02 - 1756-L72 ControlLogix System

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User Manual

ControlLogix System User Manual


Catalog Numbers 1756-L61, 1756-L62, 1756-L63, 1756-L63XT, 1756-L64, 1756-L65, 1756-L71, 1756-L72, 1756-L73,
1756-L73XT, 1756-L74, 1756-L75

Important User Information


Solid-state equipment has operational characteristics differing from those of electromechanical equipment. Safety
Guidelines for the Application, Installation and Maintenance of Solid State Controls (publication SGI-1.1 available from
your local Rockwell Automation sales office or online at http://www.rockwellautomation.com/literature/) describes some
important differences between solid-state equipment and hard-wired electromechanical devices. Because of this difference,
and also because of the wide variety of uses for solid-state equipment, all persons responsible for applying this equipment
must satisfy themselves that each intended application of this equipment is acceptable.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the
use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and
requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or
liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or
software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation,
Inc., is prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment,
which may lead to personal injury or death, property damage, or economic loss.
ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property
damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.
SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous
voltage may be present.
BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may
reach dangerous temperatures.
IMPORTANT

Identifies information that is critical for successful application and understanding of the product.

Allen-Bradley, CompactLogix, ControlLogix, DriveLogix, FLEX, Kinetix, MessageView, MicroLogix, POINT I/O, PhaseManager, PowerFlex, RSFieldbus, RSLinx, RSLogix, RSNetWorx, Rockwell Software, Rockwell
Automation, Compact I/O, RediSTATION, Series 9000, FlexLogix, PanelView, FactoryTalk, ArmorPOINT, Stratix 8000, SLC, ControlFLASH, DH+, Data Highway Plus, Integrated Architecture, Logix5000,
ControlLogix-XT, GuardLogix, RSView, Encompass, 1336 FORCE, 1336 PLUS, 1336 IMPACT, SMC, RSBizWare, FLEX Ex, ArmorBlock, ArmorBlock MaXum, Guard PLC, and TechConnect are trademarks of Rockwell
Trademarks not belonging to Rockwell Automation are property of their respective companies.

Summary of Changes
This manual contains new and updated information. Changes throughout this
revision are marked by change bars, as shown to the right of this paragraph.

New and Updated


Information

This table contains the changes made to this revision.


Topic

Page

Studio 5000 Logix Designer application is the rebranding of RSLogix 5000 software

11

Added an Attention statement to the section about installing the ESM

25

Added Integrated Motion to motion control options

141

Added section about extended properties

154

Rockwell Automation Publication 1756-UM001N-EN-P - November 2012

Summary of Changes

Notes:

Rockwell Automation Publication 1756-UM001N-EN-P - November 2012

Table of Contents
Preface

Studio 5000 Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


ControlLogix Controllers Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Standard ControlLogix Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Redundant ControlLogix Controllers. . . . . . . . . . . . . . . . . . . . . . . . . .
Extreme Environment ControlLogix Controllers . . . . . . . . . . . . . . .
Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Required Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Chapter 1
Install the 1756-L7x Controller

Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


1756-L7x Controller Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Included with the 1756-L7x Controller . . . . . . . . . . . . . . . . . . .
Parts Available for Use with the 1756-L7x Controller . . . . . . . . . . .
1756-L7x Controller Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Insert the Controller into the Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Insert the Key. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Install the SD Card. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Remove the SD Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Install the ESM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Uninstall the ESM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Chapter 2
Install the 1756-L6x Controller

Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


1756-L6x Controller Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Not Included with the 1756-L6x Controller. . . . . . . . . . . . . . .
1756-L6x Controller Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CompactFlash Card Installation and Removal . . . . . . . . . . . . . . . . . . . . . .
Battery Connection and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Insert the Controller into the Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Remove the Controller from the Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Chapter 3
Start Using the Controller

Make Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1756-L7x Connection Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1756-L6x Connection Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connect to the 1756-L7x Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Set Up the USB Driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connect to the 1756-L6x Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Configure the Serial Driver. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Upgrade Controller Firmware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Determine Required Controller Firmware. . . . . . . . . . . . . . . . . . . . . .
Obtain Controller Firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Use ControlFLASH Utility to Upgrade Firmware . . . . . . . . . . . . . .

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Table of Contents

Use AutoFlash to Upgrade Firmware . . . . . . . . . . . . . . . . . . . . . . . . . . .


Set the Communication Path. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Go Online with the Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Download to the Controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Use the Who Active Dialog Box to Download . . . . . . . . . . . . . . . . . .
Use the Controller Status Menu to Download . . . . . . . . . . . . . . . . . .
Upload from the Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Use the Who Active Dialog Box to Upload . . . . . . . . . . . . . . . . . . . . .
Use the Controller Status Menu to Upload . . . . . . . . . . . . . . . . . . . . .
Choose the Controller Operation Mode . . . . . . . . . . . . . . . . . . . . . . . . . . .
Use the Mode Switch to Change the Operation Mode . . . . . . . . . . .
Use Logix Designer to Change the Operation Mode . . . . . . . . . . . . .
Load or Store to the Memory Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Store to the Memory Card. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Load from the Memory Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Other Memory Card Tasks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Use ControlLogix Energy Storage Modules (ESMs) . . . . . . . . . . . . . . . . .
Save the Program to On-board NVS Memory . . . . . . . . . . . . . . . . . . .
Clear the Program from On-board NVS Memory . . . . . . . . . . . . . . .
Estimate the ESM Support of the WallClockTime . . . . . . . . . . . . . . . . . .
Maintain the Battery (1756-L6x controllers only) . . . . . . . . . . . . . . . . . . .
Check the Battery Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1756-BA1 or 1756-BATA Battery Life . . . . . . . . . . . . . . . . . . . . . . . . .
1756-BATM Battery Module and Battery Life . . . . . . . . . . . . . . . . . .
Estimate 1756-BA2 Battery Life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Estimate 1756-BA2 Battery Life after Warnings. . . . . . . . . . . . . . . . .
Battery Storage and Disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Chapter 4
ControlLogix System and Controllers ControlLogix System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Configuration Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Design a ControlLogix System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ControlLogix Controller Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System, Communication, and Programming Features . . . . . . . . . . . .
Memory Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Chapter 5
Communication Networks

Networks Available. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EtherNet/IP Network Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ControlLogix EtherNet/IP Module Features. . . . . . . . . . . . . . . . . . . .
ControlLogix EtherNet/IP Communication Modules . . . . . . . . . . .
Software for EtherNet/IP Networks. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connections over an EtherNet/IP Network . . . . . . . . . . . . . . . . . . . .
Double Data Rate (DDR) Backplane Communication. . . . . . . . . . .
ControlNet Network Communication. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ControlLogix ControlNet Module Features . . . . . . . . . . . . . . . . . . . .
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Table of Contents

ControlLogix ControlNet Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . .


Software for ControlNet Networks . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connections over a ControlNet Network . . . . . . . . . . . . . . . . . . . . . .
DeviceNet Network Communication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ControlLogix DeviceNet Module Features . . . . . . . . . . . . . . . . . . . . .
ControlLogix DeviceNet Bridge Module and Linking Devices . . .
Software for DeviceNet Networks . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connections over DeviceNet Networks . . . . . . . . . . . . . . . . . . . . . . . .
ControlLogix DeviceNet Module Memory . . . . . . . . . . . . . . . . . . . . .
Data Highway Plus (DH+) Network Communication . . . . . . . . . . . . . .
Communicate over a DH+ Network. . . . . . . . . . . . . . . . . . . . . . . . . . .
Universal Remote I/O (RIO) Communication . . . . . . . . . . . . . . . . . . . . .
Communicate over a Universal Remote I/O Network . . . . . . . . . . .
Foundation Fieldbus Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HART Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Chapter 6
Serial Communication
on 1756-L6x Controllers

1756-L6x Controller Serial Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


ControlLogix Chassis Serial Communication Options . . . . . . . . .
Communication with Serial Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DF1 Master Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DF1 Point to Point Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DF1 Radio Modem Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DF1 Radio Modem Advantages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DF1 Radio Modem Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DF1 Radio Modem Protocol Parameters . . . . . . . . . . . . . . . . . . . . . .
DF1 Slave Protocol. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DH-485 Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ASCII Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Configure the 1756-L6x Controller for Serial Communication . . . . .
Broadcast Messages over a Serial Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Configure Controller Serial Port Properties . . . . . . . . . . . . . . . . . . .
Program the Message Instruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Modbus Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Chapter 7
Manage Controller Communication

Connection Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Produce and Consume (interlock) Data. . . . . . . . . . . . . . . . . . . . . . . . . . .
Connection Requirements of a Produced or Consumed Tag . . . .
Send and Receive Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Determine Whether to Cache Message Connections . . . . . . . . . . .
Calculate Connection Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Local Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Remote Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connections Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Table of Contents

Chapter 8
I/O Modules

Selecting ControlLogix I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Local I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Add Local I/O to the I/O Configuration . . . . . . . . . . . . . . . . . . . . . .
Remote I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Add Remote I/O to the I/O Configuration . . . . . . . . . . . . . . . . . . . .
Distributed I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Add Distributed I/O to the I/O Configuration . . . . . . . . . . . . . . . .
Reconfigure an I/O Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reconfigure an I/O Module via the Module Properties . . . . . . . . .
Reconfigure an I/O Module via a Message Instruction . . . . . . . . . .
Add to the I/O Configuration While Online . . . . . . . . . . . . . . . . . . . . . .
Modules and Devices that Can be Added While Online. . . . . . . . .
Online Additions - ControlNet Considerations . . . . . . . . . . . . . . . .
Online AdditionsEtherNet/IP Considerations . . . . . . . . . . . . . .
Determine When Data Is Updated . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Chapter 9
Develop Motion Applications

Motion Control Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Motion Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Obtain Axis Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Program Motion Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Chapter 10
Develop Applications

Elements of a Control Application. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Tasks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Task Priority . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Scheduled and Unscheduled Programs . . . . . . . . . . . . . . . . . . . . . . . .
Routines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tags. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Extended Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Access Extended Properties in Logic. . . . . . . . . . . . . . . . . . . . . . . . . . .
Programming Languages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Add-On Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Monitoring Controller Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Monitoring I/O Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Determine if I/O Communication has Timed Out . . . . . . . . . . . . .
Determine if I/O Communication to a
Specific I/O Module has Timed Out . . . . . . . . . . . . . . . . . . . . . . . . . .
Interrupt the Execution of Logic and Execute the Fault Handler.
System Overhead Time Slice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Configure the System Overhead Time Slice . . . . . . . . . . . . . . . . . . . .
Sample Controller Projects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Table of Contents

Chapter 11
Using the PhaseManager Tool

PhaseManager Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Minimum System Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
State Model Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
How Equipment Changes States. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Manually Change States . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PhaseManager Tool versus Other State Models . . . . . . . . . . . . . . . . . . . .
Equipment Phase Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

165
167
167
168
169
170
170

Chapter 12
Redundant Systems

ControlLogix Redundancy Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


System Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Enhanced versus Standard Redundancy . . . . . . . . . . . . . . . . . . . . . . .
Build a Redundant System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ControlNet Considerations in Redundant Systems . . . . . . . . . . . . . . . .
EtherNet/IP Considerations in Redundant Systems . . . . . . . . . . . . . . .
IP Address Swapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Redundancy and Scan Time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

171
173
174
175
175
176
176
176
177

Chapter 13
SIL 2 Certification

Introduction to SIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Programming and Debugging Tool (PADT). . . . . . . . . . . . . . . . . . .
Typical SIL2 Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fail-safe Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
High-availability Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fault-tolerant Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

179
179
180
181
182
183

Appendix A
Status Indicators

1756-L7x Controller Status Display and Indicators . . . . . . . . . . . . . . . .


1756-L7x Controller Status Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Status Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fault Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Major Fault Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I/O Fault Codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1756-L7x Controller Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RUN Indicator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FORCE Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SD Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OK Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1756-L6x Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RUN Indicator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I/O Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FORCE Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RS232 Indicator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rockwell Automation Publication 1756-UM001N-EN-P - November 2012

185
185
186
187
188
190
193
193
193
193
194
194
194
195
195
195

Table of Contents

BAT Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196


OK Indicator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196

Appendix B
Using Electronic Keying

Electronic Keying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Exact Match . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Compatible Keying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disabled Keying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

197
198
199
201

Appendix C
History of Changes

1756-UM001M-EN-P, February 2012 . . . . . . . . . . . . . . . . . . . . . . . . . . . .


1756-UM001L-EN-P, November 2011 . . . . . . . . . . . . . . . . . . . . . . . . . . .
1756-UM001K-EN-P, May 2011. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1756-UM001J-EN-P, July 2010 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1756-UM001I-EN-P, January 2007. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1756-UM001H-EN-P, July 2008 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1756-UM001G-EN-P, January 2007. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1756-UM001F-EN-P, May 2005 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1756-UM001E-EN-P, August 2002 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1756-UM001D-EN-P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1756-UM001C-EN-P, June 2001 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1756-UM001B-EN-P, November 2000 . . . . . . . . . . . . . . . . . . . . . . . . . . .

Index

10

Rockwell Automation Publication 1756-UM001N-EN-P - November 2012

206
206
206
207
207
207
207
207
208
208
208
208

Preface

Studio 5000 Environment

The Studio 5000 Engineering and Design Environment combines engineering


and design elements into a common environment. The first element in the
Studio 5000 environment is the Logix Designer application. The Logix Designer
application is the rebranding of RSLogix 5000 software and will continue to be
the product to program Logix5000 controllers for discrete, process, batch,
motion, safety, and drive-based solutions.

The Studio 5000 environment is the foundation for the future of


Rockwell Automation engineering design tools and capabilities. It is the one
place for design engineers to develop all the elements of their control system.

ControlLogix Controllers
Overview

There are three types of ControlLogix controllers available. These types include
the following:
Standard ControlLogix controllers
Extreme environment ControlLogix controller
Safety GuardLogix controllers
This manual explains how to use standard and extreme environment
ControlLogix controllers.
For more information about using safety GuardLogix controllers, see the
GuardLogix Controller Systems Safety Reference Manual, publication
1756-RM093, or the GuardLogix Controllers User Manual, publication
1756-UM020.

Rockwell Automation Publication 1756-UM001N-EN-P - November 2012

11

Preface

Standard ControlLogix Controllers


Two lines of standard ControlLogix controllers are now available. These
controllers are identified as 1756-L6x controllers and 1756-L7x controllers
according to abbreviations of their full catalog numbers.
Table 1 - ControlLogix Catalog Numbers
Abbreviated Cat. No.

Cat. No.

1756-L6x

1756-L61, 1756-L62,1756-L63, 1756-L64,1756-L65

1756-L7x

1756-L71, 1756-L72, 1756-L73,1756-L74, 1756-L75

The standard ControlLogix controllers share many similar features, but also have
some differences. Table 2 provides a brief overview the differences between the
controllers. For further details about these features and differences, see the
appropriate chapters of this manual.
Table 2 - Differences Between 1756-L7x and 1756-L6x Controllers
Feature

1756-L7x

1756-L6x

Clock support and backup used for


memory retention at powerdown

Energy Storage Module (ESM)

Battery

Communication ports (built-in)

USB

Serial

Connections, controller

500

250

Memory, nonvolatile

Secure Digital (SD) card

CompactFlash card

Status display and status indicators

Scrolling status display and four


status indicators

Six status indicators

Unconnected buffer defaults

20 (40, max)

10 (40, max)

Redundant ControlLogix Controllers


Certain ControlLogix controllers are also supported for use in redundant
systems. For more information about controllers and redundant systems, see
Chapter 12.

Extreme Environment ControlLogix Controllers


The extreme environment ControlLogix controllers, catalog numbers
1756-L73XT and 1756-L63XT, provide the same functionality as the 1756-L73
and 1756-L63 controllers, but are designed to withstand temperatures -25...70 C
(-13...158 F).

12

Rockwell Automation Publication 1756-UM001N-EN-P - November 2012

Preface

Before You Begin

Before you begin using your ControlLogix controller, verify that you have the
applications required to configure and program the controller.

Required Software
Use this table to identify the minimum software versions required to use your
ControlLogix controller.
Table 3 - Required Software for Controller Use
Cat. No.

Studio 5000 Environment

RSLogix 5000 Software

RSLinx Classic

1756-L61/A

Version 12.06.00 or later

Any version

1756-L61/B

Version 13.04.00 or later

1756-L62/A

Version 12.06.00 or later

1756-L62/B

Version 13.04.00 or later

1756-L63/A

If not using a CompactFlash


card, version 10.07.00 or
later
If using a CompactFlash
card, version 11.16.00 or
later

1756-L63/B

Version 13.04.00 or later

1756-L63XT/B

Version 13.04.00 or later

Version 2.55.00 or later

1756-L64/B

Version 16.03.00 or later

Any version

1756-L65/B

Version 17.01.02 or later

1756-L71/A

Version 21.00.00 or later

Version 20.01.02

Version 2.59.00 or later

1756-L72/A

Version 21.00.00 or later

Version 19.01.00 or later

Version 2.57.00 or later

1756-L73/A

Version 21.00.00 or later

Version 19.01.00 or later

1756-L73XT/A

Version 21.00.00 or later

Version 19.01.00 or later

1756-L74/A

Version 21.00.00 or later

Version 19.01.00 or later

1756-L75/A

Version 21.00.00 or later

Version 19.01.00 or later

Rockwell Automation Publication 1756-UM001N-EN-P - November 2012

13

Preface

Additional Resources

These documents contain additional information concerning related products


from Rockwell Automation.
Resource

Description

1756 ControlLogix Controllers Technical Data, publication


1756-TD001

Provides specifications for ControlLogix controllers.

1756 ControlLogix I/O Modules Technical Data,


publication 1756-TD002

Provides specifications for ControlLogix I/O modules.

ControlLogix Peer I/O Control Application Technique,


publication 1756-AT016

Describes typical peer control applications and provides


details about how to configure I/O modules for peer
control operation.

Integrated Architecture and CIP Sync Configuration


Application Technique, publication IA-AT003

Describes how to configure CIP Sync with Integrated


Architecture products and applications.

ControlLogix Chassis and Power Supplies Installation


Instructions, publication 1756-IN005

Describes how to install and troubleshoot standard and


ControlLogix-XT versions of the 1756 chassis and power
supplies, including redundant power supplies.

Industrial Automation Wiring and Grounding Guidelines,


publication 1770-4.1

Provides general guidelines for installing a Rockwell


Automation industrial system.

Product Certifications website, http://ab.com

Provides declarations of conformity, certificates, and other


certification details.

You can view or download publications at


http://www.rockwellautomation.com/literature/. To order paper copies of
technical documentation, contact your local Allen-Bradley distributor or
Rockwell Automation sales representative.

14

Rockwell Automation Publication 1756-UM001N-EN-P - November 2012

Chapter

Install the 1756-L7x Controller

Topic

Page

Before You Begin

17

1756-L7x Controller Parts

17

1756-L7x Controller Installation

18

Insert the Controller into the Chassis

19

Insert the Key

20

Install the SD Card

21

Remove the SD Card

23

Install the ESM

25

Uninstall the ESM

26

ATTENTION: Personnel responsible for the application of safety-related programmable electronic systems (PES) shall be
aware of the safety requirements in the application of the system and shall be trained in using the system.

ATTENTION: Environment and Enclosure


This equipment is intended for use in a Pollution Degree 2 industrial environment, in overvoltage Category II applications (as
defined in IEC 60664-1), at altitudes up to 2000 m (6562 ft) without derating.
This equipment is not intended for use in residential environments and may not provide adequate protection to radio
communication services in such environments.
This equipment is supplied as open-type equipment. It must be mounted within an enclosure that is suitably designed for
those specific environmental conditions that will be present and appropriately designed to prevent personal injury resulting
from accessibility to live parts. The enclosure must have suitable flame-retardant properties to prevent or minimize the spread
of flame, complying with a flame spread rating of 5VA or be approved for the application if nonmetallic. The interior of the
enclosure must be accessible only by the use of a tool. Subsequent sections of this publication may contain additional
information regarding specific enclosure type ratings that are required to comply with certain product safety certifications.
In addition to this publication, see the following:
Industrial Automation Wiring and Grounding Guidelines, Rockwell Automation publication 1770-4.1, for additional
installation requirements
NEMA Standard 250 and IEC 60529, as applicable, for explanations of the degrees of protection provided by enclosure

Rockwell Automation Publication 1756-UM001N-EN-P - November 2012

15

Chapter 1

Install the 1756-L7x Controller

North American Hazardous Location Approval


The following information applies when operating this equipment in
hazardous locations.

Informations sur lutilisation de cet quipement en environnements


dangereux.

Products marked "CL I, DIV 2, GP A, B, C, D" are suitable for use in Class I Division 2 Groups
A, B, C, D, Hazardous Locations and nonhazardous locations only. Each product is supplied
with markings on the rating nameplate indicating the hazardous location temperature
code. When combining products within a system, the most adverse temperature code
(lowest "T" number) may be used to help determine the overall temperature code of the
system. Combinations of equipment in your system are subject to investigation by the
local Authority Having Jurisdiction at the time of installation.

Les produits marqus "CL I, DIV 2, GP A, B, C, D" ne conviennent qu' une utilisation en
environnements de Classe I Division 2 Groupes A, B, C, D dangereux et non dangereux.
Chaque produit est livr avec des marquages sur sa plaque d'identification qui indiquent
le code de temprature pour les environnements dangereux. Lorsque plusieurs produits
sont combins dans un systme, le code de temprature le plus dfavorable (code de
temprature le plus faible) peut tre utilis pour dterminer le code de temprature
global du systme. Les combinaisons d'quipements dans le systme sont sujettes
inspection par les autorits locales qualifies au moment de l'installation.

WARNING: EXPLOSION HAZARD


Do not disconnect equipment unless power has
been removed or the area is known to be
nonhazardous.
Do not disconnect connections to this
equipment unless power has been removed or
the area is known to be nonhazardous. Secure
any external connections that mate to this
equipment by using screws, sliding latches,
threaded connectors, or other means provided
with this product.
Substitution of components may impair
suitability for Class I, Division 2.
If this product contains batteries, they must only
be changed in an area known to be
nonhazardous.

WARNING: RISQUE DEXPLOSION


Couper le courant ou s'assurer que
l'environnement est class non dangereux avant
de dbrancher l'quipement.
Couper le courant ou s'assurer que
l'environnement est class non dangereux avant
de dbrancher les connecteurs. Fixer tous les
connecteurs externes relis cet quipement
l'aide de vis, loquets coulissants, connecteurs
filets ou autres moyens fournis avec ce produit.
La substitution de composants peut rendre cet
quipement inadapt une utilisation en
environnement de Classe I, Division 2.
S'assurer que l'environnement est class non
dangereux avant de changer les piles.

European Hazardous Location Approval


The following applies when the product bears the Ex Marking.
This equipment is intended for use in potentially explosive atmospheres as defined by European Union Directive 94/9/EC and has been found to comply with the Essential Health and
Safety Requirements relating to the design and construction of Category 3 equipment intended for use in Zone 2 potentially explosive atmospheres, given in Annex II to this Directive.
Compliance with the Essential Health and Safety Requirements has been assured by compliance with EN 60079-15 and EN 60079-0.

ATTENTION: This equipment is not resistant to sunlight or other sources of UV radiation.

WARNING:
This equipment shall be mounted in an ATEX certified enclosure with a minimum ingress protection rating of at least IP54
(as defined in IEC60529) and used in an environment of not more than Pollution Degree 2 (as defined in IEC 60664-1) when
applied in Zone 2 environments. The enclosure must utilize a tool removable cover or door.
This equipment shall be used within its specified ratings defined by Rockwell Automation.
This equipment must be used only with ATEX certified Rockwell Automation backplanes.
Secure any external connections that mate to this equipment by using screws, sliding latches, threaded connectors, or other
means provided with this product.
Do not disconnect equipment unless power has been removed or the area is known to be nonhazardous.

16

Rockwell Automation Publication 1756-UM001N-EN-P - November 2012

Install the 1756-L7x Controller

Before You Begin

Chapter 1

Complete these tasks using the appropriate resources listed as references before
you install your controller and power supply.
Task
Install a ControlLogix Chassis and Power Supply

1756-L7x Controller Parts

Resources
Refer to ControlLogix Chasis and Power Supplies,
publication 1756-IN005

These sections describe parts that are included with the L7x controllers, as well as
available accessory parts.

Parts Included with the 1756-L7x Controller


These parts are included with the controller:
1756-ESMCAP capacitor-based energy storage module (ESM)
1784-SD1 Secure Digital (SD) card, 1 GB
1747-KY controller key
Figure 1 - Parts with the 1756-L7x Controller
1756-L7x Controller

Logix 5575

RUN FORCESD

OK

SD Card (installed)

1756-ESMCAP
(installed)

1747-KY Key

IMPORTANT

32016-M

The 1756-L7x controllers ship with an SD card installed. We recommend that


you leave the SD card installed.

Rockwell Automation Publication 1756-UM001N-EN-P - November 2012

17

Chapter 1

Install the 1756-L7x Controller

Parts Available for Use with the 1756-L7x Controller


In addition to parts included with the controller, you may choose to use these
parts specific to your application.
If your application requires

Then use this part

USB connection from a computer to the controller

USB cable(1)

Nonvolatile memory

1784-SD1 (1 GB) or 1784-SD2 (2 GB)

ESM without WallClockTime back-up power

1756-ESMNSE
This ESM does not have WallClockTime back-up power.
Use this ESM if your application requires that the installed
ESM deplete its residual stored energy to 40 Joule or less
before transporting it into or out of your application.(2)
Additionally, you can use this ESM with a 1756-L73 (8 MB)
or smaller memory-sized controller only.

ESM that secures the controller by preventing the USB


connection and SD card use(2)
This ESM provides your application an enhanced degree of
security.

1756-ESMNRM

(1) The USB port is intended for temporary local programming purposes only and not intended for permanent connection. The USB
cable is not to exceed 3.0 m (9.84 ft) and must not contain hubs.
(2) For information about the hold-up time of the ESMs, see Hold-up Time (in days) on page 71 and stored energy depletion rate on
page 26.

WARNING: Do not use the USB port in hazardous locations.

ATTENTION:
The USB port is intended for temporary local programming purposes only and
not intended for permanent connection.
The USB cable is not to exceed 3.0 m (9.84 ft) and must not contain hubs.

1756-L7x Controller
Installation

These sections explain how to install the 1756-L7x controller. To install the
1756-L7x controller, complete the tasks summarized in this table.
Task
Insert the Controller into the Chassis

19

Insert the Key

20

Remove the SD Card

21

Install the SD Card

21

Install the ESM

18

Page

25

Rockwell Automation Publication 1756-UM001N-EN-P - November 2012

Install the 1756-L7x Controller

Insert the Controller


into the Chassis

Chapter 1

When installing a ControlLogix controller, you can do the following:


Place the controller in any slot.
Use multiple controllers in the same chassis.
You can install or remove a ControlLogix controller while chassis power is on and
the system is operating.
WARNING: When you insert or remove the module while backplane power
is on, an electrical arc can occur. This could cause an explosion in hazardous
location installations.
Be sure that power is removed or the area is nonhazardous before proceeding.
Repeated electrical arcing causes excessive wear to contacts on both the
controller and its mating connector on the chassis. Worn contacts may create
electrical resistance that can affect controller operation.
ATTENTION: Prevent Electrostatic Discharge
This equipment is sensitive to electrostatic discharge, which can cause internal
damage and affect normal operation. Follow these guidelines when you handle
this equipment:
Touch a grounded object to discharge potential static.
Wear an approved grounding wriststrap.
Do not touch connectors or pins on component boards.
Do not touch circuit components inside the equipment.
Use a static-safe workstation, if available.
Store the equipment in appropriate static-safe packaging when not in use.

IMPORTANT

The ESM begins charging when one of these actions occurs:


The controller and ESM are installed into a powered chassis.
Power is applied to the chassis that contains a controller with the ESM
installed.
An ESM is installed into a powered controller.
After power is applied, the ESM charges for up to two minutes as indicated by
CHRG or ESM Charging on the status display.

Rockwell Automation Publication 1756-UM001N-EN-P - November 2012

19

Chapter 1

Install the 1756-L7x Controller

1. Align the circuit board with the top and bottom guides in the chassis.
Top Circuit Board
Aligned

Logix 55xx

RUN FORCE
SD

Bottom Circuit Board


Aligned

OK

31997-M

2. Slide the module into the chassis until it snaps into place.
3. Verify that the controller is flush with the power supply or other installed
modules.
After you have inserted the controller into the chassis, reference the Status
Indicators on page 185 for information about interpreting the status indicators.

Insert the Key

After the controller is installed, insert the key.

Logix 55xx

RUN FORCE
SD

20

OK

Rockwell Automation Publication 1756-UM001N-EN-P - November 2012

Install the 1756-L7x Controller

Install the SD Card

Chapter 1

Complete these steps to install the SD card in the 1756-L7x controllers.


WARNING: When you insert or remove the Secure Digital (SD) memory
card while power is on, an electrical arc can occur. This could cause an
explosion in hazardous location installations.
Be sure that power is removed or the area is nonhazardous before proceeding.
1. Verify that the SD card is locked or unlocked according to your preference.

Unlocked
Locked

32005-M

For more information about the lock/unlock memory settings, see the
Load or Store to the Memory Card on page 64.
2. Open the door for the SD card.

Logix 55xx

RUN FORCE
SD

OK

32002-M

3. Insert the SD card into the SD card slot.

Rockwell Automation Publication 1756-UM001N-EN-P - November 2012

21

Chapter 1

Install the 1756-L7x Controller

4. Gently press the card until it clicks into place.

Logix 55xx

RUN FORCE
SD

OK

32004-M

5. Close the SD card door.

Logix 55xx

RUN FORCE
SD

OK

32006-M

22

Rockwell Automation Publication 1756-UM001N-EN-P - November 2012

Install the 1756-L7x Controller

Remove the SD Card

Chapter 1

The 1756-L7x controller ships with an SD card installed. Complete these steps to
remove the SD card from the 1756-L7x controller.
WARNING: When you insert or remove the Secure Digital (SD) memory
card while power is on, an electrical arc can occur. This could cause an
explosion in hazardous location installations.
Be sure that power is removed or the area is nonhazardous before proceeding.
IMPORTANT

Verify that the SD card status indicator is off and that the card is not in use
before removing it.
We recommend that you do the following:
Leave an SD card installed.
Use the SD cards available from Rockwell Automation (catalog number
1784-SD1 or 1784-SD2).

While other SD cards may be used with the controller,


Rockwell Automation has not tested the use of those cards with the
controller. If you use an SD card other than those available from
Rockwell Automation, you may experience data corruption or loss.
Also, SD cards not provided by Rockwell Automation do not have the same
industrial, environmental, and certification ratings as those available from
Rockwell Automation.
1. Verify that the SD card is not in use by checking to be sure the
SD indicator is Off.
You may also put the controller into Hard Run mode to keep the
TIP
controller from writing to the SD card while it is removed.
2. Open the door to access the SD card.

Logix 55xx

RUN FORCE
SD

OK

32015-M

Rockwell Automation Publication 1756-UM001N-EN-P - November 2012

23

Chapter 1

Install the 1756-L7x Controller

3. Press and release the SD card to eject it.

Logix 55xx

RUN FORCE
SD

OK

32004-M

4. Remove the SD card and close the door.

24

Rockwell Automation Publication 1756-UM001N-EN-P - November 2012

Install the 1756-L7x Controller

Install the ESM

Chapter 1

To install an ESM in the 1756-L7x controller, complete these steps.


