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Pipes Tubes of Nippon Steel Sumitomo Metal

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202 views16 pages

Pipes Tubes of Nippon Steel Sumitomo Metal

PIPE FITTING DATA

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siva_nagesh_2
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© © All Rights Reserved
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2-6-1 Marunouchi, Chiyoda-ku,Tokyo 100-8071 Japan

Tel: +81-3-6867-4111
Pipes & tubes of Nippon Steel & Sumitomo Metal
2013 NIPPON STEEL & SUMITOMO METAL CORPORATION
P001en_02_201312f
http://www.nssmc.com/
Pipe Products
Pipes & tubes of Nippon
Steel & Sumitomo Metal
NIPPON STEEL & SUMITOMO METAL
URL: http://www.tubular.nssmc.com/
Singapore
TEL : +65-6223-6777
FAX : +65-6224-4207
Dubai
TEL : +971-4-886-5900
FAX : +971-4-886-5901
London
TEL : +44-20-7266-7480
FAX : +44-20-7266-7488
Houston
TEL : +1-713-654-7111
FAX : +1-713-654-1261
Pipes & tubes of Nippon Steel & Sumitomo Metal Pipes & tubes of Nippon Steel & Sumitomo Metal
Nippon Steel & Sumitomo Metal has produced and sold a
complete range of steel products and has served every need in
Japan and overseas for over a long period of time as a compre-
hensive steel manufacturer.
In the pipe & tube unit, we have the latest production facilities
that can cover all products, such as those involving seamless
rolling, electric resistance welding, butt welding, and arc weld-
ing, as well as a product control system based on non-destruc-
tive inspection using computers.
In addition, the comprehensive unique capabilities of Nippon
Steel & Sumitomo Metal include application technologies and
construction technologies varying from high-grade pipes for
lines, oil wells, and power generation, etc., to general pipes &
tubes such as those for piping and structures. We believe that
such technologies will serve you and your needs.
We would like to gain your interest in the pipe & tube products of
Nippon Steel & Sumitomo Metal.
Table of Contents
Integrated Steel Manufacture 2
Pipe-making facilities and product types 4
Nippon Steel & Sumitomo Metal product standards 6
Applications 8
Pipes & tubes for piping 8
Pipes & tubes for mechanical structures 9
Pipes & tubes for marine structures and general structures 10
Pipe piles/pipe sheet piles 12
Pipes & tubes for plants 13
Pipes & tubes for boilers/heat exchangers 14
Pipes & tubes for the chemical industry/nuclear power plant 15
Oil & Gas Casing & Tubing/Line pipe (offshore) 16
Production process 18
Seamless pipes & tubes (Mannesmann process) 18
Seamless pipe production (hot extrusion process) 20
Electric resistance-welded pipes & tubes 22
Butt-welded pipes & tubes (CW),
hot electric resistance-welded (SW) pipes & tubes 24
Arc-welded pipes & tubes 26
Secondary machining 28
Pipe & tube plant of Nippon Steel & Sumitomo Metal 29
Notice: While every effort has been made to ensure the accuracy of the information contained within this publication, the use of the information
is at the readers risk and no warranty is implied or expressed by Nippon Steel & Sumitomo Metal Corporation with respect to the use of the
information contained herein. The information in this publication is subject to change or modifcation without notice. Please contact the Nippon
Steel & Sumitomo Metal Corporation offce for the latest information.
Please refrain from unauthorized reproduction or copying of the contents of this publication.
The names of our products and services shown in this publication are trademarks or registered trademarks of Nippon Steel & Sumitomo Metal
Corporation, affliated companies, or third parties granting rights to Nippon Steel & Sumitomo Metal Corporation or affliated companies. Other
product or service names shown may be trademarks or registered trademarks of their respective owners.
1
Torpedo car
Oxygen
blow
Converter Continuous
casting
Cold-rolling mill
Hot-dip galvanizing line (aluminum line and zinc line)
Electrogalvanizing line
Skin-pass rolling mill
Annealing furnace
Electrolytic cleaning line
Coil build-up Bell-shaped annealing furnace AP machine
C.A.P.L.
