Respirators are designed to maintain a slight positive pressure of air inside the facepiece whether the wearer is inhaling or exhaling. This helps prevent contaminants from seeping in around the facepiece, even if there should be small breaks in the face-to-facepiece seal. The complete respirator assembly is available with an Ultravue or Ultra Elite Full- Facepiece, a Comfo Half-Mask Facepiece or a Welders Comfo Facepiece, plus breathing tube, web support belt, and air-flow control valve with quick- disconnect assembly. Features Full-facepiece protection with Ultravue or Ultra Elite Facepiece Half-mask face protection, where eye protection is not required, with Comfo and Welders Comfo Facepieces Ideal for use in shipbuilding, utilities, chemical, petrochemical and pharmaceutical industries NIOSH/MSHA Approvals A wide range of applications including welding, painting and handling certain hazardous materials in non-IDLH environments Direct-Connect configurations, which feature fewer parts, are available to simplify the respirator system. Constant Flow Air-Line Respirator with Ultra Elite facepiece. Constant Flow Air-Line Respirator with Ultravue facepiece. Constant Flow Air-Line Respirator with Comfo facepiece. Constant Flow Air-Line Respirator with Welders Comfo facepiece. Constant Flow Air-Line Respirators and Accessories 2 Complete Assemblies Choose facepiece (medium size in black Hycar), control valve and quick- disconnect assembly. Comes with breathing tube and a web support belt. For optional PVC (polyvinylchloride) belt, see Accessories on page 6. High-Pressure Control Valve (35-40 psig inlet pressure for 8-300 ft of hose) Welders Ultra Elite Ultravue Comfo Comfo Quick-Disconnect Facepiece Facepiece Facepiece Facepiece Snap-Tite aluminum 810829 460863 460865 460862 Foster steel 810831 461717 461719 480600 Duff-Norton brass 810834 486258 CEJN Locking chrome-plated brass 810832 480629 480631 480671 Snap-Tite Locking hard-coat anodized aluminum 810833 480633 480635 480672 Low-Pressure Control Valve (10-15 psig inlet pressure for 8-50 ft of hose) Welders Ultra Elite Ultravue Comfo Comfo Quick-Disconnect Facepiece Facepiece Facepiece Facepiece Snap-Tite aluminum 806775 463300 463302 463281 Foster steel 806776 480472 480474 480468 Hansen brass 806779 484836 484837 CEJN Locking chrome-plated brass 806777 480637 480639 480645 Snap-Tite Locking hard-coat anodized aluminum 806778 480641 480643 480646 Available by special order only. High-pressure control valves are also available with the following special order quick-disconnects: Snap-Tite brass or stainless steel, Foster brass, and Hansen brass or stainless steel. Low-pressure control valves also available with: Snap-Tite brass or stainless steel, Foster brass, Hansen brass, and Duff-Norton brass. Please call your MSA distributor for complete ordering information. Required Components Facepiece and Breathing Tube Assembly MSA Air-Line Respirator users can choose between two full- and two half-mask facepiece styles. Full facepieces are the state- of-the-art, wide-vision, Ultra Elite Facepiece and the proven Ultravue Facepiece with wrap-around lens. Designed to provide exceptional peripheral and downward vision, the Ultra Elite Facepiece is available in three sizes and in a choice of two materials: silicone or Hycar rubber. Hycar rubber provides a super-soft facepiece texture for a smooth and comfortable fit. It also resists chemical attack and temperature extremes and withstands rugged day-to-day use without tearing and ripping. The design of the Ultra Elite Facepiece is based on extensive anthropometric studies of the face length, temple width and chin width data of more than 8,000 individuals. The result is a facepiece that provides improved seals against a wide range of facial contours. Ultra Elite Facepieces are available in small, medium and large sizes and in two materials: black Hycar rubber and black silicone with either an E-Z Don or a rubber head harness. To accommodate a wide range of applications, Ultravue Facepieces are available in black Hycar rubber or silicone. Ultravue Facepieces also come in three sizes and are color-coded to size. The small Ultravue Facepiece has a gray