OPTALIGN

PLUS
The new Laser Shaft Alignment Tool
Your local contact Norm Voelzow
V
oelzow & Company, Inc.
P.O. Box 0158 Wingate, NC 28174
704-233-9222 Fax 704-233-9211
E-mail: [email protected]
Web: www.LaserAlignment.net
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Raise
savin
Lower energy losses to friction
and vibration.
How accurate are
dial indicator readings?
In the past, shaft alignment with
dial indicators and straightedges
was standard procedure - mainly
for lack of a better alternative!
With so many sources of potential
error and loss of accuracy, the
success of these mechanical meth-
ods often ended up being a combi-
nation of long experience, guess-
work and plain old-fashioned luck -
so that only a few mechanics ever
really achieved the knack of shaft
alignment. Todays maintenance
personnel must be a true jack-of-
all-trades to service ever-larger ma-
chine parks, yet the higher speeds
and tighter design specifications of
modern machines demand reliable,
highly accurate shaft alignment.
OPTALIGN

PLUS rises to the chal-

lenge by letting anyone perform
precision alignment while saving
significant time and effort over
conventional methods.
Why
precision shaft alignment?
Even small machines can generate
big losses when shaft misalignment
places reaction forces on shafts,
even if the 'flexible' coupling suf-
fers no immediate damage. The
result: premature failure of critical
seals and bearings.
OPTALIGN

PLUS pays for itself in

short order by preventing the con-
sequences of poor alignment.
Precise alignment pays back through:
Axial shaft play = gap error
Sagging indicator brackets
Sticking/jumping dial hands
Low resolution=rounding losses
Reading errors:
sign error
parallax error
mirror image
Play in mechanical linkages
Tilted dial indicator = offset error
Alignment precision
pays big dividends
d productivity through time
gs and reliable results.
Lower parts expense and inventory
levels thanks to extended MTBF.
ON OFF AUX
Laser shaft alignment offers 10 to
100 times the accuracy of conven-
tional methods. More importantly,
this unmatched precision pays off
big in terms of extended machine
life and reduced alignment effort.
Let OPTALIGN

PLUS save you the

trouble of calculating alignment
corrections and vastly increase
the MTBF of rotating equipment!
Better alignment with less effort for longer machine life
Alignment accuracy is critical to machine longevity
:
max. 4 mils max. 0.4 mils
0.04 mils
Measurement flexibility lets you master alignment challenges
Get a feel for shaft alignment
OPTALIGN

PLUS reflects over ten

years' leadership by the inventors
of laser-optical shaft alignment. It
gives you the expertise of thou-
sands of alignment professionals
who have contributed their sug-
gestions and ideas based upon the
demands of the real world.
OPTALIGN

PLUS frees you from

limitations imposed by restricted
measurement positions: its patent-
ed EZ-Sweep

method lets you

measure alignment in seconds sim-
ply by turning the shafts from any
position to any other position in
one continuous sweep. The trans-
ducer automatically takes a vast
number of readings, even over just
a few degrees rotation, ensuring
unmatched reliability of alignment
results. Perfect for handling
blocked measurement positions
and hard-to-turn shafts! And the
unique InfiniRange

feature lets
you measure any amount of mis-
alignment over any distance!
Alignment expertise
at your fingertips
Only one beam to adjust!
Patented UniBeam

technol-
ogy saves setup time & ef-
fort!
The industrys smallest opti-
cal components fit into tight
spaces (total weight: less
than 9 oz.)!
Patented InfiniRange

func-
tion provides unlimited
measurement range to han-
dle any amount of misalign-
ment at any distance!
Forget 3:00 - 12:00 - 9:00!
Minimal shaft rotation to de-
termine alignment
Patented EZ-Sweep

mea-
surement eliminates back-
lash effects!
Intrinsic
safety
optional
Automated reporting via
direct printer connection.
'Go' or 'no-go'?
TolChek