ATTENTION: To avoid potential damage to the product when inserting the
ESM, align it in the track and slide forward with minimal force until the ESM
snaps into place.
1. Align the tongue-and-groove slots of the ESM and controller.

Logix 55xx

RUN FORCE
SD

OK

2. Slide the ESM back until it snaps into place.


The ESM begins charging after installation. Charging status is indicated by
one of these status messages:
ESM Charging
CHRG
After you install the ESM, it may take up to 15 seconds for the charging
status messages to display.
IMPORTANT

TIP

Allow the ESM to finish charging before removing power from the controller.
Failure to do so can result in the loss of the application program. A type 1,
code 40 major fault will be logged on powerup.
To verify that the ESM is fully charged, check the status display to confirm that
messages CHRG or ESM charging are no longer indicated.
We recommend that you check the WallClockTime object attributes after
installing an ESM to verify that time of the controller is correct.
The ESM contains a real-time clock. If the ESM is new or came from another
controller, your controllers WallClockTime object attributes may change.

Rockwell Automation Publication 1756-UM001N-EN-P - November 2012

25

Chapter 1

Install the 1756-L7x Controller

Uninstall the ESM

WARNING: If your application requires the ESM to deplete its residual stored
energy to 40 Joule or less before you transport it into or out of the application,
use the 1756-(SP)ESMNSE(XT) module only. In this case, complete these steps
before you remove the ESM.
1. Turn power off to the chassis.
After you turn power off to the chassis, the controllers OK status indicator
transitions from green to solid red to OFF.
2. Wait at least 20 minutes for the residual stored energy to decrease to
40 Joule or less before you remove the ESM.
There is no visual indication of when the 20 minutes has expired. You must
track that time period.
WARNING: When you insert or remove the energy storage module while
backplane power is on, an electrical arc can occur. This could cause an explosion
in hazardous location installations.
Be sure that power is removed or the area is nonhazardous before proceeding.
Repeated electrical arcing causes excessive wear to contacts on both the module
and its mating connector.
IMPORTANT

Before you remove an ESM, make necessary adjustments to your program


to account for potential changes to the WallClockTime attribute.

Consider these points before removing the ESM:


The following ESM modules may be currently installed in your 1756-L7x
or 1756-L7xXT controller:

1756-ESMCAP
1756-ESMNSE
1756-ESMCAPXT
1756-ESMNSEXT

The 1756-L7x controllers come with the 1756-ESMCAP module already


installed. The 1756-L7xXT extreme temperature controller ships with a
1756-ESMCAPXT module already installed. For more information on
how to use a 1756-ESMNSE, 1756-ESMNRM, 1756-ESMNSEXT, or
1756-ESMNRMXT module, see page 25.
After the 1756-L7x or 1756-L7xXT controllers lose power, either because
the chassis power is turned off or the controller has been removed from a
powered chassis, do not remove the ESM immediately.
Wait until the controllers OK status indicator transitions from Green to
Solid Red to OFF before you remove the ESM.
You can use the 1756-ESMNSE module with a 1756-L73 (8MB) or
smaller memory-sized controller only.

26

Rockwell Automation Publication 1756-UM001N-EN-P - November 2012

Install the 1756-L7x Controller

Chapter 1

Use the 1756-ESMNSE module if your application requires that the


installed ESM deplete its residual stored energy to 40 Joule or less before
transporting it into or out of your application.
Once it is installed, you cannot remove the 1756-ESMNRM or
1756-ESMNRMXT module from a 1756-L7x or 1756-L7xXT controller.
Complete these steps to remove an ESM module from the controller.
1. Remove the key from the mode switch.
IMPORTANT

The next step depends on which of the following conditions applies to your
application.
If you are removing the ESM from a powered 1756-L7x controller, go to
step 2.
If you are removing the ESM from a 1756-L7x controller that is not
powered, either because the chassis power is turned off or the
controller has been removed from a powered chassis, do not remove
the ESM immediately.
Wait until the controllers OK status indicator transitions from Green to
Solid Red to OFF before you remove the ESM.
After the OK status indicator transitions to Off, go to step 2.

2. Use your thumb to press down on the black release and pull the ESM away
from the controller.

Logix 55xx

RUN FORCE
SD

OK

Rockwell Automation Publication 1756-UM001N-EN-P - November 2012

Logix 55xx

RUN FORCE
SD

OK

27

Chapter 1

Install the 1756-L7x Controller

Notes:

28

Rockwell Automation Publication 1756-UM001N-EN-P - November 2012

Chapter

Install the 1756-L6x Controller

Topic

Page

Before You Begin

31

1756-L6x Controller Parts

31

1756-L6x Controller Installation

32

CompactFlash Card Installation and Removal

32

Battery Connection and Replacement

36

Insert the Controller into the Chassis

39

Remove the Controller from the Chassis

41

ATTENTION: Environment and Enclosure


This equipment is intended for use in a Pollution Degree 2 industrial environment, in overvoltage Category II applications (as
defined in IEC 60664-1), at altitudes up to 2000 m (6562 ft) without derating.
This equipment is not intended for use in residential environments and may not provide adequate protection to radio
communication services in such environments.
This equipment is supplied as open-type equipment. It must be mounted within an enclosure that is suitably designed for those
specific environmental conditions that will be present and appropriately designed to prevent personal injury resulting from
accessibility to live parts. The enclosure must have suitable flame-retardant properties to prevent or minimize the spread of
flame, complying with a flame spread rating of 5VA or be approved for the application if nonmetallic. The interior of the
enclosure must be accessible only by the use of a tool. Subsequent sections of this publication may contain additional
information regarding specific enclosure type ratings that are required to comply with certain product safety certifications.
In addition to this publication, see the following:
Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1, for additional installation requirements.
NEMA Standard 250 and IEC 60529, as applicable, for explanations of the degrees of protection provided by enclosures.

Rockwell Automation Publication 1756-UM001N-EN-P - November 2012

29

Chapter 2

Install the 1756-L6x Controller

North American Hazardous Location Approval


The following information applies when operating this equipment in
hazardous locations.

Informations sur lutilisation de cet quipement en environnements


dangereux.

Products marked "CL I, DIV 2, GP A, B, C, D" are suitable for use in Class I Division 2 Groups
A, B, C, D, Hazardous Locations and nonhazardous locations only. Each product is supplied
with markings on the rating nameplate indicating the hazardous location temperature
code. When combining products within a system, the most adverse temperature code
(lowest "T" number) may be used to help determine the overall temperature code of the
system. Combinations of equipment in your system are subject to investigation by the
local Authority Having Jurisdiction at the time of installation.

Les produits marqus "CL I, DIV 2, GP A, B, C, D" ne conviennent qu' une utilisation en
environnements de Classe I Division 2 Groupes A, B, C, D dangereux et non dangereux.
Chaque produit est livr avec des marquages sur sa plaque d'identification qui indiquent
le code de temprature pour les environnements dangereux. Lorsque plusieurs produits
sont combins dans un systme, le code de temprature le plus dfavorable (code de
temprature le plus faible) peut tre utilis pour dterminer le code de temprature
global du systme. Les combinaisons d'quipements dans le systme sont sujettes
inspection par les autorits locales qualifies au moment de l'installation.

WARNING: EXPLOSION HAZARD


Do not disconnect equipment unless power has
been removed or the area is known to be
nonhazardous.
Do not disconnect connections to this
equipment unless power has been removed or
the area is known to be nonhazardous. Secure
any external connections that mate to this
equipment by using screws, sliding latches,
threaded connectors, or other means provided
with this product.
Substitution of components may impair
suitability for Class I, Division 2.
If this product contains batteries, they must only
be changed in an area known to be
nonhazardous.

WARNING: RISQUE DEXPLOSION


Couper le courant ou s'assurer que
l'environnement est class non dangereux avant
de dbrancher l'quipement.
Couper le courant ou s'assurer que
l'environnement est class non dangereux avant
de dbrancher les connecteurs. Fixer tous les
connecteurs externes relis cet quipement
l'aide de vis, loquets coulissants, connecteurs
filets ou autres moyens fournis avec ce produit.
La substitution de composants peut rendre cet
quipement inadapt une utilisation en
environnement de Classe I, Division 2.
S'assurer que l'environnement est class non
dangereux avant de changer les piles.

European Hazardous Location Approval


The following applies when the product bears the Ex Marking.
This equipment is intended for use in potentially explosive atmospheres as defined by European Union Directive 94/9/EC and has been found to comply with the Essential Health and
Safety Requirements relating to the design and construction of Category 3 equipment intended for use in Zone 2 potentially explosive atmospheres, given in Annex II to this Directive.
Compliance with the Essential Health and Safety Requirements has been assured by compliance with EN 60079-15 and EN 60079-0.

ATTENTION: This equipment is not resistant to sunlight or other sources of UV radiation.

WARNING:
This equipment shall be mounted in an ATEX certified enclosure with a minimum ingress protection rating of at least IP54
(as defined in IEC60529) and used in an environment of not more than Pollution Degree 2 (as defined in IEC 60664-1) when
applied in Zone 2 environments. The enclosure must utilize a tool removable cover or door.
This equipment shall be used within its specified ratings defined by Rockwell Automation.
This equipment must be used only with ATEX certified Rockwell Automation backplanes.
Secure any external connections that mate to this equipment by using screws, sliding latches, threaded connectors, or other
means provided with this product.
Do not disconnect equipment unless power has been removed or the area is known to be nonhazardous.

ATTENTION: Personnel responsible for the application of safety-related programmable electronic systems (PES) shall be
aware of the safety requirements in the application of the system and shall be trained in using the system.

30

Rockwell Automation Publication 1756-UM001N-EN-P - November 2012

Install the 1756-L6x Controller

Before You Begin

Chapter 2

Complete these tasks using the appropriate resources listed as references before
you install your controller and power supply.
Task
Install a ControlLogix Chassis and
Power Supply

1756-L6x Controller Parts

Resources
Refer to ControlLogix Chassis and Power Supplies, publication 1756-IN005

These sections describe parts that are included with the 1756-L6x controllers, as
well as available accessory parts:
One of the following batteries is included with your controller:
For series A controllers, catalog number 1756-BA1
For series B controllers, catalog number 1756-BA2
Key, catalog number 1747-KY
Figure 2 - Parts Included with the 1756-L6x Controller
1756-L6x Controller
1756-BA1 or 1756-BA2
Logix 5563
RUN

I/O

FORCE

RS232

BAT
RUN

OK
REM

PROG

1747-KY Key

Parts Not Included with the 1756-L6x Controller


In addition to parts included with the controller, you may choose to use these
parts specific to your application.
If your application requires

Then use this component

RS-232 connection to the controller

1756-CP3 serial cable

Nonvolatile memory

1784-CF128 CompactFlash card

Expanded battery life for extended memory retention

1756-BATM battery module(1)

(1) The 1756-BATM can be used with series A controllers, but it cannot be used with series B controllers. Series B controllers
use battery power differently than previous controllers and therefore battery considerations for this series controller
vary. For more information about determining what battery to use, see the ControlLogix Controllers Selection Guide,
publication 1756-SG001.

Rockwell Automation Publication 1756-UM001N-EN-P - November 2012

31

Chapter 2

Install the 1756-L6x Controller

1756-L6x Controller
Installation

These sections explain how to install a 1756-L6x controller. To install the


1756-L6x controller, complete the tasks summarized in this table.
Task

Page

CompactFlash Card Installation and Removal

32

Battery Connection and Replacement

36

Insert the Controller into the Chassis

CompactFlash Card
Installation and Removal

39

Remove the Controller from the Chassis

41

The installation and removal of a CompactFlash card depends on the controller.


WARNING: When you insert or remove the CompactFlash Card while power
is on, an electrical arc can occur. This could cause an explosion in hazardous
location installations.
Be sure that power is removed or the area is nonhazardous before proceeding.
If you are using a series A controller, reference these sections:
Install a CompactFlash Card in a Series A Controller on page 33.
Remove a CompactFlash Card from a Series A Controller on page 33.
If you are using a series B controller, reference these sections:
Install a CompactFlash Card in a Series B Controller on page 34.
Remove a CompactFlash Card from a Series B Controller on page 35.

32

Rockwell Automation Publication 1756-UM001N-EN-P - November 2012

Install the 1756-L6x Controller

Chapter 2

Install a CompactFlash Card in a Series A Controller


Complete these steps to install a CompactFlash card in a series A controller
.

1
3

1. Lay the controller on its side with the front facing to the left.
2. Raise the locking clip.
3. Insert the CompactFlash card into the slot at the bottom of the controller.
4. Pull the clip forward and then downward until it snaps into place over the
card.

Remove a CompactFlash Card from a Series A Controller


Complete these steps to remove a CompactFlash card from a series A controller.
2

1
3

1. Lay the controller in its side with the mode switch facing left.
2. Raise the locking clip.
3. Gently pull the card out of the slot.

Rockwell Automation Publication 1756-UM001N-EN-P - November 2012

33

Chapter 2

Install the 1756-L6x Controller

Install a CompactFlash Card in a Series B Controller


Complete these steps to install a CompactFlash card in a series B controller.

1
3

1. Open the door of the controller and push the CompactFlash latch to the
left.
2. Insert the CompactFlash card with the Allen-Bradley logo pointing left.
3. Release the latch and secure it over the CompactFlash card.

34

Rockwell Automation Publication 1756-UM001N-EN-P - November 2012

Install the 1756-L6x Controller

Chapter 2

Remove a CompactFlash Card from a Series B Controller


Complete these steps to remove a CompactFlash card from a series B controller.

3
2

1. Verify that the OK indicator is solid green then open the door of the
controller.
2. Push and hold the CompactFlash latch to the left.
3. Push the eject button and remove the card.
4. Release the latch.

Rockwell Automation Publication 1756-UM001N-EN-P - November 2012

35

Chapter 2

Install the 1756-L6x Controller

Battery Connection
and Replacement

This product contains a hermetically-sealed lithium battery that may need to be


replaced during the life of the product.
At the end of its life, the battery contained in this product should be collected
separately from any unsorted municipal waste.
The collection and recycling of batteries helps protect the environment and
contributes to the conservation of natural resources as valuable materials are
recovered.

WARNING: When you connect or disconnect the battery an electrical arc can
occur. This could cause an explosion in hazardous location installations. Be sure
that power is removed or the area is nonhazardous before proceeding.
For safety information on the handling of lithium batteries, including handling
and disposal of leaking batteries, see Guidelines for Handling Lithium Batteries,
publication AG-5.4.
IMPORTANT: To prevent program loss, replace a 1756-BA1 or 1756-BA2 battery
according to the schedule below even if the BAT status indicator is Off.
If the temperature 2.54 cm (1 in.) below the chassis is Replace the battery within
-2535 C (-1395 F)

No replacement required

3640 C (96.8104 F)

3 years

4145 C (105.8113 F)

2 years

4650 C (114.8122 F)

16 months

5155 C (123.8131 F)

11 months

5670 C (132.8158 F)

8 months

ATTENTION: Store batteries in a cool, dry environment. We recommend 25 C


(77 F) with 4060% relative humidity. You may store batteries for up to 30
days between -4585 C (-49185 F), such as during transportation. To
avoid leakage or other hazards, do not store batteries above 60 C (140 F) for
more than 30 days.

Connection of the battery varies depending on your controller series:


If you are using a series A controller, see page 37.
If you are using a series B controller, see page 38.

36

Rockwell Automation Publication 1756-UM001N-EN-P - November 2012

Install the 1756-L6x Controller

Chapter 2

Install the Battery on a Series A Controller


Complete these steps to install a 1756-BA1 battery on a series A controller.
For information about installing a 1756-BATM battery module or replacing a
1756-BATM assembly, see the ControlLogix Battery Module Installation
Instructions, publication 1756-IN578.
ATTENTION: For a series A controller, connect only a 1756-BA1 battery or a
1756-BATM battery module. The use of other batteries may damage the
controller.

DATE

Wire Terminal Location

Connected Wire

Top

No connection

Middle

Black lead (-)

Bottom

Red lead (+)

1. Connect the battery connector to the port to the right of the battery slot.
2. Snap the battery into the battery slot.
3. Write the date on the battery label.
4. Attach the label to the inside of the controller door.

Rockwell Automation Publication 1756-UM001N-EN-P - November 2012

37

Chapter 2

Install the 1756-L6x Controller

Install the Battery on a Series B Controller


Complete these steps to install the battery on a series B controller.
ATTENTION: For a series B controller, connect only a 1756-BA2 battery. The
use of other batteries may damage the controller.

COMPACT
FLASH

1-DCD
2-RXD
3-TXD
4-DTR
5-GND

DSR-6
RTS-7
CTS-8
N/C-9

RS232
1

To
Insert 1

To Eject
1+2

UP
BATTERY
DATE

DATE

2
BATTERY
PORT

30563-M

1. Insert the battery, with the arrow pointing up, into the battery slot.
2. Plug the battery connector into the battery port (+ Red, - Black).
3. Write the date on the battery label.
4. Attach the label to the inside of the controller door.

38

Rockwell Automation Publication 1756-UM001N-EN-P - November 2012

Install the 1756-L6x Controller

Insert the Controller


into the Chassis

Chapter 2

When installing a ControlLogix controller, you can do the following:


Place the controller in any slot.
Use multiple controllers in the same chassis.
You can install a ControlLogix controller while chassis power is on and the
system is operating.
WARNING: When you insert or remove the module while backplane power is
on, an electrical arc can occur. This could cause an explosion in hazardous
location installations. Be sure that power is removed or the area is nonhazardous
before proceeding.
Repeated electrical arcing causes excessive wear to contacts on both the controller
and its mating connector on the chassis. Worn contacts may create electrical
resistance that can affect controller operation.
ATTENTION: Prevent Electrostatic Discharge
This equipment is sensitive to electrostatic discharge, which can cause internal
damage and affect normal operation. Follow these guidelines when you handle
this equipment:
Touch a grounded object to discharge potential static.
Wear an approved grounding wriststrap.
Do not touch connectors or pins on component boards.
Do not touch circuit components inside the equipment.
Use a static-safe workstation, if available.
Store the equipment in appropriate static-safe packaging when not in use.

ATTENTION: If this equipment is used in a manner not specified by the


manufacturer, the protection provided by the equipment may be impaired.

Rockwell Automation Publication 1756-UM001N-EN-P - November 2012

39

Chapter 2

Install the 1756-L6x Controller

Complete these steps to insert the controller into the chassis.


1. Insert the key into the controller.
2. Turn the key to the PROG position.
3. Align the circuit board with the top and bottom guides in the chassis.
4. Slide the module into the chassis.

5. Verify that the controller is flush with the power supply or other installed
modules.
6. Verify that the top and bottom latches are engaged.
After you have inserted the controller into the chassis, you may need to reference
the Status Indicators on page 185 for more information related to the state of the
controller.

40

Rockwell Automation Publication 1756-UM001N-EN-P - November 2012

Install the 1756-L6x Controller

Remove the Controller


from the Chassis

Chapter 2

You can remove a controller while chassis power is on and the system is operating.
If you remove the controller, all of the devices owned by the controller go to their
configured fault state.
WARNING: When you insert or remove the module while backplane power is
on, an electrical arc can occur. This could cause an explosion in hazardous
location installations. Be sure that power is removed or the area is
nonhazardous before proceeding.
Repeated electrical arcing causes excessive wear to contacts on both the controller
and its mating connector in the chassis. Worn contacts may create electrical
resistance that can affect controller operation.
Complete these steps to remove the controller from the chassis.
1. Press the locking tabs on the top and bottom of the controller.
2. Slide the controller out of the chassis.

20880

Rockwell Automation Publication 1756-UM001N-EN-P - November 2012

41

Chapter 2

Install the 1756-L6x Controller

Notes:

42

Rockwell Automation Publication 1756-UM001N-EN-P - November 2012

Chapter

Start Using the Controller

Topic

Page

Make Connections

43

Connect to the 1756-L7x Controller

44

Connect to the 1756-L6x Controller

47

Upgrade Controller Firmware

50

Set the Communication Path

56

Go Online with the Controller

58

Upload from the Controller

59

Choose the Controller Operation Mode

61

Use the Mode Switch to Change the Operation Mode

61

Use Logix Designer to Change the Operation Mode

63

Load or Store to the Memory Card

64

Use ControlLogix Energy Storage Modules (ESMs)

69

Estimate the ESM Support of the WallClockTime

71

Maintain the Battery (1756-L6x controllers only)

Make Connections

57

Download to the Controller

72

Before you can begin using your controller, you must make a connection to the
controller.

1756-L7x Connection Options


Connection options with the 1756-L7x include the following:
Connect using a USB cable as described in Connect to the
1756-L7x Controller on page 44.
Install and configure a communication module in the chassis with the
controller as described in the installation instructions for the
communication module.
For information on Double Data Rate (DDR) backplane communication usage,
see Double Data Rate (DDR) Backplane Communication on page 87.

Rockwell Automation Publication 1756-UM001N-EN-P - November 2012

43

Chapter 3

Start Using the Controller

1756-L6x Connection Options


Connection options with the 1756-L6x include the following:
Connect using a serial cable as described in Connect to the
1756-L6x Controller on page 47.
Install and configure a communication module in the chassis with the
controller as described in the installation instructions for the
communication module.
TIP

Connect to the
1756-L7x Controller

When upgrading your 1756-L6x controller firmware, we recommend you use a


network connection other than the serial cable. Serial connections are much
slower than other communication connections.

The controller has a USB port that uses a Type B receptacle. The port is USB 2.0
compatible and runs at 12 Mbps.
To use the USB port of the controller, you must have RSLinx software,
version 2.56 or later, installed on your workstation. Use a USB cable to connect
your workstation to the USB port. With this connection, you can upgrade
firmware and download programs to the controller directly from your
workstation.
ATTENTION: The USB port is intended for temporary local programming
purposes only and not intended for permanent connection. The USB cable is
not to exceed 3.0 m (9.84 ft) and must not contain hubs.

WARNING: Do not use the USB port in hazardous locations.

Figure 3 - USB Connection

Logix 55xx

RUN FORCE
SD

OK

32007-M

32007-M

44

Rockwell Automation Publication 1756-UM001N-EN-P - November 2012

Start Using the Controller

Chapter 3

Set Up the USB Driver


To configure RSLinx software to use a USB port, you need to first set up a USB
driver.
To set up a USB driver, perform this procedure.
1. Connect your controller and workstation by using a USB cable.
The Found New Hardware Wizard dialog box appears.

2. Click any of the Windows Update connection options and click Next.
If the software for the USB driver is not found and the installation is
TIP
canceled, verify that you have installed RSLinx Classic software,
version 2.57 or later.

Rockwell Automation Publication 1756-UM001N-EN-P - November 2012

45

Chapter 3

Start Using the Controller

3. Click Install the software automatically (Recommended) and click Next.


The software is installed.

4. Click Finish to set up your USB driver.


To browse to your controller in RSLinx software, click the RSWho icon.

The RSLinx Workstation organizer appears.

Virtual Chassis Driver

USB Port Driver

Your controller appears under two different drivers, a virtual chassis and the USB
port. You can use either driver to browse to your controller.

46

Rockwell Automation Publication 1756-UM001N-EN-P - November 2012

Start Using the Controller

Connect to the
1756-L6x Controller

Chapter 3

The 1756-L6x ControlLogix controller uses a serial port for workstation


connections.
WARNING: If you connect or disconnect the serial cable with power applied to
this module or the serial device on the other end of the cable, an electrical arc
can occur. This could cause an explosion in hazardous location installations.
Be sure that power is removed or the area is nonhazardous before proceeding.
To connect a workstation to the serial port, you can make your own serial cable or
use one of these cables:
1756-CP3 serial cable
1747-CP3 cable from the SLC product family (if you use this cable, the
controller door may not close)
To Workstation
To Controller

42576

Follow these guidelines if you make your own serial cable:


Limit the length to 15.2 m (50 ft).
Wire the connectors as shown.
Attach the shield to both connectors.
To Workstation

To Controller

1 CD

1 CD

2 RDX

2 RDX

3 TXD

3 TXD

4 DTR
COMMON

4 DTR
COMMON

6 DSR

6 DSR

7 RTS

7 RTS

8 CTS

8 CTS

Rockwell Automation Publication 1756-UM001N-EN-P - November 2012

42231

47

Chapter 3

Start Using the Controller

Plug the controller end of the serial cable into the RS-232 port on the front of the
controller.

COMPACT
FLASH

1-DCD
2-RXD
3-TXD
4-DTR
5-GND

DSR-6
RTS-7
CTS-8
N/C-9

RS232
1

To
Insert 1

To Eject
1+2

UP
BATTERY
DATE

1
2
BATTERY
PORT

Configure the Serial Driver


Use RSLinx software to configure the RS232 DF1 device driver for serial
communication.
To configure the driver, perform this procedure.
1. In RSLinx software, from the Communications menu, choose Configure
Drivers.

48

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Chapter 3

2. From the Available Driver Types pull-down menu, choose the RS-232
DF1 device driver.

3. Click Add New.


The Add New RSLinx Driver dialog box appears.

4. Type the driver name and click OK.


5. Specify the serial port settings.
a. From the Comm Port pull-down menu, choose the serial port on the
workstation to which the cable is connected.
b. From the Device pull-down menu, choose Logix 5550/
CompactLogix.
c. Click Auto-Configure.

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6. If the auto configuration is successful, click OK.


If the auto configuration is not successful, verify that the correct Comm
Port was selected.
7. Click Close.

Upgrade Controller Firmware

You may choose to upgrade controller firmware by using either of these tools:
ControlFLASH software packaged with the Studio 5000 environment
AutoFlash feature of the Logix Designer application
To upgrade your controller firmware, complete the tasks listed in this table.
Task

Page

Determine Required Controller Firmware

50

Obtain Controller Firmware

51

Use ControlFLASH Utility to Upgrade Firmware

51

Use AutoFlash to Upgrade Firmware

54

Determine Required Controller Firmware


IMPORTANT

The controller must be in Remote Program or Program mode and all major
recoverable faults cleared to accept upgrades.

Use this table to determine what firmware revision is required for your controller.
Table 4 - Firmware Required For Controllers
Controller

Series

Use this firmware revision

1756-L61

12.x or later

13.40 or later

12.x or later

13.40 or later

If not using a CompactFlash card, 10.x or later


If using a CompactFlash card, 11.x or later

13.40 or later

1756-L63XT

13.40 or later

1756-L64

16 or later

1756-L65

17 or later

1756-L71

20 or later

1756-L72

19 or later

1756-L73

19 or later

1756-L73XT

19 or later

1756-L74

19 or later

1756-L75

19 or later

1756-L62

1756-L63

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Obtain Controller Firmware


Controller firmware is packaged with the Studio 5000 environment. In addition,
controller firmware is also available for download from the Rockwell Automation
Technical Support website at http://www.rockwellautomation.com/support/.

Use ControlFLASH Utility to Upgrade Firmware


To upgrade your controller firmware with ControlFLASH software, complete
these steps.
IMPORTANT

If the SD card is locked and the stored projects Load Image option is set to
On Power Up, the controller firmware is not updated as a result of these steps.
The previously-stored firmware and project are loaded instead.

1. Verify that the appropriate network connection is made and the network
driver has been configured in RSLinx software.
2. Start ControlFLASH software and click Next to begin the upgrade
process.

3. Select the catalog number of your controller and click Next.


1756-L7x Controllers

1756-L6x Controllers

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4. Expand the network driver to locate your controller.


1756-L7x Controller with USB Network Driver

1756-L6x Controller with Ethernet Network Driver

5. Select the controller and click Next.


6. Select the firmware revision you want to upgrade to and click Next.
1756-L7x Controller Upgrade

52

1756-L6x Controller Upgrade

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TIP

Chapter 3

If you are using a 1756-L7x controller and experience a Script File Error after selecting the firmware revision number (see the
example below), there is likely an anomaly with your firmware files.

To recover, take these actions:


Go to http://www.rockwellautomation.com/support/ and download the firmware revision you are trying to upgrade.
Replace the firmware revision you have previously installed with that posted on the Technical Support website.
If replacing your firmware revision does not resolve the anomaly, contact Rockwell Automation Technical Support.
7. Click Finish.
8. When a confirmation dialog box appears, click Yes.
The progress dialog box indicates the progress of the firmware upgrade.
1756-L7x controllers indicate progress in updates and blocks. 1756-L6x
controllers indicate progress only in blocks.
1756-L7x Controller Progress

1756-L6x Controller Progress

WARNING: Allow the firmware update to fully complete before cycling power
or otherwise interrupting the upgrade.
TIP

If the ControlFLASH upgrade of the controller is interrupted, the 1756-L6x and


1756-L7x controllers revert to boot firmware, that is firmware revision 1.xxx.

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When the upgrade is complete, the Update Status dialog box indicates that
the upgrade is complete.

9. Click OK.
10. Close ControlFLASH software.

Use AutoFlash to Upgrade Firmware


To upgrade your controller firmware with the AutoFlash feature, complete these
steps.
IMPORTANT

If the SD card is locked and the stored projects Load Image option is set to
On Power Up, the controller firmware is not updated as a result of these steps.
The previously-stored firmware and project are loaded instead.

1. Verify that the appropriate network connection is made and your network
driver is configured in RSLinx software.
2. Use the Logix Designer application to create a controller project at the
version you need.

3. Click RSWho to specify the controller path.

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Chapter 3

4. Select your controller and click Update Firmware.


1756-L7x Controller with USB Driver

1756-L6x Controller with Ethernet Driver

5. Select the firmware revision to upgrade to and click update.

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6. Click Yes.
The firmware upgrade begins.

Allow the firmware upgrade to complete without interruption.


When the firmware upgrade is complete, the Who Active dialog box
opens.

Set the Communication Path

To get online with the controller, you must specify a communication path in the
Logix Designer application. You specify the communication path after you create
a controller program.
Complete these steps to specify the communication path after you have created
your program.
1. Click Who Active.

2. Expand the communication path and select the controller.

3. Click Set Project Path.

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Go Online with the Controller

Chapter 3

Use one of these methods to go online with the controller:


After setting the communication path, click Go Online in the Who Active
dialog box.

From the Controller Status menu, choose Go Online.

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Download to the Controller

Downloading a project to the controller moves the project from the Logix
Designer application onto the controller. You can download a project in two
ways:
Use the Who Active Dialog Box to Download on page 58
Use the Controller Status Menu to Download on page 59

Use the Who Active Dialog Box to Download


You can use the features of the Who Active dialog box to download to your
controller after you have set the communication path. Complete these steps to
download to the controller.
1. After setting the communication path, click Download in the Who Active
dialog box.

2. Click Download after reading the warnings in the Download dialog box.

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Use the Controller Status Menu to Download


After you set a communication path in the Logix Designer application, you can
use the Controller Status menu to download to the controller. To download,
from the Controller Status menu, choose Download.
Figure 4 - Download via the Controller Status Menu

TIP

Upload from the Controller

After the download completes on a 1756-L7x controller, the project name is


indicated on the scrolling status display.