lens ring; the medium has a black ring; and the large size is colored gold. MSA also offers optional nosecups (two sizes for Ultra Elite Facepieces and three sizes for Ultravue Facepieces) to reduce fogging when working in sub- freezing temperatures. The NIOSH/MSHA certifications of the unit require that a nosecup be used at temperatures below 32 degrees F. The Comfo and Comfo Elite are half-mask facepieces used where eye protection is not required. The Comfo style is formulated from SoftFeel material, which improves the pliability and Comfo, Ultravue and Ultra Elite Facepieces softness of both Hycar and silicone rubber. The Comfo Elite style facepiece (available only in silicone) has a unique sealing surface designed to reduce facepiece slippage. A Welders Comfo Facepiece is also available. This half-mask has an elbow that permits the breathing tube to be carried over the shoulder where it wont interfere with a welders helmet. A web harness with a leather keeper holds the breathing tube in place. 3 Control Valve with Quick-Disconnect Assembly High-pressure control valve is designed to deliver the required air flow to the facepiece at an inlet pressure range of 35- 40 psig for hose lengths of 8 to 300 feet. Low-pressure control valve is designed to deliver the required air flow to the facepiece at an inlet pressure range of 10-15 psig for hose lengths of 8 to 50 feet. The valve includes an integral belt clip and male and female quick-disconnect assemblies. (See back page for parts information chart). Demand Ultra Elite Full Facepiece Black Black Size Hycar Silicone Head Harness Nosecup Small 493064 493072 Rubber Yes 491146 491505 E-Z Don Yes Medium 493020 493028 Rubber Yes 491145 491502 E-Z Don Yes Large 493108 493116 Rubber Yes 491147 491508 E-Z Don Yes Demand Ultravue Full Facepiece (Rubber 5-point head harness is standard.) Black Black Size Hycar Silicone Nosecup Small 471218 480251 Yes Medium 457126 480247 Yes Large 471230 480255 Yes Comfo Half-Mask Demand Facepieces (Cradle headband is standard.) Black Black Size Hycar Silicone Headband Small 465817 480126 Elastic 480127 480130 Cradle Medium 94331 480121 Elastic 480122 480125 Cradle Large 469130 480131 Elastic 480132 480135 Cradle Comfo Elite Half-Mask Demand Facepiece (Cradle headband is standard.) Black Size Silicone Small 490206 Medium 490202 Large 490210 Breathing Tube The MSA Breathing Tube is designed to resist crushing and pinching. Made of synthetic rubber polymer, it is durable and chemical-resistant. It has numerous corrugations along the length of the tube which allow it to stretch for better head movement. Part No. Description 457158 Breathing Tube MSA Confidence Plus Germicidal Cleaner Mix with warm water for a germicidal cleaner that is effective against various micro-organisms including immunodeficiency virus Type 1 (HIV-1) (associated with AIDS). EPA approved for use on safety equipment. Part No. Description 10009971 MSAConfidence Plus Germicidal Cleaner in 32 oz. bottle Replacement Facepieces continued on page 4 4 Description Part No. Page F Nipple (VXV) 68833 G Filter 81857 5 I Regulator 66716 5 J Bushing 625528 K1 Female Socket PLANT COMPRESSOR SYSTEM F I J L M N F G K1 O K2 K3 P R * CO MONITOR 1 A B D E D AIR PURIFICATION SYSTEM PLANT AIR COMPRESSO R C Q S e l e c t
O n e
O u t l e t
C o n n e c t i o n : K 1 ,
K 2 ,
o r
K 3
L o c k in g
Q u ic k - D is c o n n e c t Welders Comfo Half-Mask Demand Facepieces (Cradle headband is standard.) Black Black Size Hycar Silicone Headband Small 480745 480748 Elastic 480749 480752 Cradle Medium 480737 480740 Elastic 480741 480744 Cradle Large 480753 480756 Elastic 480757 480760 Cradle Replacement Harness for Welders Comfo P/N 78362 Description Part No. Page K1 Nipple 459867 K2/3 Manifolds 5 L Male Plug w/ W'' male threads 8 M Inlet Gauge 5 Description Part No. Page N Union Adapter 65942 8 O MSAAir Hose 5 P/Q Locking Quick Disconnects R Female Socket Assy 8 The Constant-Flow System Online Response Respirator Selector Available on the World Wide Web at www.MSAnet.com:8001 Helps identify the proper respirator you need Has broadest range of respiratory protective devices available Recommends respirators for more than 700 