smiley shows
whether alignment correc-
tions are needed.
Only one cable to connect!
Eliminates tangling!
Simple 3-key operation:
1. Enter dimensions
2. Rotate shafts
3. Read results!
M
DIM
Non-volatile memory stores
alignment jobs, accepts ad-
vance setups from PC.
Industrial-strength water re-
sistant housings: control unit
electr. compartment: IP65,
transducer & reflector: IP67.
Rugged flat keypad resists
water/ grease/ shock, with
reliable positive-click action
(even with gloves!).
'MOVE': Guides the user in-
teractively through machine
positioning for alignment
correction.
Soft foot: Checks whether
all machine feet rest firmly
on the foundation and helps
determine corrections.
Now easier than
Alignment read
What could be simpler?
1. 'Dimensions': enter a few basic
machine distances
2. 'Measure': turn shafts as little
as 75 in one continuous sweep
3. 'Results': coupling alignment,
tolerance condition, foot cor-
rections
Rear view
Interfaces
Practical details enhance productivity
How-to at a glance
Practical help at the job site:
short instructions pull out of
the rear panel to give a step-
by-step checklist for basic
alignment and a quick refer-
ence of special functions.
Printed on grease-resistant
stock.
Connectivity PLUS
The RS-232 interface easily
transfers machine setups
and measurement data to or
from a PC for archival, cus-
tomized reporting and fur-
ther use on future alignment
jobs.
Lasting connections
All OPTALIGN

PLUS con-
nections are made to take in
stride the inevitable stress
and strain that comes with
the territory of shaft align-
ment. No weak links to
disrupt your productivity!
Award-winning innovation
Immediately upon its market intro-
duction, OPTALIGN

PLUS has al-

ready won several prestigious
awards for outstanding functional-
ity and industrial design, including
'Best New Product' at the 1997
Plant Engineering and Manage-
ment Show in Chicago and the
coveted seal of approval from In-
dustrie Forum Design Hannover.
Patented technology
gives you the edge
PRFTECHNIK AG, the inventors of
laser shaft alignment, have over a
decade of experience and know-
how to provide you with patented
innovations such as:
The UniBeam

single-laser mea-
surement principle: faster and
easier handling, since theres only
one beam to adjust!
EZ-Sweep

continuous measure-
ment during shaft rotation: hund-
reds of points are measured over
only a few degrees of shaft rota-
tion for superior accuracy in the
alignment results!
InfiniRange

measurement range
extension: lets you handle any
amount of misalignment over any
separation distance!
No wonder, then, that OPTALIGN-
ment has become the first word in
precision shaft alignment.
n ever before:
ings with only three keys!
2. Measure
3. Results
1. Dimensions
Added-value functionality:
A sliding cover reveals additional
keys used in special situations
Thermal growth targets
Enter values to compensate
for thermal growth specified
either at the coupling or at
machine feet.
Save/Open file
For storing and recalling up
to 99 machine setups and
results in a file.
Vertical machines
Measurement at 3 or more
rotation positions gives
flange offset and shimming
values
Printer
Directs output to the printer
for producing a measure-
ment report
Function key
For special functions such as
6-feet machine setup, selec-
tion of stationary feet and
coupling type, mm/in., date
and time setting, self-diag-
nostic tests, etc.
A bracket for every need
The ultimate bracket
Fastest! Easiest! Most versatile! All
true of the compact magnetic
bracket ALI 2.112set: its powerful
magnets fit onto nearly any flat
coupling surface for rigid mount-
ing in a matter of seconds. Its the
favorite choice of experienced laser
alignment users!
It turns when shafts cant
When one or both shafts cannot be
rotated for measurement, the slid-
ing magnetic bracket ALI 2.230
comes to the rescue. It glides
around the outside of the coupling
or shaft end from one measure-
ment position to the next, provid-
ing an elegantly simple solution.
Compact magnetic brackets
mount quickly on faces of
large couplings and shafts.
(ALI 2.112set, optional)
Quick & rigid mounting:
the perfect bracket
for any alignment situation
CALI-CHEK T makes it easy for any-
one to perform OPTALIGN

PLUS
calibration checking, traceable to
national or international norms, in
a matter of minutes. An easy-to-
use PC program records results and
prints out calibration reports.
Calibration checking
traceable to your
national standards
Compact chain-type brack-
ets (ALI 2.892set, standard
equipment)
Magnetic sliding brackets
(ALI 2.230, optional) pro-
vide the ideal solution for
non-rotatable shafts.
OPTALIGN

PLUS Commander (op-

tional ALI 5.250SET) lets you set up
alignment jobs in advance, perma-
nently archive measurement files,
and create versatile customized
alignment reports for fulfillment of
ISO quality standards - all with the
convenience of Windows on any
standard PC. Perfect for transfer-
ring alignment jobs from one
OPTALIGN

PLUS unit to another,

across a local PC network or across
the country!
A good case for durability
The OPTALIGN

PLUS case reflects

attention to detail: its contoured
foam insert provides optimal pro-
tection for transport and storage
while maintaining proper order to
save you time during setup and
disassembly. This lockable, tex-
tured case also provides plenty of
space for your favorite accessories
and weighs less than 16 lb com-
plete with standard parts!
PC software for advance job setup, archival,
reporting & training
The PC display program lets you
view the OPTALIGN

