COPYRIGHT OCTOBER 2003 BY GRIZZLY INDUSTRIAL, INC.

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#5763 PRINTED IN CHINA
ONLINE MANUAL DISCLAIMER
THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE MACHINE
CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED. IF YOU OWN AN EARLIER VERSION OF THE MACHINE, THIS
MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE. CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS ABOUT DIFFERENCES.
PREVIOUS VERSIONS ARE NOT AVAILABLE ONLINE.
MODEL G0536
16" SCROLL SAW
INSTRUCTION MANUAL
WARNING
Some dust created by power sanding, sawing, grind-
ing, drilling, and other construction activities contains
chemicals known to the State of California to cause
cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:
Lead from lead-based paints.
Crystalline silica from bricks, cement, and
other masonry products.
Arsenic and chromium from chemically treated
lumber.
Your risk from these exposures varies, depending on
how often you do this type of work. To reduce your
exposure to these chemicals: work in a well ventilated
area, and work with approved safety equipment, such
as those dust masks that are specially designed to fil-
ter out microscopic particles.
Table Of Contents
SECTION 1: SAFETY ................................................................................................................................2
Safety Instructions For Power Tools....................................................................................................2
Additional Safety Instructions For Scroll Saws ....................................................................................4
SECTION 2: INTRODUCTION....................................................................................................................5
Commentary ........................................................................................................................................5
SECTION 3: CIRCUIT REQUIREMENTS ..................................................................................................6
110 Volt ................................................................................................................................................6
Grounding ............................................................................................................................................7
Extension Cords ..................................................................................................................................7
SECTION 4: MACHINE FEATURES..........................................................................................................8
SECTION 5: SET UP ................................................................................................................................10
Unpacking ..........................................................................................................................................10
G0536 Inventory ................................................................................................................................10
Site Considerations ............................................................................................................................11
Clean Up ............................................................................................................................................11
Beginning Assembly ..........................................................................................................................12
Attach Blade Guard............................................................................................................................12
Installing Blades ................................................................................................................................13
Test Run ............................................................................................................................................13
SECTION 6: OPERATIONS......................................................................................................................14
General ..............................................................................................................................................14
Blade Speed ......................................................................................................................................14
Changing Blades................................................................................................................................15
Straight Cuts ......................................................................................................................................16
Curved Cuts ......................................................................................................................................16
Inside Cuts ........................................................................................................................................17
Bevel Cuts..........................................................................................................................................17
SECTION 7: MAINTENANCE ..................................................................................................................18
Maintenance Safety ..........................................................................................................................18
General ..............................................................................................................................................18
Lubrication..........................................................................................................................................19
Replacing Brushes ............................................................................................................................19
SECTION 8: SERVICE ADJUSTMENTS ................................................................................................20
About Service ....................................................................................................................................20
Squaring Table ..................................................................................................................................20
SECTION 9: REFERENCE INFO ............................................................................................................21
General ..............................................................................................................................................21
Aftermarket Accessories ....................................................................................................................21
G0536 Parts Breakdown....................................................................................................................22
G0536 Parts List ................................................................................................................................23
G0536 Machine Data Sheet ..............................................................................................................24
Troubleshooting Guide ......................................................................................................................25
Warranty & Returns............................................................................................................................26
-2-
G0536 Scroll Saw
5. KEEP CHILDREN AND VISITORS
AWAY. All children and visitors should be
kept at a safe distance from work area.
6. MAKE WORKSHOP CHILD PROOF with
padlocks, master switches, or by removing
starter keys.
7. NEVER FORCE TOOL. It will do the job
better and safer at the rate for which it was
designed.
8. USE RIGHT TOOL. DO NOT force tool or
attachment to do a job for which it was not
designed.
1. KEEP GUARDS IN PLACE and in working
order.
2. REMOVE ADJUSTING KEYS AND
WRENCHES. Form a habit of checking to
see that keys and adjusting wrenches are
removed from tool before turning on.
3. KEEP WORK AREA CLEAN. Cluttered
areas and benches invite accidents.
4. NEVER USE IN DANGEROUS ENVIRON-
MENT. DO NOT use power tools in damp
or wet locations, or where any flammable
or noxious fumes may exist. Keep work
area well lighted.
For Your Own Safety Read Instruction
Manual Before Operating This Equipment
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
This symbol is used to alert the user to useful information about
proper operation of the equipment.
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words which are intended to convey the level
of importance of the safety messages. The progression of symbols is described below.
Remember that safety messages by themselves do not eliminate danger and are not a substi-
tute for proper accident prevention measures.
NOTICE
Safety Instructions For Power Tools
SECTION 1: SAFETY
G0536 Scroll Saw -3-
9. USE PROPER EXTENSION CORD. Make
sure your extension cord is in good condi-
tion. Conductor size should be in accor-
dance with the chart below. The amperage
rating should be listed on the motor or tool
nameplate. An undersized cord will cause
a drop in line voltage resulting in loss of
power and overheating. Your extension
cord must also contain a ground wire and
plug pin. Always repair or replace exten-
sion cords if they become damaged.
Minimum Gauge for Extension Cords
10. WEAR PROPER APPAREL. DO NOT
wear loose clothing, gloves, neckties,
rings, bracelets, or other jewelry which
may get caught in moving parts. Non-slip
footwear is recommended. Wear protec-
tive hair covering to contain long hair.