Uploading a project to the controller copies the project from the controller to the
Logix Designer application. To upload a project, use one of these methods:
Use the Who Active Dialog Box to Upload, page 59
Use the Controller Status Menu to Upload, page 60

Use the Who Active Dialog Box to Upload


You can use the features of the Who Active dialog box to upload from your
controller after you have set the communication path. Complete these steps to
upload from the controller.
1. After setting the communication path, click Upload in the Who Active
dialog box.

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2. Click Upload after verifying the project you are uploading in the
Connected to Upload dialog box.

Use the Controller Status Menu to Upload


After you have set a communication path in the project, you can use the
Controller Status menu to upload from the controller. To upload, from the
Controller Status menu, choose Upload.
Figure 5 - Upload via the Controller Status Menu

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Choose the Controller


Operation Mode

Chapter 3

Use this table as a reference when determining your controller Operation mode.
Table 5 - Controller Operation Modes and Meanings
Select one of these modes
If you want to

Run

Remote
Run

Turn outputs to the state commanded by the


logic of the project

Test

Program

Turn outputs to their configured state for


Program mode
Execute (scan) tasks

Program

Change the mode of the controller via Logix


Designer application

Download a project

Schedule a ControlNet network


While online, edit the project

Send messages

Send and receive data in response to a message


from another controller

Produce and consume tags

Use the Mode Switch to Change the Operation Mode


Use the mode switch to change the operation mode. The controller mode switch
provides a mechanical means to enhance controller and control system security.
You must physically move the controllers mode switch to change its operating
mode from RUN, to REM, or to PROG. When the controllers mode switch is
set to RUN mode, features like online editing, program downloads, and firmware
upgrades will be prohibited. See Table 5 for a complete list of prohibited features.
The physical mode switch can complement other authorization and
authentication methods that similarly control user-access to the controller, such
as the following:
Logix CPU Security tool
FactoryTalk Security service
IMPORTANT

During runtime, we recommend that you place the controller mode switch in
RUN mode and remove the key (if applicable) from the switch. This can help
discourage unauthorized access to the controller or potential tampering with
the controllers program, configuration, or device firmware. Place the mode
switch in REM or PROG mode during controller commissioning and
maintenance and whenever temporary access is necessary to change the
products program, configuration, or firmware.

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The mode switch on the front of the controller can be used to change the
controller to one of these modes:
Run (RUN)
Remote (REM)
Program (PROG)
1756-L7x

1756-L6x

Logix557x

Logix556x

RUN FORCE SD

OK

REM PR
OG
RUN

Mode Switch

ATTENTION:

Mode Switch
Position

Available Controller Modes

RUN

Run modeThe controller is actively controlling


the process/machine. Projects cannot be edited in
the Logix Designer application when in Run mode.

Run mode should only be used when all


conditions are safe.

REM

Remote Run modeThis mode is identical to


Run mode except you can edit the project online.

Users are able to modify a project file online in


Remote Run mode.
Be sure to control outputs with care to avoid
injury to personnel and damage to equipment.

Remote Program modeThis mode is identical


to Program mode.
Remote Test modeThe controller mode during
which code is executing. I/O is not controlled, and
limited editing operations are available.
Output modules are commanded to their Program
mode state (on, off, or hold).

Outputs are commanded to their Program


mode state, which could cause a dangerous
situation.

Note: The mode of the controller can be changed


from within the Logix Designer application.
PROG

62

Program modeThe controller mode during


which programming language is not executing. I/O
is not controlled, and limited editing operations are
available.
Output modules are commanded to their Program
mode state (On, Off, or Hold).
In this position, controller modes cannot be
changed through the Logix Designer application.

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Do not use Program mode as an emergency


stop (E-stop). Program mode is not a safety
device.
Outputs are commanded to their Program
mode state, which could cause a dangerous
situation.

Start Using the Controller

Chapter 3

Use Logix Designer to Change the Operation Mode


Depending on the mode of the controller you specify by using the mode switch,
you can change the Operation mode of the controller in the Logix Designer
application.
After you are online with the controller and the controller mode switch is set to
Remote (REM or the center position), you can use the Controller Status menu in
the upper-left corner of the application window to specify these operation
modes:
Remote Program
Remote Run
Remote Test
Figure 6 - Operation Mode

TIP

For this example, the controller mode switch is set to Remote mode. If your
controller mode switch is set to Run or Program modes, the menu options
change.

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Load or Store to the


Memory Card

The memory card that is compatible with your ControlLogix controller is used to
load or store the contents of user memory for the controller.

Store to the Memory Card


After you are online with the controller and have changed the controller to
Program or Remote Program mode, complete these steps to store a project to the
memory card.
1. Open the Controller Properties dialog box and click the
Nonvolatile Memory tab.
2. Click Load/Store.

TIP

If Load/Store is dimmed (unavailable), verify the following:


You have specified the correct communication path and are online with the
controller in Program mode.
The memory card is installed.
With the 1756-L7x controllers, if the SD card is locked, Store is dimmed
(unavailable) and the locked status is indicated in the bottom-left corner of
the Nonvolatile memory/Load Store dialog box. See step 4.
If the memory card is not installed, the missing card is indicated by a message
in the lower-left corner of the Nonvolatile Memory tab as shown here.

3. Change the Load Image, Load Mode, and Automatic Firmware Update
properties according to your application requirements.

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Chapter 3

The table below describes the Load Image options you can choose for the
project.
IMPORTANT

If the SD card is locked and the stored projects Load Image option is set
to On Power Up, the controller firmware is not updated as a result of
conducting a firmware upgrade. The previously-stored firmware and
project are loaded instead.

If you want the image (project) to load when

Then choose

Power to the controller is applied or cycled

On Power Up

The controller has lost the project and power has been cycled or
applied

On Corrupt Memory

Initiated via the Logix Designer application

User Initiated

The table below describes the Load Mode options you can choose for the
project.
If you want the controller to go to this mode after
loading

Then choose

Program

Program (remote only)

Run

Run (remote only)

The table below describes the Automatic Firmware Update options you
can choose for the project. The Automatic Firmware Update property is
also referred to as the Firmware Supervisor feature.
If you want to

Then choose

Enable automatic firmware updates so I/O devices in the


configuration tree of the controller that are configured to use
Exact Match Keying are updated as required

Enable and Store Files to Image(1)

Disable automatic firmware updates and remove any I/O


firmware files that are stored with the image

Disable and Delete Files from Image

Disable automatic firmware updates when there are no


firmware files are stored with the image

Disable

(1) The devices used with this option must support the version of firmware being updated to.

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4. Click Store, then click OK in the confirmation dialog box that appears.

Indicates the SD card is locked.

Store is dimmed (unavailable).

After clicking Store, the project is saved to the memory card as indicated
by the controller status indicators.
With these controllers

These indications show the store status

1756-L6x

While the store is in progress, the following occurs:


OK indicator on the controller is solid red
A dialog box in the Logix Designer application indicates the store is in
progress
When the store is complete, the following occurs:
OK indicator on the controller is momentarily red, then solid green

1756-L7x

While the store is in progress, the following occurs:


OK indicator is flashing green
SD indicator is flashing green
SAVE is shown on the status display
A dialog box in the Logix Designer application indicates the store is in
progress
When the store is complete, the following occurs:
OK indicator on the controller is momentarily red, then solid green
SD indicator on the controller is Off

IMPORTANT

66

Allow the store to complete without interruption. If you interrupt the


store, data corruption or loss may occur.

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Chapter 3

Load from the Memory Card


After you have set the communication path, are online with the controller, and
have changed the controller to Program mode, complete these steps to load a
project to the controller from the memory card.
1. Open the Controller Properties and click the Nonvolatile Memory tab.
2. Click Load/Store.

TIP

If Load/Store is dimmed (unavailable), verify the following:


You have specified the correct communication path and are online with the
controller.
The memory card is installed.
If the memory card is not installed, the missing card is indicated by a message
in the lower-left corner of the Nonvolatile Memory tab as shown here.

3. Verify that the image in nonvolatile memory (that is, the project on the
memory card) is the project you want to load.
TIP

If no project is stored on the memory card, a message in the lower-left corner


of the Nonvolatile Memory tab indicates that an image (or project) is not
available as shown here.

TIP

For information about changing the project that is available to load from
nonvolatile memory, see the Logix5000 Controllers Nonvolatile Memory
Programming Manual, publication 1756-PM017.

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4. Click Load.

After clicking Load, the project is loaded to the controller as indicated by


the controller status indicators.
With these controllers

These indications show the store status

1756-L6x

While the load is in progress, the following occurs:


OK indicator on the controller is flashing green
A dialog box in the Logix Designer application indicates the store is in
progress
When the load is complete, the following occurs:
OK indicator on the controller is momentarily red, then solid green

1756-L7x

While the load is in progress, the following occurs:


OK indicator is solid red
SD indicator is flashing green
LOAD is shown on the status display
UPDT may be shown on the status display if the firmware is also updating
with the load
A dialog box in the Logix Designer application indicates the store is in
progress
When the load is complete, the following occurs:
OK indicator on the controller is momentarily red, then solid green
SD indicator on the controller is Off

IMPORTANT

68

Allow the load to complete without interruption. If you interrupt the


load, data corruption or loss may occur.

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Chapter 3

Other Memory Card Tasks


Other tasks that you may need to complete by using the memory cards of the
controller include the following:
Changing the image that is loaded from the card
Checking for a load that was completed
Clearing an image from the memory card
Storing an empty image
Changing load parameters
Reading/writing application data to the card
For more information about completing any of these tasks, see the Logix5000
Controllers Memory Card Programming Manual, publication 1756-PM017.

Use ControlLogix Energy


Storage Modules (ESMs)

You can use the ControlLogix ESMs to execute either of the following tasks:
Provide power to 1756-L7x controllers to save the program to the
controllers on-board nonvolatile storage (NVS) memory after power is
removed from the chassis or the controller is removed from a powered
chassis.
IMPORTANT

When you are using an ESM to save the program to on-board NVS
memory, you are not saving the program to the SD card installed in the
controller.

Clear the program from the 1756-L7x controllers on-board NVS memory.
For more information, see Clear the Program from On-board NVS
Memory.
The following table describes the ESMs.
Cat. No.

Description

1756-ESMCAP

Capacitor-based ESM
The 1756-L7x controllers come with this ESM installed.

1756-ESMNSE

Capacitor-based ESM without WallClockTime back-up power


Use this ESM if your application requires that the installed ESM deplete its residual stored energy
to 40joules or less before transporting it into or out of your application. Additionally, you can
use this ESM with a 1756-L73 (8MB) or smaller memory-sized controller only.

1756-ESMNRM

Secure capacitor-based ESM (non-removable)


This ESM provides your application an enhanced degree of security by preventing physical access
to the USB connector and the SD card.

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Save the Program to On-board NVS Memory


Follow these steps to save the program to NVS memory when the controller loses
power.
1. Remove power from the controller.
You can remove power in either of two ways:
Turn power off to the chassis while the controller is installed in the
chassis.
Remove the controller from a powered chassis.
Immediately after the controller is no longer powered, the program starts
saving while the OK status indicator is green (this green is a dimmer green
than normal operation), then turns red after program save is complete.
Once the ESM stops operating, it turns off.
The following graphic shows the controllers OK status indicator.
Logix557x

RUN FORCE SD

OK

N REM PRO
RU

2. Leave the ESM on the controller until the OK status indicator is Off.

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Chapter 3

Clear the Program from On-board NVS Memory


If your application allows it, follow these steps to clear the program from the
1756-L7x controllers on-board NVS memory.
1. Remove the ESM from the controller.
2. Remove power from the controller.
You can remove power in either of the following two ways:
Turn power off to the chassis while the controller is installed in the
chassis.
Remove the controller from a powered chassis.
3. Reinstall the ESM into the controller.
4. Restore power to the controller in one of these two ways:
If the controller is already installed in the chassis, turn power back onto
the chassis.
If the controller is not installed into the chassis, reinstall the controller
into the chassis and turn power back onto the chassis.

Estimate the ESM Support


of the WallClockTime

The ESM provides support for the maintenance of the WallClockTime of the
controller when power is not applied. Use this table to estimate the hold-up time
of the ESM based on the temperature of the controller and installed ESM.
Hold-up Time (in days)
Temperature

1756-ESMCAP

1756-ESMNRM

1756-ESMNSE

20 C (68 F)

12

12

40 C (104 F)

10

10

60 C (140 F)

IMPORTANT

Any action causing the 1756-L7x controller to reset (hard or soft), without an
ESM installed, will result in the controllers wall clock time being reset to the
factory default of 01/01/1998.

To check the status of the ESM, refer to General Status Messages on page 186.

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Maintain the Battery


(1756-L6x controllers only)

This section explains how to monitor and maintain the lithium batteries
supported by ControlLogix controllers.
Table 6 - 1756-L6x Controllers and Compatible Batteries
Cat. No.

Series

Compatible Battery

1756-L61
1756-L62
1756-L63

1756-BA1
or
1756-BATA
or
1756-BATM

1756-L61
1756-L62
1756-L63
1756-L64
1756-L65

1756-BA2

1756-L63XT

For additional resources, see the table below.


Table 7 - Additional Resources for Battery Maintenance
Resource

Description

Guidelines for Handling Lithium Batteries, publication


AG-5.4

Provides information regarding storage, handling,


transportation, and disposal of lithium batteries.

Programmable Controllers Battery Reference,


http://www.ab.com/programmablecontrol/batteries.html

Provides Material Safety Data Sheets (MSDS) for


individual replacement batteries.

Check the Battery Status


When the battery is approximately 95% discharged, these low-battery warnings
are indicated:
The BAT is solid red.
A minor fault (type 10, code 10) is logged.
IMPORTANT: To prevent possible battery leakage, even if the BAT status
indicator is off, replace a battery according to this schedule.
If the temperature 2.54 cm (1 in.)
below the chassis is
-2535 C (-1395 F)

No replacement required

3640 C (96.8104 F)

3 years

4145 C (105.8113 F)

2 years

4650 C (114.8122 F)

16 months

5155 C (123.8131 F)

11 months

5670 C (132.8158 F)

72

Replace the battery within

8 months

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Chapter 3

1756-BA1 or 1756-BATA Battery Life


To estimate how long a 1756-BA1 or 1756-BATA battery will support controller
memory on 1756-L6x, series A controllers, perform this procedure.
1. Determine the temperature 2.54 cm (1 in.) below the chassis.
2. Determine the weekly percentage of time that the controller is turned on.
EXAMPLE

If a controller is Off either one of these times:


8 hr/day during a 5-day work week
All day Saturday and Sunday
Then the controller is off 52% of the time:
Total hours per week = 7 x 24 = 168 hrs
Total off hours per week = (5 days x 8 hr/day) + Saturday +
Sunday = 88 hrs
Percentage off time = 88/168 = 52%

3. Determine the estimated worst-case battery life before and after the BAT
status indicator turns on.
4. For each year of battery life, decrease the time before the BAT status
indicator turns on by the percentage that is shown in the table.
Do not decrease the time after the BAT status indicator turns on.
IMPORTANT

If the BAT status indicator turns on when you apply power to the
controller, the remaining battery life may be less than this table
indicates. Some of the battery life may have been used up while the
controller was off and unable to turn on the BAT status indicator.

Table 8 - Worst-case Estimates of 1756-BA1 Battery Life


Temperature

Battery Life Before BAT Status Indicator Turns On


Power Off 100% Power Off 50% Yearly Decrease

Battery Life after BAT Status


Indicator Turns On and Power is Off

60 C (140 F)

22 days

43 days

23%

6 hrs

25 C (77 F)

21 days

42 days

17%

28 hrs

0 C (32 F)

14 days

28 days

17%

2.5 days

Table 9 - Worst-case Estimates of 1756-BATA Battery Life


Temperature Battery Life Before BAT Status Indicator Turns On
Power Off 100% Power Off 50% Yearly
Decrease

Battery Life after BAT Status


Indicator Turns On and Power is Off

60 C (140 F)

98 days

204 days

11%

104 days

25 C (77 F)

146 days

268 days

5%

157 days

0 C (32 F)

105 days

222 days

6%

113 days

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1756-BATM Battery Module and Battery Life


Use the 1756-BATM battery module with any 1756-L6x/A controller. The
battery module is highly recommended for higher-memory controllers.
IMPORTANT

If your project is not stored in nonvolatile memory, the use of the battery
module is highly recommended.

When the 1756-BATA battery within the 1756-BATM module is approximately


50% discharged, these low-battery warnings are indicated:
The BAT is solid red.
A minor fault (type 10, code 10) is logged.

Estimate 1756-BA2 Battery Life


The 1756-BA2 batteries are for use in 1756-L6x/B controllers. Use this table to
estimate how much time will elapse before the battery becomes low.
Table 10 - Worst-case Estimates of 1756-BA2 Life According to Temperatures and Power Cycles
Temperature 2.54 cm (1 in.) Below
the Chassis, max

Power Cycles

Battery Life Before the BAT Status Indicator Turns Red


Project Size
1 MB

2 MB

4 MB

8 MB

16 MB

3 per day

3 years

3 years

26 months

20 months

10 months

2 per day or less

3 years

3 years

3 years

31 months

16 months

3 per day

2 years

2 years

2 years

20 months

10 months

2 per day or less

2 years

2 years

2 years

2 years

16 months

46...50 C (105.8...113 F)

3 per day or less

16 months

16 months

16 months

16 months

10 months

51...55 C (123.8...131 F)

3 per day or less

11 months

11 months

11 months

11 months

10 months

5670 C (132.8158 F)

3 per day or less

8 months

8 months

8 months

8 months

8 months

-2535 C (-1395 F)

41...45 C (105.8...113 F)

74

Rockwell Automation Publication 1756-UM001N-EN-P - November 2012

Start Using the Controller

Chapter 3

Estimate 1756-BA2 Battery Life after Warnings


Use this table to estimate the battery life after the low-battery warnings are
indicated. Use these times even if the controller does not have power because
there is always a small power-drain on the battery.
IMPORTANT

Temperature 2.54 cm (1 in.)


Below the Chassis, max

Power Cycles

When you power up the controller, see if there is a low-battery warning. If


you get a low-battery warning for the first time, you have less battery life
than this table shows. While powered down, the controller still drains the
battery but it cannot give the low-battery warning.

Battery Life After the BAT Status Indicator Turns Red (worst case)
Project Size
1 MB

18 weeks

12 weeks

9 weeks

5 weeks

26 weeks

26 weeks

26 weeks

22 weeks

13 weeks

26 weeks

26 weeks

26 weeks

26 weeks

26 weeks

3 per day

18 weeks

14 weeks

10 weeks

8 weeks

5 weeks

24 weeks

21 weeks

18 weeks

16 weeks

11 weeks

26 weeks

26 weeks

26 weeks

26 weeks

26 weeks

3 per day

12 weeks

10 weeks

7 weeks

6 weeks

4 weeks

15 weeks

14 weeks

12 weeks

11 weeks

8 weeks

1 per month

17 weeks

17 weeks

17 weeks

17 weeks

16 weeks

3 per day

10 weeks

8 weeks

6 weeks

6 weeks

3 weeks

1 per day

12 weeks

11 weeks

10 weeks

9 weeks

7 weeks

1 per month

12 weeks

12 weeks

12 weeks

12 weeks

12 weeks

3 per day

7 weeks

6 weeks

5 weeks

4 weeks

3 weeks

1 per day

8 weeks

8 weeks

7 weeks

7 weeks

5 weeks

1 per month
56...60 C (132.8...140 F)

26 weeks

1 per day

51...55 C (123.8...131 F)

3 per day

1 per month

46...50 C (105.8...113 F)

16 MB

1 per day

41...45 C (105.8...113 F)

8 MB

1 per month
21...40 C (69.8...104 F)

4 MB

1 per day

0...20 C (32...68 F)

2 MB

8 weeks

8 weeks

8 weeks

8 weeks

8 weeks

3 per day

5 weeks

5 weeks

4 weeks

4 weeks

2 weeks

1 per day

6 weeks

6 weeks

5 weeks

5 weeks

4 weeks

1 per month

6 weeks

6 weeks

6 weeks

6 weeks

6 weeks

EXAMPLE

Under these conditions, the battery will last at least 20 months before the
BAT status indicator turns red:
The maximum temperature 2.54 cm (1 in.) below the chassis = 45 C
(113 F).
You cycle power to the controller three times per day.
The controller contains an 8 MB project.

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75

Chapter 3

Start Using the Controller

Battery Storage and Disposal


Follow these general rules to store your batteries:
Store batteries in a cool, dry environment. We recommend
25 C (77 F) with 4060% relative humidity.
You may store batteries for up to 30 days in temperatures from -45...85
C (-49...185 F), such as during transportation.
To avoid leakage or other hazards, do not store batteries above
60 C (140 F) for more than 30 days.

This product contains a sealed lithium battery that needs to be replaced


during the life of the product.
At the end of its life, the battery contained in this product should be
collected separately from any unsorted municipal waste.
The collection and recycling of batteries helps protect the environment and
contributes to the conservation of natural resources as valuable materials
are recovered.

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Chapter

ControlLogix System and Controllers

Topic
ControlLogix System

77

Design a ControlLogix System

80

ControlLogix Controller Features

ControlLogix System

Page

81

The ControlLogix system is chassis-based and provides the option to configure a


control system that uses sequential, process, motion, and drive control in addition
to communication and I/O capabilities.

Configuration Options
This section describes some of the many system configuration options that are
available with ControlLogix controllers.

Standalone Controller and I/O


One of the simplest ControlLogix configurations is a standalone controller with
I/O assembled in one chassis.
Figure 7 - Standalone Controller and I/O

Output

Output

Input
Input
Input

L75
L75

32044-MC

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Chapter 4

ControlLogix System and Controllers

Multiple Controllers in One Chassis


For some applications, multiple controllers may be used in one ControlLogix
chassis. For example, for better performance, multiple controllers can be used in
motion applications.
Figure 8 - Multiple Controllers in One Chassis

EN2T

EN2T

L75

L75

FactoryTalk Server
Ethernet

Ethernet

Stratix 8000 Switch

Kinetix 6500 Drive

Kinetix 6500 Drive


Motor

Motor

Motor
Kinetix 6500 Drive

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32045-MC

ControlLogix System and Controllers

Chapter 4

Multiple Devices Connected via Multiple Networks


For some applications, a variety of devices may be connected to the ControlLogix
chassis via multiple communication networks. For example, a system might be
connected to the following:
Distributed I/O via an Ethernet network
A PowerFlex drive connected via a DeviceNet network
Flowmeters connected via a HART connection
Figure 9 - Multiple Devices Connected via Multiple Networks

HART

IF8H

EN2T

EN2T

CN2

DNB

L75

Endress + Hauser Flowmeters

HART
DeviceNet

Ethernet

ControlNet

PowerFlex Drive

FactoryTalk Server

FLEX I/O
Ethernet Device-level
Ring Network

POINT I/O

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32046-MC

79

Chapter 4

ControlLogix System and Controllers

Design a ControlLogix System

When you design a ControlLogix system, there are several system components to
consider for your application. Some of these components include the following:
I/O devices
Motion control and drive requirements
Communication modules
Controllers
Chassis
Power supplies
Studio 5000 environment
For more information about designing and selecting components for your
ControlLogix system, see the ControlLogix Selection Guide, publication
1756-SG001.
In addition, if you are designing your ControlLogix System for any of the specific
applications listed in this table, see the appropriate resources for more
information.
For this type of application

Integrated Motion on the EtherNet/IP Network Configuration and


Startup User Manual, publication MOTION-UM003

Motion with the use of a coordinate system

Motion Coordinated Systems User Manual, publication MOTION-UM002

Motion with Sercos or analog motion

SERCOS Motion Configuration and Startup User Manual, publication


MOTION-UM001

Enhanced redundancy

ControlLogix Enhanced Redundancy System User Manual,


publication 1756-UM535

Standard redundancy

ControlLogix Redundancy System User Manual,


publication 1756-UM523

SIL2

Using ControlLogix in SIL2 Applications Safety Reference Manual,


publication 1756-RM001

SIL2 fault-tolerant I/O with RSLogix 5000


subroutines

ControlLogix SIL2 System Configuration Using RSLogix 5000


Subroutines Application Technique, publication 1756-AT010

SIL2 fault-tolerant I/O with RSLogix 5000


Add-On Instructions

80

See this publication

Motion with Integrated Motion on the


EtherNet/IP network

ControlLogix SIL2 System Configuration Using SIL2 Add-On Instructions


Application Technique, publication 1756-AT012

Rockwell Automation Publication 1756-UM001N-EN-P - November 2012

ControlLogix System and Controllers

ControlLogix Controller
Features

Chapter 4

The ControlLogix controllers are part of the Logix5000 family of controllers


offered by Rockwell Automation. The sections that follow describe the
differentiating features of the ControlLogix controllers.

System, Communication, and Programming Features


This table lists the system, communication, and programming features available
with ControlLogix controllers.
Table 11 - ControlLogix Controller Features
Feature

1756-L61, 1756-L62, 1756-L63,


1756-L64, 1756-L65

1756-L71, 1756-L72, 1756-L73,


1756-L74, 1756-L75

Controller tasks

32 tasks
100 programs/task
Event tasks: all event triggers

Communication ports

1 port - RS-232 serial

Communication options

EtherNet/IP
ControlNet
DeviceNet
Data Highway Plus
Remote I/O
SynchLink
Third-party process and device networks

Serial port communication

ASCII
DF1 full/half-duplex
DF1 radio modem
DH-485
Modbus via logic

Controller connections supported, max

250

Network connections, per network


module

Controller redundancy

Full support except for motion applications

Integrated motion

Integrated Motion on the EtherNet/IP network


SERCOS interface
Analog options:
Encoder input
LDT input
SSI input

Programming languages

1 port - USB, 2.0 full-speed, Type B

N/A

500

100 ControlNet (1756-CN2/A)


40 ControlNet (1756-CNB)
256 EtherNet/IP; 128 TCP (1756-EN2x)
128 EtherNet/IP; 64 TCP (1756-ENBT)

Relay ladder
Structured text
Function block
Sequential Function Chart (SFC)

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Chapter 4

ControlLogix System and Controllers

Memory Options
The ControlLogix controller is available in different combinations of user
memory. Use this table to determine which controller meets your memory
requirements.
Table 12 - ControlLogix Controller Memory Options
Controller

Memory for Data and Logic

I/O

Back-up Memory

1756-L61

2 MB

478 KB

CompactFlash card(1)

1756-L62

4 MB

1756-L63, 1756-L63XT

8 MB

1756-L64

16 MB

1756-L65

32 MB

1756-L71

2 MB

0.98 MB (1006 KB)

SD card

1756-L72

4 MB

1756-L73, 1756-L73XT

8 MB

1756-L74

16 MB

1756-L75

32 MB

(1) These nonvolatile memory cards are optional and do not come with the controller.

IMPORTANT

IMPORTANT

82

The 1756-L7x controllers ship with an SD card installed. We recommend that


you leave the SD card installed, so if a fault occurs, diagnostic data is
automatically written to the card and can be used by Rockwell Automation to
troubleshoot the anomaly.
We recommend that you use the SD cards available from Rockwell Automation
(catalog numbers 1784-SD1 or 1784-SD2).
While other SD cards may be used with the controller, Rockwell Automation
has not tested the use of those cards with the controller. If you use an SD card
other than those available from Rockwell Automation, you may experience
data corruption or loss.
Also, SD cards not provided by Rockwell Automation may not have the same
industrial, environmental, and certification ratings as those available from
Rockwell Automation and may not survive in the same industrial environments
as the industrially rated versions available from Rockwell Automation.

Rockwell Automation Publication 1756-UM001N-EN-P - November 2012

Chapter

Communication Networks

Topic
Networks Available

83

EtherNet/IP Network Communication

84

ControlNet Network Communication

87

DeviceNet Network Communication

90

Data Highway Plus (DH+) Network Communication

92

Universal Remote I/O (RIO) Communication

94

Foundation Fieldbus Communication

96

HART Communication

Networks Available

Page

97

Several communication networks are available for use with ControlLogix


systems. This table describes typical network applications used with
ControlLogix systems and lists the networks available to support such
applications.
Table 13 - Applications and Supported Networks
Application Type

Supported Networks

Integrated Motion

EtherNet/IP

Integrated Motion on the EtherNet/IP network for time


synchronization

EtherNet/IP

Control of distributed I/O

Produce/consume data between controllers

ControlNet
EtherNet/IP

Messaging to and from other devices, including access to


the controller via Logix Designer application

ControlNet
DeviceNet
EtherNet/IP
Foundation Fieldbus
HART
Universal remote I/O

ControlNet
DeviceNet (only to devices)
Data Highway Plus (DH+)
DH-485
EtherNet/IP
Serial

For additional information about network design for your system, see the
Ethernet Design Considerations Reference Manual, publication ENET-RM002.

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83

Chapter 5

Communication Networks

The EtherNet/IP network offers a full suite of control, configuration, and data
collection services by layering the Common Industrial Protocol (CIP) over the
standard Internet protocols, such as TCP/IP and UDP. This combination of
well-accepted standards provides the capability required to both support
information data exchange and control applications.

EtherNet/IP Network
Communication

The EtherNet/IP network uses commercial, off-the-shelf Ethernet components


and physical media, providing you with a cost-effective plant-floor solution.
Figure 10 - EtherNet/IP Network Example

ControlLogix
Controller with
1756-EN2T Module

Distributed I/O

LINK NET OK
LINK NET OK

1756-EN2T Module (as an adapter)


with 1756 I/O Modules

CompactLogix Controller with


Integrated EtherNet/IP Port
1794-AENT Adapter with 1794
I/O Modules

Switch

1734-AENT Adapter with 1734


I/O Modules

PowerFlex 700S AC Drive


with DriveLogix Software

Workstation

For more information about using EtherNet/IP modules, see the EtherNet/IP
Modules in Logix5000 Control Systems User Manual, publication
ENET-UM001.

ControlLogix EtherNet/IP Module Features


The ControlLogix EtherNet/IP communication modules provide these features:
Support for messaging, produced/consumed tags, HMI, and
distributed I/O
The ability to encapsulate messages within the standard TCP/UDP/IP
protocol
A common application layer with ControlNet and DeviceNet networks
Network connections via an RJ45 cable
Support half/full duplex 10 MB or 100 MB operation
Support standard switches

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Communication Networks

Chapter 5

ControlLogix EtherNet/IP Communication Modules


For EtherNet/IP network communication in a ControlLogix system, you have
several modules to choose from. This table lists modules and their primary
features.
Table 14 - EtherNet/IP Communication Modules and Capabilities
Module

Is used to

1756-ENBT

1756-EN2T

Perform the same functions as a 1756-ENBT module, with twice the capacity for more
demanding applications.
Provide a temporary configuration connection via the USB port.
Configure IP addresses quickly by using rotary switches.

1756-EN2F

Perform the same functions as a 1756-EN2T module.


Connect fiber media by an LC fiber connector on the module.

1756-EN2TR

Perform the same functions as a 1756-EN2T module.


Support communication on a ring topology for a Device Level Ring (DLR) single-fault
tolerant ring network.

1756-EN3TR

Perform the same functions as the 1756-EN2TR module.


Extended Integrated Motion on EtherNet/IP network.
Support of up to 128 motion axes.

