - GU 38/17 - 250 - GV HKZ - GU 38/17 - 250 - A4 290 250
16.8
HKZ - GU 50/30 - 200 - GV HKZ - GU 50/30 - 200 - A4 240 200
a
1
20
17 x 60
HKZ - GU 50/30 - 225 - GV HKZ - GU 50/30 - 225 - A4 265 225
HKZ - GU 50/30 - 250 - GV HKZ - GU 50/30 - 250 - A4 290 250
HKZ - GU 50/30 - 275 - GV HKZ - GU 50/30 - 275 - A4 315 275
HKZ - GU 50/30 - 300 - GV HKZ - GU 50/30 - 300 - A4 340 300
The load capacities apply for the HKZ-restraint ties.The Channels A i.e. the fixings B
must be verified case by case, depending on the concrete
strength, the reinforcements and the edge distance.
FEd
FEd
F
Ed
l
c
1
F
Ed
l
c
1
A
A
A B
B
B
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Ordering example
Type
Axial spacing a
1
Material/ GV/A4
Item name: HKZ - GF 38/17 - 125 - GV
HKZ - GU
HKZ - GF
The serrations in the bracket and in
the washer ensure positive static load
transmission.
The double-sided attachment using
a HALFEN Bolt and a threaded plate
ensures positive and slippage-free wind
anchoring when used in combination
with HALFEN HTA-CE Cast-in channels
set in concrete; connection is three-
dimensionally adjustable.
F
Ed
= load
ROOF & WALL
Rest r ai nt Ti e HKZ - GF / GU
Product description
HTA-CE Cast-in
channel
HTA-CE Cast-in
channel
Please order HALFEN Cast-in
channels, HALFEN Bolts and
washers separately
HALFEN Channel or
permitted dowel according
to approval
HALFEN Channel
suitable for HKZ-Restraint ties
69
6
0
35 15
6
5
1
4
0
1
0
2
5
3
0
1
0
1
7
0
7
5
6
B500B
(BSt 500 S)
F
Ed
C 30/37
C 30/37
Anzuschlieendes
Betonfertigteil
Montageteil
Lasche HVL - M
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Pre-assembled, consisting of:
Hammer-head strap with serrated plate
1 serrated counter plate
2 bolt sets
(Bolt HS 38/17 - M 12 x 50+ washer
+ tapered compressed spring)
HALFEN Cast-in channel
HTA 38/17 - 300-SK with 2 bolt an-
chors and one loop end anchor.
Hammer-head strap, cast-in channel:
hot-dipped galvanized,
HALFEN Bolts, nuts, washers,
springs: galvanized.
Assembly:
The connecting strap
is delivered ready to
be installed: The screw
fastening sets and
the counter plate are
pre-assembled!
Installation
component 2,
cast-in channel
HTA-CE 38/17 - 150
Assembly part
Strap HVL - M
Precast concrete
element
Installation
component 1,
cast-in channel
HVL - E
Pre-assembled
components
ROOF & WALL
Pr ecast Connect i on HVL
Assembly part HVL-M Installation component 1 HVL-E: Corrosion protection
Longitudinal section Cross section
FEd = 8.4 kN
These parts are covered by mortar
after installation.
Plan view On-site reinforcement
Length of recess: 350
HVL-E
Installation component 2:
HALFEN Cast-in channel
HTA-CE 38/17 - 150 with 2 bolt
anchors.
On-site
Reinforcement 28
Stirrup 8
70
Corner guard HKW
Type selection: Material/Finish:
Anchor
dimensions
Radius
FV = hot-
dipped
galvanized
A2 = Stain-
less steel
l e
[mm]
R
[mm]
Type
Length
L
[mm]
no. of
anchors
a/t [mm]
HKW 50/5 - 500 / 2 FV A2
75 x 55 6
750 / 2 FV A2
1000 / 2 FV A2
1500 / 3 FV A2
2000 / 4 FV A2
HKW 80/6 - 500 / 2 FV A2
100 x 85 8
750 / 2 FV A2
1000 / 2 FV A2
1500 / 3 FV A2
2000 / 4 FV A2
HKW 100/8 - 500 / 2 FV A2
110 x 85 16
750 / 2 FV A2
1000 / 2 FV A2
1500 / 3 FV A2
2000 / 4 FV A2
a
a
92
R
t e
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8mm
2
5
0
5
0
0
5
0
0
2
5
0
L
[
m
m
]
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HALFEN Corner guards
are supplied with
anchors ready to be
installed
Column edge, typical cross-section
Corner guard
HKW
Stirrup
Corner
reinforcement
Steel reinforcement
anchor HKW
Advantages:
A 92 angle ensures a tight fit to the formwork.