11. ALWAYS USE SAFETY GLASSES. Also
use face or dust mask if cutting operation
is dusty. Everyday eyeglasses only have
impact resistant lenses, they are NOT
safety glasses.
12. SECURE WORK. Use clamps or a vise to
hold work when practical. Its safer than
using your hand and frees both hands to
operate tool.
13. DO NOT OVER-REACH. Keep proper
footing and balance at all times.
14. MAINTAIN TOOLS WITH CARE. Keep
tools sharp and clean for best and safest
performance. Follow instructions for lubri-
cating and changing accessories.
LENGTH
AMP RATING 25ft 50ft 100ft
0-6 16 16 16
7-10 16 16 14
11-12 16 16 14
13-16 14 12 12
17-20 12 12 10
21-30 10 10 No
Safety Instructions For Power Tools
15. USE RECOMMENDED ACCESSORIES.
Consult the owners manual for recommend-
ed accessories. The use of improper acces-
sories may cause risk of injury.
16. REDUCE THE RISK OF UNINTENTIONAL
STARTING. On machines with magnetic
contact starting switches there is a risk of
starting if the machine is bumped or jarred.
Always disconnect from power source
before adjusting or servicing. Make sure
switch is in OFF position before reconnect-
ing.
17. CHECK DAMAGED PARTS. Before further
use of the tool, a guard or other part that is
damaged should be carefully checked to
determine that it will operate properly and
perform its intended function. Check for
alignment of moving parts, binding of moving
parts, breakage of parts, mounting, and any
other conditions that may affect its opera-
tion. A guard or other part that is damaged
should be properly repaired or replaced.
18. NEVER LEAVE TOOL RUNNING UNAT-
TENDED. TURN POWER OFF. DO NOT
leave tool until it comes to a complete stop.
19. NEVER OPERATE A MACHINE WHEN
TIRED, OR UNDER THE INFLUENCE OF
DRUGS OR ALCOHOL. Full mental alert-
ness is required at all times when running a
machine.
20. NEVER ALLOW UNSUPERVISED OR
UNTRAINED PERSONNEL TO OPERATE
THE MACHINE. Make sure any instructions
you give in regards to machine operation are
approved, correct, safe, and clearly under-
stood.
21. IF AT ANY TIME YOU ARE EXPERIENC-
ING DIFFICULTIES performing the intended
operation, stop using the machine! Then
contact our service department or ask a
qualified expert how the operation should be
performed.
-4- G0536 Scroll Saw
No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
Failure to do so could result in serious per-
sonal injury, damage to equipment, or poor
work results.
Like all machines there is danger associated
with the Model G0536 Scroll Saw. Accidents
are frequently caused by lack of familiarity
or failure to pay attention. Use this machine
with respect and caution to lessen the pos-
sibility of operator injury. If normal safety
precautions are overlooked or ignored, seri-
ous personal injury may occur.
Additional Safety Instructions For Scroll Saws
1. SCROLL SAW SAFETY BEGINS with
your lumber. Inspect your stock carefully
before you begin a cut. If you have any
doubts about the stability or structural
integrity of your stock, DO NOT CUT!
2. KEEP HANDS AWAY FROM BLADE. DO
NOT hold pieces so small that your fingers
go under the blade guard. DO NOT reach
underneath work or in blade cutting path
with your hands or fingers for any reason.
3. AVOID POSITIONS where a slip could
cause your hand to go into the blade.
4. NEVER USE YOUR SCROLL SAW WITH
THE BLADE GUARD REMOVED.
5. WAIT UNTIL BLADE IS STOPPED before
clearing away cut-off pieces.
6. UNPLUG YOUR SCROLL SAW and
remove the safety switch key before
changing blades, adjustments, or perform-
ing maintenance.
7. USE BLADES APPROPRIATE FOR
YOUR MACHINE, material being cut, and
the type of cut that you are performing.
8. DO NOT START THE SAW WITH THE
BLADE IN CONTACT WITH THE WORK-
PIECE.
9. SUPPORT LARGE WORKPIECES to
reduce blade breakage and pinching.
10. FIRMLY SECURE YOUR SCROLL SAW
to a stable, level table or workbench using
clamps or bolts. The saw may move when
cutting large workpieces if not secured.
11. HABITS GOOD AND BAD ARE
HARD TO BREAK. Develop good habits in
your shop and safety will become second-
nature to you.
12. PROLONGED EXPOSURE TO WOOD
DUST IS KNOWN TO CAUSE CANCER IN
HUMANS. Always wear an OSHA-
approved respirator when working in an
environment that could contain wood dust.
G0536 Scroll Saw -5-
We are proud to offer the Model G0536 Scroll
Saw. This machine is part of a growing Grizzly
family of fine woodworking machinery. When
used according to the guidelines set forth in this
manual, you can expect years of trouble-free,
enjoyable operation and proof of Grizzlys com-
mitment to customer satisfaction.
We are pleased to provide this manual with the
Model G0536. It was written to guide you through
assembly, review safety considerations, and
cover general operating procedures. It represents
our effort to produce the best documentation pos-
sible. If you have any comments regarding this
manual, please write to us at the address below:
Grizzly Industrial, Inc.
C
/O Technical Documentation
P.O. Box 2069
Bellingham, WA 98227-2069
Most importantly, we stand behind our machines.
If you have any service questions or parts
requests, please call or write us at the location
listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901
E-Mail: [email protected]
Web Site: http://www.grizzly.com
The specifications, drawings, and photographs
illustrated in this manual represent the Model
G0536 as supplied when the manual was pre-
pared. However, owing to Grizzlys policy of con-
tinuous improvement, changes may be made at
any time with no obligation on the part of Grizzly.