chemical hazards Has nearly 3,000 chemical synonyms Lists up to 27 categories of respirators, with MUCs Is generic in nature See Pocket Guide To Airline Respirators (01-14-14) for more information. *Note: Can also be used as a Pressure-Demand System, provided air flow and inlet pressure requirements are met. 5 Accessories Air-Supply Hose The MSA3/8-inch ID Air-Supply Hose is available in smooth, reinforced, lightweightpolyvinylc hloride; chemical- resistant black neoprene; or smooth, coiled nylon. An MSA hose must be used to maintain NIOSH/MSHA approvals. Neoprene Part No. Length Hose Coupling 455022 50ft. Brass 481080 50ft. Stainless Steel 455021 25ft. Brass 481079 25ft. Stainless Steel 455020 15ft. Brass 481078 15ft. Stainless Steel 481071 8ft. Brass 481077 8 ft. Stainless Steel PVC Part No. Length Hose Coupling 484225 100ft. Brass 471513 50ft. Brass 481060 50ft. Stainless Steel 471512 25 ft. Brass 481059 25 ft. Stainless Steel 471511 15ft. Brass 481058 15 ft. Stainless Steel 481051 8 ft. Brass 481057 8 ft. Stainless Steel Coiled Nylon* Part No. Length Hose Coupling 474043 50ft. Brass 491515 25ft. Brass 491514 15ft. Brass 491513 8ft. Brass Pressure Regulator When an air-line unit is used with a plant air compressor system, the MSA pressure regulator reduces compressor pressure to the desired operating pressure. The regulator maintains pressure on the outlet side until readjusted for use with inlet pressures of up to 125 psig. Part No. Description 66716 Pressure Regulator Inlet Pressure Gauge MSAoffers an inlet pressure gauge that enables a user to check pressure at the inlet of the MSAair-supply hose, thereby assuring that air pressure is within the certified range. The gauge is supplied with quick-disconnect fittings to accommodate your air-line system. (Part numbers below include quick-disconnect plug and union adapter.) Part No. Description 476734 With Snap-tite(AL) fitting 476735 With Foster(S) or Schrader fitting 476737 With Hansen brass fitting 492586 Inlet Gauge less quick-disconnect and union adapter Air-Line Filter The MSAair-line filter provides high- efficiency filtration of compressed air lines. In operation, it removes a minimum of 99 percent of 0.3 micron and larger particulates, including dusts, mists, fumes, smokes and petroleum vapors. It does not remove carbon monoxide. The air-line filter can be used at inlet pressure up to 125 psig. The pressure drop is one psig at a maximum rated air flow of 25 cubic feet per minute (cfm). Part No. Description 81857 Air-line Filter 484923 Replacement Filter Kit Manifolds Manifolds are required whenever two to four respirators are connected to a single air source. MSA manifolds have quick- disconnect assemblies with automatic shut-off outlets. Part No. Description 47370 Four-outlet Manifold Assembly with Foster(S) Quick-Disconnects 84416 Two-outlet Manifold Assembly with Foster(S) Quick-Disconnects 93931 Four-outlet Manifold Assembly with Snap-tite(AL) Quick-Disconnects 486053 Two-outlet Manifold Assembly with Snap-tite(S) Quick-Disconnects * Recommend 4-25 ft. usable lengths 6 Breathing Air Distribution System This system purifies, regulates and distributes plant air to as many as four air- line respirator users. A sealed, rugged, stainless steel case prevents contamination of interior components. Using external controls, water condensation can be drained directly from the filter bowl and manifold pressure can be adjusted without opening the system. CAUTION: The Breathing Air Distribution System is not effective for removing carbon monoxide. Part No. Description 488113 Breathing Air Distribution System, (Quick-Disconnects must be ordered separately) 488118 ToolboxCarrying Handle Bar Nosecups Molded from a soft rubber compound that is resistant to facial oils, the optional nosecup helps reduce the possibility of lens fogging. The nosecup is particularly effective under conditions of high humidity and/or low temperatures by inhibiting contact of the moist exhalation with the facepiece lens. A nosecup can be easily affixed to the facepiece without tools, and any size nosecup may be installed in any size Ultra Elite, Ultravue or Duo-Twin Facepiece resulting in a customized facepiece