This prevents concrete seeping between the formwork and
the corner profile, resulting in a smoother finish
The U-shaped concrete-reinforced anchors do not interfere
with the corner reinforcement and ease installation of the
reinforcement cage.
The concrete-reinforced anchors guarantee optimal
anchorage.
Mass-production allows a competitive price.
Ordering example:
HKW 50/5 - A2 - 2000/4
Length/No. of anchors
Material/Finish
Type/ Profile
ROOF & WALL
HALFEN HKW Cor ner Guar d
Material/Finish:
FV = Corner profile: steel hot-dipped galvanized 1.0038
Anchor: B500B (BSt 500 S)
A2 = Corner profile: steel Stainless steel 1.4307
Anchor: BSt 500 NR
71 2012 HALFEN B 12-E www.halfen.com
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HCW- ED/EW
For post and beam faades.
Anchored to the front
surface of floor slabs.
T
odays modern buildings require
faades of the highest quality
that can be erected quickly and
safely. This is the reason the Curtain
Wall System is chosen more and
more frequently by architects and
investors.
Fast and cost-effective
3 dimensional adjustable
connection when used with
anchor channels
uses bolts instead of welds
fast assembly reduces installation
time
HCW B1
For post and beam faades
Anchored to the top surface
of floor slabs.
Curtain Wall HCW
The advantages at a glance
HCW B2
For modular faades.
Anchored to the top surface
of floor slabs.
72
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HALFEN CURTAI N WALL SUPPORT SYSTEMS HCW
Appl i cat i on Exampl es
Fixing of a post and beam faade using HCW-ED brackets on
HTA-CE channels
Fixing of a modular faade using HCW-ED brackets on HTA-CE
channels
Fixing of curtain wall system using HCW-B2 brackets connected to
HTA-CE Anchor channels
Liberty Life, Johannesburg
Burj Chalifa, Dubai
Westin Libertador Hotel, Lima Typical curtain wall xing with HTA- CE anchor channel
Sage Centre, Gateshead Post Tower, Bonn
World Financial Center, Shanghai
Torre Espacio, Madrid
Edicio Gas Natural, Barcelona
73 2012 HALFEN B 12-E www.halfen.com
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HALFEN CURTAI N WALL SUPPORT SYSTEMS HCW
Gener al
HALFEN Curtain wall system
This type of construction is characte-
rized by an outer wall with a continual
outer skin (see fig. 1)
The faade is attached to the main
structure of the building using only the
required number of point-load connec-
tions.
Curtain wall faades protect the interi-
or of buildings from external, unwan-
ted environmental influences whilst
Basically, we distinguish between two
methods of curtain wall faades const-
ructions: the post and beam
faade and the modular faade.
Post and beam faade
One basic distinctive difference is the
way expansion in the faade is distribut-
ed, (for example from heat expansion).
With the post and beam faade (see
figure 2) the vertical and horizontal
frame supports are installed in spacings
corresponding to the faade elements.
The supports are installed with an
expansion gap between components
allowing sufficient expansion. The
respective longitudinal and transverse
connections have a expandable joint.
The filler elements (glass or panel)
installed in a post and beam structure
permit movement within the tolerance
of the designed expansion joint. The
glass and filler elements are delivered
separately and are then installed on-
site, requiring on-site scaffolding.
Modular faade
With the modular faade method,
(see figure 3), the faade is made of
prefabricated elements, in which glass,
natural stone or infills are pre-installed.
The faade profiles are designed with
key and slot to allow for expansion.
This method provides immediate wea-
ther protection and allows the building
contractor to start interior work on the
respective floor directly after the prefa-
bricated modules have been installed.