For your convenience, we always keep current
Grizzly manuals available on our website at
www.grizzly.com. Any updates to your machine
will be reflected in these manuals as soon as they
are complete. Visit our site often to check for the
latest updates to this manual!
Lack of familiarity with
this manual could
cause serious person-
al injury. Become
familiar with the con-
tents of this manual,
including all the safety
warnings.
Commentary
SECTION 2: INTRODUCTION
-6- G0536 Scroll Saw
Amperage Draw
The Model G0536 motor is wired to operate at
110V and draw the following load:
Motor Load ..........................................1.4 Amps
Plug Type
The Model G0536 is supplied with a NEMA 5-15
plug. DO NOT modify the plug or power cord in
any way. See Figure 1 for a NEMA 5-15 plug and
grounded outlet.
Circuit Breaker Requirements
Use the following guidelines when choosing a cir-
cuit breaker for your machine:
Recommended Circuit Breaker ..............5 Amp
Your Circuit Capacity
Always check to see if the wires in your circuit are
capable of handling the amperage load from your
machine. If you are unsure, consult a qualified
electrician.
If you operate this machine on any circuit that is
already close to its capacity, it might blow a fuse
or trip a circuit breaker. However, if an unusual
load does not exist and a power failure still
occurs, contact a qualified electrician or our
Service Department at (570) 546-9663.
Serious personal injury could occur if you
connect your machine to the power source
before you have completed the assembly
process. DO NOT connect the machine to
the power source until instructed to do so.
Figure 1. NEMA 5-15 plug and
grounded outlet.
110 Volt
SECTION 3: CIRCUIT REQUIREMENTS
G0536 Scroll Saw -7-
In the event of an electrical short, grounding
reduces the risk of electric shock by providing a
path of least resistance to disperse electric cur-
rent. This tool is equipped with a power cord that
has an equipment-grounding prong. The outlet
must be properly installed and grounded in accor-
dance with all local codes and ordinances.
Operation
If you find it necessary to use an extension cord:
Make sure the cord is rated Standard Service
(grade S) or better.
The extension cord must also contain a
ground wire and plug pin.
Use at least a 16 gauge cord.
DO NOT use a cord longer that 100 feet!
This machine must have a ground prong in
the plug to help ensure that it is grounded.
DO NOT remove ground prong from plug to
fit into a two-pronged outlet! If the plug will
not fit the outlet, have the proper outlet
installed by a qualified electrician.
Electrocution or a fire
can result if the machine
is not grounded correct-
ly. Make sure all electri-
cal circuits are ground-
ed. DO NOT use the
machine if it is not
grounded.
No single list of electrical guidelines can
be comprehensive for all shop environ-
ments. Operating this machinery may
require additional electrical upgrades spe-
cific to your machine and shop environ-
ment. It is your responsibility to make sure
your electrical systems comply with all
local electrical codes and ordinances.
NOTICE
The wire on the power cord with green or
green and yellow striped insulation is the
grounding conductor.
Extension Cords Grounding
-8- G0536 Scroll Saw
Blade Tension
Adjustment Knob
Blade Guard
Throat Plate
Table
Upper Arm
SECTION 4: MACHINE FEATURES
G0536 Scroll Saw -9-
Figure 2. Machine features.
Table Tilt Knob
ON/OFF Switch
Motor
Variable Speed Knob
Angle Scale
Blade Guard
Blade
Dust Blower
Upper Blade
Holder
Lower Blade
Holder
-10- G0536 Scroll Saw
A. Blade Guard ..............................................1
B. Blade ..........................................................1
C. Dust Blower and Mounting Plate................1
D. Hex Bolt and Knurled Nut ..........................1
The machine was carefully packed when it left the
Grizzly warehouse. If you discover the machine is
damaged after you have signed for delivery, and
the truck and driver are gone, you will need to file
a freight claim with the carrier. Save the contain-
ers and all packing materials for possible inspec-
tion by the carrier or its agent. Without the pack-
ing materials, filing a freight claim can be difficult.
If you need assistance determining whether you
need to file a freight claim, or with the procedure
to file one, please contact our Customer Service.
When you are completely satisfied with the con-
dition of your shipment, inventory its parts.
Sharp edges on metal
parts may cause person-
al injury. Examine the
edges of all metal parts
before handling.
Figure 3. G0536 Inventory.
G0536 Inventory Unpacking
SECTION 5: SET UP
A
D
B
C
G0536 Scroll Saw -11-
The unpainted surfaces are coated with a waxy
oil to protect them from corrosion during ship-
ment. Remove this protective coating with a sol-
vent cleaner or citrus-based degreaser such as
Grizzlys G7895 Degreaser. To clean thoroughly,
some parts may need to be removed. For opti-
mum performance from your machine, make
sure you clean all moving parts or sliding
contact surfaces that are coated. Avoid chlo-
rine-based solvents as they may damage painted
surfaces should they come in contact.
Gasoline and petroleum
products have low flash
points and could explode
if used to clean machin-
ery. DO NOT use gaso-
line or petroleum prod-
ucts to clean the machin-
ery.
Smoking near solvents
could ignite an explosion
or fire and cause serious
injury. DO NOT smoke
while using solvents.
Lack of ventilation while
using solvents could
cause serious personal
health risks, fire, or
environmental hazards.