1756-EN2TXT

Perform the same functions as a 1756-EN2T module.


Operate in extreme environments with -2570 C (-13158 F) temperatures.

1756-EWEB

Provide customizable web pages for external access to controller information.


Provide remote access via an Internet browser to tags in a local ControlLogix controller.
Communicate with other EtherNet/IP devices (messages).
Bridge EtherNet/IP nodes to route messages to devices on other networks.
Support Ethernet devices that are not EtherNet/IP-based with a socket interface.
This module does not provide support for I/O or produced/consumed tags.

Connect controllers to I/O modules (requires an adapter for distributed I/O).


Communicate with other EtherNet/IP devices (messages).
Serve as a pathway for data sharing between Logix5000 controllers (produce/consume).
Bridge EtherNet/IP nodes to route messages to devices on other networks.

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Chapter 5

Communication Networks

Software for EtherNet/IP Networks


This table lists software that is used with the EtherNet/IP networks and modules.
Table 15 - Software for Use with EtherNet/IP Networks
Software

Is used to

Required or Optional

Logix Designer application

Configure ControlLogix projects.


Define EtherNet/IP communication.

Required

RSLinx Classic or RSLinx


Enterprise

Configure communication devices.


Provide diagnostics.
Establish communication between devices.

Required

BOOTP/DHCP Utility

Assign IP addresses to devices on an EtherNet/IP network.

Optional

RSNetWorx for EtherNet/IP Configure EtherNet/IP devices by IP addresses and/or


host names.
Provide bandwidth status.

Connections over an EtherNet/IP Network


You indirectly determine the number of connections the controller uses by
configuring the controller to communicate with other devices in the system.
Connections are allocations of resources that provide more reliable
communication between devices compared to unconnected messages.
All EtherNet/IP connections are unscheduled. An unscheduled connection is
triggered by the requested packet interval (RPI) for I/O control or the program,
such as a MSG instruction. Unscheduled messaging lets you send and receive data
when needed.

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Communication Networks

Chapter 5

Double Data Rate (DDR) Backplane Communication


DDR communication can be achieved with the 1756-L7x controller. The
following communication modules support DDR when used in conjunction
with the 1756-L7x controller. Minimum series are indicated:
1756-EN2T/C
1756-EN2TR/B
1756-EN2TF/B
1756-EN2TXT/C
1756-EN3TR/A
1756-RM/B
DDR communication is achieved most efficiently when all modules in the
communication path are DDR modules, or, in other words, as a single
conversation (connection) only between DDR modules.
DDR communication is achievable in a chassis with a mix of DDR and nonDDR modules. The DDR communication occurs between the modules that
support it. If non-DDR modules are also in the chassis, communication between
those modules will be at the non-DDR rate.
For example, you could have a chassis with two 1756-L7x controllers in slots 0
and 1 communicating with each other using DDR, and two 1756-L6x controllers
in slots 2 and 3 communicating using non-DDR.
When multicast communication is used within a chassis to multiple modules, the
transmission rate is limited to the slowest moduleor at the non-DDR rate.
For example, if a 1756-L7x controller is producing a tag to a 1756-L7x controller
and a 1756-L6x controller on the same multicast connection, it must use the
non-DDR rate.

ControlNet Network
Communication

The ControlNet network is a real-time control network that provides high-speed


transport of both time-critical I/O and interlocking data and messaging data.
This includes uploading and downloading of program and configuration data on
a single physical-media link. The ControlNet networks highly-efficient data
transfer capability significantly enhances I/O performance and peer-to-peer
communication in any system or application.
The ControlNet network is highly deterministic and repeatable and is unaffected
when devices are connected or disconnected from the network. This quality
results in dependable, synchronized, and coordinated real-time performance.

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Chapter 5

Communication Networks

The ControlNet network often functions as the following:


A substitute/replacement for the remote I/O (RIO) network because the
ControlNet network adeptly handles large numbers of I/O points
A backbone for multiple distributed DeviceNet networks
A peer interlocking network
Figure 11 - ControlNet Network Overview
Workstation
Distributed I/O
CompactLogix Controller

PowerFlex 700S AC Drive


with DriveLogix Software

1756-CNB Module
(as an adapter) with
1756 I/O Modules

ControlNet Network

1794-ACN15 Adapter
with 1794 I/O Modules

FlexLogix Module
PanelView Terminal

1734-ACNR Adapter with


1734 I/O Modules
PLC-5/40C15 Controller

In this example, these actions occur via the ControlNet network:


The controllers produce and consume tags.
The controllers initiate MSG instructions that do the following:
Send and receive data.
Configure devices.
The workstation is used to do the following:
Configure both the ControlNet devices and the ControlNet network.
Download and upload projects from the controllers.
For more information about using ControlNet modules, see ControlNet
Modules in Logix5000 Control Systems User Manual, publication
CNET-UM001.

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Communication Networks

Chapter 5

ControlLogix ControlNet Module Features


The ControlNet communication modules provide these features:
Support for messaging, produced/consumed tags, and distributed I/O
Use a common application layer with DeviceNet and EtherNet/IP
networks
Requires no routing tables
Support the use of coax and fiber repeaters for isolation and increased
distance
Support redundant media (1756-CNBR, 1756-CN2R, and
1756-CN2RXT modules only)

ControlLogix ControlNet Modules


This table lists the available ControlLogix ControlNet modules and their
primary features.
Table 16 - ControlNet Modules and Capabilities
Module

Is used to

1756-CNB

1756-CNBR

Perform the same functions as a 1756-CNB module.


Support redundant ControlNet media.

1756-CN2

Perform the same functions as a 1756-CNB module.


Provide twice the capacity for more demanding applications.

1756-CN2R

Perform the same functions as a 1756-CN2 module.


Support redundant ControlNet media.

1756-CN2RXT

Perform same functions as a 1756-CN2R module.


Operate in extreme environments with -2570 C (-13158 F) temperatures.

Control I/O modules.


Communicate with other ControlNet devices (messages).
Share data with other Logix5000 controllers (produce/consume).
Bridge ControlNet links to route messages to devices on other networks.

Software for ControlNet Networks


This table lists software that is used with the ControlNet networks and modules.
Table 17 - Software for Use with ControlNet Networks
Software

Is used to

Required or Optional

Logix Designer application

Configure ControlLogix projects.


Define ControlNet communication.

Required

RSNetWorx for ControlNet

Configure ControlNet devices.


Schedule a network.

RSLinx Classic or Enterprise

Configure communication devices.


Provide diagnostics.
Establish communication between devices.

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Chapter 5

Communication Networks

Connections over a ControlNet Network


You indirectly determine the number of connections the controller uses by
configuring the controller to communicate with other devices in the system.
Connections are allocations of resources that provide more reliable
communication between devices compared to unconnected messages.
Table 18 - ControlNet Connections
Connection

Definition

Scheduled
(unique to a
ControlNet
network)

A scheduled connection is unique to ControlNet communication. A scheduled connection lets you


send and receive data repeatedly at a predetermined interval, which is the requested packet
interval (RPI). For example, a connection to an I/O module is a scheduled connection because you
repeatedly receive data from the module at a specified interval.
Other scheduled connections include connections to the following:
Communication devices
Produced/consumed tags
On a ControlNet network, you must use RSNetWorx for ControlNet software to enable all scheduled
connections and establish a network update time (NUT). Scheduling a connection reserves
network bandwidth specifically to handle the connection.

Unscheduled

An unscheduled connection is a message transfer between devices that is triggered by the


requested packet interval (RPI) or the program, such as a MSG instruction. Unscheduled messaging
lets you send and receive data when you need to:
Unscheduled connections use the remainder of network bandwidth after scheduled connections
are allocated.

ControlNet Module Connections


The 1756-CNB and 1756-CNBR communication modules support 64 CIP
connections over a ControlNet network. However, for optimal performance,
configure a maximum of 48 connections for each module.
The 1756-CN2, 1756-CN2R, and 1756-CN2RXT communication modules
support 128 connections over a ControlNet network, all of which can be
configured without risk of performance degradation.

DeviceNet Network
Communication

The DeviceNet network uses the Common Industrial Protocol (CIP) to provide
the control, configuration, and data collection capabilities for industrial devices.
The DeviceNet network uses the proven Controller Area Network (CAN)
technology, which lowers installation costs and decreases installation time and
costly downtime.
A DeviceNet network provides access to the intelligence present in your devices
by letting you connect devices directly to plant-floor controllers without having
to hard wire each device into an I/O module.
With a ControlLogix system, DeviceNet communication requires the use of a
1756-DNB DeviceNet communication module.

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Communication Networks

Chapter 5

Figure 12 - ControlLogix DeviceNet Network Overview


ControlLogix Controller with
1756-ENBT Module
EtherNet/IP Network

CompactLogix Controller
FLEX I/O Adapter
and Modules

1788-EN2DN
DeviceNet Network

Personal Computer

Sensor
Pushbutton
Cluster

PWR

PWR
STS

Motor
Starter
Input/output Devices

STS

PORT
MOD
PORT
NET
MOD A
NET B
NET A
NET B

PowerFlex AC
Drive

Indicator
Lights

Bar Code
Scanner

In this example, the ControlLogix controller is connected to the DeviceNet


network and devices via the 1788-EN2DN linking device.
For more information about using DeviceNet modules and devices, see
DeviceNet Modules in Logix5000 Control Systems User Manual, publication
DNET-UM004.

ControlLogix DeviceNet Module Features


The DeviceNet communication module provides these features:
Supports messaging to devices (not controller to controller)
Shares a common application layer with ControlNet and EtherNet/IP
networks
Offers diagnostics for improved data collection and fault detection
Requires less wiring than standard, hard-wired systems

ControlLogix DeviceNet Bridge Module and Linking Devices


This table lists the available ControlLogix DeviceNet bridge module and linking
devices that can be used with the DeviceNet network.
Table 19 - DeviceNet Communication Modules and Capabilities
Module/Device

Is used to

1756-DNB

Control I/O modules.


Communicate with other DeviceNet devices (via messages).

1788-EN2DN

Link an EtherNet/IP network to a DeviceNet network.

1788-CN2DN

Link a ControlNet network to a DeviceNet network.

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Chapter 5

Communication Networks

Software for DeviceNet Networks


This table lists software that is used with the DeviceNet networks and modules.
Table 20 - Software for Use with DeviceNet Networks
Software

Is used to

Required or Optional

Logix Designer application

Configure ControlLogix projects.


Define DeviceNet communication.

Required

RSNetWorx for DeviceNet

Configure DeviceNet devices.


Define the scan list for those devices.

RSLinx Classic or Enterprise

Configure communication devices.


Provide diagnostics.
Establish communication between devices.

Connections over DeviceNet Networks


The ControlLogix controller requires two connections for each 1756-DNB
module. One connection is for module status and configuration. The other
connection is a rack-optimized connection for the device data.

ControlLogix DeviceNet Module Memory


The 1756-DNB module has fixed sections of memory for the input and output
data of the DeviceNet devices on the network. Each device on your network
requires either some input or output memory of the scanner. Some devices both
send and receive data, so they need both input and output memory. The 1756DNB module supports up to add the following:
124 DINTs of input data
123 DINTs of output data

Data Highway Plus (DH+)


Network Communication

For DH+ network communication, use a 1756-DHRIO module in the


ControlLogix chassis to exchange information between these controllers:
PLC and SLC controllers
ControlLogix controllers and PLC or SLC controllers
ControlLogix controllers
In addition to data exchange between controllers, the DH+ network also
provides the ability to regularly share data both plant-wide and at a cellular level.
You can connect a maximum of 32 stations to a single DH+ link:
Channel A supports 57.6 Kbps, 115.2 Kbps, and 230.4 Kbps.
Channel B supports 57.6 Kbps and 115.2 Kbps.

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Chapter 5

Figure 13 - ControlLogix DH+ Network Communication Example


Data Collection and Recipe
Management

Workstation

EtherNet/IP Network

ControlLogix
Controller

ControlLogix
Controller

DH+ Network

DH+ Network

PLC-5 Controller

SLC 500 Controller

RSView Station

PLC-5 Controller

SLC 500 Controller

RSView Station

Communicate over a DH+ Network


For the controller to communicate to a workstation or other device over a
DH+ network, use RSLinx Classic software to do the following:
Specify a unique link ID for each ControlLogix backplane and additional
network in the communication path.
Configure the routing table for the 1756-DHRIO module.
The 1756-DHRIO module can route a message through up to four
communication networks and three chassis. This limit applies only to the routing
of a message and not to the total number of networks or chassis in a system.
For more information about configuring and using a DH+ network via the
1756-DHRIO module, see the Data Highway Plus-Remote I/O
Communication Interface Module User Manual, publication 1756-UM514.

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Universal Remote I/O (RIO)


Communication

For universal remote I/O communication, you have two module options for use
in the ControlLogix chassis. This table lists the RIO modules and capabilities.
Table 21 - RIO Modules and Capabilities
RIO Module

Is used to

1756-RIO

Function as an RIO scanner and adapter.


Support connections to 32 racks in any combination of rack size or block transfers.
Update data to the ControlLogix controller by using scheduled connections.

1756-DHRIO

Function as an RIO scanner.


Support either 32 logical rack connections or 16 block-transfer connections per channel.
Establish connections between controllers and I/O adapters.
Distribute control so that each controller has its own I/O.

When a channel on the 1756-DHRIO module is configured for remote I/O, the
module acts as a scanner for a universal remote I/O network. The controller
communicates to the module to send and receive the I/O data on the universal
remote I/O network.
The 1756-RIO module can act as a scanner or adapter on a remote I/O network.
In addition to digital and block-transfer data, the 1756-RIO module transfers
analog and specialty data without message instructions.
Figure 14 - ControlLogix Universal Remote I/O Communication Example
ControlLogix Controller
1771-ASB and I/O Modules

1746-ASB and I/O Modules

Universal Remote I/O Network

PLC-5 Controller in Adapter Mode

1794-ASB and I/O Modules

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Chapter 5

Communicate over a Universal Remote I/O Network


For the controller to control I/O over a universal remote I/O network, you must
complete these tasks.
1. Configure the remote I/O adapter.
2. Lay out the remote I/O network cable.
3. Connect the remote I/O network cable.
4. Configure the scanner channel.
For more information about configuring a remote I/O network with the
1756-RIO or 1756-DHRIO modules, see these publications:
Data Highway Plus-Remote I/O Communication Interface Module User
Manual, publication 1756-UM514
ControlLogix Remote I/O Communication Module User Manual,
publication 1756-UM534
As you design your remote I/O network, remember the following:
All devices connected to a remote I/O network must communicate using
the same communication rate. These rates are available for remote I/O:
57.6 Kbps
115.2 Kbps
230.4 Kbps
You must assign unique partial and full racks to each channel used in
Remote I/O Scanner mode.
Both channels of a 1756-DHRIO module cannot scan the same partial or
full rack address. Both module channels can communicate to 00...37 octal
or 40...77 octal, but each channel can communicate only with one address
at a time in whichever of these two ranges it falls.

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Foundation Fieldbus
Communication

Foundation Fieldbus is an open interoperable fieldbus designed for process


control instrumentation. The fieldbus devices described in the table can be
connected to the ControlLogix controller via another network as shown in the
example below.
Table 22 - Fieldbus Devices and Capabilities
Fieldbus Device

Is used to

1757-FFLD

Bridge an EtherNet/IP network to Foundation Fieldbus.


Connect via a low-speed serial (H1) and high-speed Ethernet (HSE) network
connections.
Access devices directly via an OPC server.

1788-CN2FF

Connect via low-speed serial (H1) connections.


Bridge a ControlNet network to a Foundation Fieldbus.
Support redundant ControlNet media.

Foundation Fieldbus distributes and executes control in the device. The


Foundation Fieldbus linking device does the following:
Bridges from an EtherNet/IP network to an H1 connection
Accepts either HSE or EtherNet/IP messages and converts them to the H1
protocol
Figure 15 - Foundation Fieldbus Example
ControlLogix Controller with a
1756-ENBT Module

RSFieldbus Software

1757-FFLD Linking Device

24V DC
Power
Supply

Power
Conditioner

Field Device

Field Device

For more information about using the Foundation Fieldbus devices available
from Rockwell Automation, see these publications:
Foundation Fieldbus Linking Device User Manual, publication
1757-UM010
ControlNet Foundation Fieldbus Linking Device User Manual,
publication 1757-UM011
RSFieldbus User Manual, publication RSBUS-UM001
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HART Communication

Chapter 5

HART (Highway Addressable Remote Transducer) is an open protocol designed


for process control instrumentation.
Device

Is used to

1756 analog I/O modules:


1756-IF8H
1756-OF8H

Act as HART master to allow communication with HART field devices.


Interface directly with field devices (through built-in HART modems),
eliminating need for external hardware and additional wiring.
Provide access to more field device data, including voltage and current
measurements.
Directly connect asset management software to HART devices.
Support differential wiring for environments where improved noise immunity is
needed (input modules).

ProSoft interface
MVI56-HART

Acquire data or control application with slow update requirements, such as a


tank farm.
Does not require external hardware to access HART signal.
Does not provide a direct connection to asset management software.

The HART protocol combines digital signals with analog signals to ready the
digital signal for the Process Variable (PV). The HART protocol also provides
diagnostic data from the transmitter.
Figure 16 - HART Protocol Example

ControlLogix Controller with 1756-IF8H or


1756-OF8H Modules

HART Field Devices

For more information about using the HART I/O modules, see the
ControlLogix HART Analog I/O Modules User Manual, publication
1756-UM533.
For more information about the ProSoft HART interface, see the
ProSoft Technologies website at http://www.prosoft-technology.com.

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Notes:

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Chapter

Serial Communication on 1756-L6x Controllers

Topic

Page

1756-L6x Controller Serial Port

100

Communication with Serial Devices

101

DF1 Master Protocol

101

DF1 Point to Point Protocol

101

DF1 Radio Modem Protocol

102

DF1 Slave Protocol

104

DH-485 Protocol

105

ASCII Protocol

107

Configure the 1756-L6x Controller for Serial Communication

107

Broadcast Messages over a Serial Port

109

Modbus Support

111

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1756-L6x Controller
Serial Port

The 1756-L6x ControlLogix controllers have a built-in RS-232 port that can be
used in a variety of serial-based applications. The potential serial communication
applications include the following:
DF1 modes (including broadcast message support)
DF1 radio modem
ASCII device communication
Figure 17 - ControlLogix DF1 Device Communication Example

DH+ Connection

EtherNet/IP
Network

RS-232 Connection
RS-232 Connection
RS-232 Connection

Modem
Modem

Modem

ControlLogix Chassis Serial Communication Options


You can use the serial port of the ControlLogix controller and/or use ProSoft
modules in the ControlLogix to achieve serial communication. Options specific
to the ControlLogix controller serial port are described in this chapter.
For more information about ProSoft modules that can be used to establish serial
communication, see the ProSoft Technology website or go to
http://www.prosoft-technology.com and browse available products.

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Chapter 6

When configuring the controller for serial communication, you first specify a
Serial Port mode (System or User), then a protocol.

Communication with
Serial Devices

Figure 18 - Serial Port Mode in the Controller Properties

This table describes the serial communication protocols for use with each mode.
Table 23 - Serial Port Modes, Protocols, and Uses
Mode

Protocol

Is used to

See page

System

DF1 Master

Control polling and message transmission between the master and slave nodes.

101

DF1 Point to Point

Communicate between the controller and one other DF1-protocol-compatible device.


Program the controller via the serial port.

101

DF1 Radio Modem

Communication with SLC 500 and MicroLogix 1500 controllers.


This protocol supports master/slave and store/forward configurations.

102

DF1 Slave

Setup the controller as a slave station in a master/slave serial communication network.

104

DH-485

Communication with other DH-485 devices via a multi-master and token-passing network that enables
programming and peer-to-peer messaging.

105

ASCII

Communicate with ASCII devices.


Use ASCII instructions to read and write data from and to an ASCII device.

107

User

DF1 Master Protocol

The master/slave network includes one controller configured as the master node
and up to 254 slave nodes. Link slave nodes by using modems or line drivers.
A master/slave network can have node numbers from 0...254. Each node must
have a unique node address. Also, at least two nodes, one master and one slave,
must exist to define your link as a network.

DF1 Point to Point Protocol

The DF1 Point to Point protocol is used when connecting from the controller to
one DF1 device. This is the default System mode protocol. Default parameters
are listed in this table.
Table 24 - Default DF1 Point to Point Parameters
Parameter

Value

Baud Rate

19,200

Data Bits

Parity

None

Stop Bits

Control Line

No Handshake

RTS send Delay

RTS Off Delay

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DF1 Radio Modem Protocol

Your ControlLogix controller includes a driver that allows it to communicate


over the DF1 Radio Modem protocol. This driver implements a protocol,
optimized for use with radio modem networks, that is a hybrid between DF1
full-duplex protocol and DF1 half-duplex protocol, and therefore is not
compatible with either of these protocols.
The DF1 radio modem driver should be used only among devices that
support and are configured for the DF1 Radio Modem protocol.
Additionally, there are some radio modem network configurations that will
not work with the DF1 radio modem driver. In these configurations,
continue to use DF1 half-duplex protocol.

IMPORTANT

Figure 19 - DF1 Radio Modem Network Example

EtherNet/IP Network

RS-232
Modem

Power
OUT

L1
L2/N

Modem
Modem

Modem

Like DF1 full-duplex protocol, the DF1 radio modem allows any node to initiate
to any other node at any time (that is, if the radio modem network supports fullduplex data-port buffering and radio-transmission collision avoidance). Like
DF1 half-duplex protocol, a node ignores any packets received that have a
destination address other than its own, with the exception of broadcast packets
and passthru packets.
Unlike either DF1 full-duplex or DF1 half-duplex protocols, the DF1 radio
modem protocol does not include ACKs, NAKs, ENQs, or poll packets. Data
integrity is ensured by the CRC checksum.

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DF1 Radio Modem Advantages


The primary advantage of using the DF1 radio modem protocol for radio
modem networks is in transmission efficiency. Each read/write transaction
(command and reply) requires only one transmission by the initiator (to send the
command) and one transmission by the responder (to return the reply). This
minimizes the number of times the radios need to key-up to transmit, which
maximizes radio life and minimizes radio power consumption.
In contrast, DF1 half-duplex protocol requires five transmissions for the DF1
master to complete a read/write transaction with a DF1 slavethree by the
master and two by the slave.
The DF1 radio modem driver can be used in a pseudo master/slave mode with
any radio modems, as long as the designated master node is the only node
initiating MSG instructions, and as long as only one MSG instruction is triggered
at a time.
For modern serial radio modems that support full-duplex data port buffering and
radio transmission collision avoidance, the DF1 radio modem driver can be used
to set up a masterless peer-to-peer radio network, where any node can initiate
communication to any other node at any time, as long as all of the nodes are
within radio range so that they receive each others transmissions.

DF1 Radio Modem Limitations


These considerations must be made if you can implement the new DF1 radio
modem driver in your radio modem network:
If all of the devices on the network are ControlLogix controllers, you must
configure them with the DF1 radio modem driver via
RSLogix 5000 software, version 17.01.02 or later or Logix Designer
application, version 21.00.00 or later. If not, then make sure that all of the
nodes can support the DF1 radio modem protocol.
If each node receives the radio transmissions of every other node, being
both within radio transmission/reception range and on a common
receiving frequency (either via a Simplex radio mode or via a single,
common, full-duplex repeater) the radio modems must handle full-duplex
data port buffering and radio transmission collision avoidance.
If this is the case, you can take full advantage of the peer-to-peer message
initiation capability in every node (for example, the ladder logic in any
node can trigger a MSG instruction to any other node at any time).
If not all modems can handle full-duplex data port buffering and radio
transmission collision avoidance, you may still be able to use the DF1 radio
modem driver, but only if you limit MSG instruction initiation to a single
master node whose transmission can be received by every other node.

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If not all nodes receive the radio transmission of every other node, you
may still be able to use the DF1 radio modem driver, but only if you limit
MSG instruction initiation to the node connected to the master radio
modem whose transmissions can be received by every other radio modem
in the network.
You can take advantage of the ControlLogix controller channel-to-channel
passthru to remotely program the other nodes via RSLinx Classic and
Logix Designer applications running on a personal computer connected to
a local ControlLogix controller via DH-485, DH+, or Ethernet network.

DF1 Radio Modem Protocol Parameters


Use this table as a reference when setting the parameters for the use of the DF1
Radio Modem Protocol.
Table 25 - DF1 Radio Protocol Parameters
Parameter

Description

Station Address

Specifies the node address of the controller on the serial network. Select a number 1254 decimal, inclusive.
To optimize network performance, assign node addresses in sequential order. Initiators, such as personal computers, should be assigned the
lowest address numbers to minimize the time required to initialize the network.

Error Detection

Click one of the radio buttons to specify the error detection scheme used for all messages.
BCC - the processor sends and accepts messages that end with a BCC byte.
CRC - the processor sends and accepts messages with a 2 byte CRC.

Enable Store and Forward

Check Enable Store and Forward if you want to enable the store and forward functionality. When enabled, the destination address of any
received message is compared to the Store and Forward tag table. If there is a match, the message is then forwarded (re-broadcasted) out the
port.
From the Store and Forward Tag pull-down menu, choose an integer (INT[16]) tag.
Each bit represents a station address. If this controller reads a message destined for a station that has its bit set in this table, it forwards the
message.

DF1 Slave Protocol

With the DF1 slave protocol, a controller uses DF1 half-duplex protocol. One
node is designated as the master and it controls who has access to the link. All the
other nodes are slave stations and must wait for permission from the master
before transmitting.
Make these considerations when using the DF1 Slave protocol:
If multiple slave stations are used on the network, link slave stations by
using modems or line drivers to the master.
If you are using a single slave station on the network, you do not need a
modem to connect the slave station to the master.
Control parameters can be configured without handshaking.
2...255 nodes can be connected to a single link.

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DH-485 Protocol

Chapter 6

The controller can send and receive messages to and from other controllers on a
DH-485 network. The DH-485 connection supports remote programming and
monitoring via the Logix Designer application. However, excessive traffic over a
DH-485 connection can adversely affect overall controller performance and lead
to timeouts and decreased performance of the configuration.
You can also use a 1756-DH485 module to connect the ControlLogix chassis to a
DH-485 network with multiple controllers. For more information, see the
ControlLogix DH-485 Communication Module User Manual, publication
1756-UM532.
IMPORTANT

Use Logix5000 controllers on DH-485 networks only when you want to add
controllers to an existing DH-485 network.
For new applications with Logix5000 controllers, we recommend that you
use networks in the NetLinx open architecture.

The DH-485 protocol uses RS-485 half-duplex as its physical interface. RS-485
is a definition of electrical characteristics, not a protocol. You can configure the
RS-232 port of the ControlLogix controller to act as a DH-485 interface.
To connect the controller to the DH-485 network, you must use these
components:
A 1761-NET-AIC converter (two controllers can be connected to one
converter)
An RS-232 cable (catalog number 1756-CP3 or 1747-CP3) for each
controller to connect to the converter

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Figure 20 - DH-485 Network Communication Overview

Computer with Studio 5000 environment

ControlLogix Controller
ControlLogix Controller

1756-DH485 Module

1756-ENBT Module

AIC+ Link Coupler

AIC+ Link Coupler

EXTERNAL
TE

EXTERNAL
TE

DH-485 Network

AIC+ Link Coupler

AIC Link Coupler

T
TERM
A

AIC Link Coupler


MicroLogix

AIC Link Coupler

PanelView Display
SLC 5/03 Controller

SLC 5/03 Controller

IMPORTANT

106

A DH-485 network consists of multiple cable segments. Limit the total length
of all the segments to 1219 m (4000 ft).

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ASCII Protocol

Chapter 6

When you configure the serial port for User mode and the ASCII protocol, you
can use it to do the following:
Read ASCII characters from a weigh scale module or bar code reader.
Send and receive messages from an ASCII-triggered device, such as a
MessageView terminal.
After you configure the controller for use with the ASCII protocol, program the
controller using the ASCII instructions. Reference the Logix5000 Controllers
General Instruction Reference Manual, publication 1756-RM003, for
information about the ASCII instructions.

Configure the 1756-L6x


Controller for Serial
Communication

Complete these steps to configure your 1756-L6x controller for serial


communication after creating a controller project in the Logix Designer
application.
1. Open the Controller Properties and click the Serial Port tab.

2. From the Mode pull-down menu, choose the mode that corresponds to
your intended protocol.
Use this table as a reference.
For this protocol

Choose this mode

DF1 Master

System

DF1 Point to Point


DF1 Radio Modem
DF1 Slave
DH-485
ASCII

User

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3. Specify the remaining properties in the Serial Port tab according to your
communication preferences.

4. If you are using the System mode protocols, click the System Protocol tab
and specify the protocol parameters.
a. From the Protocol pull-down, choose the protocol you need.

b. Specify the parameters for the protocol.

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Chapter 6

5. If you are using the User mode protocol (ASCII), click the User Protocol
tab and specify the ASCII parameters.

After you have configured the controller for ASCII protocol


communication, reference the Logix5000 Controllers General Instruction
Reference Manual, publication 1756-RM003, for the available ASCII
instructions.

Broadcast Messages over


a Serial Port

You can broadcast messages over a serial port connection from a master controller
to all of its slave controllers by using several communication protocols. These
protocols include the following:
DF1 Master
DF1 Radio Modem
DF1 Slave
Broadcasting over a serial port is achieved by using the message tag. Because
messages are sent to receiving controllers, only the write type messages can be
used for broadcasting.
The broadcast feature can be set up by using ladder logic or structured text. The
broadcast feature can also be set by modifying the path value of a message tag in
the tag editor.
To configure and program the controller to broadcast messages via the serial port,
complete these procedures:
Configure Controller Serial Port Properties on page 110
Program the Message Instruction on page 111
For these procedure examples, ladder logic programming is used.

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Configure Controller Serial Port Properties


First, set the System Protocol by following these steps.
1. In the Controller Organizer, right-click the controller and choose
Properties.
2. On the Controller Properties dialog box, from the System Protocol tab,
choose the settings for the controller, then click OK.

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Chapter 6

Use this table when specifying settings for the protocols listed.
Field

DF-1 Master Protocol

DF-1 Slave Protocol

DF-1 Radio Modem Protocol

Station Address

Controller station address number

Controller station address number

Controller station address number

Transmit Retries

N/A

ACK Timeout

50

N/A

N/A

Slave Poll Timeout

N/A

3000

N/A

Reply Message Wait

N/A

N/A

Polling Mode

Message: polls the slave by using the Message


instruction
Slave: initiates messages for slave-to-slave
broadcast
Standard: schedules polling for the slave

N/A

N/A

EOT Suppression

N/A

Disable

N/A

Error Detection

BCC

BCC

BCC

Duplicate Detection

Enabled

Enabled

N/A

Enable Store and Forward

N/A

N/A

Choose enable if you want to use the store


and forward tag.
The last bit of the INT[16] Enable Store and
Forward array must be enabled. For
example, say you create an INT[16] tag
named EnableSandF. Then
EnableSandF[15].15 must be set to 1 for
broadcast to work on radio modem.