Scaffolding is not required with this
method of construction.
still permitting visual-contact with the
outside environment via structural
components that can be opened or are
transparent. Specifically, this includes
sufficient stability against wind loads,
adequate insulation against frost in
winter, the heat in summer as well as
against external noise.
In addition, various requirements must
be met to protect against fire and
other critical situations.
Post and beam faade and the modular faade.
Fig. 2 Fig. 3
fig 1 part. view of faade section
Plan
View
Plan
View
Curtain wall
Post and beam faade Modular faade
74
53
HZA 53/34
HZS 53/34
M16 / M20
3
4
1
2
8
64
HZA 64/44
HZS 64/44
M20 / M24
4
4
1
4
0
22,5 26
53
HZA-R 53/34
HZS 53/34
M16 / M20
3
4
3
3
0
22,5
52
3
4
6
1
22
1
2
5
HCW 52/34
HS 50/30, M16, M20
2012 HALFEN B 12-E www.halfen.com
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Load condi t i ons and r equi r ed HALFEN Cast - i n channel s
Pr oduct Range
Thin slabs (thickness 12.5 cm)
with high transverse tensile loads
and small edge distance
HALFEN Curtain wall - channel
HCW 5234
(not included in the HTA-CE approval)
Thin slabs (thickness 10 cm)
with high tension loads
HALFEN Channels HTA-R or HZA-R
with rebar anchors
(not included in the HTA-CE and
HZA-approvals)
HCW 52/34 and bolt
Grade 8.8
Hot-rolled serrated channels with rebar
anchors and bolts
Hot-rolled serrated channels and bolts
HALFEN CURTAI N WALL SUPPORT SYSTEMS
o
c
ia
lly
app
ro
v
e
d
A
p
p
. N
o
Z
- 2
1
.4
- 1
6
9
1
see pages 1617, 31
see pages 7677
see page 78
Standard ceiling slab thickness
with standard tensile and transverse tensile loads
HALFEN Channels with bolt anchors and I-weld-on anchors
*
*
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39,5
2
3
6
0
,
9
6
6
,
2
1
2
4
,
2
3
0
3
3
,
5
49 52,5
?
HTA-CE HTA-CE HTA-CE HTA-CE
1
2
4
,
7
54
3
3
22
6
6
,
2
50
3
0
22
6
0
,
9
40
2
5 18
6
0
,
4
1
7
,
5
38
18
HS 38/17
M12, M16
HS 50/30
M12, M16, M20
HS 40/22
M12, M16
54/33 49/30 40/25 38/17 HTA-CE HTA-CE HTA-CE HTA-CE
2
3
39,5
18
1
5
0
3
0
49
22,5
2
2
0
52,5
3
3
.
5
3
3
0
22,5
HTA-R 50/30 HTA-R 40/22
HS 50/30
M12, M16, M20
HTA-R 52/34
HS 40/22
M12, M16
1
7
38
18
1
5
0
40
2
5 18
1
5
0
50
3
0
22
2
2
0
54
3
3
22
3
3
0
HS 38/17
M12, M16
HS 50/30
M12, M16, M20
HS 40/22
M12, M16
HTA-R 54/33 HTA-R 49/30 HTA-R 40/25 HTA-R 38/17
4
8
,
5
HTA-CE
1
4
0
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Load cases and r equi r ed HALFEN Channel s
Pr oduct Range
Cold-rolled (standard) channels and bolts
Hot-rolled (smooth) channels with rebar anchors and
bolts
Cold-rolled (smooth) with rebar anchors and bolts
Hot-rolled (standard) channels and bolts
HALFEN CURTAI N WALL SUPPORT SYSTEMS
Bolt HSR according to
expert report
European
Technical
Approval
ETA - 09/0339
432-CPD-8394-01
HCW 52/34 with bolts
76
30
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Typical installation Product description
Channel dimensions and edge spacing Reinforcement requirements
HALFEN Bolt grade 8.8
HS 50/30
Dimensions in mm.
Modifications possible.
9
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8
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3 bars
Diameter 8 mm
spaced at 100 mm
Curtain wall mullion
Bracket (exampl e)
HALFEN Curtain wall -
channel HCW 52/34
Concrete slab
HALFEN Bolt
Grade 8.8 (Order separately)
Identification: HCW 52/34
Material: hot-dipped galvanized
Dimensions in mm
HALFEN CURTAI N WALL SUPPORT SYSTEMS
HALFEN Channel HCW 52/34
Note: HALFEN Channel HCW 52/34
is not included in the HTA-CE/HZA-
Approval.