for more comfortable use. Part No. Description 810412 Medium gray nosecup for Ultra Elite Facepiece 810413 Large gray nosecup for Ultra Elite Facepiece 813138 Small nosecup for Ultravue Facepiece 813139 Medium nosecup for Ultravue Facepiece 813140 Large nosecup for Ultravue Facepiece Spectacle Kit For use by workers who must wear corrective lenses, the spectacle kit can be easily inserted into an Ultra Elite or Ultravue Facepiece. The kit includes a wire support, rubber guide and one pair of metal frame spectacles. Desired adjustment is obtained by moving the spectacles in and out of the rubber guide and by moving the rubber guide up and down the wire support. One size of spectacle frame is used (S-7 shape, 44-mm lens size) with Universal Bridge Corrective lenses that can be obtained from local sources. The spectacle kit may be worn in conjunction with a nosecup. Part No. Description 804638 Ultra Elite Spectacle Kit (side wire support) 493581 Ultra Elite Spectacle Kit (center support) 454819 Ultravue Facepiece Spectacle Kit Welders Adapter For eye protection in welding applications where respiratory protection is required, a welders adapter can be easily installed over an Ultravue Facepiece lens. The clip-on style adapter can be easily removed if needed, whereas the integral adapter model is used in place of the facepiece lens. Both models are made of polycarbonate and feature a flip-up lens with large 4-1/2 x 5-1/4 (11.4 cm x 13.3 cm) vision area. Part No. Description 472859 Clip-on Welders Adapter for Ultravue Facepiece, complete with cover lens, less filter plate (see below) 470786 Integral Welders Adapter for Ultravue Facepiece, complete with cover lens, less filter plate 806482 Clip-on Welders Adapter for Ultra Elite Facepiece, with cover lens, less filter plate Heat-Treated Rayfoe Filter Plates with Cover Lens Part No. Description 38346 Shade 6 38347 Shade 10 38277 Shade 12 38348 Shade 14 7 Lens Covers Lens covers, available in a variety of types, provide a convenient way to add a layer of protection against scratches. The self- adhesive covers can be easily installed and removed when necessary. The tinted versions are intended for applications in direct sunlight. Part No. Description 491500 Ultra Elite clear cover lens (25per pack) 805456 Ultra Elite smoke-tinted cover lens (25per pack) 494254 Ultravue smoke-tinted cover lens (6per pack) 480326 Ultravue smoke-tinted cover lens (25per pack) 494255 Ultravue mirror-reflective cover lens (6per pack) 494256 Ultravue yellow-tinted cover lens (6per pack) 456975 Ultravue clear cover lens (25per pack) Waist Belts MSA offers an optional clear polyvinylchloride (PVC) belt that is easy to decontaminate. If decontamination is not a factor, users may also opt for an uncoated nylon web belt. Part No. Description 492827 Polyurethane-coated-nylon Belt, standard on all PAPRs 473902 PVCWaist Belt 9961 Uncoated-Nylon Web Waist Belt 3/8'' Direct-Connector Approved air-supply hose: 3/8''; length: 8-300 ft. The approved inlet air pressure needed to maintain at least 4 cfm to each respirator is listed below for 3/8'' hose. Feet PSIG 8 to 25 6 to 8 25 to 75 8 to 12 75 to 100 11 to 15 100 to 150 14 to 18 150 to 200 16 to 23 200 to 250 18 to 28 250 to 300 20 to 32 1/2'' Direct-Connector Approved air-supply hose: 1/2''; length: 25-300 ft. The approved inlet air pressure needed to maintain at least 4 cfm to each respirator is listed below. Feet PSIG 25 to 50 2 to 4 50 to 100 3 to 5 100 to 150 4 to 6 150 to 200 5 to 8 200 to 250 6 to 10 250 to 300 7 to 12 Caution The Snap-Tite Quick-Disconnect for 1/2'' id. hose does not have a check valve. If disconnected under pressure, air will discharge through the connector. Direct-Connect 1/2'' Airline Respirator Part Numbers Only has approval for Snap-Tite Aluminum or Cejn Chrome- plated Brass, locking fittings. All of the facepieces below are size medium and black hycar. The Ultravue and Ultra Elite facepieces include nosecups. NOTE: This respirator requires 1/2'' ID MSA airline hose with 1/2'' Quick-Disconnect fittings and union adapters. Please contact Customer Service for more information. Ultravue Fcpc w/ rubber harness with Snap-Tite 488089 Ultravue Fcpc w/ rubber harness with Cejn 488090 Ultra Elite Fcpc with E-Z Don with Snap-Tite 806795 Ultra Elite Fcpc with cotton E-Z Don with Cejn 806796 Comfo Elite Fcpc with Snap-Tite 491886 Comfo Elite Fcpc with Cejn 491887 Comfo Elite Welders Fcpc with Snap-Tite 491888 Comfo Elite Welders Fcpc with Cejn 491889 Comfo Fcpc with Snap-Tite 488092 Comfo Welders Fcpc with Snap-Tite 488094 Comfo Welders Fcpc with Cejn 488094 Direct-Connect 3/8'' Airline Respirator Part Numbers All of the facepieces below are size medium and black hycar. The Ultravue and Ultra Elite facepieces include nosecups. Ultravue Fcpc w/ rubber harness with Snap-Tite Aluminum 488073 Ultravue Fcpc w/ rubber harness with Foster Steel 488074 Ultravue Fcpc w/ rubber harness with Cejn Chrome-locking 488075 Ultra Elite Fcpc w/ cotton E-Z Don with Snap-Tite Aluminum 806791 Ultra Elite Fcpc w/ cotton E-Z Don with Foster Steel 806792 Ultra Elite Fcpc w/ cotton E-Z Don with Cejn Chrome-locking 806793 Comfo Elite Fcpc with Snap-Tite Aluminum 491878 Comfo Elite Fcpc with Foster Steel 491879 Comfo Fcpc with Snap-Tite Aluminum 488077 Comfo Fcpc with Foster Steel 488078 Comfo Fcpc with Cejn Chrome-locking 488079 Comfo Welders Fcpc with Snap-Tite Aluminum 488081 Comfo Welders Fcpc with Foster Steel 488082 Comfo Welders Fcpc with Cejn Chrome-locking 488083 Direct-Connect The Direct-Connect configurations are low-cost alternatives to standard configurations because they eliminate the need for a control valve. High-Pressure Valves Snap-Tite (AL) 460814 474022 66273 66272 69542 455019 Snap-Tite (BR) 471812 474023 630306 630305 69542 471777 Snap-Tite (SST) 471813 474024 629671 629673 808358 471778 Duff-Norton (BR) 473830 474029 630309 630308 69542 471780 Hansen (BR) 471815 474026 630312 630311 69542 471501 Hansen (SST) 473829 474028 473502 628768 808358 471779 Foster (ST) 471814 474025 56549 628770 69542 467044 Foster (BR) 473828 474027 473501 629980 69542 470194 CEJN Locking (Chrome-plated BR) 479065 479093 479020 631870 69542 479001 Snap-Tite Locking (Hard-coat anodized AL) 479067 479095 479021 479032* Low-Pressure Valves Snap-Tite (AL) 463278 474031 66273 66272 69542 455019 Snap-Tite (BR) 471816 474032 630306 630305 69542 471777 Snap-Tite (SST) 471817 474033 629671 629673 808358 471778 Duff-Norton (BR) 473833 474038 630309 630308 69542 471780 Hansen (BR) 471819 474035 630312 630311 69542 471501 Hansen (SST) 473832 474037 473502 628768 808358 471779 Foster (ST) 471818 474034 56549 628770 69542 467044 Foster (BR) 473831 474036 473501 629980 69542 470194 CEJN Locking (Chrome-plated BR) 479072 479100 479020 631870 69542 479001 Snap-Tite Locking (Hard-coat anodized AL) 479073 479101 479021 479032* * Note: These socket assemblies have the union adapter machined directly on the socket (one-piece design). MSA Parts Information Chart for Control Valve Components (High- & Low-Pressure Valves) Quick-Disconnects and Adapters AL=Aluminum SST=Stainless Steel ST=Steel BR=Brass Replacement Control Valve, complete with belt clip, male plug and female socket assembly Replacement Control Valve, with belt clip, male plug, less female socket assembly Male Plug 1/4 male NPT for Control Valve Female Socket 1/4NPT Union Adapter 1/4 NPT for connecting socket to MSA Air-Supply Hose Female Socket Assembly (includes union adapter P/N 69541 and socket) Corporate Headquarters P.O. Box 426, Pittsburgh, PA 15230 USA Phone 412-967-3000 www.MSAnet.com U.S. Customer Service Center Phone 1-800-MSA-2222 Fax 1-800-967-0398 MSA Canada Phone 1-800-MSA-2222 Fax 905-238-4151 MSA Mexico Phone 52-55 21 22 5770 Fax 52-55 359 4330 MSA International Phone 412-967-3354 Fax 412-967-3451 Offices and representatives worldwide For further information: Note: This Bulletin contains only a general description of the products shown. While uses and performance capabilities are described, under no circumstances shall the products be used by untrained or unqualified individuals and not until the product instructions including any warnings or cautions provided have been thoroughly read and understood. Only they contain the complete and detailed information concerning proper use and care of these products. ID 0112-38-MC / Apr 2003 MSA 2003 Printed in U.S.A.