Program the Message Instruction


Add and configure the Message instruction according to the protocol you are
using. For more information about specifying the configuration details, see the
Logix5000 Controllers General Instruction Reference Manual, publication
1756-RM003.
IMPORTANT

Modbus Support

When using structured text, broadcast over a serial port is set by typing
MSG(aMsg) and right-clicking an MSG to display the Message Configuration
dialog box.

To use ControlLogix controllers with the Modbus protocol, establish a serial port
connection and execute a specific ladder-logic routine.
Two controller projects specific to the Modbus network are available as sample
programs within the Logix Designer application:
ModbusMaster.ACD
ModbusSlave.ACD
For information about using these sample programs, see the Using Logix5000
Controllers as Masters or Slaves on Modbus Application Solution, publication
CIG-AP129.

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Notes:

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Chapter

Manage Controller Communication

Topic
Connection Overview

113

Produce and Consume (interlock) Data

114

Send and Receive Messages

116

Calculate Connection Use

Connection Overview

Page

117

A Logix5000 system uses a connection to establish a communication link


between two devices. The types of connections include the following:
Controller-to-local I/O modules or local communication modules
Controller-to-remote I/O or remote communication modules
Controller-to-remote I/O (rack-optimized) modules
Produced and consumed tags
Messages
Controller access via the Logix Designer application
Controller access via RSLinx Classic or RSLinx Enterprise applications for
HMI or other applications

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Produce and Consume


(interlock) Data

ControlLogix controllers let you produce (transmit) and consume (receive)


system-shared tags.
Figure 21 - Illustration of Produced and Consumed Tags
Controller_1

Controller_2

Produced Tag

Consumed Tag

Controller_3
Consumed Tag

Controller_4
Consumed Tag

The system-shared tags are explained in this table.


Table 26 - Produced and Consumed Tag Definitions
Tag

Definition

Produced tag

A tag that a controller makes available for use by other controllers. Multiple controllers
can simultaneously consume (receive) the data. A produced tag sends its data to one or
more consumed tags (consumers) without using logic.

Consumed tag

A tag that receives the data of a produced tag. The data type of the consumed tag must
match the data type (including any array dimensions) of the produced tag. The RPI of
the consumed tag determines the period at which the data updates.

For two controllers to share produced or consumed tags, both must be attached
to the same network. You cannot bridge produced and consumed tags over two
networks.
Produced and consumed tags use connections of both the controller and the
communication modules being used. For a ControlNet network, produced and
consumed tags use scheduled connections.

Connection Requirements of a Produced or Consumed Tag


Produced and consumed tags each require connections. As you increase the
number of controllers that can consume a produced tag, you also reduce the
number of connections the controller has available for other operations, like
communication and I/O.
IMPORTANT

114

If a consumed-tag connection fails, all of the other tags being consumed from
that remote controller stop receiving new data.

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Chapter 7

Each produced or consumed tag uses the number of connections listed in this
table. Adding status information to a produced/consumed tag does not impact
the number of connections used.
Table 27 - Produced and Consumed Tag Connections
This Type of Tag

Uses This Many Connections

Of This Module

Produced tag

number_of_configuredconsumers + 1

Controller

Consumed tag

Produced or consumed tag

EXAMPLE

Communication

Calculations of connections for produced or consumed tags:


A ControlLogix controller producing 4 tags for 1 controller uses 8
connections.
Each tag uses 2 connections (1 consumer + 1 = 2).
2 connections per tag x 4 tags = 8 connections.
Consuming 4 tags from a controller uses 4 connections (1 connection per
tag x 4 tags = 4 connections).

The number of available connections limits the number of tags that can be
produced or consumed. If the controller uses all of its connections for I/O and
communication devices, no connections are left for produced and consumed tags.
Table 28 - ControlLogix Modules and Available Connections
Module Type

Cat. No.

Available Connections

Controller

1756-L7x

500

1756-L6x

250

256

EtherNet/IP

1756-EN2F
1756-EN2T
1756-EN2TXT
1756-EN2TR

1756-ENBT
1756-EWEB
1756-CN2
1756-CN2R
1756-CN2RXT

128

1756-CNB
1756-CNBR

ControlNet

128

64

For more information about produced/consumed tags, see the Logix5000


Controllers Produced and Consumed Tags Programming Manual, publication
1756-PM011.

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Send and Receive Messages

Messages transfer data to other devices, such as other controllers or operator


interfaces. The MSG instruction is a ladder logic output instruction that
asynchronously reads or writes a block of data to or from another module over
the backplane or a network. The size of the instruction depends on the data types
and message command programmed by the user.
Messages use connection resources to send or receive data. Messages can leave the
connection open (cache) or closed when the message is done transmitting.
Each message uses one connection out of the controller, regardless of how many
devices are in the message path. To conserve connections, configure one message
to read from or write to multiple devices.
Table 29 - Message Types
Message Type

Communication
Method

Connected Message

Message Can Be
Cached

CIP data table read or write

N/A

Configurable

Yes

PLC-2, PLC-3, PLC-5, or SLC


(all types)

CIP

No

No

CIP with Source ID

No

No

DH+

Yes

Yes

CIP generic

N/A

Optional (1)

Yes(2)

Block-transfer read or write

N/A

Yes

Yes

(1) You can connect CIP generic messages. However, for most applications we recommend you leave CIP generic messages
unconnected.
(2) Consider caching only if the target module requires a connection.

For more information about using messages, see these publications:


Logix5000 Controllers Messages, publication 1756-PM012
Logix5000 Controllers General Instructions, publication 1756-RM003

Determine Whether to Cache Message Connections


When you configure a MSG instruction, you can choose whether to cache the
connection. Use this table to determine if you should cache connections.
Table 30 - Options for Caching Connections
If the message executes

Then

Repeatedly

Cache the connection.


This keeps the connection open and optimizes execution time. Opening a
connection each time the message executes increases execution time.

Infrequently

Do not cache the connection.


This closes the connection upon completion of the message, which frees up that
connection for other uses.

TIP

116

Cached connections transfer data faster than uncached connections.The


controller only supports 32 cached messages.

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Manage Controller Communication

Chapter 7

The total connection requirements of a ControlLogix system include both local


and remote connections.

Calculate Connection Use

Local Connections
Local connections refer to connections used to communicate between modules
housed in the same ControlLogix chassis (that is, the local modules). Use this
table to calculate the number of local connections based on the configuration of
your local chassis.
Table 31 - Local Chassis Connections
Local Connection To

Device Quantity

Connections per
Device

Local I/O module (always a direct connection)

1756-M16SE, 1756-M08SE, or 1756-M02AE servo module

1756-CN2, 1756-CN2R, 1756-CN2RXT ControlNet communication module


1756-CNB, 1756-CNBR ControlNet communication module

1756-EN2F, 1756-EN2T, 1756-EN2TXT, or 1756-EN2TR EtherNet/IP communication module


1756-ENBT EtherNet/IP communication module

1756-EWEB EtherNet/IP web server module

1756-DNB DeviceNet communication module

1756-RIO remote I/O communication module (Connection count depends on module configuration
and could be as many as 10 per module.)

1756-DHRIO DH+/universal remote I/O communication module


Each adapter associated with the module

1
1

1756-DH485 DH-485 communication module

Total Connections

1
Total

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Manage Controller Communication

Remote Connections
Use remote connections when the communication module is in a chassis that is
remote from the controller. The number of connections a communication
module supports determines how many remote connections the controller can
access through that module.
Table 32 - Remote Connections
Remote Connection Type

Device Quantity

Connections per
Device

Remote ControlNet communication module


I/O configured as direct connection (none)
I/O configured as rack-optimized connection

0
1

Remote I/O module over a ControlNet network (direct connection)

Remote EtherNet/IP communication module


I/O configured as direct connection (none)
I/O configured as rack-optimized connection

0
1

Remote I/O module over a EtherNet/IP network (direct connection)

Remote device over a DeviceNet network


(accounted for in rack-optimized connection for local 1756-DNB)

DeviceNet module in a remote chassis

Other remote communication adapter

Produced tag
Each consumer

1
1

Consumed tag

Message (see Table 29 for message types)


Connected
Unconnected

1
0

Block-transfer message

1
Total

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Total Connections

Manage Controller Communication

Chapter 7

Connections Example
In this example system, the 1756 ControlLogix controller does the following:
Controls local digital I/O modules in the same chassis
Controls remote I/O devices on a DeviceNet network
Sends and receives messages to and from a CompactLogix controller on an
EtherNet/IP network
Produces one tag that the 1794 FlexLogix controller consumes
Is programmed via the Logix Designer application
RediSTATION
Operator Interface

1769-ADN Adapter with Compact I/O Modules

Series 9000
Photoeye

DeviceNet Network

ControlLogix Controller with


1756-ENBT and 1756-DNB
Modules

1769-L35E CompactLogix
with 1769-SDN Module

EtherNet/IP Network

FlexLogix Controller with 1788-DNBO Daughtercard


Workstation

The ControlLogix controller in this example uses these connections.


Table 33 - Connections Example Calculation
Connection Type

Device Quantity

Connections per
Device

Total Connections

Controller to local I/O modules

Controller to 1756-ENBT module

Controller to 1756-DNB module

Controller to Logix Designer application

Message to CompactLogix controller

Produced tag
Consumed by FlexLogix controller

1
1

1
1

1
1
Total 11

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Manage Controller Communication

Notes:

120

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Chapter

I/O Modules

Topic
Selecting ControlLogix I/O Modules

121

Local I/O Modules

122

Remote I/O Modules

124

Distributed I/O

128

Reconfigure an I/O Module

131

Reconfigure an I/O Module

131

Determine When Data Is Updated

Selecting ControlLogix
I/O Modules

Page

139

Rockwell Automation offers several ControlLogix I/O modules for use in


ControlLogix systems. When you select your I/O modules, remember the
following:
A wide variety of digital, analog, and specialty I/O modules are available
from Rockwell Automation. Some features of these I/O modules include
the following:
Field-side diagnostics
Electronic fusing
Individually-isolated inputs/outputs
Removable terminal blocks (RTBs) or 1492 wiring systems are required
for use with I/O modules.
1492 PanelConnect modules and cables can be used to connect input
modules to sensors.
For more information about ControlLogix I/O module features, specifications,
and wiring options, see the ControlLogix Selection Guide,
publication 1756-SG001.

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Chapter 8

I/O Modules

Local I/O Modules

The ControlLogix chassis you choose affects how many local I/O modules you
can use. Several ControlLogix chassis sizes are available to suit your configuration
requirements. You can fill the slots of your chassis with any combination of
controllers, communication modules, and I/O modules.
This table lists the available ControlLogix chassis and the number of slots
available with each.
Table 34 - ControlLogix and ControlLogix- Chassis and Slots
Chassis

Slots

1756-A4

1756-A4LXT
1756-A5XT

1756-A7

1756-A7LXT
1756-A7XT
1756-A10

10

1756-A13

13

1756-A17

17

If you have empty slots in your chassis, use the 1756-N2 or 1756-N2XT slot-filler
module.

122

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I/O Modules

Chapter 8

Add Local I/O to the I/O Configuration


If you are adding local I/O, add the I/O module to the backplane with the
controller. To add an I/O module to the local chassis, complete these steps.
1. Right-click the backplane and choose New Module.

2. Select the I/O module you want to add and click OK.

3. Specify the configuration properties according to the module and network


configuration you are using.
For more information about the module configuration properties, see the
user manual for the I/O module you are adding.
For this type of module

See this user manual

Analog I/O

ControlLogix Analog I/O Modules User Manual, publication


1756-UM009

Configurable flowmeter

ControlLogix Configurable Flowmeter Module User Manual,


publication 1756-UM010

Digital I/O

ControlLogix Digital I/O Modules User Manual, publication


1756-UM058

HART analog I/O

ControlLogix HART Analog I/O Modules User Manual, publication


1756-UM533

High-speed analog I/O

ControlLogix High-speed Analog I/O Module User Manual,


publication 1756-UM005

High-speed counter

ControlLogix High-speed Counter Module User Manual, publication


1756-UM007

Low-speed counter

ControlLogix Low-speed Counter Module User Manual, publication


1756-UM0536

Programmable limit switch

ControlLogix Programmable Limit Switch Module User Manual,


publication 1756-UM002

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123

Chapter 8

I/O Modules

Remote I/O Modules

Remote I/O refers to I/O that is not located in the local chassis and is connected
to the controller via a communication network.
The ControlLogix controller supports the use of remote I/O via these networks:
EtherNet/IP
ControlNet
DeviceNet
Universal remote I/O
For more information about the network configurations that can be used to
connect remote I/O, see Communication Networks on page 83.
Figure 22 - ControlLogix Controller and Remote I/O Example
ControlLogix Controller Chassis

ControlLogix Remote I/O

ControlNet Network

124

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I/O Modules

Chapter 8

Add Remote I/O to the I/O Configuration


If you are adding remote I/O, add the I/O modules to the backplane of the
remote communication module that is connected to the controller. To add a
remote I/O to the I/O Configuration folder in the Logix Designer application,
complete these steps.
1. Add a communication module to the backplane that contains the
controller.

2. Specify the communication module properties according to your network


configuration.
For more information about the communication module and network
properties, see the user manual for the network you are using:
ControlNet Modules in Logix5000 Control Systems User Manual,
publication CNET-UM001
DeviceNet Modules in Logix5000 Control Systems User Manual,
publication DNET-UM004
EtherNet/IP Modules in Logix5000 Control Systems User Manual,
publication ENET-UM001
3. Right-click the communication network and choose New Module.

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Chapter 8

I/O Modules

4. Add the remote communication module you are using.

5. Specify the chassis and connection properties according to your network


configuration.
6. Right-click the backplane of the newly-added communication module and
choose New Module.

7. Select the I/O module you want to add and click OK.

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I/O Modules

Chapter 8

8. Specify the Module Properties according to your module and application.


For more information about the module configuration properties, see the
user manual for the I/O module you are adding.
For this type of module

See this user manual

Analog I/O

ControlLogix Analog I/O Modules User Manual, publication


1756-UM009

Configurable flowmeter

ControlLogix Configurable Flowmeter Module User Manual,


publication 1756-UM010

Digital I/O

ControlLogix Digital I/O Modules User Manual, publication


1756-UM058

HART analog I/O

ControlLogix HART Analog I/O Modules User Manual, publication


1756-UM533

High speed analog I/O

ControlLogix High Speed Analog I/O Module User Manual,


publication 1756-UM005

High speed counter

ControlLogix High Speed Counter Module User Manual, publication


1756-UM007

Low-speed counter

ControlLogix Low-speed Counter Module User Manual, publication


1756-UM0536

Programmable limit switch

ControlLogix Programmable Limit Switch Module User Manual,


publication 1756-UM002

9. Add any other I/O modules you are using in the remote chassis.

10. Complete steps 19 until your remote I/O network and I/O modules are
configured.

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127

Chapter 8

I/O Modules

Distributed I/O refers to I/O that is located remote from the controller and is
not designed for use with a specific controller. Examples of distributed I/O that
can be used with Logix5000 controllers include the following:
1794 FLEX I/O modules
1734 POINT I/O modules
1797 FLEX Ex I/O modules
1738 ArmorPOINT I/O modules
1732 ArmorBlock I/O modules
1753 GuardPLC Safety I/O modules
1790 CompactBlock LDX I/O modules
1791 CompactBlock Guard Safety I/O modules
1791 CompactBlock I/O modules
1732DS ArmorBlock Guard Safety I/O modules
1792 ArmorBlock MaXum I/O modules

Distributed I/O

Distributed I/O is connected to the ControlLogix controller via a


communication network. The ControlLogix controller supports the use of
distributed I/O via these networks:
EtherNet/IP
ControlNet
DeviceNet
Figure 23 - ControlLogix System with Distributed I/O Example
ControlLogix Controller Chassis
EtherNet/IP

Logix5575

FORCE

RUN FORCE SD

OK

EtherNet/IP
POINT I/O

FLEX I/O
COMM
A

STATUS

REDUNDANT MEDIA
ADAPTER
1794-ACNR15

ControlNet

128

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I/O Modules

Chapter 8

Add Distributed I/O to the I/O Configuration


If you are adding distributed I/O, add the I/O modules to the communication
adapter of the I/O. To add distributed I/O to the I/O Configuration folder for
the ControlLogix controller, complete these steps.
1. Add a communication module to the backplane that contains the
controller.

2. Specify the communication module properties according to your network


configuration.
For more information about the communication module and network
properties, see the user manual for the network you are using:
ControlNet Modules in Logix5000 Control Systems User Manual,
publication CNET-UM001
DeviceNet Modules in Logix5000 Control Systems User Manual,
publication DNET-UM004
EtherNet/IP Modules in Logix5000 Control Systems User Manual,
publication ENET-UM001
3. Right-click the communication network and choose New Module.

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Chapter 8

I/O Modules

4. Add the communication adapter for the distributed I/O platform you are
using.

5. Specify the module and connection properties according to your network


configuration.
6. Right-click the bus of the newly-added communication adapter and
choose New Module.

7. Select the I/O module you want to add and click OK.

8. Specify the Module Properties according to your module and application.


For more information about the module configuration properties, see the
user manual for the I/O module you are adding.
9. Add any other I/O modules you are using in this bus.
10. Complete steps 19 until your remote I/O network and distributed I/O
modules are configured.

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I/O Modules

Reconfigure an I/O Module

Chapter 8

If an I/O module supports reconfiguration, you can reconfigure the module via
the following:
The Module Properties dialog box in the I/O Configuration folder
A MSG instruction in program logic.
IMPORTANT

Use care when changing the configuration of an I/O module. You could
inadvertently cause the I/O module to operate incorrectly.

Use a MSG instruction of type Module Reconfigure to send new configuration


information to an I/O module. During the reconfiguration, consider the
following:
Input modules continue to send input data to the controller
Output modules continue to control their output devices

Reconfigure an I/O Module via the Module Properties


To reconfigure an I/O module using the module properties, right-click the
module in the I/O Configuration tree and choose Properties. Then, edit the
properties you need to change and click Apply.

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I/O Modules

Reconfigure an I/O Module via a Message Instruction


To reconfigure an I/O module via a message instruction, use this procedure.
1. Set the required member of the configuration tag of the module to the new
value.
2. Send a Module Reconfigure message to the module.
EXAMPLE

Reconfigure an I/O module


When reconfigure[5] is on, the MOV instruction sets the high alarm to 60 for the local module in slot 4. The Module
Reconfigure message then sends the new alarm value to the module. The ONS instruction prevents the rung from sending
multiple messages to the module while the reconfigure[5] is on.

For more information about using Message instructions, see the Logix5000
Controllers General Instruction Reference Manual, publication 1756-RM003.

Add to the I/O Configuration


While Online

With RSLogix 5000 software, version 15.02.00 or later, and Logix Designer
application, version 21.00.00 or later, you can add I/O and other devices to the
controller configuration while you are online and in Run mode.
The specific modules and devices you can add while online depends on the
version of the software you are using. Later versions have more modules and
devices that can be added while online.
You can add these modules and devices to the local or remote chassis via the
unscheduled portion of a ControlNet network or via an EtherNet/IP network.
For more information about adding to the I/O Configuration while online, see
the Runtime/On-line Addition of ControlLogix (1756) I/O over ControlNet
and EtherNet/IP White Paper, publication LOGIX-WP006.

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I/O Modules

Chapter 8

Modules and Devices that Can be Added While Online


These modules and devices can be added to the ControlLogix controller I/O
configuration while online as of RSLogix 5000 software, version 19.01.00 or later
and Logix Designer application, version 21.00.00 or later.

ControlLogix Modules that Can be Added While Online

1756 controllers
1756 ControlNet modules
1756 DeviceNet bridge modules
1756 EtherNet/IP modules
1756 I/O and speciality modules
1756-DHRIO

IMPORTANT

These ControlLogix modules cannot be added while online:


Motion modules (1756-MO2AE, 1756-HYD02, 1756-MO2AS, 1756-MO3SE,
1756-MO8SE, 1756-MO8SEG, 1756-M16SE)
1756-RIO
1756-SYNCH
1756-ENBF
1756-56AMXN

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Chapter 8

I/O Modules

PowerFlex Drives that Can be Added While Online


PowerFlex 4 Class Multi-E

PowerFlex 700S-200V-Q

PowerFlex 400-E

PowerFlex 700-200V-C

PowerFlex 700S-400V-C

PowerFlex 400P-E

PowerFlex 700-200V-E

PowerFlex 700S-400V-E

PowerFlex 40-E

PowerFlex 700-200V-Q

PowerFlex 700S-400V-Q

PowerFlex 40P-E

PowerFlex 700-400V-C

PowerFlex 700S-600V-C

PowerFlex 4-E

PowerFlex 700-400V-E

PowerFlex 700S-600V-E

PowerFlex 4M-E

PowerFlex 700-400V-Q

PowerFlex 700S-600V-Q

PowerFlex 70 EC-C

PowerFlex 700-600V-C

PowerFlex 70-C

PowerFlex 70 EC-C

PowerFlex 700-600V-E

PowerFlex 70-E

PowerFlex 70 EC-E

PowerFlex 700-600V-Q

PowerFlex 70-E

PowerFlex 70 EC-E

PowerFlex 700AFE-C

PowerFlex 70-Q

PowerFlex 70 EC-Q

PowerFlex 700AFE-E

PowerFlex 70-Q

PowerFlex 70 EC-Q

PowerFlex 700AFE-Q

PowerFlex 753-CNETC

PowerFlex 700 AC-C

PowerFlex 700H-C

PowerFlex 753-NET-C

PowerFlex 700 AC-E

PowerFlex 700H-E

PowerFlex 753-NET-E

PowerFlex 700 AC-Q

PowerFlex 700H-Q

PowerFlex 753-NET-Q

PowerFlex 700 Vector-200V-C

PowerFlex 700S 2-200V

PowerFlex 755-CNETC

PowerFlex 700 Vector-200V-E

PowerFlex 700S 2-400V

PowerFlex 755-EENET

PowerFlex 700 Vector-200V-Q

PowerFlex 700S 2-600V

PowerFlex 755-NET-C

PowerFlex 700 Vector-400V-C

PowerFlex 700S 2P-200V-C

PowerFlex 755-NET-E

PowerFlex 700 Vector-400V-E

PowerFlex 700S 2P-200V-E

PowerFlex 755-NET-Q

PowerFlex 700 Vector-400V-Q

PowerFlex 700S 2P-200V-Q

PowerFlex DC-200V-C

PowerFlex 700 Vector-600V-C

PowerFlex 700S 2P-400V-C

PowerFlex DC-200V-E

PowerFlex 700 Vector-600V-E

PowerFlex 700S 2P-400V-E

PowerFlex DC-200V-Q

PowerFlex 700 Vector-600V-Q

PowerFlex 700S 2P-400V-Q

PowerFlex DC-400V-C

PowerFlex 7000 2-C

PowerFlex 700S 2P-600V-C

PowerFlex DC-400V-E

PowerFlex 7000 2-E

PowerFlex 700S 2P-600V-E

PowerFlex DC-400V-Q

PowerFlex 7000 2-Q

PowerFlex 700S 2P-600V-Q

PowerFlex DC-600V-C

PowerFlex 7000-C

PowerFlex 700S-200V-C

PowerFlex DC-600V-E

PowerFlex 7000-E

134

PowerFlex 7000-Q

PowerFlex 700S-200V-E

PowerFlex DC-600V-Q

Rockwell Automation Publication 1756-UM001N-EN-P - November 2012

I/O Modules

Chapter 8

Other Devices that Can be Added While Online

1305-BAXXA drives
1336E-IMPACTDrive-EN1 drive
1336F-PLUSIIDrive-EN1drive
1336R-REGENBrake-EN1 brake
1336S-PLUSDriveLG-EN1 drive
1336S-PLUSDriveSM-EN1 drive
1336T-FORCEDriveCNA-EN1 drive
1336T-FORCEDrivePLC-EN1 drive
1336T-FORCEDriveStd-EN1 drive
1397DigitalDCDrive-EN1 drive
150 SMC FLEX motor controller
150-SMCDialogPlus-EN1 motor controller
1757-FFLDC ControlNet Foundation Fieldbus device
2364F RGU-EN1 bus supply
48MS-SN1PF1-M2 Multivision Sensor
5XRF RFID interface device

Online Additions - ControlNet Considerations


ControlNet considerations that must be made depend upon the ControlLogix
ControlNet modules you are using.

1756-CNB and 1756-CNBR Modules


When you add I/O to the ControlNet network via the 1756-CNB or
1756-CNBR modules while online, these considerations must be made:
Digital I/O modules can be added as rack-optimized connections if the
parent module is already configured with rack-optimized connections.
TIP

While you can add a new digital I/O module to an existing rack-optimized
connection, you cannot add rack-optimized connections while online.

Digital I/O modules can also be added as direct connections.


Analog I/O modules can be added only as direct connections.
Disable the Change of State (COS) feature on digital input modules
because it can cause inputs to be sent more quickly than the RPI.

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I/O Modules

If you plan to add large amounts of I/O to the ControlNet network,


dedicate one ControlNet network for I/O. For the dedicated
ControlNet network, verify that there is little or none of the following:
HMI traffic
MSG traffic
Programming workstations
Requested Packet Intervals (RPIs) faster than 25 ms for unscheduled
modules can overload the 1756-CNB or 1756-CNBR communication
module. To avoid the overload, make these considerations:
Use a NUT of 10 ms or more.
Keep the SMAX and UMAX values as small as possible.
If the module has a Real Time Sample (RTS), it should be disabled or set
to a rate that is greater than the RPI.
You can add I/O modules until you reach these limits:
75% of CPU utilization of the 1756-CNB or 1756-CNBR
communication module.
Plan for a CPU-use increase of 1...4% of the 1756-CNB or
1756-CNBR module for each I/O module you add, depending on the
RPI.
48 connections on the 1756-CNB or 1756-CNBR communication
module.
Less than 400,000 unscheduled bytes per second are displayed in
RSNetWorx for ControlNet software after the network has been
scheduled.

1756-CN2, 1756-CN2R, 1756-CN2RXT Modules


The use of 1756-CN2/B, 1756-CN2R/B, and 1756-CN2RXT modules
provides increased capacity for adding I/O while online compared to 1756-CNB
or 1756-CNBR modules. With this increased capacity, you can easily add I/O
and increase ControlNet connections used with significantly less impact on the
overall system.

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Chapter 8

This table demonstrates the performance factors of the 1756-CN2/B,


1756-CN2R/B, and 1756-CN2RXT modules when adding I/O online.
Table 35 - 1756-CN2, 1756-CN2R, and 1756-CN2RXT Performance Example(1)
No. of Direct
Analog I/O
Connections
Added Online

RPI = 2 ms
CPU %(2)

RPI = 4 ms
Avg.
API(3)

CPU %

Avg.
API(3)

CPU %

Avg.
API(3)

CPU %

1.50%

N/A

1.50%

N/A

1.50%

N/A

4.80%

2.0

3.70%

4.0

2.50%

7.00%

2.0

5.00%

4.0

9.00%

2.0

6.10%

11.20%

2.2

11.50%

(2)

RPI = 10 ms
(2)

RPI = 20 ms
(2)

RPI = 50 ms
(2)

RPI = 100 ms

Avg.
API(3)

CPU %

Avg.
API(3)

CPU %(2)

Avg.
API(3)

1.50%

N/A

1.50%

N/A

1.50%

N/A

10.0

2.30%

20.0

1.90%

50.0

1.70%

100.0

3.30%

10.0

2.70%

20.0

2.10%

50.0

1.90%

100.0

4.0

3.80%

10.0

3.00%

20.0

2.20%

50.0

2.00%

100.0

7.40%

4.0

4.40%

10.0

3.40%

20.0

2.40%

50.0

2.10%

100.0

3.3

8.70%

4.0

5.00%

10.0

3.70%

20.0

2.60%

50.0

2.20%

100.0

12.80%

3.3

9.70%

4.0

5.50%

10.0

4.00%

20.0

2.70%

50.0

2.30%

100.0

13.80%

3.4

10.80%

4.0

5.90%

10.0

4.30%

20.0

2.90%

50.0

2.30%

100.0

15.10%

3.4

11.90%

4.0

6.40%

10.0

4.50%

20.0

3.00%

50.0

2.50%

100.0

15.00%

3.3

13.20%

4.0

7.00%

10.0

4.80%

20.0

3.20%

50.0

2.60%

100.0

10

15.60%

3.6

13.20%

4.0

7.50%

10.0

5.20%

20.0

3.40%

50.0

2.70%

100.0

11

16.40%

3.8

13.50%

4.0

8.20%

10.0

5.50%

20.0

3.50%

50.0

2.70%

100.0

12

17.00%

3.8

14.00%

4.0

8.80%

10.0

5.80%

20.0

3.70%

50.0

2.80%

100.0

13

17.80%

3.7

14.60%

4.0

9.30%

10.0

6.10%

20.0

3.80%

50.0

2.90%

100.0

14

18.50%

3.7

15.20%

4.0

9.90%

10.0

6.40%

20.0

4.00%

50.0

2.90%

100.0

15

19.40%

3.9

15.80%

4.0

10.50%

10.0

6.70%

20.0

4.10%

50.0

3.00%

100.0

(1) Example assumes that adequate unscheduled bandwidth is available.


(2) Approximate use of the modules central-processing unit (CPU) in percent.
(3) The average Actual Packet Interval with 2000 samples (shown in ms).

Because of the increased performance provided by the 1756-CN2, 1756-CN2R,


and 1756-CN2RXT modules, many of the considerations that must be made
with the 1756-CNB and 1756-CNBR modules are not applicable. With the
1756-CN2, 1756-CN2R, and 1756-CN2RXT modules, you can add I/O while
online as long as you use reasonable RPI settings and remain within the CPU
limitations of the ControlNet module.
When adding to the I/O Configuration with 1756-CN2, 1756-CN2R, and
1756-CN2RXT modules, make these considerations:
Digital I/O modules can be added as rack-optimized connections if the
parent module is already configured with rack-optimized connections.
TIP

While you can add a new digital I/O module to an existing rackoptimized connection, you cannot add rack-optimized connections
while online.

Digital I/O modules can also be added as direct connections.


Analog I/O modules can be added only as direct connections.

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Disable the Change of State (COS) feature on digital input modules


because it can cause inputs to be sent more quickly than the RPI.
If you plan to add large amounts of I/O to the ControlNet network,
dedicate one ControlNet network for I/O. For the dedicated ControlNet
network, verify that there is little or none of the following:
HMI traffic
MSG traffic
Programming workstations
If the module has a Real Time Sample (RTS), it should be disabled or set
to a rate that is greater than the RPI.
You can add I/O modules until you reach these limits:
80% of CPU utilization of the 1756-CN2, 1756-CN2R, or
1756-CN2RXT communication module.
Less than 400,000 unscheduled bytes per second are displayed in
RSNetWorx for ControlNet software after the network has been
scheduled.

Online AdditionsEtherNet/IP Considerations


When you add I/O modules to the EtherNet/IP network, make these
considerations:
The EtherNet/IP I/O modules you add can be added as these connection
types:
Rack-optimized connections, including new and existing connections
Direct connections
You can add I/O modules until you reach the limits of the communication
modules connections.
For EtherNet/IP module limitations, see the EtherNet/IP Modules in
Logix5000 Control Systems User Manual, publication ENET-UM001.