Hot-rolled coil
Hot-rolled
pickled coil
AL SHEET
Steel sheet coil
Cold-rolled coil
Stainless steel coil Coil grinding line Planishing mill (skin-pass mill)
AP machine Sendzimir rolling Coil scratch removal machine
Limestone
Sintering plant Iron ore
Seamless
stainless pipes
& tubes
Butt-welded
pipes &
tubes
Hot electric
resistance-
welded
pipes & tubes
Spiral pipes
Hot punch
pipes &
tubes
UO pipe
Coal Coking plant Blast furnace
Charging
scrap
Vacuum degassing
equipment Charging
molten iron
Continuous
heating furnace Roughing mill Continuous hot-rolling mill
Skin-pass rolling mill Pickling line
Heating Roughing rolling Finish rolling Controlled cooling Plate
ZINKOTE,
bonderized steel sheet
Silver alloy
Sheet steel coil
Electric
resistance-
welded pipes
& tubes
Metal material
scrap
Forging Ingot AOD VOD Electric furnace
Vacuum arc
re-melting
Electro-slag
re-melting
Vacuum induction
melting furnace
Soaking pit Blooming mill Billet mill Non-destructive inspection Billet
(Round CC)
Mannesmann
process-Hot
extrusion method
Integrated Steel Manufacture
2 3
Pipe-making facilities and product types
Classication
Pipe-making facilities
Location of mills
Production
capacity
(tons/year)
Available production size (outer diameter: mm)
40 80 120 160 200 300 400 500 1000 2000 3000 4000 5000
Thickness
(mm)
Product type
Production method No. of units
Seamless pipes &
tubes
(Hot nish)
Mannesmann-plug mill process
(Cold nish)
1 Tokyo Works 156,000
3.050.0
Carbon steel, alloy steel, and
stainless pipes & tubes
Pipes & tubes for oil wells
Line pipes
Pipes for boilers and nuclear power
Pipes & tubes for heat exchangers
Pipes & tubes for mechanical
structures
Material pipes
Pipes & tubes for pressure vessels
Pipes & tubes for the chemical
industry
Hot-extruded
shape steel
Industrial
machine parts
Construction
and civil work
materials
Pipes & tubes for
general structure
1.017.0
(Hot nish)
Ugine-Sejournet process
(Cold nish)
1
Hikari Pipe & tube
Division
48,000
2.025.0
0.916.0
(Hot nish)
Ugine-Sejournet process
(Cold nish)
1 Amagasaki Works 60,000
3.035.0
1.030.0
(Hot nish)
Ehrhardt Push Bench process
(Cold nish)
1 Amagasaki Works 14,400
15.0160
12.740.0
Mannesmann
mandrel mill process
(Hot nish /
Wakayama)
(Hot nish /
Kainan West)
(Hot nish /
Kainan East)
(Cold nish /
Kainan)
3 Wakayama Works
600,000 4.550.0
350,000 4.546.0
250,000 2.540.0
60,000 1.723.5
Arc-welded pipes &
tubes
Spiral process 1 Yawata Works 102,000 4.519.0
Line pipes
Pipes & tubes for water supply
(coated pipes & tubes)
Pipes & tubes for general structures
Sludge draining pipes
Pipe piles
Pipe sheet piles
Pipes & tubes for marine structures
Spiral process 2 Kimitsu Works 168,000 6.025.4
UO process 1 Kimitsu Works 500,000 6.440.0
UO process 1 Kashima Works 500,000 6.040.0
Press Bend process
OEM by related
companies
120,000 6.5127
Electric resistance-
welded pipes &
tubes
High-frequency induction welding
process (2")
2
Nagoya Works
(OEM by Nittetsu Steel
Pipe Co., Ltd.)