Always work in a well
ventilated area to pre-
vent the accumulation
of dangerous fumes.
Supply the work area
with a constant source
of fresh air.
Unsupervised children
and visitors inside your
shop could receive seri-
ous personal injury.
Ensure child and visitor
safety by keeping all
entrances to the shop
locked at all times. DO
NOT allow unsupervised
children or visitors in the
shop at any time.
Weight Load
The Model G0536 Scroll Saw is a small weight
load with a small footprint. Most workbenches
should be sufficient to carry the weight of the
machine. Reinforce the workbench if you ques-
tion its ability to support the weight.
Working Clearance
Working clearances can be thought of as the dis-
tances between machines and obstacles that
allow safe operation of every machine without
limitation. Consider existing and anticipated
machine needs, size of material to be processed
through each machine, and space for auxiliary
stands or work tables. Also consider the relative
position of each machine to one another for effi-
cient material handling.
Lighting And Outlets Lighting should be bright
enough to eliminate shadow and prevent eye
strain. Electrical circuits should be dedicated or
large enough to handle the amperage draw.
Outlets should be located near each machine so
power or extension cords are clear of high-traffic
areas. Observe local electrical codes for proper
installation of new lighting, outlets, or circuits.
Clean Up Site Considerations
-12- G0536 Scroll Saw
Sharp edges on metal
parts may cause person-
al injury. Examine the
edges of all metal parts
before handling.
This section covers the basic assembly and adjust-
ment instructions needed to begin operation.
Complete the assembly in the order provided in this
manual and then read the remaining portion of the
manual before attempting any type of operation.
Your safety is important! Please follow the
warnings below during this entire section:
!
Disconnect power to
the machine during the
entire assembly
process. Failure to do
this may result in seri-
ous personal injury.
Mount Scroll Saw
To attach the scroll saw to a solid surface:
1. Locate a rectangular piece of
3
4" plywood
that is at least 20"W x 16"D.
2. Mount the base of the scroll saw to the cen-
ter of the plywood with
1
4" x 1" lag bolts and
1
4" washers.
3. Clamp the plywood securely to a workbench.
4. To permanently mount the scroll saw to the
workbench, screw
1
4" x 1" (or longer) lag bolts
with
1
4" washers directly to the workbench.
To attach the blade guard:
1. Set the blade guard on the scroll saw table
and position it around the upper arm.
2. Thread the bolt through the blade guard
components as shown in Figure 4, and
screw it into the knurled nut.
Figure 4. Blade guard assembly.
Figure 5. Blade guard adjustment.
Attach Blade Guard Beginning Assembly
3. Adjust the dust blower mounting plate and
the blade guard so that they ride just above
the workpiece, and tighten the knurled nut
shown in Figure 5.
Knurled Nut
G0536 Scroll Saw -13-
To install the blade:
1. Disconnect the machine from the power
source.
2. Feed the blade through the table and hook
into the lower blade holder as shown in
Figure 6. The blade teeth should face for-
ward and down.
Figure 6. Blade attached to both holders.
(Guard removed for clarity)
3. Push down on the upper blade holder and
slide the upper end of the blade into the hold-
er. Make sure that the pins are seated into
the grooves in both holders.
4. Increase the tension on the blade until the
blade gives a musical sound when plucked.
NoteDetermining correct blade tension is
subjective and learned through experience.
If the blade is loose, the blade will drift off the
layout line when cutting and the scroll saw
will be noisy and vibrate. If the blade is too
tight, the blade could break causing serious
injury. Properly tensioned blades will last
longer and are less likely to break.
5. Replace the lower arm guard, the throat
plate and lower the blade guard into position.
NoteThe blade can be installed sideways
to accommodate long workpieces.
Once the assembly is complete, the machine
needs to be tested. The purpose of the test run is
to ensure that there are no problems.
To test run the scroll saw:
1. Remove all tools from the scroll saw.
2. Turn the variable speed setting down to 550
SPM.
3. Plug the saw into the power source. Flip the
switch ON. Keep your finger ready to turn the
scroll saw OFF.
4. Listen for any unusual noises, vibrations or
rubbing. If anything sounds unusual, stop the
saw immediately.
5. Disconnect the machine from the power
source and find the source of the problem
before operating further.
NOTEIf you cannot locate the source of an
unusual noise or vibration, feel free to con-
tact our service department for help.
Test Run Installing Blades
Before starting the saw, make sure you
have performed the preceding assembly
and adjustment instructions, and you
have read through the rest of the manual
and are familiar with the various functions
and safety issues associated with this
machine. Failure to follow this warning
could result in serious personal injury.
-14- G0536 Scroll Saw
This section will cover basic scroll sawing opera-
tions. Please read the remaining portion of the
manual before attempting any type of operation.
Your safety is important! Please follow the
warnings below during this entire section:
Damage to your eyes, lungs, and ears
could result from failure to wear safety
glasses, a respirator, and hearing protec-
tion while using this machine.
Loose hair and clothing
could get caught in
machinery and cause
serious personal injury.
Keep loose clothing
rolled up and long hair
tied up and away from
machinery.
Figure 7. Variable speed knob.
It is important to adjust the blade speed for the
type of material being cut. Generally harder mate-
rials require a slower blade speed.
To adjust the blade speed:
Rotate the knob, shown in Figure 7, clockwise to
increase the blade speed, and counterclockwise
to reduce the speed.