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Chapter 8

ControlLogix controllers update date asynchronously with the execution of logic.


Use this flowchart to determine when a producer, such as a controller, input
module, or bridge module, will send data.

Determine When Data Is


Updated

Figure 24 - Data Update Flowchart


Output

Input or Output Data?


Input

Analog or Digital?

Digital

Analog or Digital?
Analog

Digital
Remote or Local?

Analog

Remote
COS for Any Point on the Module?

Local

No

No

RTS RPI?

Yes
Yes

Data is sent to the backplane at the


RTS.

Data is sent to the backplane at the RTS


and RPI.

Data is sent to the backplane at the RPI and at


the change of a specified point.

Data is sent to the backplane at the RPI.

Over a ControlNet network, remote data is sent at the actual packet interval.
Over an EtherNet/IP network, remote data is usually sent close to the RPI.

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Data is sent to the backplane at the RPI and at


the end of every task.

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I/O Modules

Notes:

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Develop Motion Applications

Topic
Motion Control Options

141

Motion Overview

142

Obtain Axis Information

142

Program Motion Control

143

Additional Resources

Motion Control Options

Page

144

ControlLogix controllers support digital, analog, and Integrated Motion


interfaces:
Digital drive interfaces include EtherNet/IP connected drives and
SERCOS interface connected drives.
Analog drives support 10V analog output and can interface with a variety
of feedback device types including quadrature encoder, SSI, and LVDT
feedback.
Integrated Motion supports Kinetix 350, Kinetix 5500, Kinetix 6500, and
PowerFlex 755 drives.

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The configuration process varies, depending on your application and your drive
selection. The following are general steps to configure a motion application.

Motion Overview

1. Create a controller project.


2. Select the type of drive.
Drive Type

Requirements

CIP Sync

EtherNet/IP communication module


Digital drive with an EtherNet/IP connection

SERCOS interface

Select a SERCOS interface module:


1756-M03SE
1756-M08SE
1756-M16SE

Analog interface

Select an analog interface module:


1756-HYD02
1756-M02AE
1756-M02AS

3. Create axis tags as needed.


4. Configure the drive.
5. Create axes as needed.

You can obtain axis information by using these methods:


Double-click the axis to open the Axis Properties dialog box.
Use a Get System Value (GSV) or Set System Value (SSV) instruction to
read or change the configuration at run-time.
View the Quick View pane to see the state and faults of an axis.
Use an axis tag for status and faults.

Obtain Axis Information

Figure 25 - Obtain Axis Information

Axis Properties Dialog Box

SSV (or GSV) Instruction


Axis Tag
Quick View Pane

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Program Motion Control

Chapter 9

The controller provides a set of motion control instructions for your axes:
The controller uses these instructions just like the rest of the Logix5000
instructions.
Each motion instruction works on one or more axes.
Each motion instruction needs a motion control tag. The tag uses a
MOTION_INSTRUCTION data type and stores the instructions
information status.
You can program using motion control instructions in these programming
languages:
Ladder Diagram (LD)
Structured Text (ST)
Sequential Function Chart (SFC)
Figure 26 - Motion Control Instruction

Motion Control Tag

ATTENTION: Use the tag for the motion control operand of motion
instruction only once. Unintended operation of the control variables
may happen if you reuse of the same motion control tag in other
instructions.

Example
In this example, a simple ladder diagram that homes, jogs, and moves an axis.
If Initialize_Pushbutton = on and the axis = off (My_Axis_X.ServoActionStatus = off) then
the MSO instruction turns on the axis.

If Home_Pushbutton = on and the axis hasnt been homed (My_Axis_X.AxisHomedStatus = off) then
the MAH instruction homes the axis.

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If Jog_Pushbutton = on and the axis = on (My_Axis_X.ServoActionStatus = on) then


the MAJ instruction jogs the axis forward at 8 units/second.

If Jog_Pushbutton = off then


the MAS instruction stops the axis at 100 units/.second2.
Make sure that Change Decel is Yes. Otherwise, the axis decelerates at its maximum speed.

If Move_Command = on and the axis = on (My_Axis_X.ServoActionStatus = on) then


the MAM instruction moves the axis. The axis moves to the position of 10 units at 1 unit/second.

Additional Resources

Refer to these publications for additional information about motion control.


Resource
SERCOS Motion Configuration and Startup User Manual,
publication MOTION-UM001

Details how to configure a SERCOS motion application


system.

Motion Coordinated Systems User Manual, publication


MOTION-UM002

Details how to create and configure a coordinated motion


application system.

CIP Motion Configuration and Startup User Manual,


publication MOTION-UM003

Details how to configure a CIP motion application system.

Logix5000 Controllers Motion Instructions Reference


Manual, publication MOTION-RM002

144

Description

Provides programmers with details about the motion


instructions that are available for a Logix5000 controller.

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10

Develop Applications

Topic
Elements of a Control Application

145

Tasks

146

Programs

149

Routines

152

Tags

153

Programming Languages

156

Add-On Instructions

157

Monitoring Controller Status

158

Monitoring I/O Connections

159

System Overhead Time Slice

Elements of a
Control Application

Page

162

A control application is comprised of several elements that require planning for


efficient application execution. Application elements include the following:
Tasks
Programs
Routines
Tags

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Figure 27 - Elements of a Control Program


Controller Fault Handler
Task 32
Task 1
Configuration
Status
Watchdog

Program 100
Program 1

Program
(local) Tags

Main Routine
Fault Routine

Other
Routines

Controller (global) Tags

Tasks

146

I/O Data

System-shared Data

A Logix5000 controller lets you use multiple tasks to schedule and prioritize the
execution of your programs based on specific criteria. This multitasking allocates
the controllers processing time among the different operations in your
application:
The controller executes only one task at a time.
One task can interrupt anothers execution and take control.
In any given task, multiple programs may be used. However, only one
program executes at a time.

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Figure 28 - Task within a Control Application

Controller Fault Handler


Task 32
Task 1

Configuration
Status
Watchdog

Program 100
Program 1
Program
(local) Tags

Main Routine
Fault Routine

Other
Routines

Controller (global) Tags

I/O Data

System-shared Data

Figure 29 - Tasks

Main Task
(continuous)

Task 2
(periodic)

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A task provides scheduling and priority information for a set of one or more
programs. Configure tasks as continuous, periodic, or event using the Task
Properties dialog box.
Figure 30 - Configuring the Task Type

This table explains the types of tasks you can configure.


Table 36 - Task Types and Execution Frequency
Task Type

Task Execution

Description

Continuous

All of the time

The continuous task runs in the background. Any CPU time not allocated to other operations (such as motion,
communication, and other tasks) is used to execute the programs in the continuous task.
The continuous task runs constantly. When the continuous task completes a full scan, it restarts immediately.
A project does not require a continuous task. If used, there can be only one continuous task.

Periodic

At a set interval, such as every


100 ms
Multiple times within the scan
of your other logic

A periodic task performs a function at a specific interval.


Whenever the time for the periodic task expires, the task interrupts any lower priority tasks, executes once, and then
returns control to where the previous task left off.
You can configure the time period from 0.1...2,000,000.00 ms. The default is 10 ms. It is also controller and configuration
dependent.
The performance of a periodic task depends on the type of Logix5000 controller and on the logic in the task.

Event

Immediately when an event occurs

An event task performs a function only when a specific event (trigger) occurs. The trigger for the event task can be the
following:
Module input data change of state
A consumed tag trigger
An EVENT instruction
An axis trigger
A motion event trigger

The ControlLogix controller supports up to 32 tasks, only one of which can be


continuous.
A task can have up to 100 separate programs, each with its own executable
routines and program-scoped tags. Once a task is triggered (activated), all the
programs assigned to the task execute in the order in which they are grouped.
Programs can appear only once in the Controller Organizer and cannot be shared
by multiple tasks.

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Task Priority
Each task in the controller has a priority level. The operating system uses the
priority level to determine which task to execute when multiple tasks are
triggered. A higher priority task will interrupt any lower priority task. The
continuous task has the lowest priority and is always interrupted by a periodic or
event task.
You can configure periodic and event tasks to execute from the lowest priority of
15 up to the highest priority of 1. Configure the task priority using the Task
Properties dialog box.
Figure 31 - Configure Task Priority

Programs

The controller operating system is a preemptive multitasking system that is IEC


1131-3 compliant. This system provides the following:
Programs to group data and logic
Routines to encapsulate executable code written in a single programming
language
Each program contains the following:
Program tags
A main executable routine
Other routines
An optional fault routine

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Figure 32 - Program within a Control Application


Controller Fault Handler
Task 32

Task 1
Configuration
Status
Watchdog

Program 100

Program 1
Main Routine

Program (local)
Tags

Fault Routine
Other Routines

Controller (global) Tags

I/O Data

Figure 33 - Programs

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Chapter 10

Scheduled and Unscheduled Programs


The scheduled programs within a task execute to completion from first to last.
Programs that arent attached to any task show up as unscheduled programs.
Unscheduled programs within a task are downloaded to the controller with the
entire project. The controller verifies unscheduled programs but does not execute
them.
You must schedule a program within a task before the controller can scan the
program. To schedule an unscheduled program, use the Program/Phase Schedule
tab of the Task Properties dialog box.
Figure 34 - Scheduling an Unscheduled Program

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Routines

A routine is a set of logic instructions in a single programming language, such as


Ladder Diagram (ladder logic). Routines provide the executable code for the
project in a controller. A routine is similar to a program file or subroutine in a
PLC or SLC processor.
Each program has a main routine. This is the first routine to execute when the
controller triggers the associated task and calls the associated program. Use logic,
such as the Jump to Subroutine ( JSR) instruction, to call other routines.
You can also specify an optional program fault routine. The controller executes
this routine if it encounters an instruction-execution fault within any of the
routines in the associated program.
Figure 35 - Routines in a Control Application
Controller Fault Handler
Task 32

Task 1

Configuration
Status
Watchdog

Program 100
Program 1
Program (local)
Tags

Main Routine
Fault Routine

Other Routines

Controller (global) Tags

I/O Data

Figure 36 - Routines

Routine

Routine

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Chapter 10

With a Logix5000 controller, you use a tag (alphanumeric name) to address data
(variables). In Logix5000 controllers, there is no fixed, numeric format. The tag
name identifies the data and lets you do the following:
Organize your data to mirror your machinery.
Document your application as you develop it.

Tags

This example shows data tags created within the scope of the Main Program of
the controller.
Figure 37 - Tags Example
Controller Organizer Main Program Tags
Program Tags WindowMain Program Tags

Analog I/O Device

Integer Value
Storage Bit
Counter
Timer
Digital I/O Device

There are several guidelines for creating and configuring program tags for
optimal task and program execution. For more information, see the Logix5000
Controllers and I/O Tag Data Programming Manual, publication 1756-PM004.

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Extended Properties
The Extended Properties feature lets you define additional information, such as
limits, engineering units, or state identifiers, for various components within your
controller project.
Component

Extended Properties

Tag

In the tag editor, add extended properties to a tag.

User-defined data type

In the data type editor, add extended properties to data types.

Add-On Instructions

In the properties associated with the Add-On Instruction definition, add


extended properties to Add-On Instructions.

Pass-through behavior is the ability to assign extended properties at a higher level


of a structure or Add-On Instruction and have that extended property
automatically available for all members. Pass-through behavior is available for
descriptions, state identifiers, and engineering units and is user configurable.
Configure pass-through behavior on the Project tab of the Controller Properties
dialog box. If you choose not to show pass-through properties, then only
extended properties that have been configured for a given component are
displayed.
Pass-through behavior is not available for limits.When an instance of a tag is
created, if limits are associated with the data type, the instance is copied.
You need to know which tags have limits associated with them as there is no
indication in the tag browser that extended properties are defined for a tag. If,
however, you try to use extended properties that have not been defined for a tag,
the editors show a visual indication and the routine does not verify.

Access Extended Properties in Logic


You can access limits defined on tags by using the .@Min and .@Max syntax:
You cannot write to extended properties values in logic.
To use extended tag properties in an Add-On Instruction, you must pass
them in as input operands to the Add-On Instruction.
Aliases to tags that have extended properties cannot access the extended
properties in logic.
Limits can be configured for input and output parameters in Add-On
Instructions. However, limits cannot be defined on an InOut parameter of
an Add-On Instruction.
Limits cannot be accessed inside Add-On Instruction logic. Limits are for
use by HMI applications only.

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If an array tag is using indirect addressing to access limits in logic, the following
conditions apply:
If the array tag has limits configured, the extended properties are applied to
any array element that does not explicitly have that particular extended
property configured. For example, if the array tag MyArray has Max
configured to 100, then any element of the array that does not have Max
configured inherits the value of 100 when being used in logic. However, it
will not be visible to you that the value inherited from MyArray is
configured in the tag properties.
At least one array element must a limit configured for indirectly referenced
array logic to verify. For example, if MyArray[x].@Max is being used in
logic, at least one array element of MyArray[] must have Max extended
property configured if Max is not configured by MyArray.
Under the following circumstances a data type default value is used:
Array is accessed programmatically with indirect reference.
Array tag does not have the extended property configured.
A member of an array does not have the extended property configured.
For example, for an array of SINT type, when max limit is called in logic
for a member, the value 127 will be used.
If an array element is directly accessed, the element has to have the extended
property defined. If not verification will fail.

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Programming Languages

The ControlLogix controller supports these programming languages, both


online and offline.
Table 37 - ControlLogix Controller Programming Languages
Language

Is best used in programs with

Relay ladder

Continuous or parallel execution of multiple operations (not sequenced)


Boolean or bit-based operations
Complex logical operations
Message and communication processing
Machine interlocking
Operations that service or maintenance personnel may have to interpret in
order to troubleshoot the machine or process

Function block diagram

Continuous process and drive control


Loop control
Calculations in circuit flow

Sequential function chart (SFC)

High-level management of multiple operations


Repetitive sequence of operations
Batch process
Motion control using structured text
State machine operations

Structured text

Complex mathematical operations


Specialized array or table loop processing
ASCII string handling or protocol processing

For information about programming in these languages, see the Logix5000


Controllers Common Procedures Programming Manual, publication
1756-PM001.

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Chapter 10

With RSLogix 5000 software, version 16.03.00 or later, and Logix Designer
application, version 21.00.00 or later, you can design and configure sets of
commonly used instructions to increase project consistency. Similar to the
built-in instructions contained in Logix5000 controllers, these instructions you
create are called Add-On Instructions. Add-On Instructions reuse common
control algorithms. With them, you can do the following:
Ease maintenance by animating logic for a single instance.
Protect intellectual property with locking instructions.
Reduce documentation development time.

Add-On Instructions

You can use Add-On Instructions across multiple projects. You can define your
instructions, obtain them from somebody else, or copy them from another
project.
This table explains some of the capabilities and advantages of use Add-On
Instructions.
Table 38 - Add-On Instruction Capabilities
Capability

Description

Save Time

With Add-On Instructions, you can combine your most commonly used logic into sets of reusable instructions. You save time when you
create instructions for your projects and then share them with others. Add-On Instructions increase project consistency because
commonly used algorithms all work in the same manner, regardless of who implements the project.

Use Standard Editors

You create Add-On Instructions by using one of three programming editors:


Relay Ladder
Function Block Diagram
Structured Text

Export Add-On Instructions

You can export Add-On Instructions to other projects as well as copy and paste them from one project to another. Give each instruction
a unique name so that you dont accidentally overwrite another instruction of the same name.

Use Context Views

Context views let you visualize an instructions logic for a specific instant, simplifying online troubleshooting of your Add-On
Instructions. Each instruction contains a revision, a change history, and an auto-generated help page.

Create Custom Help

When you create an instruction, you enter information for the description fields. This information then becomes custom Help.

Apply Source Protection

As the creator of Add-On Instructions, you can limit users of your instructions to read-only access, or you can bar access to the internal
logic or local parameters used by the instructions. This source protection lets you prevent unwanted changes to your instructions and
protects your intellectual property.

Once defined in a project, Add-On Instructions behave similarly to the built-in


instructions in Logix5000 controllers. They appear on the instruction tool bar
for easy access along with internal instructions.

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Figure 38 - Add-On Instructions


Controller Organizer

Instruction Toolbar

For more information about using Add-On Instructions, see the


Add-On Instructions Programming Manual, publication 1756-PM010.

Monitoring Controller Status

The ControlLogix controller uses Get System Value (GSV) and Set System Value
(SSV) instructions to get and set (change) controller data. The controller stores
system data in objects. There is no status file, as in the PLC-5 processor.
The GSV instruction retrieves the specified information and places it in the
destination. The SSV instruction sets the specified attribute with data from the
source. Both instructions are available from the Input/Output tab of the
Instruction toolbar.
Figure 39 - GSV and SSV Instructions for Monitoring and Setting Attributes

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When you add a GSV/SSV instruction to the program, the valid object classes,
object names, and attribute names for the instruction are shown. For the GSV
instruction, you can get values for all the available attributes. For the SSV
instruction, only the attributes you can set are shown.
Some object types appear repeatedly, so you may have to specify the object name.
For example, there can be several tasks in your application. Each task has its own
Task object that you access by the task name.
There are several objects and attributes that you can use the GSV and SSV
instructions to monitor and set the system. For more information about GSV
instructions, SSV instructions, objects, and attributes see the Logix5000
Controllers General Instructions Reference Manual, publication 1756-RM003.

Monitoring I/O Connections

If communication with a device in the controllers I/O configuration does not


occur in an application-specific period of time, the communication times out and
the controller produces warnings.
The minimum timeout period that, once expired without communication, causes
a timeout is 100 ms. The timeout period may be greater, depending on the
applications RPI. For example, if your application uses the default RPI = 20 ms,
the timeout period is 160 ms.
For more information on how to determine the time for your application, search
the Rockwell Automation Knowledgebase for answer ID 38535. The document
is available at http://www.rockwellautomation.com/knowledgebase.
When a timeout does occur, the controller produces these warnings;
An I/O fault status code is indicated on the status display of the 1756-L7x
controller.
The I/O status indicator on the front of the 1756-L6x controller flashes
green.
A ! shows over the I/O configuration folder and over the devices that
have timed out.
A module fault code is produced, which you can access via the following:
The Module Properties dialog box
A GSV instruction
For more information about I/O faults, see the Major, Minor, and I/O Faults
Programming Manual, publication 1756-PM014.

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Determine if I/O Communication has Timed Out


This example can be used with either the 1756-L7x or 1756-L6x controllers:
The GSV instruction gets the status of the I/O status indicator (via the
LEDStatus attribute of the Module object) and stores it in the
IO_LED tag.
IO_LED is a DINT tag that stores the status of the I/O status indicator or
status display on the front of the controller.
If IO_LED equals 2, than at least one I/O connection has been lost and
the Fault_Alert is set.
Figure 40 - GSV Used to Identify I/O Timeout

For more information about attributes available with the Module object, see the
Logix5000 Controllers General Instructions Reference Manual, publication
1756-RM003.

Determine if I/O Communication to a Specific I/O Module has


Timed Out
If communication times out with a device (module) in the I/O configuration of
the controller, the controller produces a fault code and fault information for the
module. You can use GSV instructions to get fault code and information via the
FaultCode and FaultInfo attributes of the Module object.
For more information about attributes available with the Module object, see the
Logix5000 Controllers General Instructions Reference Manual, publication
1756-RM003.

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Interrupt the Execution of Logic and Execute the Fault Handler


Depending on your application, you might want an I/O connection error to
cause the Controller Fault Handler to execute. To do so, set the module property
that causes a major fault to result from an I/O connection error. The major fault
then causes the execution of the Controller Fault Handler.
First, develop a routine in the Controller Fault Handler that can respond to I/O
connection faults. Then, in the Module Properties dialog box of the I/O module
or parent communication module, check Major Fault On Controller If
Connection Fails While in Run Mode.
Figure 41 - I/O Connection Fault Causes Major Fault
I/O Module Properties

Parent Communication Module Properties

For more information about programming the Controller Fault Handler, see the
Major, Minor, and I/O Faults Programming Manual, publication 1756-PM014.

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System Overhead Time Slice

The controller communicates with other devices at either a specified rate


(scheduled) or when there is processing time available to service the
communication.
The system overhead time slice specifies the percentage of time a controller
devotes to service communication. If you have a continuous task, the system
overhead time slice entered on the Advanced tab of the Controller Properties
dialog box specifies the continuous task/service communication ratio. However,
if there is no continuous task, the overhead time slice has no effect.
The table shows the ratio between the continuous task and service
communication at various system overhead time slices for RSLogix 5000, version
16.03.00 or later, and Logix Designer version 21.00.00 or later.
Ratio between Continuous Task and Service Communication
Time Slice

Continuous Task Duration

Service Communication Duration

10%

9 ms

1 ms

20%

4 ms

1 ms

25%

3 ms

1 ms

33%

2 ms

1 ms

50%

1 ms

1 ms

66%

1 ms

2 ms

75%

1 ms

3 ms

80%

1 ms

4 ms

90%

1 ms

9 ms

As shown in the table, if the system overhead time slice is less than or equal to
50%, the duration will stay fixed at 1 ms. The same applies for 66% and higher,
except there are multiple 1 ms intervals. For example, at 66% there are two 1 ms
intervals of consecutive time and at 90% there are nine 1 ms intervals of
consecutive time.

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Develop Applications

Chapter 10

Configure the System Overhead Time Slice


To configure the system overhead time slice, perform this procedure.
1. In the Controller Organizer, right-click the controller and choose
Properties.
The Controller Properties dialog box appears.

2. Click the Advanced tab.


3. Enter a numeric value in the System Overhead Time Slice box.
4. Use either Run Continuous Task (default) or Reserve for System Tasks.
The Run Continue Task radio button is used when there is no
communication or background tasks to process; controller immediately
returns to the continuous task.
The Reserve for System Task radio button allocates the entire 1 ms of
the system overhead time slice whether the controller has
communication or background tasks to perform before returning back
to the continuous task. This lets you simulate a communication load on
the controller during design and programming before HMIs, controller
to controller messaging, and so forth, are set up.
5. Click OK.

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Chapter 10

Develop Applications

Sample Controller Projects


Logix Designer application includes sample projects that you can copy and
modify to fit your application. To access the sample projects, either choose Open
Sample Project in the Quick Start menu or navigate to File > Open > Projects >
Samples.
Figure 42 - Opening Sample Projects

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Chapter

11

Using the PhaseManager Tool

Topic
PhaseManager Overview

165

Minimum System Requirements

167

State Model Overview

167

PhaseManager Tool versus Other State Models

170

Equipment Phase Instructions

PhaseManager Overview

Page

170

The PhaseManager tool lets you add equipment phases to your controller. An
equipment phase helps you lay out your code in sections that are easier to write,
find, follow, and change.
Table 39 - PhaseManager Terminology
Term

Description

Equipment phase

As with a program, an equipment phase is run in a task and is given a set of routines and
tags.
Unlike a program, an equipment phase runs by a state model and lets you do one activity.

State model

A state model divides the operating cycle of your equipment into a series of states. Each
state is an instance in the operation of the equipment, the actions, or conditions of the
equipment at a given time.
The state model of an equipment phase resembles that of the S88 and PackML state
models.

State machine

An equipment phase includes an embedded state machine that does the following:
Calls the routine associated with an active state
Manages the transitions between states with minimal coding
Makes sure that the equipment goes from state to state along an allowable path

PHASE tag

When you add an equipment phase, the application creates a tag for the equipment phase.
The tag uses the PHASE data type.

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Using the PhaseManager Tool

Figure 43 - PhaseManager Overview

A PHASE tag gives you the status of an equipment phase.


Controller
Controller Tags
Tasks
MainTask

An equipment phase directs one activity of your equipment.


A state model divides the activity into a series of states.
Add Water Phase
Mix Phase

Running State Routine


How to add water

Drain Phase
Space Parts Phase

MainProgram

Equipment phase instructions control the transitions between states and handle faults.
PSC
POVR
PCLF
PRNP
PATT
PCMD

PFL

PXRQ

PPD

PDET

My Equipment Program
Other code controls the specific actions of your equipment.

Water Feed

166

Conveyor

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Enable Axes

Using the PhaseManager Tool

Chapter 11

To develop PhaseManager programs, you need the following:


A ControlLogix controller at firmware revision 16 or later
A communication path to the controller
RSLogix 5000 software, version 16.03.00 or later or Logix Designer
application, version 21.00.00 or later

Minimum System
Requirements

To enable PhaseManager support, you need either the Full or Professional edition
of the software, or the software with PhaseManager software (catalog number
9324-RLDPMENE).

A state model defines what your equipment does under different conditions, and
how the states relate to each other. Each state can be described as either an Acting
state or Waiting state.

State Model Overview

Table 40 - States in PhaseManager Software


State

Description

Acting

Does something or several things for a certain time or until certain conditions are met. An acting
state runs once or repeatedly.

Waiting

Shows that certain conditions are met and the equipment is waiting for the signal to go to the
next state.

Figure 44 - PhaseManager State Transitions


Start
Idle

Your equipment can go from any state in the box


to the stopping or aborting state.

Hold
Running

Holding

Held

Hold
Restart
Resetting

Acting

Restarting

Stop

Abort

Acting states represent the things


your equipment does at a given time.

Abort

Reset
Complete

Stopping

Aborting
Waiting

Reset

Stopped

Aborted

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Waiting states represent the


condition of your equipment
when it is between acting states.

167

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Using the PhaseManager Tool

With a state model, you define the behavior of your equipment during Acting
states.
Table 41 - Acting States in the PhaseManager State Model
State

Question to Ask

Resetting

How does the equipment get ready to run?

Running

What does the equipment do to make product?

Holding

How does the equipment temporarily stop making product without making scrap?

Restarting

How does the equipment resume production after holding?

Stopping

What happens during a normal shutdown?

Aborting

How does the equipment shut down if a fault or failure occurs?

How Equipment Changes States


The state models arrows show the states through which your equipment
progresses:
Each arrow is called a transition.
A state model lets the equipment make only certain transitions. This
restriction standardizes the equipments behavior so that other equipment
using the same model will behave the same way.
Figure 45 - PhaseManager Transition Commands
= Transition
Command

Done No command. Use PSC instruction instead.

Start
Idle

Your equipment can go from any state in the box


when it receives a stop or abort commend.

Hold
Running

Holding

Held

Hold
Restart
Resetting

Restarting

Stop
Abort

Reset
Complete

Reset

168

Abort

Stopping

Aborting

Stopped

Aborted

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Using the PhaseManager Tool

Chapter 11

Table 42 - PhaseManager Transitions


Type of Transition

Description

Command

A command tells the equipment to do something. For example, the operator pushes the start
button to begin production and the stop button to halt production.
The PhaseManager tool uses these commands:
Reset

Stop

Restart

Start

Hold

Abort

Done

Equipment goes to a waiting state when it is finished with what it is doing. You do not give the
equipment a command. Instead, you set up your code to signal when the phase state is
finished.

Fault

A fault tells you that something out of the ordinary has happened. You set up your code to look
for faults and take action if it finds any. If you want to shut down your equipment as quickly as
possible when it detects a fault, set up your code to look for that fault and give the abort
command if it finds it.

Manually Change States


You can manually change an equipment phase. To manually change a
PhaseManager state, perform this procedure.
1. Open the Equipment Phase Monitor.
2. Take ownership of the equipment phase by clicking Owners and clicking
Yes.
3. Click the command that initiates the state you need (for example, Start or
Reset).
4. After you have finished manually changing the state, click Owners to
release your ownership.

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PhaseManager Tool versus


Other State Models

This table compares PhaseManager state models to other state models.


Table 43 - PhaseManager Tool and Other State Models
PhaseManager Tool

S88

PackML

ResettingIdle

StartingReady

RunningComplete

Producing

Subroutines or breakpoints

PausingPaused

Standby

HoldingHeld

HoldingHeld

HoldingHeld

Restarting

Restarting

None

StoppingStopped

StoppingStopped

StoppingStopped

AbortingAborted

Equipment Phase
Instructions

Idle

RunningComplete

AbortingAborted

AbortingAborted

The controller supports several equipment-phase relay ladder and structured text
instructions.
Table 44 - Instructions for Use with PhaseManager Tool
Instruction

Instruction Function

PSC

Signal a phase that the state routine is complete and to proceed to the next state.

PCMD

Change the state or substate of a phase.

PFL

Signal a failure for a phase.

PCLF

Clear the failure code of a phase.

PXRQ

Initiate communication with RSBizWare Batch software.

PRNP

Clear the NewInputParameters bit of a phase.

PPD

Set up breakpoints within the logic of a phase.

PATT

Take ownership of a phase to either of the following:


Prevent another program or RSBizWare Batch software from commanding a phase.
Make sure another program or RSBizWare Batch software does not already own a phase.

PDET

Relinquish ownership of a phase.

POVR

Override a command.

For more information about instructions for use with equipment phases, see the
PhaseManager User Manual, publication LOGIX-UM001.

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Chapter

12

Redundant Systems

Topic
ControlLogix Redundancy Overview

171

System Requirements

173

System Considerations

174

Build a Redundant System

175

ControlNet Considerations in Redundant Systems

176

EtherNet/IP Considerations in Redundant Systems

176

Redundancy and Scan Time

ControlLogix Redundancy
Overview

Page

177

Redundancy provides more system availability by switching control to a


secondary controller chassis if a fault occurs in the primary controller chassis.
The redundant system switches control from the primary to the secondary when
these faults occur:
Power loss to primary chassis
Hardware or firmware failure of any module in the primary chassis
A major fault in the user program on the primary controller
Loss of communication between the primary chassis and remote
ControlNet or EtherNet/IP modules
Disconnection of an Ethernet patch cable from an EtherNet/IP
communication module in the primary chassis
Removal or insertion of any module in the primary chassis
A user command that causes a switchover

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Chapter 12

Redundant Systems

Figure 46 - ControlLogix Enhanced Redundancy System

Workstation
HMI

Ethernet
Ethernet
Switch
Switch

Primary

Secondary
EtherNet/IP

Diagnostic

Analog Input

ST
AT
ST
AT

Diagnostic

Analog Output

ST
AT
ST
AT

Relay Module

ControlNet

Diagnostic

Analog Output

DC OUTPUT

ST
AT
ST
AT

Digital Ouput

ControlNet Scanner

Diagnostic

Digital Input

ST
AT
ST
AT

Analog Input

DC INPUT

ControlNet

I/O Connected via ControlNet Network

1756-CN2R

1756-RM

1756-L6x

1756-CN2R

1756-EN2T

1756-RM

ControlNet

PRI COM OK

PRI COM OK

1756-L6x

EtherNet/IP

Redundancy Module

Logix5563

ControlNet

1756-EN2T

Redundancy Module

ControlNet Scanner

Logix5563

Relay Ouput

Redundant Chassis

I/O can be connected via an EtherNet/IP network beginning with Enhanced Redundancy System revision 19.50.

Redundancy requires no additional programming and is transparent to any


devices connected over an EtherNet/IP or ControlNet network.
Redundancy modules placed in each redundant chassis maintain the
communication between the redundant chassis.
Depending on how you organize your project, outputs may or may not
experience a change in state (bump) during a switchover:
During the switchover, outputs that are controlled by the highest priority
task will experience a bumpless switchover. For example, outputs will not
revert to a previous state.
Outputs in lower priority tasks may experience a change of state.
For detailed information about ControlLogix redundancy systems, see the
ControlLogix Enhanced Redundancy User Manual, publication 1756-UM535.