36,000 0.86.5
Line pipes
Pipes & tubes for oil wells
Pipes & tubes for boilers and heat
exchangers
Pipes & tubes for mechanical
structures
Pipes & tubes for water supply
Pipes & tubes for general structures
Pipe piles
Corrosion-resistant pipes and coated
pipes & tubes
Material pipes
Pipes & tubes for automobile
structures
Pipes & tubes for cylinder tubes
High-frequency induction welding
process (SR)
1
Hikari Pipe & tube
Division
60,000 1.49.0
High-frequency induction welding
process (4")
1 Kimitsu Works 66,000 1.610.5
High-frequency induction welding
process (4")
2
Nagoya Works
(OEM by Nittetsu Steel
Pipe Co., Ltd.)
72,000 1.410.0
High frequency resistance welding
process (16")
1 Nagoya Works 360,000 2.119.1
High frequency resistance welding
process (24")
1
Hikari Pipe & tube
Division
460,000 3.022.0
Butt-welded pipes &
tubes (CW)
Butt welding process 1 Kimitsu Works 290,000 2.66.1 Galvanized pipes & tubes
Pressure steel pipes
Pipes & tubes for general structures
Stepped pipes & tubes for civil work
Hot-nish electric
resistance-welded
pipe (SW)
High-frequency induction welding
process (SW)
1 Kashima Works 276,000 2.010.0
25.4 168.3
6.0 152.4
6.0 168.3
36.0 275
6.0 219.1
165.2 952.5
168.3 426.0
73.0 182.0
31.8 141.3
21.2 114.3
21.7 114.3
19.0 114.3
38.1 114.3
114.3 406.4
21.7 65.0
13.8 60.5
400 1625.6
400 2500
400 6000
457.2 1422
219.1 508
508.0 1524.0
318.5 609.6
34.0 175.0
15.0 127.0
4 5
Classication
of application
Product for application Main product name Grade
Applicable production
process
Available outside
diameter
Main characteristics/applications
Piping
Pipes & tubes for piping
Favorable processing butt-welded
pipes & tubes (strong seams*)
SGP-SS Butt welding 76.3114.3mm
Carbon steel pipes & tubes for piping with excellent strength in the butt welded area and the adhesion of galvanizing, as well as being most appropriate
for processing regarding strength in pipes & tubes, such as are joints
Electric resistance-welded carbon
steel tubes for piping
STPY400-E
Electric resistance
welding
216.3609.6mm Electric resistance-welded carbon steel pipes & tubes used for relatively low-pressure steam, water, gas, air, etc.
Polyethylene coated
pipes & tubes
Plastic coated pipes & tubes
HL-PL
Sumicoat
Arc welding, electric
resistance welding,
butt welding
151,600A
Polyethylene is coated on the outside surface of the pipe & tube by extrusion forming. This is excellent in corrosion resistance as a burial pipe or as a
seabed pipe for gas transfer, water transfer, cable protection, etc.
Heat
transfer
Stainless pipes & tubes
for boilers and heat
exchangers
Stress corrosion crack-resistant
stainless pipes & tubes
YUS190 Seamless 15.957.1mm
Ferrite stainless steel pipes with excellent stress corrosion crack resistance and grain boundary corrosion resistance; these are used for water heaters,
etc.
High-corrosion-resistant stainless
pipes & tubes
YUS 170, YUS 270
DP3W, HR3C
Seamless 15.9139.8mm
Stainless pipes & tubes with excellent corrosion resistance against a chloride environment and against sulfuric acid/organic acid environments; these
are suitable for refuse incineration boilers, seawater desalination plants, etc.
Low-alloy pipes & tubes
Sulfuric acid-resistant pipes &
tubes
S-TEN1, CRIA
Seamless, arc
welding, electric
resistance welding
21.74,000mm
This exhibits excellent sulfuric acid resistance for boilers, heat exchangers, air preheaters, and various exhaust gas pipes, etc., which may cause
sulfuric acid dew-point corrosion due to sulfurous acid gas.
Pipes & tubes for boilers
Superheater tubes
Reheater pipes, main steam pipes
HCM2S, NF616
SUPER304H
Seamless 6950A
Pipes & tubes with excellent steam oxidation resistance, high-temperature strength, and weldability; these contribute to the improved efciency of
thermal power generation boilers.