Feed Rate
The feed rate is the speed an operator moves the
workpiece through the saw blade. The correct
feed rate depends on the type of material, and its
thickness. When using the correct feed rate the
workpiece will move easily and the motor will run
smoothly. When feeding the work too quickly the
motor may bog down and the blade can break,
causing serious injury.
Blade Speed General
SECTION 6: OPERATIONS
G0536 Scroll Saw -15-
A typical scroll saw blade will wear out in
1
2 to 2
hours, depending on the material cut. Blades
become dull quicker when cutting thick material,
plywood, laminates, hardwoods and metal.
To change the blade:
1. Disconnect the machine from the power
source
2. Remove the throat plate and the lower arm
guard shown in Figure 8.
3. Loosen the blade tension adjustment knob.
4. Push down on the upper blade holder shown
in Figure 9, pull the upper end of blade out
of the holder, push down on the blade to free
the lower end of the blade, and pull the blade
up to remove.
Figure 8. Arm guard screws and throat plate.
Throat Plate
Lower Arm Guard
Figure 9. Upper blade holder.
5. Feed the blade through the table and hook it
into the lower blade holder as shown in
Figure 10. The teeth should face forward
and down.
Figure 10. Blade attached to both holders.
(Guard removed for clarity)
6. Push down on the upper blade holder and
slide the upper end of the blade into the hold-
er. Make sure that the pins are seated into
the grooves in both holders.
7. Increase the tension on the blade until the
blade gives a musical sound when plucked.
NoteDetermining correct blade tension is
subjective and is learned through experi-
ence. If the blade is not tensioned enough
the blade will drift off the layout line when
cutting. The scroll saw will also have exces-
sive noise and vibration. If the blade is too
tight the blade could break, causing serious
injury. Blades that are tensioned correctly
will last longer and be less likely to break.
8. Replace the lower arm guard and the throat
plate, and lower the blade guard into posi-
tion.
NoteThe blades can also be installed with
the teeth pointing sideways to accommodate
long workpieces.
Changing Blades
-16- G0536 Scroll Saw
Miter gauges and fences are not effective on
scroll saws because most scroll saw blades are
narrow and tend to follow the grain of the wood.
Freehand cutting allows the operator to compen-
sate for blade drift.
To make a straight cut:
1. Draw a straight line on your workpiece.
2. Turn the power ON and allow the motor to
reach full speed.
3. Feed the workpiece slowly and steadily into
the blade, keeping your hands to either side
of the cutting line while pushing down. Make
sure the blade is cutting on the waste side of
the line (Figure 11).
Figure 11. Straight cut.
When cutting curves, preplan your cut and leave
tight inside curves for a second pass to minimiz-
ing backing out. Cut sharp outside curves by cut-
ting past the curve and looping around to cut from
a different angle.
To make a curved cut:
1. Draw a pattern on your workpiece.
2. Choose a blade size based on the tightest
curve in the workpiece. Smaller blades can
cut tighter curves.
3. Rough cut the board down to a workable
size.
4. Feed the workpiece into the blade with a
slow and even pressure. Use your fingers to
hold it down and use your thumbs to steer as
shown in Figure 12.
Figure 12. Making a curved cut.
4. Scroll saw blades will have a tendency to
drift. Compensate by adjusting the feed
direction.
NoteThe variation of hard and soft grain in
wood will cause the scroll saw blade to
deflect. If you are approaching hard grain at
an angle, the feed rate must be slowed and
pressure should be applied toward the side
with the hard grain.
NoteWhen approaching a tight radius,
slow down your feed rate, but dont stop.
Give the teeth time to make the cut. Forcing
the workpiece through the curve will cause
the blade to twist or break. If your cut pro-
duces waste in the curves interior, turn the
power off and wait until all motion stops
before removing the waste.
Curved Cuts Straight Cuts
G0536 Scroll Saw -17-
Bevel cuts can be used for miters, cope joints,
and making relief or recessed projects.
To make a bevel cut:
1. Draw your pattern as described in the previ-
ous sections.
2. Adjust the table to the desired angle.
3. Using the same principles as in the previous
sections, feed the work slowly and evenly
into the blade, remembering not to force the
workpiece (Figure 14).
Figure 14. Making a bevel cut.
Inside cuts such as circles or the insides of closed
letters can be easily cut with your scroll saw by
threading the blade through a hole drilled in the
workpiece.
To make an inside cut:
1. Disconnect the machine from the power
source.
2. Remove blade and throat plate.
3. Drill a hole in the waste portion of the work-
piece that is large enough for the pins to fit
through.
4. Thread the blade through the hole in the
workpiece as shown in Figure 13.
Figure 13. Installing the blade for an inside cut.
Bevel Cuts Inside Cuts
4. Wait until all motion has stopped before
removing waste near the blade.
5. Replace the throat plate, mount the blade
and tension it.
6. Make the inside cut and go back to step 1 for
the next inside cut.
-18- G0536 Scroll Saw
Always disconnect
power to the machine
before performing main-
tenance. Failure to do
this may result in serious
personal injury.
!
Regular periodic maintenance on the Model
G0536 will ensure optimum performance. Make a
habit of inspecting the machine each time you
use it.
Before each use, look for the following condi-
tions:
1. Loose bolts.
2. Damaged blades.
3. Worn switch.
4. Worn or damaged cords and plugs.
5. Any other condition that could hamper the
safe operation of this machine.
