Difference between our machinery & others (Chinese & Indian) Suppliers

Details regarding your queries-

1. Details regarding the Operation.
For 5-tons & 10 tons- full process time- 24 hrs. (24 hrs/Batch)

1. Feeding of tyres- 2.5 hrs.
2. Initial Heating with wood- 2.5 hrs.
3. Process of Oil & gas recovery- 4 hrs.
4. Reactor Cooling- 12 hrs.
5. Collection of carbon & Steel- 3 hrs.

In total you can take 25 to 30 Batches/Month.
You can take minimum 25 Batches/Month
On an average you can take 27 batches/month.

For 12-tons- full process time- 30 hrs. (30 hrs/Batch)

1. Feeding of tyres- 3 hrs
2. Initial Heating with wood- 3 hrs
3. Process of Oil & gas recovery- 5 hrs
4. Reactor Cooling- 15 hrs
5. Collection of carbon & steel- 4 hrs

in total you can take 20 to 22 Batches/Month.
You can take minimum 20 Batches/Month.

These are the process timings.

Machine Process-
Process Details-
Machine Type- Batch Process System.
Feeding Material- Scrap Tyre.
Fuel- Wood, Gas, Coal or Oil.
Reactor Capacity- 5/10/12 tons.
Process-The waste Tyre or plastic are feed into the reactor vessel and initial heat is provided with the
help of wood, gas, coal or oil under controlled conditions of temperature and pressure.
The process will bring about molecular restructuring of the rubber and convert into the vapors and gases.
This vapor and gases will flow into vapor gas separating tank. Then, these vaporized gases are passed
through heat exchangers and convert that vapor into liquid in the form of Tyre oil. During the process we
also get pyro gases, so we use this gases for heating of reactor in the later stage of the process and we
burn the exceed gases in the burning room.
During the process, carbon black and steel are also generated. The heat exchangers use water for cooling
as a condensing medium and this water is re-circulated through process. We pull-out carbon black from
reactor and put into packing bag. The oil automatically collects in the machine storage tank. At the end we
pull out steel wires.



For process understanding please find the attachment of block diagram.
2. Life of the Plant.
Life of the pant is more than 5 years.

Life of the reactor is around 2.5 to 3 years.
It depends on its thickness.
When its thickness comes to 8mm you need to change the reactor.

You can sell that reactor as a scrap where you will get 2 to 3 lakhs depending upon the reactor size.

Cost of the reactor for 10 tons is around 15 lakhs & for 12 tons is around 20 lakhs as per today's iron
rates.

3. Maintenance procedure after every batch.
Maintenance procedure would be taught at the time of operator training.

I will throw light on some of the important maintenance points of the machinery-
1. Daily 20% cleaning of reactor.
2. Daily cleaning Heavy oil tank.
3. Daily Oiling of bearings.
4. Daily Cleaning of reactor door.

These are the maintenance points you need to take care after completing one batch.
Overlapping of responsibilities could be done, as a result no time lapse is there between the two batches.


4. As per your requirement I am sending you the difference between our machinery & Chinese
machinery.

Turnkey Execution-
Our experts at Divya International are highly qualified, experienced having a rich experience in the
pyrolysis field. Associated with Design, Engineering, Procurement, Installation & Commissioning of
Automation for pyrolysis project.

Design & Engineering-
1. Reactor Design-
Reactor Designing is done as per IBR (Indian Boiler Regulation).

Following points are considered while designing the reactor-
a. Strength of the reactor
b. Life of the reactor
c. Safety of the reactor

a. Strength of the reactor-
1. Quality Material used for manufacture the reactor.
BQ quality material plates are used from Essar Steel with following thickness-
! 14mm thickness for 5 & 10 tons.
! 16mm thickness for 12 tons.

Weight of the reactor-
! 5 tons- 8.5 tons
! 10 tons- 11.25 tons
! 12 tons- 15 tons

Specification Report of steel will also be provided at time of installation.



2. Spiral design inside the reactor provides strength to the reactor & also controls the ovality variations
of the reactor after the burning process.

b. Life of the reactor-

Life of the reactor is around 2.5 to 3 years. (Life of Other Supplier reactor is around 1 to 1.5 years)
It depends on its thickness.
When its thickness comes to 8mm you need to change the reactor.