Structure
Outside coated pipes &
tubes
Heavy-duty anti-corrosion pipe
piles
NS-PAC
Arc welding, electric
resistance welding
Max. 1524.0mm
Polyethylene is coated on the outside surface of the pipe & tube by extrusion forming. This is effective for problematic potential corroded areas such as
the splash zones of pier piles. It has a better price and a longer life compared to conventional coating. It also has an advantage in eliminating electrolytic
protection.
Heavy-duty anti-corrosion pipe
sheet piles
NS-PAC Arc welding 406.42,250mm
A urethane elastomer is spray-coated on the outside surface of the pipe & tube. This is effective for problematic potential corroded areas such as
the splash zones of pier piles or embankments. It has a better price and a longer life compared to conventional coating, as well as an advantage in
eliminating electrolytic protection.
Negative friction prevention piles SLP- Arc welding 406.42,250mm
A special bitumen material (SL bitumen compound) is coated on the outside surface of the pipe & tube. In addition, the surface is covered with a
hard protection layer (polyethylene or urethane elastomer) to improve the transportation and storage properties of the conventional negative friction
preventive piles (SLP).
Pipes & tubes for
construction structures
Tapered pipes & tubes for
construction structures
NS-TPP
Electric resistance
welding
Max. 318.5mm Tapered pipes & tubes with excellent freedom of shape; these are used for lighting poles, sign poles, etc.
Shaped steel for
construction structures
Hot extrusion shaped steel for
construction structures
NSNO-SM
NSNO-COR-TENO
NSNO-SUS
Hot extrusion Max. 215mm
Hot extrusion shaped steel supported by a small lot with free design; this is suitable for achieving an architectural space with originality by using these
pipes & tubes as a construction material with design capability.
Pipes & tubes for civic
work projects
Stepped pipes & tubes SGP-MD, STK-MD
Butt welding,
seamless
21.7168.3mm
Steel pipes with a large stepped area that increases friction force with the ground and that features large supporting power; these are the most suitable
for the application of house foundations or tunnel reinforcements.
Low-alloy pipes & tubes
Weather-resistant pipes & tubes COR-TEN
Seamless, arc
welding, electric
resistance welding
21.74,000mm
With the function of alloy elements, a fine and hard oxide layer is formed on the surface. This prevents the further progress of corrosion. The
maintenance of the coating is not required. This is suitable for iron towers or buildings.
Seawater-resistant pipes & tubes MARILOYS-400
Arc welding, electric
resistance welding
100900A
Pipes & tubes with excellent weldability and seawater corrosion resistance by adding alloy elements; these are suitable for seawater piping, gas coolers
using seawater, cooling piping, and marine structures.
Weldable high-tensile pipes & tubes
WEL-TEN
SUMISTRONG
Seamless 17.3426mm
Pipes & tubes with high tensile force, excellent weldability, corrosion resistance, wear resistance, and notch toughness; these are suitable for strong
construction members or industrial machines such as crane booms.
Aluminum-plated pipes Al sheet steel pipes for automobiles
Electric resistance
welding
25.4114.3mm
Pipes & tubes developed for automobile exhaust gas treatment; these are excellent in machine processing and heat resistance at high-temperature
zones.
Original pipes for
drawings/joints
Material pipes
KSKM, KSHT, KSBE,
KSS, KEG, KEH
Seamless, electric
resistance welding
21.7609.6mm
Pipes used for automobiles or industrial machines through the cold processing of a drawing tube or joint (elbow); various production methods and steel
types for each application are available.
Composite pipes
Composite pipes for automobile
noise prevention
NSD
Electric resistance
welding
42.7101.6mm A glass cloth is inserted in between the double pipes. This is used for exhaust tubes to reduce noise from the automobile exhaust system.
ZINKOTE steel pipes Exhaust pipes for automobiles
Electric resistance
welding
21.7114.3mm This is suitable for low-temperature exhaust tubes in automobile exhaust gas systems.
Stainless pipes & tubes
for mechanical structures
Heat-resistant stainless pipes &
tubes for automobile exhaust gas
YUS731
YUS 490D, 180, 180S
YUS 410W, 436S
Seamless, electric
resistance welding
27.2139.8mm
Pipes & tubes developed for automobile exhaust gas treatment; austenite type (YUS 731) with excellent heat resistance and oxidation resistance at a
high-temperature zone and ferrite type (YUS 490D, 180, 436S) are available. Also, stainless Al sheet steel pipes that have aluminum plating for salt
damage protection are available (YUS 490D Al sheet, etc.).