0.5 F
Res.
0.5 F
Res.
77
Type selection HALFEN Bolts HS 50/30 GV Grade 8.8
Thread Material
grade
Available length
L
[mm]
Allowable
resulting
bolt load
(all directions)
perm. F
s
[kN]
Allowable.
bending
moment
[Nm]
Recommended
torque
[Nm]
If the bolt is stressed in the direction of
a slot its load capacity must be verified
taking bolt flexure into account.
M 16 8.8 40, 60, 80, 100 36.1 111 200
M 20 8.8 45, 60, 80, 100 56.4 216 400
150
140
130
120
110
100
90
80
70
60
50
40
30
20
10
0
1 2 3 4 5 6 7
[kN]
36.4
1
=
4
.
1
2
F
res
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HALFEN Cast - i n Channel HCW 52/34
Channel load data
Matching HALFEN Bolts HS 50/30
Depending on the load size, we recommend the use of
HALFEN Bolts HS 50/30 M16 or M20, grade 8.8 in combi-
nation with HALFEN Cast-in channel HCW 52/34. The bolt
sizes stated below are zinc galvanized with a special coating.
For interior use this design is considered equivalent to a hot-
dipped galvanized design. Other bolt sizes and materials can
be supplied. Please contact us for detailed information.
Addresses can be found on page 91.
Displacement r [mm] in load direction F
res
.
The safety factor is chosen randomly. However, it must be determined
which factors are actually to be implemented, whether these are based
on project-specic boundary condition or on valid building regulations.
F
res, ultimate
= 150 kN
Load deformation diagram
Load F
res.
1
st
indication of crack
in the concrete
The following load failure were averaged from three tests:
Calculation example: Assumed safety factor = 3
(failure test load / working load)
The load deformation diagram (see right) may be used to determine
allowable loads based on acceptable displacement and the required
safety factor according to local building codes. The diagram is based
on the following:
Tensile and transverse loads were increased at a ratio of 1:3 up to
breaking point.
Concrete slab thickness 125 mm and reinforcement as shown on
page 76.
Concrete strength class C 20/25 N/mm.
The load is transferred into the channel via two HALFEN Bolts HS
50/30 M20 Grade 8.8. The bolt spacing is 150 mm. A sample
calculation is shown below.
Average failure load from the tests:
Transverse tensile stress F
V ultimate
= 142.3 kN
Tensile stress F
N ultimate
= 47.4 kN
Res. diagonal tensile load F
res,ultimate
= 150.0 kN
Actual working loads at bolts (specification by faade stress engineer):
Transverse tensile stress F
V
= 35 kN
Tensile stress F
N
= 10 kN
Allowable load with = 3 against average ultimate load from tests:
perm. F
V
= 142.3 / 3 = 47.4 kN
perm. F
N
= 47.4 / 3 = 15.8 kN
perm. F
res
= 150 / 3 = 50.0 kN
Control: Working load F
V
= 35 kN < 47.4 kN
Working load F
N
= 10 kN < 15.8 kN
Working load F
res
= = 36.4 kN < 50 kN
Displacement at working load < 1 mm (see diagram).
Actual safety factor for average ultimate load
1
= (150 / 36.4) = 4.12
F
V failure
= 142.3 kN
F
N failure
= 47.4 kN
F
Res,failure
= = 150.0 kN
HALFEN CURTAI N WALL SUPPORT SYSTEMS
78
HALFEN Cast-in channel type HTA-R 38/17 HTA-R 40/25
HTA-R 40/22
HZA-R 29/20
HTA-R 49/30
HTA-R 50/30
HZA-R 38/23
HTA-R 54/33
HZA-R 53/34
HTA-R 52/34
350 mm
3 anchors
350 mm
3 anchors
350 mm
3 anchors
350 mm
3 anchors
Concrete strength grade
C20/25
f
ck,cyl.