The table and other non-painted surfaces on your
machine should be protected against rust and pit-
ting. Wiping the table clean after every use
ensures that moisture from wood dust does not
remain on bare metal surfaces.
Tables can be kept rust-free with regular applica-
tions of products like SLIPIT

or Boeshield

T-9.
For long term storage you may want to consider
products like Kleen Bore's Rust Guardit.
Loose hair and clothing
could get caught in
machinery and cause
serious personal injury.
Keep loose clothing
rolled up and long hair
tied up and away from
machinery.
Your safety is important! Please follow the
warnings below during this entire section:
Projectiles from the
machine could cause
serious eye injury. Wear
safety glasses at all
times.
Working Table
General Maintenance Safety
SECTION 7: MAINTENANCE
G0536 Scroll Saw -19-
Lubricate the upper and lower arm bushings with
light machine oil once a month or after 50 hours
of use.
To lubricate the bushings:
1. Disconnect the machine from the power
source.
2. Remove the upper arm guard.
3. Lay the machine on its side.
4. Apply a generous amount of machine oil to
the end of the bolts that hold the bushings in
place as shown in Figure 15.
Figure 15. Lubricating bushings.
Replacing the motor brushes is a simple job that
may be necessary after extended use.
To replace the motor brushes:
1. Disconnect the machine from the power
source.
2. Remove the motor brush caps with a flat-
head screwdriver. One of the caps is shown
in Figure 16. The other is on the opposite
side of the motor.
3. Remove the brushes and check for black
carbon build-up or damage. If necessary,
replace the brushes.
4. Slide brushes back into the slot and replace
the brush caps.
Figure 16. Motor brush cap.
Replacing Brushes Lubrication
5. Leave the scroll saw on its side and allow the
machine oil to soak in overnight.
-20- G0536 Scroll Saw
Always disconnect
power to the machine
before performing ser-
vice adjustments. Failure
to do this may result in
serious personal injury.
!
This section is designed to help the operator with
adjustments that were made at the factory and
that might also need to be made during the life of
the machine.
This section is provided for your convenienceit
is not a substitute for the Grizzly Service
Department. If any adjustments arise that are not
described in this manual, then feel free to call the
Grizzly Service Department at (570) 546-9663.
Similarly, if you are unsure of how to perform any
procedure in this section, the Grizzly Service
Department will be happy to guide you through
the procedures or help in any other way.
To ensure that the table is square:
1. Disconnect the machine from the power
source.
2. Loosen the table tilt knob shown in Figure 17.
Figure 17. Pointer and table tilt knob.
Figure 18. Check the angle with a square
3. Place a square on the table and against the
blade as shown in Figure 18.
4. Adjust the table until there is no space
between the square and the blade.
5. Tighten the table tilt knob, loosen the pointer
shown in Figure 17 and adjust it to 0.
Pointer
Table Tilt Knob
Squaring Table
About Service
SECTION 8: SERVICE ADJUSTMENTS
G0536 Scroll Saw -21-
This section contains the following subsections
for the Model G0536: aftermarket accessories,
data sheets, parts diagrams and list, troubleshoot-
ing, and warranty/return information.
If you need parts or help in assembling your
machine, or if you need operational information,
call the service department at (570) 546-9663.
Trained service technicians will be glad to help
you.
If you have any comments regarding this manual,
please write to Grizzly at the address below:
Grizzly Industrial, Inc.
C
/O Technical Documentation
P.O. Box 2069
Bellingham, WA 98227-2069
We recommend you keep a copy of our current
catalog for complete information regarding
Grizzly's warranty and return policy. If you need
additional technical information relating to this
machine, or if you need general assistance or
replacement parts, please contact the Service
Department at the location listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901
E-Mail: [email protected]
Web Site: http://www.grizzly.com.
To order any of the aftermarket accessories
below, find the model number in bold and call our
customer service line 24 hours a day at 1-800-
523-4777.
Replacement Blades:
MODEL # WIDTH TPI TOOTH
G6670 0.008 0.078" 25 Skip
G6671 0.019 0.125" 10 Skip
G6672 0.018 0.110" 15 Skip
Scroll Saw Abrasive Packs:
Quickly smooths edges of wood, plastic, metal
and composite scroll saw projects. Eliminate
hand sanding.
1
2" grits are 80, 120, 180 & 220.
1
4" grits are 120, 180, 220 & 320. Packs of 4.