Oil & Gas
Pipes & tubes for drilling Pipes & tubes for drilling STMR-M Seamless 17.3130mm Pipes & tubes with the strength and ductility of JIS and ASTM-R80 or more to meet increasing drilling depth; these are suitable for very deep drilling.
Pipes & tubes for oil wells Tubing, casing
SM series
NT series
Seamless, electric
resistance welding
60.3406.4mm
114.3508mm
Oil well pipes for the development of oil, natural gas, and geothermal heat with excellent characteristics regarding strength, crush resistance, and low-
temperature toughness.
* COR-TEN is the registered trademark of United States Steel Corporation in the United States, Japan, etc. We are allowed to use the trademark.
Nippon Steel & Sumitomo Metal product standards
6 7
Applications Pipes & tubes for piping Pipes & tubes for mechanical structures
City gas pipe: HI-PL (green)
Fire-extinguishing pipe
Regional heating/cooling system
Seabed pipe: HI-PL (green)
Various pipes in condominiums
(gas, water supply, water drain, hot water supply, etc.)
Flare joints of equipment pipes in buildings
Pipes & tubes for automobiles
Pipes & tubes for construction machines (cylinders, bushings)
Pipes & tubes for construction machines
(crane booms, lattices)
Printing roll
Vibration-absorbing cylinder
8 9
Pipes & tubes for marine structures and general structures
Pipe & tube columns for high-rise buildings (NS columns)
Pipe & tube columns for high-rise buildings
Lighting pole (tapered pipes & tubes)
Offshore platform
Truss roof Pipe & tube columns for high-rise buildings Space truss structure
Pipe & tube columns for high-rise buildings (NS columns)
10 11
Pipe piles/pipe sheet piles Pipes & tubes for plants
Heavy - Duty Coating pipe pile Geothermal steam pipe
Pipe piles for large offshore platforms LNG pipe
Ground improvement piles for single-family homes
(stepped pipes & tubes) LNG pipe
Pipe sheet piles for earth-retaining structures Oil plant pipe
SLip Layer pipe pile Petrochemical plant pipe
12 13
Appearance of thermal power generation boilers
Inside view of a thermal power generation boiler under construction
Superheater tubes and main steam pipes
Boiler tube panel
Tube reactor of petrochemical plants
Inside fn pipes & tubes
Nuclear power plant Stick elbow
Heat exchanger tubes for steam generators (SG) Hollow piston
Pipes & tubes for boilers/heat exchangers Pipes & tubes for the chemical industry/nuclear power plant
14 15
Oil & Gas Casing & Tubing/Line pipe (ofshore)
Offshore Line Pipes for receiving crude oil
Casing
Seabed oil/gas production equipment
Tubing Running
Offshore Casing Running Installation of a pipeline
Offshore drilling rig
16 17
Production process Seamless pipes & tubes (Mannesmann process)
Hot process
Mandrel mill process
After heating the round steel billet, hollow pipes are made with a piercer with toe angle. Then, elongating rolling is performed
by a mandrel mill, which consists of a multi-step continuous rolling machine, to thereby produce the mother pipe. This mother
pipe is reheated and is then fnished by stretch reducing mill to a specifed outside diameter and thickness for the fnal product.
Plug mill process
After heating the round steel billet, hollow pipes are made with a piercer. Then, elongating rolling is performed through a plug
mill. Pipes are reeled and fnished to a specifed diameter for fnal products. For a pipe & tube with a small diameter, original
pipes with a specifed diameter are reheated and then fnished to the specifed outside diameter and thickness through a reduc-
ing mill for the fnal product.
Cold-rolling process
When higher dimensional accuracy and mechanical properties are required compared to pipes produced by the hot-rolling
process, cold drawing subsequent to hot rolling is performed for the fnal product.