PLUS screen
and key stroking Live on your PC.
Perfect for training and group pre-
sentations! This program, On-
Screen color training illustrations
and handbook (in electronic for-
mat) are part of the OPTALIGN

PLUS training package available on

CD ROM (Order number ALI 5.230).
Get the job done fast...
Continuous-sweep measure-
ment for quick, reliable results
...and within tolerance!
TolChek automatic tolerances
save your precious time
Why use more than one laser
beam? UniBeam laser system
for rapid setup
Extreme offsets? No problem!
InfiniRange for measurement
of any misalignment amount
over any distance
Bolt-bound? Static feet func-
tion lets you easily overcome
bolt-bound problems
Need results documentation?
Complete, full-page alignment
reports at the press of a key
Dont be left powerless!
Extended battery life and
reserve battery power
ISO 9000 compatibility!
Calibration traceable to your
national standards
OPTALIGN

PLUS technical data

Transducer
Measurement principle Coaxial, reflected laser beam
Environmental protection IP 67 (submersible, dustproof)
Ambient light protection yes
Temperature storage -4F to 176F
operating 32F to 131F
Dimensions approx. 4 1/4" x 2 3/4" x 2"
Weight: only about 6 oz.
Laser
Laser Ga-Al-As semiconductor laser
Wavelength (typical) 675 nm (red, visible)
Safety class Class 2; FDA 21CFR 1000 and 1040
Beam power < 1 mW
Safety precautions Do not look into laser beam
Detector
Measurement area unlimited, dynamically extendible
(patents pending)
Resolution 1 m
Accuracy better than 2.0%
Inclinometer
Measurement range 0 to 360
Resolution < 1
Reflector
Type 90 roof prism
Accuracy better than 1.0%
Environmental
protection IP 67 (submersible, dustproof)
Temperature:
storage -4F to 176F
operating -4F to 140F
Dimensions: approx. 4" x 1 5/8" x 1 3/8"
Weight: approx. 2 oz.
Control Unit
Display fixed-segment LCD display
Display dimensions approx. 3 3/4" x 2 7/8"
Keyboard robust, flat, greaseproof keyboard
Environmental protection Control unit electronics compartment IP 65
(=water spray resistant, dustproof)
Operating temp. 32F to 131F
Main power supply 6 x 1.5V IEC LR6 ("AA") batteries
(even rechargables)
Backup power supply 1 x 9V IEC 6LR61 battery
Battery life (alkaline) 25 hours on main batteries plus
3 hours on reserve battery - based upon an
operating cycle of 25% measurement,
25% computation and 50% 'sleep' mode.
Interfaces 1 sensor; 1 printer/PC (serial)
Dimensions approx. 5 3/4" x 11 1/2" x 2 3/4"
Weight w/o batteries approx. 2.4 lb.
Carrying case
Standard ABS, drop tested (6 1/2ft.)
Case dimensions approx. 18 1/2" x 15 3/4" x 7 3/4"
Weight, including
all standard parts only about 15.2 lb.!
Options
Intrinsic safety EEx ib IIC T4, Zone 1
Approx. U.S. equivalent: NEC Article 500-4, Class 1,
Division 1, groups D,C,B,A and special safeguards T4.
Make sure you get the most from
laser shaft alignment by insisting
on the features you need:
Proven maintenance technology
PRFTECHNIK AG
P.O. Box 12 63
D-85730 Ismaning, Germany
Phone: (+49) 89 99 61 60
Fax: (+49) 89 99 61 62 00
http://www.pruftechnik.com
Printed in Germany ALI 9.562.5.97.20Lud
OPTALIGN

is a registered trademark of PRFTECHNIK Dieter

Busch AG. No copying or reproduction of this information, in
any form whatsoever, may be undertaken without express
written permission of PRFTECHNIK AG. The information
contained in this leaflet is subject to change without further
notice due to the PRFTECHNIK policy of continuous product
development. PRFTECHNIK products are the subject of
patents granted or pending throughout the world.
Copyright 1997 by PRFTECHNIK AG.
LUDECA Inc.
1425 N.W. 88th Avenue
Miami, FL 33172
Phone: (305) 591-8935
Fax: (305) 591-1537
http://www.ludeca.com
email: [email protected]
PRFTECHNIK AG products are designed
with respect for the environment during
their manufacture, use and disposal.