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Redundant Systems

System Requirements

Chapter 12

Most redundant systems must use at least these system components. For some
applications, the ControlNet and EtherNet/IP modules are optional.
Table 45 - System Requirements
Quantity

Item

Notes

ControlLogix chassis

Both chassis must be the same size.

ControlLogix power supply

Must be the same in each chassis.

ControlLogix controller

Use either 1756-L6x or 1756-L7x controllers.


Use the same catalog number, series, firmware revision, and
memory size controllers in each chassis.
Same slot placement.

ControlLogix ControlNet
communication module

Use 1756-CN2/B, 1756-CN2R/B, or 1756-CN2RXT modules.


ControlNet modules in both chassis must be identical in firmware
revision, in series, slot placement, and module type.

ControlLogix EtherNet/IP
communication modules

Use the 1756-EN2T, 1756-EN2TXT, or 1756-EN2TR modules.


Must be identical in firmware revision, slot placement and module
type.

Redundancy module

Use 1756-RM or 1756-RMXT modules.


Redundancy modules in both chassis must be identical in firmware
revision and slot placement.
For L7x high performance systems, RM modules must be RM/B and
must have the same series and firmware revision in both chassis.

Redundancy module cable


(fiber-optic)

Use the 1756-RMCx cable.


Standard lengths are available.

Additional ControlNet nodes

Place all I/O in remote chassis or DIN rails.


Add at least two nodes to each ControlNet network in addition to
the redundant chassis pair.
For enhanced redundancy, you must have at least one
keeper-capable ControlNet device at a node address lower than the
node addresses of the ControlNet modules in the redundant chassis.

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Redundant Systems

System Considerations

When you are configuring a redundant ControlLogix system, these


considerations specific to modules in the redundant chassis must be made.
Items in Primary and
Secondary Chassis

Consideration

ControlLogix controller

When configured for redundancy, the secondary controller automatically receives


and buffers data.
A redundant controller uses twice as much data memory and I/O memory space as
a nonredundant controller.
A redundant controller has a significantly longer scan time than a nonredundant
controller.
The ControlLogix Enhanced Redundancy User Manual, publication 1756-UM535,
provides detailed information about minimizing the scan time impact.
You do not need a redundancy-specific version of Logix Designer software, but it
must match your Enhanced Redundancy System revision level.

Communication modules

In an enhanced redundancy system, as many as seven communication modules can


reside in a controller chassis in any combination of EtherNet/IP modules and
ControlNet modules.
To connect to other networks, bridge through another ControlLogix chassis outside
the redundant system.
For best results, use a separate networks for HMI and I/O communication.

I/O modules

All I/O is remote from the redundant controller chassis.


Beginning with Enhanced Redundancy System revision 19.50, EtherNet/IP
networks in redundant systems can be used for remote I/O or produced/consumed
data.

Redundant power supplies

The 1756-PA75R and 1756-PB75R redundant power supplies provide reliable chassis
power.

Redundant ControlNet media

Redundant media provide more reliable ControlNet communication.

For complete information about designing and planning modules for use in your
redundant ControlLogix chassis, see the ControlLogix Enhanced Redundancy
User Manual, publication 1756-UM535.

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Redundant Systems

Chapter 12

Enhanced versus Standard Redundancy


While the enhanced and standard redundancy systems operate in a similar
manner, there are some key differences between the two platforms. This table
compares the enhanced and standard redundancy system features.
Table 46 - Comparison of Enhanced Redundancy to Standard Redundancy
Feature

Enhanced
System(1)

Standard
System

Supports enhanced ControlLogix ControlNet and EtherNet/IP communication


modules, for example, the 1756-CN2/B or 1756-EN2T modules
Supports standard ControlLogix ControlNet and EtherNet/IP communication
modules, for example, the 1756-CNB/D or 1756-ENBT modules
Compatible with the single-slot 1756-RM redundancy modules
Compatible with the double-slot 1757-SRM redundancy modules
Support for all 1756-L6x and 1756-L7x ControlLogix controllers
Use of ControlLogix- system components, for example, the 1756-L63XT controller
and the 1756-CN2XT module
Availability of I/O over an EtherNet/IP network, including Redundant I/O systems
(1) Availability of some features supported in enhanced redundancy are dependent on the system revision used. For more information,
see ControlLogix Enhanced Redundancy System User Manual, publication 1756-UM535.

Build a Redundant System

To build a typical redundant system, perform this procedure.


1. Install a ControlLogix chassis and power supply.
2. To the primary chassis, add 1756-L6x or 1756-L7x controllers.
Note that you cannot mix 1756-L6x and 1756-L7x controllers in the same
chassis.
3. Add one or more ControlNet or EtherNet/IP communication modules.
4. Add one redundancy module.
5. Set up a secondary chassis that is identical to the primary chassis.
IMPORTANT

Components in the redundant chassis pair must be identical in


module configuration.

6. Connect the redundancy modules in both chassis.


7. Add I/O modules to ControlNet or EtherNet/IP networks.
8. Add operator interfaces to ControlNet or EtherNet/IP networks.
For detailed information on designing and building an enhanced redundant
system, refer to the ControlLogix Enhanced Redundancy System User Manual,
publication 1756-UM535.

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Chapter 12

Redundant Systems

ControlNet Considerations
in Redundant Systems

You can have as many as seven ControlNet communication modules in a


redundant chassis.
IMPORTANT

With each ControlNet network, you must have at least two nodes external
to the redundant controller chassis to avoid timeouts on switchover.
The lowest node of each ControlNet network must be outside the
redundant controller chassis.

For information on ControlNet considerations for enhanced redundant systems,


refer to the ControlLogix Enhanced Redundancy System User Manual,
publication 1756-UM535.

EtherNet/IP Considerations
in Redundant Systems

You can have as many as seven EtherNet/IP modules in the redundant chassis.
In a redundant system, you can use EtherNet/IP for HMI communication or
inter-controller messaging. HMI can communicate directly to with the primary
controller. You no longer need RSLinx Alias Topics.
ControlLogix redundancy supports EtherNet/IP for I/O control or producing
and consuming data beginning with Enhanced Redundancy System revision
19.50, and can be used for the following:
1715 Redundant I/O
Remote I/O modules
HMI connections to the primary controller
Producing and consuming data
For information on EtherNet/IP considerations for enhanced redundant systems,
refer to the ControlLogix Enhanced Redundancy System User Manual,
publication 1756-UM535.

IP Address Swapping
Firmware revision 13, and later, supports IP address swapping in redundant
systems. With IP address swapping, you configure the primary and secondary
EtherNet/IP modules with the same IP address. The primary EtherNet/IP
module takes the IP address; the secondary module takes that address plus one in
the last address segment.
On a switchover, the EtherNet/IP modules swap IP addresses. HMI devices
automatically continue to communicate with the new primary controller because
the IP addresses were swapped. Because of the way EtherNet/IP modules work,
during a switchover, communication between the controller and an HMI device
halts for several seconds, typically less than a minute.

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Redundant Systems

Redundancy and Scan Time

Chapter 12

At the end of every program, the primary controller synchronizes and crossloads
fresh data to the secondary controller. This keeps the secondary controller up-todate and ready to take over. It also increases the scan time when compared to a
nonredundant system.
The amount of time a crossload consumes depends on how much data the
primary controller has to crossload:
The primary controller synchronizes and crossloads any tag to which an
instruction wrote a value, even the same value, since the last crossload.
Crossloading also requires a small amount of overhead time (1 ms per
crossload) to tell the secondary controller which program the primary
controller is executing.
Redundancy firmware revision 16.53, or later, provides the ability to limit which
programs are followed by synchronization and data crossloading. In many
applications, changing this can reduce the overall impact to the task scan time by
reducing the number of times a data area is synchronized. Removing a
synchronization point results in 1ms of overhead time saved, in addition to any
time that was used to crossload the data.
For complete details about the scan time of a redundant system, see the
ControlLogix Enhanced Redundancy System User Manual, publication
1756-UM535.

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Chapter 12

Redundant Systems

Notes:

178

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Chapter

13

SIL 2 Certification

Topic
Introduction to SIL

179

Programming and Debugging Tool (PADT)

179

Typical SIL2 Configurations

Introduction to SIL

Page

180

Certain catalog numbers of the ControlLogix system are type-approved and


certified for use in SIL2 applications according to these standards:
IEC 61508
IEC 61511
Approval requirements are based on the standards current at the time of
certification.
These requirements consist of mean time between failures (MTBF), probability
of failure, failure rates, diagnostic coverage and safe failure fractions that fulfill
SIL2 criteria. The results make the ControlLogix system suitable up to, and
including, SIL2. When the ControlLogix system is in the Maintenance or
Programming mode, the user is responsible for maintaining a safe state.
The TV Rheinland Group has approved the ControlLogix system for use in up
to, and including, SIL 2 safety related applications in which the de-energized
state is typically considered to be the safe state.
In addition, specific configuration and programming considerations described in
the Using ControlLogix in SIL2 Applications Safety Reference Manual,
publication 1756-RM001, must be made.

Programming and Debugging Tool (PADT)


For support in creation of programs, the Programming and Debugging Tool
(PADT) is required. The PADT for the ControlLogix system is the Logix
Designer application, per IEC 61131-3, and the Using ControlLogix in SIL2
Applications Safety Reference Manual, publication 1756-RM001.

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179

Chapter 13

SIL 2 Certification

Typical SIL2 Configurations

SIL2-certified ControlLogix systems can be used in non-redundancy or


redundancy configurations. For the purposes of documentation, the various
levels of availability that can be achieved by using various ControlLogix system
configurations are referred to as fail-safe, high-availability, or fault-tolerant.
This table lists each system configuration and the hardware that is part of the
systems safety loop.
Table 47 - SIL2 Configurations and Hardware Summary
System Configuration

Safety Loop Hardware

Fail-safe Configuration on page 181

Nonredundant controller
Nonredundant communication modules
Nonredundant remote I/O

High-availability Configuration on page 182

Redundant controllers
Redundant communication modules
Nonredundant remote I/O

Fault-tolerant Configuration on page 183

IMPORTANT

180

Redundant controllers
Redundant communication modules
Redundant remote I/O
I/O termination boards

Note that the system user is responsible the tasks listed here when any of
the ControlLogix SIL2 system configurations are used:
The setup, SIL rating, and validation of any sensors or actuators
connected to the ControlLogix control system.
Project management and functional testing.
Programming the application and the module configuration according
to the descriptions in the following chapters.
The SIL2 portion of the certified system excludes the development tools
and display/human machine interface (HMI) devices; these tools and
devices are not part of the safety loop.

Rockwell Automation Publication 1756-UM001N-EN-P - November 2012

SIL 2 Certification

Chapter 13

Fail-safe Configuration
In a fail-safe configuration, the hardware used in the safety loop is not redundant.
Therefore, if a fault occurs anywhere in the SIL2 system, the system is
programmed to fail to safe.
The failure to safe is typically an emergency shutdown where all outputs are deenergized.
Figure 47 - Fail-safe ControlLogix Configuration
Overall Safety Loop
SIL2-certified ControlLogix Safety Loop

Controller Chassis
Sensor

Remote I/O Chassis


EN
BT

CN
BR

I/O

CN
BR

Actuator

ControlNet

I/O

EN
BT

EtherNet/IP

This figure shows a typical SIL loop that does not use redundancy. This figure
shows the following:
Overall safety loop
ControlLogix portion of the overall safety loop
TIP

When certain considerations are made, it possible to connect to remote I/O


via an EtherNet/IP network. To connect to remote I/O using an EtherNet/IP
network, you must make considerations similar to those required for a
SIL2-certified ControlNet network.

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Chapter 13

SIL 2 Certification

High-availability Configuration
In the high-availability configuration, redundant controller chassis are used to
increase the availability of the control system. The modules in the redundant
controller chassis include the redundancy modules and ControlNet modules for
redundant communication, as well as the ControlLogix controllers.
Figure 48 - Typical SIL Loop with Controller Chassis Redundancy
Studio 5000 Environment
For SIL applications, a programming
terminal is not normally connected.

HMI
For Diagnostics and Visualization
(read-only access to controllers in the safety loop)

Plant-wide Ethernet/Serial
Overall Safety Loop

SIL2-certified ControlLogix components portion of the overall safety loop.

Primary Chassis
Sensor

Remote I/O Chassis


EN CN CN
2T 2 2

R
M

I/O

CN
2

Actuator

ControlNet Network

Secondary Chassis
EN CN CN
2T 2 2

R
M

To other
safety-related
ControlLogix and
remote I/O
chassis

To nonsafety related systems outside the ControlLogix portion of the SIL2-certified loop.
ControlNet Network

IMPORTANT

182

The high-availability ControlLogix system is fault-tolerant only for the devices


in the primary/secondary controller chassis. The rest of the high-availability
system is not considered to be fault-tolerant.

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SIL 2 Certification

Chapter 13

Figure 48 on page 182 shows a typical SIL loop that uses redundancy, including
the following:
The overall safety loop
The ControlLogix portion of the overall safety loop
How other devices (for example, HMI) connect to the loop, while
operating outside the loop

Fault-tolerant Configuration
The most recently-certified ControlLogix SIL2 configuration is the
fault-tolerant configuration. The fault-tolerant configuration of the
ControlLogix system uses fully-redundant controllers, communication modules,
and remote I/O.
Figure 49 - Fault-tolerant Configuration
SIL2-certified ControlLogix Safety Loop
Secondary Chassis

Primary Chassis

PRI
PRI

COM

DC OUTPUT

DC INTPUT

ANALOG INTPUT

DC OUTPUT

ANALOG INTPUT

DC INTPUT

DC OUTPUT
CAL

CAL
ST 0 1 2 3 4 5 6 7 O

ST 0 1 2 3 4 5 6 7 O
ST 8 9 10 11121314 15 K

ST 0 1 2 3 4 5 6 7 O
ST 8 9 10 11121314 15 K

DC INTPUT

ST 0 1 2 3 4 5 6 7 O
ST 8 9 10 11121314 15 K

DIAGNOSTIC

OK

OK

DIAGNOSTIC

Digital Input
Termination Board

Field Device

DC OUTPUT

ANALOG INTPUT
CAL

ST 0 1 2 3 4 5 6 7 O
ST 8 9 10 11121314 15 K

ST 0 1 2 3 4 5 6 7 O
ST 8 9 10 11121314 15 K

OK

OK

DC INTPUT
ST 0 1 2 3 4 5 6 7 O
ST 8 9 10 11121314 15 K

DIAGNOSTIC

DIAGNOSTIC

Analog Input
Termination
Board

ANALOG INTPUT
CAL

ST 0 1 2 3 4 5 6 7 O
ST 8 9 10 11121314 15 K

DIAGNOSTIC

OK

I/O Chassis B

I/O Chassis A
ST 8 9 10 11121314 15 K

COM

OK

DIAGNOSTIC

DIAGNOSTIC

DIAGNOSTIC

Digital Output
Termination Board

Field Device

Field Device

The fault-tolerant configuration uses safety and programming principles


described in this manual, as well as programming and hardware described in the
application technique manuals.

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183

Chapter 13

SIL 2 Certification

For more information about the ControlLogix SIL2- certified fault-tolerant


system, see the application technique manual that corresponds with your
application.
Table 48 - ControlLogix SIL2 System Configuration Manuals
If using
SIL2 Fault-tolerant I/O subroutines

ControlLogix SIL2 System Configuration Using RSLogix 5000


Subroutines, publication 1756-AT010

SIL2 Fault-tolerant I/O Add-On Instructions

184

Then reference this manual

ControlLogix SIL2 System Configuration Using RSLogix 5000


Subroutines, publication 1756-AT012

Rockwell Automation Publication 1756-UM001N-EN-P - November 2012

Appendix

Status Indicators

Topic
1756-L7x Controller Status Display and Indicators

185

1756-L7x Controller Status Display

185

1756-L7x Controller Status Indicators

193

1756-L6x Status Indicators

1756-L7x Controller Status


Display and Indicators

Page

194

The 1756-L7x controllers have four status indicators and one four-character
scrolling status display.
Figure 50 - 1756-L7x Status Display and Indicators
Logix557x

Scrolling Status Display, see page 186


Status Indicators, see page 193
RUN FORCE SD

OK

REM PR
OG
RUN
32009-MC

1756-L7x Controller
Status Display

The 1756-L7x controller status display scrolls messages that provide information
about the controllers firmware revision, ESM status, project status, and major
faults.

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185

Appendix A

Status Indicators

General Status Messages


The messages described in this table are typically indicated upon powerup,
powerdown, and while the controller is running to show the status of the
controller and the ESM.
Table 49 - General Status Messages
Message

Interpretation

No message is indicated

The controller is Off.


Check the OK indicator to determine if the controller is powered and determine the state of the controller.

TEST

Power-up tests are being conducted by the controller.

PASS

Power-up tests have been successfully completed.

SAVE

A project is being saved to the SD card. You can also view the SD Indicator (see page 193) for additional status information.
Allow the save to complete before:
removing the SD card.
disconnecting power.

LOAD

A project is being loaded from the SD card at controller powerup. You can also view the SD Indicator (see page 193) for additional status information.
Allow the load to complete before doing the following:
Removing the SD card
Disconnecting power
Removing the ESM module

UPDT

A firmware upgrade is being conducted from the SD card upon powerup. You can also view the SD Indicator (see page 193) for additional status
information.
If you do not want the firmware to update upon powerup, change the controllers Load Image property.

CHRG

The capacitor-based ESM is being charged.

1756-L7x/X

The controller catalog number and series.

Rev XX.xxx

The major and minor revision of the controllers firmware.

No Project

No project is loaded on the controller.


To load a project, do one of the following:
Use Logix Designer application to download the project to the controller
Use a SD card to load a project to the controller

Project Name

The name of the project that is currently loaded on the controller.

BUSY

The I/O modules associated with the controller are not yet fully-powered.
Allow time for powerup and I/O module self-testing.

Corrupt Certificate
Received

The security certificate associated with the firmware is corrupted.


Go to http://www.rockwellautomation.com/support/ and download the firmware revision you are trying to upgrade to. Replace the firmware revision you
have previously installed with that posted on the Technical Support website.

Corrupt Image Received

The firmware file is corrupted.


Go to http://www.rockwellautomation.com/support/ and download the firmware revision you are trying to upgrade to. Replace the firmware revision you
have previously installed with that posted on the Technical Support website.

ESM Not Present

An ESM is not present and the controller cannot save the application at powerdown.
Insert a compatible ESM, and, if using a capacitor-based ESM, do not remove power until the ESM is charged.

ESM Incompatible

The ESM is incompatible with the memory size of the controller.


Replace the incompatible ESM with a compatible ESM.

ESM Hardware Failure

A failure with the ESM has occurred and the controller is incapable of saving of the program in the event of a powerdown.
Replace the ESM before removing power to the controller so the controller program is saved.

ESM Energy Low

The capacitor-based ESM does not have sufficient energy to enable the controller to save the program in the event of a powerdown.
Replace the ESM.

ESM Charging

The capacitor-based ESM is charging.


Do not remove power until charging is complete.

186

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Status Indicators

Appendix A

Table 49 - General Status Messages (continued)


Message

Interpretation

Flash in Progress

A firmware upgrade initiated via ControlFLASH or AutoFlash utilities is in progress.


Allow the firmware upgrade to complete without interruption.

Firmware Installation
Required

The controller is using boot firmware (that is revision 1.xxx) and requires a firmware upgrade.
Upgrade controller firmware.

SD Card Locked

An SD card that is locked is installed.

Fault Messages
If the controller is faulted, these messages may be indicated on the status display.
Table 50 - Fault Messages
Message

Interpretation

Major Fault TXX:CXX message

A major fault of Type XX and Code XX has been detected.


For example, if the status display indicates Major Fault T04:C42 Invalid JMP Target, then a JMP instruction is programmed to jump to an
invalid LBL instruction.
For details about major recoverable faults, see the Logix5000 Major, Minor, and I/O Fault Codes Programming Manual, publication
1756-PM014.

I/O Fault Local:X #XXXX message

An I/O fault has occurred on a module in the local chassis. The slot number and fault code are indicated along with a brief description.
For example, I/O Fault Local:3 #0107 Connection Not Found indicates that a connection to the local I/O module in slot three is not open.
Take corrective action specific to the type of fault indicated.
For details about each I/O fault code, see the Logix5000 Major, Minor, and I/O Fault Codes Programming Manual, publication 1756-PM014.

I/O Fault ModuleName #XXXX message

An I/O fault has occurred on a module in a remote chassis. The name of the faulted module is indicated with the fault code and brief
description of the fault.
For example, I/O Fault My_Module #0107 Connection Not Found indicates that a connection to the module named My_Module is not
open.
Take corrective action specific to the type of fault indicated.
For details about each I/O fault code, see the Logix5000 Major, Minor, and I/O Fault Codes Programming Manual, publication 1756-PM014.

I/O Fault ModuleParent:X #XXXX message An I/O fault has occurred on a module in a remote chassis. The modules parent name is indicated because no module name is configured in
the I/O Configuration tree of Logix Designer application. In addition, the fault code is indicated with a brief description of the fault.
For example, I/O Fault My_CNet:3 #0107 Connection Not Found indicates that a connection to a module in slot 3 of the chassis with the
communication module named My_CNet is not open.
Take corrective action specific to the type of fault indicated.
For details about each I/O fault code, see the Logix5000 Major, Minor, and I/O Fault Codes Programming Manual, publication 1756-PM014.
X I/O Faults

I/O faults are present and X = the number of I/O faults present.
In the event of multiple I/O faults, the controller indicates the first fault reported. As each I/O fault is resolved, the number of faults
indicated decreases and the next fault reported is indicated by the I/O Fault message.
Take corrective action specific to the type of fault indicated.
For details about each I/O fault code, see the Logix5000 Major, Minor, and I/O Fault Codes Programming Manual, publication 1756-PM014.

Rockwell Automation Publication 1756-UM001N-EN-P - November 2012

187

Appendix A

Status Indicators

Major Fault Messages


Major faults are indicated by Major Fault TXX:CXX message on the controller
status display. This table lists specific fault types, codes, and the associated
messages as they are shown on the status display.
For detailed descriptions and suggested recovery methods for major faults, see the
Logix5000 Major, Minor, and I/O Fault Codes Programming Manual,
publication 1756-PM014.
Table 51 - Major Fault Status Messages
Type

Message

Run Mode Powerup

60

Non-recoverable

61

Non-recoverable Diagnostics Saved on CF Card

62

Non-recoverable Diagnostics and Program Saved on SD Card

16

I/O Connection Failure

20

Chassis Failure

21

23

Connection Failure

16

Unknown Instruction

20

Invalid Array Subscript

21

Control Structure LEN or POS < 0

31

Invalid JSR Parameter

34

Timer Failure

42

Invalid JMP Target

82

SFC Jump Back Failure

83

Value Out of Range

84

Stack Overflow

89

Invalid Target Step

90

Invalid Instruction

91

Invalid Context

92

Invalid Action

990

User-defined

991

992

993

994

995

996

997

998

188

Code

999

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Status Indicators

Appendix A

Table 51 - Major Fault Status Messages (continued)


Type

Code

Message

Task Watchdog Expired

40

Save Failure

41

Bad Restore Type

42

Bad Restore Revision

43

Bad Restore Checksum

Keyswitch Change Ignored

11

Positive Overtravel Limit Exceeded

11

Negative Overtravel Limit Exceeded

11

Position Error Tolerance Exceeded

11

Encoder Channel Connection Fault

11

Encoder Noise Event Detected

11

SERCOS Drive Fault

11

Synchronous Connection Fault

11

Servo Module Fault

11

Asynchronous Connection Fault

11

10

Motor Fault

11

11

Motor Thermal Fault

11

12

Drive Thermal Fault

11

13

SERCOS Communications Fault

11

14

Inactive Drive Enable Input Detected

11

15

Drive Phase Loss Detected

11

16

Drive Guard Fault

11

32

Motion Task Overlap Fault

11

33

CST Reference Loss Detected

18

CIP Motion Initialization Fault

18

CIP Motion Initialization Fault Mfg

18

CIP Motion Axis Fault

18

CIP Motion Axis Fault Mfg

18

CIP Motion Fault

18

CIP Module Fault

18

Motion Group Fault

18

CIP Motion Configuration Fault

18

CIP Motion APR Fault

18

10

CIP Motion APR Fault Mfg

18

128

CIP Motion Guard Fault

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189

Appendix A

Status Indicators

I/O Fault Codes


I/O faults indicated by the controller are indicated on the status display in one of
these formats:
I/O Fault Local:X #XXXX message
I/O Fault ModuleName #XXXX message
I/O Fault ModuleParent:X #XXXX message
The first part of the format is used to indicate the location of the faulted module.
How the location is indicated depends on your I/O configuration and the
modules properties specified in Logix Designer application.
The latter part of the format, #XXXX message, can be used to diagnose the type
of I/O fault and potential corrective actions. For details about each I/O fault
code, see the Logix5000 Major, Minor, and I/O Fault Codes Programming
Manual, publication 1756-PM014.
Table 52 - I/O Fault Messages
Code

Message

#0001

Connection Failure

#0002

Insufficient Resource

#0003

Invalid Value

#0004

IOI Syntax

#0005

Destination Unknown

#0006

Partial Data Transferred

#0007

Connection Lost

#0008

Service Unsupported

#0009

Invalid Attribute Value

#000A

Attribute List Error

#000B

State Already Exists

#000C

Object Mode Conflict

#000D

Object Already Exists

#000E

Attribute Not Settable

#000F

Permission Denied

#0010

Device State Conflict

#0011

Reply Too Large

#0012

Fragment Primitive

#0013

Insufficient Command Data

#0014

Attribute Not Supported

#0015

Data Too Large

#0100

Connection In Use

#0103

Ownership Conflict

#0107

190

Transport Not Supported

#0106

Connection Not Found

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Status Indicators

Appendix A

Table 52 - I/O Fault Messages (continued)


Code

Message

#0108

Invalid Connection Type

#0109

Invalid Connection Size

#0110

Module Not Configured

#0111

RPI Out of Range

#0113

Out of Connections

#0114

Wrong Module

#0115

Wrong Device Type

#0116

Wrong Revision

#0117

Invalid Connection Point

#0118

Invalid Configuration Format

#0119

Module Not Owned

#011A

Out of Connection Resources

#0203

Connection Timeout

#0204

Unconnected Message Timeout

#0205

Invalid Parameter

#0206

Message Too Large

#0301

No Buffer Memory

#0302

Bandwidth Not Available

#0303

No Bridge Available

#0304

ControlNet Schedule Error

#0305

Signature Mismatch

#0306

CCM Not Available

#0311

Invalid Port

#0312

Invalid Link Address

#0315

Invalid Segment Type

#0317

Connection Not Scheduled

#0318

Invalid Link Address

#0319

No Secondary Resources Available

#031E

No Available Resources

#031F

No Available Resources

#0800

Network Link Offline

#0801

Incompatible Multicast RPI

#0814

Data Type Mismatch

#FD01

Bad Backplane EEPROM

#FD02

No Error Code

#FD03

Missing Required Connection

#FD04

No CST Master

#FD05

Axis or GRP Not Assigned

#FD06

SERCOS Transition Fault

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191

Appendix A

Status Indicators

Table 52 - I/O Fault Messages (continued)


Code
#FD07

SERCOS Init Ring Fault

#FD08

SERCOS Comm Fault

#FD09

SERCOS Init Node Fault

#FD0A

Axis Attribute Reject

#FD1F

Safety I/O

#FD20

No Safety Task

#FE01

Invalid Connection Type

#FE02

Invalid Update Rate

#FE03

Invalid Input Connection

#FE04

Invalid Input Data Pointer

#FE05

Invalid Input Data Size

#FE06

Invalid Input Force Pointer

#FE07

Invalid Output Connection

#FE08

Invalid Output Data Pointer

#FE09

Invalid Output Data Size

#FE0A

Invalid Output Force Pointer

#FE0B

Invalid Symbol String

#FE0C

Invalid Scheduled P/C Instance

#FE0D

Invalid Symbol Instance

#FE0E

Module Firmware Updating

#FE0F

Invalid Firmware File Revision

#FE10

Firmware File Not Found

#FE11

Firmware File Invalid

#FE12

Automatic Firmware Update Failed

#FE13

Update Failed - Active Connection

#FE14

Searching Firmware File

#FE22

Invalid Connection Type

#FE23

Invalid Unicast Allowed

#FF00

No Connection Instance

#FF01

Path Too Long

#FF04

Invalid State

#FF08

Invalid Path

#FF0B

Invalid Config

#FF0E

192

Message

No Connection Allowed

Rockwell Automation Publication 1756-UM001N-EN-P - November 2012

Status Indicators

1756-L7x Controller
Status Indicators

Appendix A

The status indicators are below the status display on the controller. They indicate
the state of the controller as described in these tables.

RUN Indicator
To change the controller mode indicated by the RUN indicator, either use the
mode switch on the front of the controller or use the Controller Status menu in
the Logix Designer application.
Table 53 - RUN Indicator
State

Description

Off

The controller is either in Program or Test mode.

Steady green

The controller is in Run mode.

FORCE Indicator
The Force indicator shows if I/O forces are enabled on the controller.
Table 54 - FORCE Indicator
State

Description

Off

No tags contain I/O force values.

Solid amber

I/O forces are active (enabled) though I/O force values may or may not be configured.
Use caution if you install (add) a force. If you install (add) a force, it immediately takes
effect.

Flashing amber

One or more input or output addresses have been forced to an On or Off state, but the forces have
not been enabled.
Use caution if you enable I/O forces. If you enable I/O forces, all existing I/O forces also
take effect.

SD Indicator
The SD indicator shows if the Secure Digital (SD) card is in use.
Table 55 - SD Indicator
State

Description

Off

No activity is occurring with the SD card.

Flashing green

The controller is reading from or writing to the SD card.


Do not remove the SD card while the controller is reading or writing.

Solid green
Flashing red

The SD card does not have a valid file system.

Solid red

The SD card is not recognized by the controller.

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193

Appendix A

Status Indicators

OK Indicator
The OK indicator shows the state of the controller.
Table 56 - OK Indicator
State
Off

No power is applied to the controller.

Flashing red

Either of the following is true:


It is a new controller, just out of the box, and it requires a firmware upgrade. If a firmware
upgrade is required, the status display indicates Firmware Installation Required. To upgrade
firmware, see Upgrade Controller Firmware on page 50.
It is a previously-used or in-use controller and a major fault has occurred. For details about
major recoverable and nonrecoverable faults, see the Logix5000 Major, Minor, and I/O Fault
Codes Programming Manual, publication 1756-PM014.

Solid red

One of the following is true:


The controller is completing power-up diagnostics
The charge of the capacitor in the ESM is being discharged upon powerdown.
The controller is powered, but is inoperable.
The controller is loading a project to nonvolatile memory.

Solid green

1756-L6x Status Indicators

Description

The controller is operating normally.

The 1756-L6x controllers have status indicators on the front of the controller at
show the state of the controller.