Pipe material
Cutting Non-destructive
inspection
Identification
marking/painting
Cold-rolled
products
Cooling Straightner Non-destructive inspection
Lubrication process
Heat treatment
Cold forging Heat treatment Straightner
Identification
marking/painting
Hot-rolled products
Heating Piercing Rolling (plug mill) Reeling Sizing Reheating Stretch reducing
Hot-rolling process
Mannesmann process
Cold-rolling process
Toe angle piercing Rolling (mandrel mill) Sizing
Piercer Piercer with toe angle
18 19
Seamless pipe production (hot extrusion process)
Hot extrusion process
(Ugine-Sejournet process)
Hot extrusion is a process in which heated billets are
inserted into the cylinder, known as a container, and
extruded with a hydraulic press. The specified outside
diameter and thickness can be obtained with a die and
mandrel. For pipes requiring higher dimensional accuracy
and a surface fnish, they are fnished through cold rolling
for the fnal product.
With this process, fin pipes & tubes or various shaped
steel other than steel pipes & tubes can be produced.
Hot hollow forging process
(Ehrhardt Push Bench process)
Hot forging is a process for producing large-diameter thick
pipes that are used in severe environments, such as main
steam pipes at power plants.
Hot extrusion machine Horizontal push bench machine
Pipe material Heating Cutting
Cutting Non-destructive inspection Identification marking/painting Cold-rolled
products
Straightner Non-destructive inspection
Lubrication treatment Pickling
Heat treatment
Cold forging Heat treatment Straightner
Identification marking/painting Hot-rolled
products
Hot hollow forging process
(Ehrhardt Push Bench process)
Hot extrusion process (Ugine-Sejournet process)
Pilger rolling
Horizontal
extrusion press
Heat treatment Non-destructive inspection
Inner/outer
surface cutting
Ingot Vertical piercing press
Vertical expanding press
Horizontal push bench Cutting
Cutting
Heating
Cold-rolling process
20 21
Electric resistance-welded pipes & tubes
Electric resistance-welded pipes & tubes are produced by forming the coil into a cylindrical form with top/bottom and left/right
forming rolls while continuously rewinding the coil to be electric resistance welded.
For a hot-fnish electric resistance-welded pipe & tube (SR pipe), a long-size electric resistance welded pipe & tube is heated
in a continuous heating furnace and drawn and fnished by a stretch reducer. It is used to produce small-diameter pipes. Fur-
thermore, NSSMC produces PIC (Pipe in Coil) in which the pipe is formed into a coil as a long-size pipe, in particular.
Heat exchanger tubes by cold drawing are also produced.
Uncoil
Uncoil Coil joining Forming Welding Bead removal Cooling Sizing Traveling cutting Heating
Coil joint Spiral looper Forming
Hydraulic test
EMT Rotary UST Seam UST Chamfering Chamfered shape
inspection
Flattening
test
Weighing/measurement Marking Detection of
irregular material
Rust protection
Hot spinning
Product
Product
Threading Bending inspection Pipe edge UST
thickness inspection
Outside diameter
roundness inspection
Coupling
attachment
Drifting test Hydraulic test Product
Welding
Bead
removal
Heat treatment for
the welded area
Cooling
Sizing Bending measurement
Pipe in Coil
Straightner
Flying saw
Drawing Chamfering Hydraulic test Non-destructive
inspection
Galvanizing Threading
Product
Heat treatment Straightner
Inspection
Identification
Painting

Intermediate diameter pipe


Small-diameter pipe
Squeeze roll
(intermediate diameter pipe)
High-frequency induction electric resistance welding machine
(small-diameter pipe)
22 23
Butt-welded pipes & tubes (CW), hot electric resistance-welded (SW) pipes & tubes
Butt-welded pipes & tubes (CW) are produced by heat-
ing the coil to a butt-weld temperature through a heating
furnace while continuously rewinding the coil. This heated
coil is put through the forming butt-welding roll to form the
pipe. It is fnished to a specifed size through a drawing roll
and sizing roll.
Hot electric resistance-welded (SW) pipes & tubes are
produced by electric resistant welding the heated coil and
fnishing it to a specifed size with a reducing mill.