MODEL TYPE WIDTH
H5323 Pin
1
2"
H5324 Pin
1
4"
Aftermarket
Accessories
General
SECTION 9: REFERENCE INFO
-22- G0536 Scroll Saw

G0536 Scroll Saw -23-
1 PB10M Hex Bolt M6-1 x 25
2 PLW03M Lock Washer 6mm
3 P0536003 Warning ID Label
4 P0536004 Lower Base
5 P0536005 Left Cover
6 PS09M Phlp Hd Scr M5-.8 x 10
7 P0536007 Pillar Body
8 P0536008 Pin Shaft
9 P0536009 Pin Shaft
10 PS12M Phlp Hd Scr M3-.5 X 6
11 P0536011 Unplug Warning
12 P0536012 Left Side Nameplate
13 P0536013 Plastic Cap
14 P0536014 Right Side Nameplate
15 P0536015 Screw Pole
16 P0536016 Expand Block
17 P0536017 Expand Block
18 P0536018 Bushing
19 P0536019 Blade Tension Knob (Female)
20 P0536020 Columned Pin
21 P0536021 Bushing
22 P0536022 Right Cover
23 P0536023 Pressure Plate
24 P0536024 Spring
25 PW02M Flat Washer 5mm
26 P0536026 Upper Arm Guard
27 PSB81M Cap Screw M5-.8 x 20
28 P0536028 Upper Blade Clip
29 P0536029 Spacer
30 P0536030 Blade
31 PSB95M Cap Screw M5-.8 x 30
32 P0536032 Spacer
33 P0536033 Connecting Link
34 PW05M Flat Washer 4mm
35 PLW01M Lock Washer 5mm
36 P0536036 Read Manual Warning
37 P0536037 Circuit Board
38 PHTEK5M Self-Tapping Screw M4-.7 x 12
REF PART # DESCRIPTION
39 P0536039 Lower Arm
40 P0536040 Spacer
41 P0536041 Lower Blade Clip
42 P0536042 Air Hose
43 PS38M Phlp Hd Scr M4-.7 x 10
44 P0536044 Pressure Plate
45 PW03M Flat Washer 6mm
46 P0536046 Knurled Nut 6mm
47 P0536047 Eye Guard
48 P0536048 Upper Arm
49 P0536049 Air Bellows
50 PB119M Hex Bolt M6-1 x 60
51 P0536051 Retainer
52 P0536052 Rocker Arm
53 PSB26M Cap Screw M6-1 x 12
54 PRP15M Roll Pin 3mm x 8mm
55 P0536055 Table Insert
56 P0536056 Motor
57 P0536057 Dust Blower
58 PFH19M Flat Head Screw M4-.7 x 10
59 P0536059 Axle Bolt M6-1
60 P0536060 Table
61 PSB02M Cap Screw M6-1 x 20
62 P0536062 Table Tilt Scale
63 P0536063 Locking Knob M6-1 x 20
64 P0536064 Pointer
65 P0536065 Front Strut
67 P0536067 Lower Protection Guard
68 PN01M Hex Nut M6-1
69 P0536069 Dust Mask Warning
70 P0536070 Safety Glasses Warning
72 P0536072 Switch Box Panel
75 P0536075 Switch Box
76 P0536076 Variable Speed Label
77 P0536077 Variable Speed Knob & Panel
78 P0536078 On/Off Switch
79 P0536079 Strain Relief
80 P0536080 Cord & Plug
REF PART # DESCRIPTION
-24- G0536 Scroll Saw
Design Type .................................................................................................. Bench Model
Overall Dimensions:
Table ..........................................................................................................14
3
8" x 7
7
8"
Overall Height ........................................................................................................11
3
4"
Width......................................................................................................................10
1
2"
Depth ........................................................................................................................21"
Box Size ................................................................................................23" x 11" x 13"
Shipping Weight ..................................................................................................34 lbs.
Net Weight ..........................................................................................................31 lbs.
Footprint ......................................................................................................15
1
4" x 8
3
8"
Capacities:
Depth of Throat ........................................................................................................16"
Maximum Cutting Height @90 ..............................................................................2
1
8"
Maximum Cutting Height @45 ..................................................................................1"
Table Tilt ..............................................................................................................0-45
Blade and Movement:
Blade ..........................................................................................................5" Pin-Type
Strokes per minute ..............................................................Variable; 550 1800 SPM
Stroke ........................................................................................................................
1
2"
Construction:
Base ................................................................................................................Cast Iron
Table ..............................................................................................................Cast Iron
Arms ..............................................................................................................Aluminum
Motor:
Type................................................................................................................Universal
Horsepower ..........................................................................................................
1
5 HP
Amps ......................................................................................................................1.4A
Phase Voltage ............................................................................Single Phase 110V
Cycle RPM........................................................60 Hertz Variable; 550 1800 RPM
Switch..............................................................Toggle ON/OFF; Rotary Speed Control
Power Transfer ..............................................Direct Drive, Counterbalanced Flywheel
Bearings ..............................................................Shielded & Lubricated Ball Bearings
Features:
........................................................................................................Clear Blade Guard
..................................................................................................Adjustable Dust Blower
..................................................................................Blade Tension Adjustment Knob
Specifications, while deemed accurate, are not guaranteed.
Customer Service #: (570) 546-9663 To Order Call: (800) 523-4777 Fax #: (800) 438-5901
GRIZZLY MODEL G0536 16" SCROLL SAW
MACHINE DATA
SHEET
REVISED 10/03
G0536 Scroll Saw -25-
SYMPTOM
Blade wont stay on layout
line.
Excessive blade break-
age.
Motor will not start.
Motor will not start; fuses
or circuit breakers blow.
Motor overheats.
Motor stalls (resulting in
blown fuses or tripped cir-
cuit).
Machine slows or stalls
when operating.
POSSIBLE CAUSE
1. Blade not tensioned enough.
1. Blade tensioned too much.
2. Upper and lower blade guides are not
perfectly in line.
1. Low voltage.
2. Open circuit in motor or loose connec-
tions.
1. Short circuit in line cord or plug.
2. Short circuit in motor or loose connec-
tions.
3. Incorrect fuses or circuit breakers in
power line.
1. Motor overloaded.
2. Air circulation through the motor
restricted.
1. Short circuit in motor or loose connec-
tions.
2. Low voltage.
3. Incorrect fuses or circuit breakers in
power line.
4. Motor overloaded.
1. Applying too much pressure to work-
piece.