Status Indicators

RUN Indicator
To change the controller mode indicated by the RUN indicator, either use the
mode switch on the front of the controller or use the Controller Status menu in
the Logix Designer application.
Table 57 - RUN Indicator
State
Off

The controller is either in Program or Test mode.

Steady green

194

Description

The controller is in Run mode.

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Status Indicators

Appendix A

I/O Indicator
The I/O indicator shows the status of I/O modules in the controllers project.
Table 58 - I/O Indicator
State

Description

Off

Either of the following is true:


There are no devices are in the I/O configuration of the controller. If needed, add the required
devices to the I/O configuration of the controller.
The controller does not contain a project (controller memory is empty). If prepared, download
the project to the controller.

Solid green

The controller is communicating with all of the devices in its I/O configuration.

Flashing green

One or more devices in the I/O configuration of the controller are not responding. For more
information, go online with the Logix Designer application to check the I/O configuration of the
controller.

Flashing red

A chassis fault exists. Troubleshoot the chassis and replace it if necessary.

FORCE Indicator
The FORCE indicator shows if I/O forces are active or enabled.
Table 59 - FORCE Indicator
State

Description

Off

Either of the following is true:


No tags contain I/O force values.
I/O forces are inactive (disabled).

Steady amber

I/O forces are active (enabled) though I/O force values may or may not be configured.
Use caution if you install (add) a force. If you install (add) a force, it immediately takes
effect.

Flashing amber

One or more input or output addresses have been forced to an On or Off state, but the forces have not
been enabled.
Use caution if you enable I/O forces. If you enable I/O forces, all existing I/O forces also
take effect.

RS232 Indicator
The RS232 indicator shows if the serial port is in use.
Table 60 - RS232 Status Indicator
State

Description

Off

There is no serial connection activity.

Flashing green

There is serial connection activity.

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195

Appendix A

Status Indicators

BAT Indicator
The BAT indicator shows the charge of the battery and if the program is being
saved.
Table 61 - BAT Indicator
State

Controller
Series

Description

Off

N/A

The controller is able to support memory.

Solid green

The series A controllers do not use this state.

The series B controller is conducting a save of the program to internal-nonvolatile


memory during a controller power down.

N/A

Either of the following is true:


A battery is not installed.
The battery is 95% discharged and should be replaced.

Solid red

Note that if the indicator is solid red before a power down, the indicator remains red
while the controller is completing a program save to internal-nonvolatile memory.

OK Indicator
The OK indicator shows the state of the controller.
Table 62 - OK Indicator
State
Off

No power is applied to the controller.

Flashing red

Either of the following is true:


It is a new controller, just out of the box, and it requires a firmware upgrade.
It is a previously-used or in-use controller and a major fault has occurred.
The controller is experiencing a non-recoverable, major fault.

Steady red

A nonrecoverable major fault occurred and the program was cleared from memory.
The controller is completely powered up, in diagnostics mode.
The controller is powered, but inoperable.

Steady green

The controller is operating normally.

Flashing green

196

Description

The controller is storing or loading a project to or from nonvolatile memory.


If using a CompactFlash card, leave the card in the controller until the OK status indicator
turns solid green.

Rockwell Automation Publication 1756-UM001N-EN-P - November 2012

Appendix

Using Electronic Keying

Topic
Electronic Keying

197

Exact Match

198

Compatible Keying

199

Disabled Keying

Electronic Keying

Page

201

The electronic keying feature automatically compares the expected module, as


shown in the RSLogix 5000 I/O Configuration tree, to the physical module
before I/O communication begins. You can use electronic keying to help prevent
communication to a module that does not match the type and revision expected.
For each module in the I/O Configuration tree, the user-selected keying option
determines if, and how, an electronic keying check is performed. Typically, three
keying option are available:
Exact Match
Compatible Keying
Disable Keying
You must carefully consider the benefits and implications of each keying option
when selecting between them. For some specific module types, fewer options are
available.

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197

Appendix B

Using Electronic Keying

Electronic keying is based on a set of attributes unique to each product revision.


When a Logix5000 controller begins communicating with a module, this set of
keying attributes is considered.
Table 63 - Keying Attributes
Attribute

Description

Vendor

The manufacturer of the module, for example, Rockwell Automation/Allen-Bradley.

Product Type

The general type of the module, for example, communication adapter, AC drive, or digital
I/O.

Product Code

The specific type of module, generally represented by its catalog number, for example,
1756-IB16I.

Major Revision

A number that represents the functional capabilities and data exchange formats of the
module. Typically, although not always, a later, that is higher, Major Revision supports at
least all of the data formats supported by an earlier, that is lower, Major Revision of the
same catalog number and, possibly, additional ones.

Minor Revision

A number that indicates the modules specific firmware revision. Minor Revisions
typically do not impact data compatibility but may indicate performance or behavior
improvement.

You can find revision information on the General tab of a modules Properties
dialog box.
Figure 51 - General Tab

IMPORTANT

Exact Match

Changing electronic keying selections online may cause the I/O


communication connection to the module to be disrupted and may result in
a loss of data.

Exact Match keying requires all keying attributes, that is, Vendor, Product Type,
Product Code (catalog number), Major Revision, and Minor Revision, of the
physical module and the module created in the software to match precisely to
establish communication. If any attribute does not match precisely, I/O
communication is not permitted with the module or with modules connected
through it, as in the case of a communication module.
Use Exact Match keying when you need the system to verify that the module
revisions in use are exactly as specified in the project, such as for use in highlyregulated industries. Exact Match keying is also necessary to enable Automatic

198

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Using Electronic Keying

Appendix B

Firmware Update for the module via the Firmware Supervisor feature from a
Logix5000 controller.
EXAMPLE

In the following scenario, Exact Match keying prevents I/O communication.


The module configuration is for a 1756-IB16D module with module revision
3.1. The physical module is a 1756-IB16D module with module revision 3.2. In
this case, communication is prevented because the Minor Revision of the
module does not match precisely.
Module Configuration
Vendor = Allen-Bradley
Product Type = Digital Input Module
Catalog Number = 1756-IB16D
Major Revision = 3
Minor Revision = 1

Communication is prevented.
Physical Module
Vendor = Allen-Bradley
Product Type = Digital Input Module
Catalog Number = 1756-IB16D
Major Revision = 3
Minor Revision = 2

IMPORTANT

Compatible Keying

Changing electronic keying selections online may cause the I/O


Communication connection to the module to be disrupted and may result
in a loss of data.

Compatible Keying indicates that the module determines whether to accept or


reject communication. Different module families, communication adapters, and
module types implement the compatibility check differently based on the family
capabilities and on prior knowledge of compatible products.
Compatible Keying is the default setting. Compatible Keying allows the physical
module to accept the key of the module configured in the software, provided that
the configured module is one the physical module is capable of emulating. The
exact level of emulation required is product and revision specific.
With Compatible Keying, you can replace a module of a certain Major Revision
with one of the same catalog number and the same or later, that is higher, Major
Revision. In some cases, the selection makes it possible to use a replacement that
is a different catalog number than the original. For example, you can replace a

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199

Appendix B

Using Electronic Keying

1756-CNBR module with a 1756-CN2R module. The release notes for


individual modules indicate the specific compatibility details.
When a module is created, the module developers consider the modules
development history to implement capabilities that emulate those of the previous
module. However, the developers cannot know future developments. Because of
this, when a system is configured, we recommend that you configure your module
using the earliest, that is, lowest, revision of the physical module that you believe
will be used in the system. By doing this, you can avoid the case of a physical
module rejecting the keying request because it is an earlier revision than the one
configured in the software.
EXAMPLE

In the following scenario, Compatible Keying prevents I/O


communication.
The module configuration is for a 1756-IB16D module with module revision
3.3. The physical module is a 1756-IB16D module with module revision 3.2. In
this case, communication is prevented because the minor revision of the
module is lower than expected and may not be compatible with 3.3.
Module Configuration
Vendor = Allen-Bradley
Product Type = Digital Input Module
Catalog Number = 1756-IB16D
Major Revision = 3
Minor Revision = 3

Communication is prevented.
Physical Module
Vendor = Allen-Bradley
Product Type = Digital Input Module
Catalog Number = 1756-IB16D
Major Revision = 3
Minor Revision = 2

200

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Using Electronic Keying

EXAMPLE

Appendix B

In the following scenario, Compatible Keying allows I/O communication:


The module configuration is for a 1756-IB16D module with module revision
2.1. The physical module is a 1756-IB16D module with module revision 3.2. In
this case, communication is allowed because the major revision of the physical
module is higher than expected and the module determines that it is
compatible with the prior major revision.
Module Configuration
Vendor = Allen-Bradley
Product Type = Digital Input Module
Catalog Number = 1756-IB16D
Major Revision = 2
Minor Revision = 1

Communication is allowed.
Physical Module
Vendor = Allen-Bradley
Product Type = Digital Input Module
Catalog Number = 1756-IB16D
Major Revision = 3
Minor Revision = 2

IMPORTANT

Disabled Keying

Changing electronic keying selections online may cause the I/O


communication connection to the module to be disrupted and may result in
a loss of data.

Disabled Keying indicates the keying attributes are not considered when
attempting to communicate with a module. Other attributes, such as data size
and format, are considered and must be acceptable before I/O communication is
established. With Disabled Keying, I/O communication may occur with a
module other than the type specified in the I/O Configuration tree with
unpredictable results. We generally do not recommend using Disabled Keying.
ATTENTION: Be extremely cautious when using Disabled Keying; if used
incorrectly, this option can lead to personal injury or death, property
damage, or economic loss.

Rockwell Automation Publication 1756-UM001N-EN-P - November 2012

201

Appendix B

Using Electronic Keying

If you use Disabled Keying, you must take full responsibility for understanding
whether the module being used can fulfill the functional requirements of the
application.
EXAMPLE

In the following scenario, Disable Keying prevents I/O communication.


The module configuration is for a 1756-IA16 digital input module. The physical
module is a 1756-IF16 analog input module. In this case, communication is
prevented because the analog module rejects the data formats that
the digital module configuration requests.
Module Configuration
Vendor = Allen-Bradley
Product Type = Digital Input Module
Catalog Number = 1756-IA16
Major Revision = 3
Minor Revision = 1

Communication is prevented.
Physical Module
Vendor = Allen-Bradley
Product Type = Analog Input Module
Catalog Number = 1756-IF16
Major Revision = 3
Minor Revision = 2

202

Rockwell Automation Publication 1756-UM001N-EN-P - November 2012

Using Electronic Keying

EXAMPLE

Appendix B

In the following scenario, Disable Keying allows I/O communication.


The module configuration is for a 1756-IA16 digital input module. The physical
module is a 1756-IB16 digital input module. In this case, communication is
allowed because the two digital modules share common data formats.
Module Configuration
Vendor = Allen-Bradley
Product Type = Digital Input Module
Catalog Number = 1756-IA16
Major Revision = 2
Minor Revision = 1

Communication is allowed.
Physical Module
Vendor = Allen-Bradley
Product Type = Digital Input Module
Catalog Number = 1756-IB16
Major Revision = 3
Minor Revision = 2

IMPORTANT

Changing electronic keying selections online may cause the I/O


communication connection to the module to be disrupted and may result in
a loss of data.

Rockwell Automation Publication 1756-UM001N-EN-P - November 2012

203

Appendix B

Using Electronic Keying

Notes:

204

Rockwell Automation Publication 1756-UM001N-EN-P - November 2012

Appendix

History of Changes

Topic

Page

1756-UM001M-EN-P, February 2012

206

1756-UM001L-EN-P, November 2011

206

1756-UM001K-EN-P, May 2011

206

1756-UM001J-EN-P, July 2010

207

1756-UM001I-EN-P, January 2007

207

1756-UM001H-EN-P, July 2008

207

1756-UM001G-EN-P, January 2007

207

1756-UM001F-EN-P, May 2005

207

1756-UM001E-EN-P, August 2002

208

1756-UM001D-EN-P

208

1756-UM001C-EN-P, June 2001

208

1756-UM001B-EN-P, November 2000

208

This appendix summarizes the revisions to this manual. Reference this appendix
if you need information to determine what changes have been made across
multiple revisions. This may be especially useful if you are deciding to upgrade
your hardware or software based on information added with previous revisions of
this manual.

Rockwell Automation Publication 1756-UM001N-EN-P - November 2012

205

Appendix C

History of Changes

1756-UM001M-EN-P,
February 2012

Change
Added USB cable text.
Added energy storage module information relating to safety and extreme temperature controllers.
Added parts not included with the 1756-L6x controller.
Added double data rate (DDR) communication reference for 1756-L7x controller.
Added 1756-L71, 1756-L73XT controllers and chassis and changed version information for 1756-L72, 1756-L73,
1756-L74, and 1756-L75 controllers.
Added upgrade restrictions.
Added information about mode switch operation on the controller.
Controller mode can be changed in the Logix Designer application.
Changed 1756-ESMNSE joules from 20040.
Added 1756-L71 information to ControlLogix controller features.
Added 1756-L71 and 1756-L73XT memory options.
Added double data rate (DDR) communication information.
Added 1756-A7XT chassis information.
Added information about the flashing red OK status indicator for nonrecoverable faults.

1756-UM001L-EN-P,
November 2011

Change
Added 1756-ESMNSE stored energy depletion rate.
Added how to uninstall the ESM.

1756-UM001K-EN-P,
May 2011

Change
Added information about new 1756-L72 and 1756-L74 controllers.
Added series A information for the 1756-L72 and 1756-L74 controllers.
Added 1756-L72 and 1756-L74 controller memory size information.
Added 1756-L72 and 1756-L74 to list of controllers that support redundancy.
Added information about redundant systems and the EtherNet/IP network.

206

Rockwell Automation Publication 1756-UM001N-EN-P - November 2012

History of Changes

1756-UM001J-EN-P, July 2010

Appendix C

Change
Added 1756-L6x and 1756-L7x installation information.
Added information to identify and describe common start-up tasks completed with ControlLogix controllers.
Updated the ControlLogix example configurations, system design information, controller features descriptions to
include the 1756-L7x controllers, available memory options to include the 1756-L7x information, and ControlLogix
controller CPU resources.
Reformatted information for clarity on communication networks and updated the additional resources.
Placed and reformatted information specific to the use of serial communication.
Reformatted information about controller connections.
Added a list of modules and devices that can be added while online with the Logix Designer application, updated
ControlNet network considerations that must be made when adding modules or devices while online, and updated
EtherNet/IP network considerations that must be made when adding modules or devices while online.
Updated motion information and references with regard to the 1756-L60M03SE combination controller and
reformatted and added graphics.
Made redundancy information corrections and updated information about SIL2 certification and configurations.
Added 1756-L7x status display and status indicator information.

1756-UM001I-EN-P,
January 2007

Change
Added new information about broadcasting over serial ports.
Updated redundancy information.
Updated battery information.
Added new and updated EtherNet/IP motion information.

1756-UM001H-EN-P,
July 2008

Change
Added new information about the 1756-L65 controller .
Added new information about the 1784-CF128 CompactFlash card.

1756-UM001G-EN-P,
January 2007

Change
Added information about the 1756-L64 ControlLogix controller.
Added information about Add-On Instructions.
Updated the Select a System Overhead Percentage section.
Updated the Add Your Axes section.
Updated the Obtain Axis Information section.

1756-UM001F-EN-P,
May 2005

No changes documented.

Rockwell Automation Publication 1756-UM001N-EN-P - November 2012

207

Appendix C

History of Changes

1756-UM001E-EN-P,
August 2002

Change
Added information about the battery life of the 1756-BA1 battery when you use it in a ControlLogix5563 controller.
Added information about the 1756-BATM ControlLogix battery module.

1756-UM001D-EN-P
1756-UM001C-EN-P,
June 2001

Revision not published.

Change
Added the Configure an EtherNet/IP Module section.
Added the Download and Go Online over an EtherNet/IP Network section.
Added the Communicate with 1756 I/O over an EtherNet/IP Network section.
Added the Communicate with 1794 I/O over an EtherNet/IP Network section.
Added the Communicate with Another Controller over an EtherNet/IP Network section.
Added the Communicate with a PanelView Terminal over a EtherNet/IP Network section.
Added the Communicate with an RSView32 Project over an EtherNet/IP Network section.
Added the Add I/O Modules section.
Added the Create Aliases section.
Added the Schedule the ControlNet Network section.
Added the Communicate with Another Controller over a DH+ Network section.
Added the Route PLC-5 or SLC 500 Messages From a DH+ Network section.
Added the Estimate Execution Time section.
Added the Estimate Memory Use section.
Added the Determine When Data Is Updated section.

1756-UM001B-EN-P,
November 2000

Change
Added the Configure a1756-ENET Module section.
Added the Download and Go Online over an Ethernet Network section.
Added the Communicate with 1756 I/O over an Ethernet Network section.
Added the Communicate with Another Controller over an Ethernet Network section.
Added the Communicate with Another Controller over a DH-485 Network section.
Added the Estimate Battery Life section.
Added the Estimate Execution Time (updated numbers) section.

208

Rockwell Automation Publication 1756-UM001N-EN-P - November 2012

Index
Numerics
1747-KY controller key
key 17
1756-BA1
check level 72
controller compatiblity 72
controller parts 31
storage 76
1756-BA2
check level 72
controller compatibility 72
controller parts 31
estimate life 74
life after warning 75
storage 76
1756-BATA
controller compatibility 72
1756-BATM
battery 74
controller compatibility 72
controller parts 31
1756-CN2
uses 89
1756-CN2R
uses 89
1756-CN2RXT
uses 89
1756-CNB
uses 89
1756-CNBR
uses 89
1756-CP3
controller parts 31
1756-DHRIO
communication via 93
uses
remote I/O 94
1756-EN2F
uses 85
1756-EN2T
uses 85
1756-EN2TR
uses 85
1756-EN2TXT
uses 85
1756-EN3TR
uses 85
1756-ENBT
uses 85
1756-ESMCAP
controller parts 17
ESM 26
1756-ESMCAPXT
ESM 26
1756-ESMNRM 26
controller parts 18
ESM 26
1756-ESMNRMXT
ESM 26

1756-ESMNSE
controller parts 18
ESM 26
1756-ESMNSEXT
ESM 26
1756-EWEB
uses 85
1756-IF8H
uses 97
1756-L6x
add
while online 133
BAT indicator 196
CPU 82
FORCE indicator 195
I/O indicator 195
installation
battery, install 36
battery, uninstall 36
CompactFlash card, removal 32
into chassis 39
memory options 82
OK indicator 196
RS232
indicator 195
port 100
RUN indicator 194
serial driver 48
serial port 47
1756-L7x
add
while online 133
CPU 82
double data rate (DDR) 43, 87
FORCE indicator 193
installation
ESM, uninstall 25
into chassis 19
key 20
SD card, install 21
SD card, removal 23
memory options 82
OK indicator 194
parts
included 17
RUN indicator 193
SD indicator 193
status display 185
status indicators 193, 194
USB driver 45
1756-L7xXT
extreme temperature controller 26
1756-N2 122
1756-N2XT 122
1756-OF8H
uses 97
1756-RIO
uses 94
1784-SD1 18
load from 67
SD card 17
store to 64

Rockwell Automation Publication 1756-UM001N-EN-P - November 2012

209

Index

1784-SD2
controller parts 18
load from 67
store to 64

A
add
distributed I/O 129
local I/O 123
remote I/O 125
Add-On Instructions
in project 157
application
elements 145
networks and 83
ASCII 107
attributes
keying 198
AutoFlash
upgrade 54
axis
obtain information 142

B
BAT indicator
1756-L6x 196
battery
1756-BA2
estimate 74
life after warning 75
catalog number 31
check if low 72
compatibility 72
install 36
life and use 74
replacement 72
schedule 72
storage 76
uninstall 36
broadcast
messages 109

C
cache
message options 116
messages
about 116
calculate
connection use 117
change
equipment phase 169
chassis
ControlLogix
list 122
insert controller 19, 39

210

communication
Data Highway Plus 92, 93
DH-485 network 105
Foundation Fieldbus 96
HART 97
network options 81
path
set 56
universal remote I/O 94
CompactFlash card
installation 32
load from 67
other tasks 69
removal 32
store to 64
comparision
PhaseManager 170
compatibility
battery 72
compatible keying 199
configurations
fail-safe 181
fault-tolerant 183
high-availability 182
configure
motion 142
serial driver 48
system overhead time slice 163
connect
DH-485 network 105
connection
calculate use 117
DeviceNet
network 92
EtherNet/IP 86
network 86
example 119
local 117
message, required 116
produce/consume
data and 114
required 115
remote 118
scheduled
ControlNet 90
unscheduled
ControlNet 90
considerations
redundancy 174
consume
data 114
continuous task 148
ControlFLASH utility 51
controller
1756-L6x
battery and 72
battery, install 36
battery, uninstall 36
CompactFlash card, installation 32
CompactFlash card, removal 32
insert into chassis 39
serial driver 48

Rockwell Automation Publication 1756-UM001N-EN-P - November 2012

Index

1756-L7x
battery and 72
communication options 81
ESM, uninstall 25
insert into chassis 19
key, insert 20
SD card, install 21
SD card, removal 23
status display 185
status indicators 193, 194
USB driver 45
battery
check 72
communication path
set 56
connections
calculate 117
CPU resources 82
design system with 80
download 58
estimate
battery life 74
firmware 50
obtain 51
go online 57
memory options 82
monitor
connections 159
parts included 18
program 149
routine 152
tags 153
tasks 146
upload 59
controller parts
1756-BA1 31
1756-BA2 31
1756-BATM 31
1756-CP3 31
1756-ESMCAP 17
1756-ESMNRM 18
1756-ESMNSE 18
1784-SD2 18
battery 31
energy storage module
catalog number 17, 18
catalog number ESM. See energy storage module.
SAMTEC RSP-119350 18
serial cable 31
USB cable 18
ControlLogix
chassis
list 122
controller
add while online 133
design system 80
I/O
remote 124
selection 121
modules
online addition 133
redundancy
about 171

remote I/O
local 122
slot filler 122
ControlLogix-XT
chassis
list 122
ControlNet
module capability 89
module features 89
module list 89
network 87
redundancy system and 176
scheduled connection
scheduled connection 90
unscheduled connection
unscheduled connection 90
CPU
controller 82

D
Data Highway Plus network 92
design
system 80
develop
applications 145
motion applications 141
DeviceNet
connection use 92
module
memory 92
network 90
software for 92
devices
add while online 135
DF1
master 101
point to point 101
radio modem 102
slave 104
DH-485 network
example configuration 105
overview 105
disabled keying 201
display
1756-L7x 185
distributed
I/O 128
add 129
double data rate (DDR)
1756-L7x 43, 87
download
project 58
drive
add while online 134

E
electronic keying
about 197
electrostatic discharge 19, 39

Rockwell Automation Publication 1756-UM001N-EN-P - November 2012

211

Index

elements
control application 145
enhanced redundancy. See redundancy.
equipment phase
instructions 170
error
script file 53
ESM 26
1756-ESMCAP 26
1756-ESMCAPXT 26
1756-ESMNRMXT 26
1756-ESMNSE 26
1756-ESMNSEXT 26
uninstall 25
EtherNet/IP
add while online 138
connections 86
module features 84
module list 85
network 84
redundancy system and 176
software for 86
event task 148
exact match keying 198
example configuration
DH-485 network 105
extreme temperature controller
1756-L7xXT 26

F
fail-safe configruation
about 181
fault code
use GSV to get 160
fault handler
execute at I/O fault 161
fault messages 187
I/O 190
Major Recoverable Fault 188
fault-tolerant configruation
about 183
features 81
controller
communication 81
programming 81
filler slot
slot filler 122
firmware
controller 50
determine 50
obtain 51
security certificate, error 53
upgrade
AutoFlash, use 54
FORCE indicator
1756-L6x 195
1756-L7x 193
Foundation Fieldbus 96

212

G
general status messages 186
GSV
fault code 160
monitor
connection 160

H
HART. See Highway Addressable Remote
Transducer.
high-availability configruation
about 182
Highway Addressable Remote Transducer 97
hold-up time
ESM WallClockTime 71

I
I/O
connection error 161
ControlLogix
remote 124
selection 121
determine data update 139
distributed 128
fault codes 190
reconfigure 131
remote 124
I/O configuration
add
distributed I/O 129
local I/O 123
remote I/O 125
while online 132
I/O indicator
1756-L6x 195
indicator 193
BAT
1756-L6x 196
FORCE
1756-L6x 195
1756-L7x 193
I/O
1756-L6x 195
OK
1756-L6x 196
1756-L7x 194
RS232
1756-L6x 195
RUN
1756-L7x 193
SD
1756-L7x 193
install
1756-L6x
battery 36
CompactFlash card 32
insert into chassis 39
1756-L7x
insert into chassis 19
key, insert 20

Rockwell Automation Publication 1756-UM001N-EN-P - November 2012

Index

SD card 21
battery 36
CompactFlash card 32
SD card 21
instruction
ASCII 107
motion 143
IP address swapping 176

module
ControlNet 89
EtherNet/IP 84, 85
motion
about 142
application 141
instructions 143
program 143
MVI56-HART
uses 97

key
1747-KY controller key 17
insert 20
keying
about 197
attributes 198
compatible 199
disabled 201
exact match 198

L
load
from memory card 67
local
connection 117
I/O
add 123
remote I/O 122
Logix Designer application
Add-On Instructions 157
program 149
rebranding of RSLogix 5000 11
routine 152
tags 153
tasks 146

M
Major Recoverable Fault
messages 188
memory
DeviceNet module 92
options 82
memory card
load from 67
other tasks 69
store to 64
message
about 116
broadcast over serial 109
cache 116
determine if 116
fault 187
reconfigure I/O module 131
status display 186
Modbus network 111
mode
serial port 101

N
network
application and 83
controller options 81
ControlNet 87
ControlNet redundancy 176
Data Highway Plus 93
Data Highway Plus DH+. See Data Highway
Plus.
DeviceNet 90
EtherNet/IP 84
EtherNet/IP redundancy 176
Foundation Fieldbus 96
HART 97
universal remote I/O 94
nonvolatile memory 82

O
obtain
axis information 142
firmware 51
OK indicator
1756-L6x 196
1756-L7x 194
online
add
EtherNet/IP 138
to I/O configuration 132
go 57
options
memory 82

P
path
set
communication 56
periodic task 148
PhaseManager
about 165
change states 169
comparison 170
equipment phase instructions 170
state model 167
system requirements 167
terminology 165
transition 168
port
communication 81

Rockwell Automation Publication 1756-UM001N-EN-P - November 2012

213

Index

PowerFlex
add while online 134
prevent electrostatic discharge 19, 39
priority
task 149
produce
data 114
produce/consume
connections
required 114
data 114
program
in project 149
scheduled 151
system overhead time slice 162
unscheduled 151
programming languages 156
project
Add-On Instructions 157
download 58
elements 145
go online 57
program 149
routine 152
tags 153
tasks 146
upload 59
protocol
ASCII 107
DF1
master 101
point to point 101
radio modem 102
slave 104
Modbus network 111
serial port 101

R
receive
messages 116
redundancy
about 171
build system 175
considerations 174
ControlNet network 176
EtherNet/IP network 176
scan time 177
system requirements 173
remote
connection 118
I/O 124
remote I/O
add 125
ControlLogix
local 122
universal 94
remove
1756-L6x
CompactFlash card 32

214

1756-L7x
SD card 23
CompactFlash card 32
SD card 23
replace
battery
schedule 72
required
connections
messages 115, 116
requirement
PhaseManager
system 167
redundancy 173
RIO. See universal remote I/O
routine
in project 152
RS232
DF1 device driver 48
indicator
1756-L6x 195
RSWho
set
path 56
RUN indicator
1756-L7x 193

S
safety integration level, see SIL 2 179
SAMTEC RSP-119350
controller parts 18
scan time
redundancy and 177
scheduled
program 151
script file
error 53
SD card
1784-SD1 17
install 21
load from 67
other tasks 69
removal 23
store to 64
SD indicator
1756-L7x 193
security certificate
error 53
selection
I/O 121
send
messages 116
serial
broadcast 109
cable
catalog number 31
DH-485 network configuration 105
driver 48
Modbus network 111

Rockwell Automation Publication 1756-UM001N-EN-P - November 2012

Index

serial port
1756-L6x 47
ASCII 107
DF1
master 101
point to point 101
radio modem 102
slave 104
mode 101
protocols 101
service communication 162
set up
serial driver 48
USB driver 45
SIL 2 certification
overview 179
software
DeviceNet and 92
EtherNet/IP and 86
required
USB 44
specifications 14
standard redundancy. See redundancy.
state model
overview 167
status
battery 72
display
1756-L7x 185
fault messages 187
indicators
1756-L7x 193, 194
messages
display 186
monitor
connections 159
storage
battery 76
store
to memory card 64
Studio 5000 environment 11
swapping IP address 176
system 81
system overhead time slice 162
configure 163
system requirements
PhaseManager 167
redundancy 173

transistion
PhaseManager 168
type
USB 44

U
uninstall
1756-L6x
battery 36
1756-L7x
ESM 25
battery 36
ESM 25
universal remote I/O 94
communicate via 95
unscheduled
program 151
update
determine frequency 139
upgrade
firmware
AutoFlash, use 54
upload
project 59
USB
cable
catalog number 18
driver 45
software required 44
type 44

T
tag
consume 114
in project 153
produce 114
task
continuous 148
event 148
in project 146
periodic 148
priority 149
time slice 162

Rockwell Automation Publication 1756-UM001N-EN-P - November 2012

215

Index

Notes:

216

Rockwell Automation Publication 1756-UM001N-EN-P - November 2012

Rockwell Automation Support


Rockwell Automation provides technical information on the Web to assist you in using its products.
At http://www.rockwellautomation.com/support, you can find technical manuals, technical and application notes, sample
code and links to software service packs, and a MySupport feature that you can customize to make the best use of these
tools. You can also visit our Knowledgebase at http://www.rockwellautomation.com/knowledgebase for FAQs, technical
information, support chat and forums, software updates, and to sign up for product notification updates.
For an additional level of technical phone support for installation, configuration, and troubleshooting, we offer
TechConnectSM support programs. For more information, contact your local distributor or Rockwell Automation
representative, or visit http://www.rockwellautomation.com/support/.

Installation Assistance
If you experience a problem within the first 24 hours of installation, review the information that is contained in this
manual. You can contact Customer Support for initial help in getting your product up and running.
United States or Canada

1.440.646.3434

Outside United States or Canada

Use the Worldwide Locator at http://www.rockwellautomation.com/support/americas/phone_en.html, or contact your local Rockwell


Automation representative.

New Product Satisfaction Return


Rockwell Automation tests all of its products to ensure that they are fully operational when shipped from the
manufacturing facility. However, if your product is not functioning and needs to be returned, follow these procedures.
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Contact your distributor. You must provide a Customer Support case number (call the phone number above to obtain one) to your
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Outside United States

Please contact your local Rockwell Automation representative for the return procedure.

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document, complete this form, publication RA-DU002, available at http://www.rockwellautomation.com/literature/.

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Publication 1756-UM001N-EN-P - November 2012


Supersedes Publication 1756-UM001M-EN-P - February 2012

Copyright 2012 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.

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