Uncoil Coil joint
Dividing saw
Galvanizing
Pre-treatment, flux treatment Plating, cooling
with water
Threading Identification, painting,
binding Inspection
Product Drying
Cooling Straightner Hydraulic test Non-destructive test
Heating Forming, butt-welding, drawing (CW) Traveling cutting Sizing
Preheat
Forming and welding (SW) Pipe soaking Stretch reducer
Rotary hot saw
Forming and welding machine for hot electric resistance welding
(SW)
Butt-welding mill (CW) Cooling foor
24 25
Arc-welded pipes & tubes
UO process
UO pipes are produced by forming the both ends of the
plate into a groove, forming the groove-shaped steel into
a cylindrical shape with a U press and O press, and then
arc welding the linear joints from the inside and outside
(submerged arc welding).
Bending roll process
Bending rolled pipes have two processes: A press bend
process for fnishing pipes & tubes into a cylindrical shape
with a forming press and a bending roll process to frstly
make a circular shape at both edges of the steel sheet
with a bend press, and then to make a perfect cylinder
shape by rolling. The linear joints of a formed shape are
arc welded (submerged arc welding) from the inside and
outside.
Spiral welding process
Spiral welded pipes are produced by bending and forming
a coil into a spiral with a forming roll while continuously
rewinding the coil, and by welding the joints from the inside
and outside.
U press Production of large-diameter press forming welded pipes & tubes O press Spiral pipe production equipment
Plate Groove machining Tack welding Inside welding Outside welding Expansion Edge bending press U press O press
Welding for coil joining
Side trimmer
Groove machining
Traveling cutting
Chamfering Non-destructive
inspection
Hydrostatic test
Inside welding
Outside welding
Tack welding Inside welding Plate Groove machining Edge bending Roll bending
Press forming
Outside welding Hydrostatic test
Inside/outside coating
Joined sheet pile machining Product
Non-destructive inspection
Edge cutting
Non-destructive inspection
UO pipe
Bending pipes
Spiral-welded pipes
26 27
Secondary machining
NSSMC performs various secondary machining on the
produced pipes & tubes according to the order specifca-
tions or applications.
Pipes & tubes for piping
Various rust prevention
Coati ng wi th t ar epoxy, epoxy resi n etc., gal vani zi ng,
vinyl chloride lining, plastic coating, polyethylene lining,
polyurethane lining
Threading
Bevel machining
Joint machining
Production of irregular shape pipes
Pipe piles and pipe sheet piles
Various piles, sheet piles, and rust prevention
Pipes & tubes for boilers and heat exchangers
U bending, aluminum plating, rie machining, drawing
Remarks: We will introduce companies for swaging, expanding, bending,
cutting to length, etc.
External polyethylene coating
1
2
3
4
5
6
7
8
9
10
11
1
2
3
4
5
6 7
8
Head Office,
regional offices and branch offices
Head Office (Pipe & tube Division)
Osaka Office
Hokkaido Marketing Branch
Tohoku Marketing Branch
Niigata Marketing Branch
Hokuriku Marketing Branch
Ibaraki Marketing Branch
Nagoya Marketing Branch
Chugoku Marketing Branch
Shikoku Marketing Branch
Kyushu Marketing Branch
1
2
3
4
5
6
7
8
9
10
11
Steel mills and works
Kashima Works Hot electric resistance-welded pipes & tubes, UO pipes
Tokyo Works Seamless pipes & tubes (Mannesmann process)
Kimitsu Works Butt-welded pipes & tubes, electric resistance-welded
pipes & tubes, spiral pipes & tubes, UO pipes
Nagoya Works Electric resistance-welded pipes & tubes
Amagasaki Works Seamless pipes & tubes
(hot extrusion process, hot punch process)
Wakayama Works Seamless pipes & tubes (Mannesmann process)
Hikari Pipe & tube Division Electric resistance-welded pipes & tubes,
seamless pipes & tubes (hot extrusion process)
Yawata Works Spiral pipes & tubes
1
8
7
6
5
4
3
2
Pipe & tube plant of Nippon Steel & Sumitomo Metal
28 29

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