= 20 N/mm
f
ck,cube
= 25 N/mm
F
Rd
[kN] 2 7.0 2 9.1 2 14.0 2 24.5
a
r
[mm] a
e
[mm] V
yRd
[kN]
50 40 2 2.4
60 45 2 3.7
70 50 2 4.9
75 50 2 5.6
Material:
hot-dipped
galvanized
channel 1.0038, 1.0044
anchor B500B (BSt 500S)
Material:
stainless steel
channel 1.4571 / 1.4401 / 1.4404
anchor B500B (BSt 500S)
Material 1.0038, Material 1.0044 , Not available for HALFEN Cast-in channels HZA-R 29/20
Notes: HALFEN Cast-in channels HTA-R / HZA-R are not included in the HTA-CE / HZA-Approval Other channel lengths from 150 6070 mm are available
F F F F F F F F
1
5
0
1
7
38
12
40
2
5
29
2
0
1
5
0
14
49
3
0
3
0
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HALFEN Cast - i n Channel s wi t h Rebar Anchor HTA- R and HZA- R
HALFEN CURTAI N WALL SUPPORT SYSTEMS
Desi gn basi cs
HALFEN Cast-in channels HTA-R and HZA-R - Material design resistance values
Structural analysis
C The minimum edge distance shown in the table
applies to reinforced concrete
Shear V
yEd
Tension N
Ed
res. Tension F
Ed
C
Material resistance Design load
Material resistance shear V
yRd
V
yEd
Material resistance tension N
Rd
N
Ed
Material resistance F
Rd
F
Ed
=
resulting diagonal pull
3
3
0
14
3
3
.
5
52.5
2
3
39.5 39,5
3
4
52.5
79
Bracket dimensions [mm]
HCW-ED Brackets
for dead loads
and wind loads
HCW-EW Brackets
wind loads only
Serrated washers included in delivery Serrated washers included in delivery
Size Bracket code A B C D E F G H J L M
small
HCW-ED 1
HCW-EW 1
108 70 114 10 57 64 25 51 36 40 57
medium
HCW-ED 2
HCW-EW 2
133 70 127 10 64 64 51 51 36 40 82
large
HCW-ED 3
HCW-EW 3
159 70 140 10 70 64 76 51 36 40 108
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HALFEN CURTAI N WALL SUPPORT SYSTEMS
Edge of Sl ab Br acket s HCW- ED Post and Beam Faades
Application example
HALFEN Edge of slab brackets are connected in pairs, one
each side of the mullion, and are available in two types:
Type HCW-ED brackets are designed to support both
vertical and horizontal loads.
Type HCW-EW brackets are designed to support
horizontal wind loads only.
The brackets guarantees easy adjustability of the connection.
The HALFEN Bolts (connection; bracket to HALFEN Channel)
and the standard hexagonal bolts M12, (connection; bracket
to faade mullion) must be grade strength 8.8.
A round auxiliary hole in the long arm of the brackets serves
as a temporary attachment - for example; use self-tapping
screws to temporary fix brackets to the the support post -
until the final connection is made.
The brackets are made of high-quality aluminium material.
Special nylon discs are placed between the Wind load -
Bracket HCW-EW and support post.
bolt spacing
To guarantee correct installation, the HCW-ED brackets are
marked R for right, L for left and UP for top.
80
F
vd
2
F
vd
2
F
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2
F
hd
2
+
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HALFEN CURTAI N WALL SUPPORT SYSTEMS
Interaction diagram Type HCW- ED1 (small)
Interaction diagram Type HCW- ED2 (medium)
Interaction diagram Type HCW- ED3 (large)
Denition of loads at
bracket / post connection
Design value of the horizontal acting load F
hd
[kN]
Design value of the horizontal acting load F
hd
[kN]
Design value of the horizontal acting load F
hd
[kN]
D
e
s
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n
v
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o
a
d
[
k
N
]
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a
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F
v
d
[
k
N
]
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F
v
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[
k
N
]
required connecting bolt
M12 Grade 8.8
required connecting bolt
M12 Grade 8.8
required connecting bolt
M12 Grade 8.8
Permitted load
interaction area
7.0
3.5
Di mensi oni ng
Calculation basis
81
Max. applied design load F
hd
[kN]
Size Bracket code max. F
vd
[kN] max. F
hd
[kN]
small HCW-EW 1 0 8.5
medium HCW-EW 2 0 11.67
large HCW-EW 3 0 13.96
HCW-EW Brackets are only suitable for wind loads.