2. Badly worn motor brushes.
CORRECTIVE ACTION
1. Increase tension on blade.
1. Loosen blade tension.
2. Loosen guides and line them up.
1. Check power line for proper voltage.
2. Inspect all lead connections on motor for loose or open connec-
tions.
1. Inspect cord or plug for damaged insulation and shorted wires.
2. Inspect all connections on motor for loose or shorted terminals
or worn insulation.
3. Install correct fuses or circuit breakers.
1. Reduce load on motor.
2. Clean out motor to provide normal air circulation.
1. Inspect connections on motor for loose or shorted terminals or
worn insulation.
2 Correct the low voltage conditions.
3. Install correct fuses or circuit breakers.
4. Reduce load on motor.
1. Feed workpiece slower.
2. Replace motor brushes.
Troubleshooting Guide
-26- G0536 Scroll Saw
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzlys sole written warranty
and any and all warranties that may be implied by law, including any merchantability or fitness, for any par-
ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.
In no event shall Grizzlys liability under this warranty exceed the purchase price paid for the product and
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, spe-
cial, or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then
issue you a Return Number, which must be clearly posted on the outside as well as the inside of the car-
ton. We will not accept any item back without this number. Proof of purchase must accompany the mer-
chandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to
achieve better quality equipment. We make every effort to ensure that our products meet high quality and
durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
Warranty & Returns
C
U
T

A
L
O
N
G

D
O
T
T
E
D

L
I
N
E
9. How many of your woodworking machines are Grizzly? _____________
10. Which benchtop tools do you own? Check all that apply.
___1" x 42" Belt Sander ___6" - 8" Grinder
___5" - 8" Drill Press ___Mini Lathe
___8" jointer ___10" - 12" Thickness Planer
___8" - 10" Bandsaw _ Scroll Saw
___Disc/Belt Sander ___Spindle/Belt Sander
___Mini Jointer
___Other__________________________________________________
11. How many of the machines checked above are Grizzly? ____________
12. Which portable/hand held power tools do you own? Check all that apply.
___Belt Sander ___Orbital Sander
___Biscuit Joiner ___Palm Sander
___Circular Saw ___Portable Planer
___Detail Sander ___Saber Saw
___Drill/Driver ___Reciprocating Saw
___Miter Saw ___Router
___Other__________________________________________________
13. What machines/supplies would you like Grizzly Industrial to carry?
__________________________________________________________
__________________________________________________________
14. What new accessories would you like Grizzly Industrial to carry?
__________________________________________________________
__________________________________________________________
15. What other companies do you purchase your tools and supplies from?
__________________________________________________________
__________________________________________________________
16. Do you think your purchase represents good value?
___Yes ___No
17. Would you recommend Grizzly Industrial to a friend?
___Yes ___No
18. Would you allow us to use your name as a reference for Grizzly customers
in your area? Note: We never use names more than three times.
___Yes ___No
19. Comments:_________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
1. How did you learn about us?
___Advertisement ___Friend
___Catalog ___Card Deck
___World Wide Web
___Other__________________________________________________
2. Which of the following magazines do you subscribe to.
___American Woodworker ___Practical Homeowner
___Cabinetmaker ___Shop Notes
___Family Handyman ___Todays Homeowner
___Fine Homebuilding ___WOOD
___Fine Woodworking ___Wooden Boat
___Home Handyman ___Woodshop News
___Journal of Light Construction ___Woodsmith
___Old House Journal ___Woodwork
___Popular Mechanics ___Woodworker
___Popular Science ___Woodworkers Journal
___Popular Woodworking ___Workbench
___Other__________________________________________________
3. Which of the following woodworking/remodeling shows do you watch?
___Backyard America ___The New Yankee Workshop
___Home Time ___This Old House
___The American Woodworker ___Woodwrights Shop
___Other__________________________________________________
4. What is your annual household income?
___$20,000-$29,999 ___$60,000-$69,999
___$30,000-$39,999 ___$70,000-$79,999
___$40,000-$49,999 ___$80,000-$89,999
___$50,000-$59,999 ___$90,000 +
5. What is your age group?
___20-29 ___50-59
___30-39 ___60-69
___40-49 ___70 +
6. How long have you been a woodworker?
___0 - 2 Years ___8 - 20 Years
___2 - 8 Years ___20+ Years
7. How would you rank your woodworking skills?
___Simple ___Advanced
___Intermediate ___Master Craftsman
8. What stationary woodworking tools do you own? Check all that apply.
___Air Compressor ___Panel Saw
___Bandsaw ___Planer
___Drill Press ___Power Feeder
___Drum Sander ___Radial Arm Saw
___Dust Collector ___Shaper
___Horizontal Boring Machine ___Spindle Sander
___Jointer ___jointer
___Lathe ___Vacuum Veneer Press
___Mortiser ___Wide Belt Sander
___Other__________________________________________________
Name ____________________________________________________________________________________
Street ____________________________________________________________________________________
City ______________________________________________________________State________Zip_________
Phone Number_______________________E-Mail_______________________FAX________________________
MODEL #_____________________Serial # __________________________ Order #______________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of
course, all information is strictly confidential.
WARRANTY CARD
FOLD ALONG DOTTED LINE
FOLD ALONG DOTTED LINE
GRIZZLY INDUSTRIAL, INC.
P.O. BOX 2069
BELLINGHAM, WA 98227-2069
Place
Stamp
Here
TAPE ALONG EDGES--PLEASE DO NOT STAPLE
Name_______________________________
Street_______________________________
City______________State______Zip______
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