Lower installation position of HALFEN Bolt (Position 3)
Bracket
Dead load
S
i
= (F
vd
/ 2) s
i
Wind load
S
i
= (F
hd
/ 2) s
i
Resulting load 45
S
i
= (res. F
d
/ 2) s
i
s
x
s
y
s
z
s
x
s
y
s
z
s
x
s
y
s
z
HCW-ED 1 0.5 3.2 -1.0 -1.0 1.0 0.0 -0.3 3.0 -0.7
HCW-ED 2 0.5 3.6 -1.0 -0.5 1.0 0.0 0.0 3.3 -0.7
HCW-ED 3 0.5 4.0 -1.0 -0.4 1.0 0.0 0.1 3.5 -0.7
Upper installation position of HALFEN Bolt (Position 1)
HCW-ED 1 0.6 1.3 -1.0 -1.0 3.6 0.0 -0.3 3.4 -0.7
HCW-ED 2 0.6 1.6 -1.0 -0.5 3.1 0.0 0.0 3.4 -0.7
HCW-ED 3 0.6 1.9 -1.0 -0.4 2.9 0.0 0.1 3.4 -0.7
S
y
S
x
S
z F
vd
2
res.F
d
2
F
hd
2
+
Assembly example
KLP - 60
e.g. HL 50/40
ACCESSORI ES
Rai l Cl i ps
KLP - S Rail clips, steel 1.0038 forged
KLP - 60 rail clips
88
36
3
6
18
38
18 1
7
28
2
8
12
16 1
5
30
2
6
12
26
12 1
5
28
1
2
20
10
41
4
1
22
*
41/41
Nur
HM/HL
41
8
3
22
41
6
2
22
2
1
41
22
4
2
41
22
41
1
2
4
22
41
8
3
22
4
1
41
22
2
1
41
22
4
8
33
72
52
22
3
4
2
2
40
53
34
22 18
3
0
50
22 22
4
0
50
2
6
48
22
2
2
18
40
22
6
3
63
38
2
3
18
29
2
0
14
64
44
28
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6
3
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2
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/
1
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2
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/
1
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1
/
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2
D
HM 72/48 HM 52/34 HM 50/30 HM 40/22 HZM 64/44 HZM 53/34 HZM 38/23 HZM 29/20 HZL 63/63 HM/HL 50/40 - 486 - 422
2012 HALFEN B 12-E www.halfen.com
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ACCESSORI ES
Fr ami ng Channel s HM/HZM/HL/HZL Type Over vi ew
WB = Steel Mill finished
FV = Steel hot-dipped galvanized
SV = Steel, sendzimir galvanized
A4 = Stainless steel
A2 = Stainless steel
HCR = Stainless steel
HM/HL
36/36
HM
38/17
HM/HL
28/28
HM/HL
HZM/HZL
41/41
HM 41/41-D HM/HL 41/83 HM/HL 41/62 HM 41/62-D
HM/HL
HZM/HZL
41/22
HM 41/22D
HZM 41/22D
HLL 41/22 HLL 41/41
HM/HL
26/26
HM/HL
28/15
HM/HL
315
HM/HL
20/12
Only HM/HL 41/41 Only HM/HL 41/22
* **
* **
HS 38/17 HS 28/15 GWP 28/15 HS 20/12
for use in combination with
medium heavy profiles
HS 72/48 HS 50/30 HZS/HS
38/23
HZS/HS
29/20
HS 40/22 HS 50/30 HS 40/22
Materials/Finish:
*
approval applied for
HZS 41/22 HZS 41/41
GWP 41/41
HZS 53/34 HZS 64/44*
HS 41/41, HZS 41/22, HZS 41/41, GWP 41/41, GWP 41/22
89
You will find the pro-
duct range for framing
system applications in
the Technical Product
Informations HALFEN
Flexible bolt connec-
tions and HALFEN
Flexible framing con-
nections.
2 3
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ACCESSORI ES
Fr ami ng Channel s HM/HZM/HL/HZL, Appl i cat i on Exampl es
C fastened to concrete or masonry with wedge anchors HB-BZ
screwed to HALFEN Cast-in channels type HTA-CE and HZA
connected to threaded rods
clamped to steel-profile supports
welded to steel components
screwed or nailed to wooden structures
HALFEN Framing channels HM/HZM and HALFEN (perforated) Framing channels HL/HZL
can be attached to the substructure in a number of ways:
Typical use of the HALFEN Framing systems
HALFEN Framing channels are a part
of the HALFEN Framing system:
installations for plant construction
technical equipment in buildings
heavy and light Installations
90
Accessories
Adjustment coupler HJV
BL, BLQ brick tie anchor
Brick tie anchor ML, BL
Brick tie channel HMS
Cold-rolled channels HTA-CE
Cold-rolled channels HZA
Corner guard HKW
Corrosion protection HALFEN Channels & bolts
Coupler sleeves VBM, SKM
Curved HALFEN Cast-in channels HTA-CE, HZA
Dowels
DYNAGRIP HALFEN Cast-in channels
Dynamic Loads for HALFEN Cast-in channels
End anchor ANK-E for HALFEN Channels HTA
Firewall connection (masonry)
Framing channels HM, HL,
Framing channels, serrated HZM, HZL
HALFEN Bolts
HALFEN Cast-in channels
HALFEN Cast-in channels; corner elements
HALFEN Framing channels
HCW Curtain Wall System
Hexagonal coupler SKM
Hexagonal nuts, - bolts
HGB Handrail connection systems
HKW Corner guard
HKZ Restraint tie, serrated
HL Framing channels, perforated
HM Framing channels
HMS Brick tie channels
HNA Timber fixing straps
Hot-rolled channels HTA-CE
Hot-rolled channels HZA
HS HALFEN Bolts
HSF Rafter shoe
HSR HALFEN Bolts with nib
HTA-CE HALFEN Cast-in Channels
HTU Profiled metal sheets fixing channels
HVL Precast connection
HZA HALFEN Cast-in channel DYNAGRIP
HZA HALFEN Cast-in channel, serrated
HZL Framing channels, perforated
HZM Framing channels, serrated
HZS HALFEN Bolts, serrated
Locking washer SIC
ML, MLQ Brick tie anchor
Nuts MU
Perforated framing channels HL, HZL
Precast connection HVL
Profiled metal sheet fixing channel HTU
Profiles HM, HL
Profiles, serrated, HZM, HZL
Rafter shoe HSF
Rail clips KLP
Restraint tie HKZ
Restraint with turnbuckle SPV
Ring nuts RM
Serrated profiles HZA Cast-in channels
Serrated profiles HZM, HZL Framing channels
Short & cut lengths of HALFEN Channels
SIC Locking nut
SKM Coupler sleeve
SPH turnbuckles with right- and left-hand threads
SPV Restraint with turnbuckle
Square washers VUS
Standard lengths for HALFEN Channels HTA-CE
Standard lengths for HALFEN Channels HZA
Threaded rods
Timber fixing
Turnbuckles with right- and left-hand thread SPH
VBM Coupler sleeve
VUS Washer
Washer US, VUS
Page:
8489
86
6265
6265
62, 64
1617
31
70
1213, 31
86
25
63
2937
37
24
65
8889
2023
5
25
8889
7183
86
8586
3851
70
6768
8889
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61
1617
31
2023
60
23
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5257
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2937
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APPENDI X
I ndex
Page:
8889
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85
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5257
8889
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2937
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85
86
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66
85
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35
86
5861
86
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85
85
Austria HALFEN Gesellschaft m.b.H.
Leonard-Bernstein-Str. 10
1220 Wien
Phone: +43 - 1 - 259 6770
E-Mail: [email protected]
Internet: www.halfen.at
Fax: +43 - 1 - 259 - 6770 99
Belgium / Luxembourg HALFEN N.V.
Borkelstraat 131
2900 Schoten
Phone: +32 - 3 - 658 07 20
E-Mail: [email protected]
Internet: www.halfen.be
Fax: +32 - 3 - 658 15 33
China HALFEN Construction Accessories Distribution Co.Ltd.
Room 601 Tower D, Vantone Centre
No.A6 Chao Yang Men Wai Street
Chaoyang District
Beijing P.R. China 100020
Phone: +86 - 10 5907 3200
E-Mail: [email protected]
Internet: www.halfen.cn
Fax: +86 - 10 5907 3218
Czech Republic HALFEN-DEHA s.r.o.
Business Center afrnkova
afrnkova 1238/1
155 00 Praha 5
Phone: +420 - 311 - 690 060
E-Mail: [email protected]
Internet: www.halfen-deha.cz
Fax: +420 - 235 - 314 308
France HALFEN S.A.S.
18, rue Goubet
75019 Paris
Phone: +33 - 1 - 445231 00
E-Mail: [email protected]
Internet: www.halfen.fr
Fax: +33 - 1 - 445231 52
Germany HALFEN Vertriebsgesellschaft mbH
Katzbergstrasse 3
40764 Langenfeld
Phone: +49 - 2173 - 970 0
E-Mail: [email protected]
Internet: www.halfen.de
Fax: +49 - 2173 - 970 225
Italy HALFEN S.r.l. Soc. Unipersonale
Via F.lli Bronzetti N 28
24124 Bergamo
Phone: +39 - 035 - 0760711
E-Mail: [email protected]
Internet: www.halfen.it
Fax: +39 - 035 - 0760799
Netherlands HALFEN b.v.
Oostermaat 3
7623 CS Borne
Phone: +31 - 742 - 6714 49
E-Mail: [email protected]
Internet: www.halfen.nl
Fax: +31 - 742 6726 59
Norway
HALFEN AS
Postboks 2080
4095 Stavanger
Phone: +47 - 51 82 34 00
E-Mail: [email protected]
Internet: www.halfen.no
Fax: +47 - 51 82 34 01
Poland HALFEN Sp. z o.o.
Ul. Obornicka 287
60-691 Poznan
Phone: +48 - 61 - 622 14 14
E-Mail: [email protected]
Internet: www.halfen.pl
Fax: +48 - 61 - 622 14 15
Spain HALFEN S.L.
c/ Fuente de la Mora 2, 2 D
28050 Madrid
Phone: +34 - 91 - 632 18 40
E-Mail: [email protected]
Internet: www.halfen.es
Fax: +34 - 91 - 633 42 57
Sweden Halfen AB
Box 150
435 23 Mlnlycke
Phone: +46 - 31 - 98 58 00
E-Mail: [email protected]
Internet: www.halfen.se
Fax: +46 - 31 - 98 58 01
Switzerland HALFEN Swiss AG
Hertistrasse 25
8304 Wallisellen
Phone: +41 - 44 - 849 78 78
E-Mail: [email protected]
Internet: www.halfen.ch
Fax: +41 - 44 - 849 78 79
United Kingdom /
Ireland
HALFEN Ltd.
Humphrys Road Woodside Estate
Dunstable LU5 4TP
Phone: +44 - 1582 - 47 03 00
E-Mail: [email protected]
Internet: www.halfen.co.uk
Fax: +44 - 1582 - 47 03 04
United States of
America
HALFEN USA Inc.
8521 FM 1976
P.O. Box 547
Converse, TX 78109
Phone: +1 800.423.91 40
E-Mail: [email protected]
Internet: www.halfenusa.com
Fax: +1 888 . 227.16 95
CONTACT HALFEN WORLDWI DE
HALFEN i s r epr esent ed by subsi di ar i es i n t he f ol l owi ng 15 count r i es, pl ease cont act us:
NOTES REGARDING THIS CATALOGUE
Technical and design changes reserved. The information in this publication is based on state-of-the-art technology at the time of
publication. We reserve the right to make technical and design changes at any time. HALFEN GmbH shall not accept liability for
the accuracy of the information in this publication or for any printing errors.
The Quality Management System of Halfen GmbH is certified for the locations in Germany, France, Austria, Poland, Switzerland
and the Czech Republic according to DIN EN ISO 9001:2008, Certificate No. QS-281 HH.
Furthermore HALFEN is represented with sales offices and distributors worldwide. Please contact us: www.halfen.com
2
0
1
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/
1
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/
1
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For further information please contact: www.halfen.com