You can sell that reactor as a scrap where you will get 2 to 3 lakhs depending upon the reactor size.

Cost of the reactor for 10 tons is around 15 lakhs & for 12 tons is around 20 lakhs as per today's iron
rates.

c. Safety of the reactor-
1. Designing of reactor of is done in such a manner no leakage is there from reactor at the time of
process.
Radiography testing is performed on full reactor (3rd party test report is provided to client at the time
of machine installation).
In the system pressure ranges 0.05 to 1 kg/bar & we have designed this reactor to withstand
10 kg/bar pressure.

2. Smaller circumference of reactor main door.
Smaller the circumference easy to manage the cleaning process of door.

Example-
Conditions to consider- 1. Blockage at the outlet.
2. Improper cleaning of the reactor main door.

When there is blockage in the reactor outlet so the vapor will come back and will tried to flow towards
reactor door.
If the reactor door circumference is larger than there would be larger area from where vapor can be
leaked due to improper handing & cleaning of reactor main door.

3. Carbon outlet door is in the front of the reactor face, instead of providing at the side of the reactor
(mostly provided in most of the Chinese machinery).
This is done because we are avoiding direct heat contact to the reactor door.

Reactor Covers-
Top Cover-Top cover consists two layers one with fire-bricks walls & than glass wool. This provides
isolation to reactor from the external environment & also heat loss is less during burning process.
Side Cover- Side covers also consists two layers one with fire-bricks walls & than glass wool. This provides
isolation to reactor from the external environment & also heat loss is less during burning process.

Reactor Base-In Chinese Machinery reactor base is built by the buyers. In our machinery we
manufacture the reactor base as it requires some engineering concepts to provide proper alignment of the
reactor & machinery. The reactor base is also made from MS steel with fire-bricks wall mounted in it.

Welding Process- Special welding rods of IBR (Indian Boiler Regulation) standards are used for welding
the reactor.
We are using Automatic Arc Welding.

2. Efficient Condensing System-
a. Designing of Condensing System is done on totally refinery concepts and due to that good quality &
quantity of fuel output is achieved.

Designing of Condensing System is done on totally refinery concepts and due to that good quality &
quantity of fuel output is achieved.

1. Quality of pyrolysis oil-


Pyrolysis Oil is the major product in this process. The oil which is derived from the process its density lies
between LDO (Light Diesel Oil) & FO (Furnace Oil).

LDO density is around 0.85 to 0.89 gm/cc at 27 degree centigrade.
Calorific Value Approx 10500 kcal/kg.

FO density is around 0.95 to 0.97 gm/cc at 27 degree centigrade.
Calorific Value - Approx 10500 kcal/kg.

Pyrolysis Oil density is around 0.89 to 0.91 gm/cc at 27 degree centigrade
Calorific Value - Approx 10500 kcal/kg.

This technology is nothing but one kind of cracking & hence to achieve proper quality its designing should
be proper.
22 feets height is provided for the same to get high quality fuel output & thus separating heavy
molecules (Heavy oil) & light molecules (pyrolysis oil).

Quantity of pyrolysis oil-
To achieve quantity we have provided Cell & Tube Type arrangement with water cooling system in
condensing system with 37 tubes & 1 Cell for both vertical & horizontal condensers. The designing is
added with various calculation & heat exchangers concepts

Type of condensers
5-Tons
Machinery
10-Tons
Machinery
12-Tons
Machinery
Vertical Condenser (10-
feets)
2- Vertical
Condensers
2- Vertical Condensers
4- Vertical
Condensers
Horizontal Condenser (20
feets)
2- Horizontal
Condensers
3- Horizontal
Condensers

3- Horizontal
Condensers
Efficient cooling tower is provided.
Cooling tower of 50 TR is provided

Quality MS steel material are used for condensers.

Water Pumps which are used are of Crompton Greaves. Its warranty cards will also provided at the time
of installation.

d. Quality MS steel material are used for condensers.

e. Water Pumps which are used are of Crompton Greaves.
Its warranty cards will also provided at the time of installation.

3. Safety Measures-
a. designing of Reactor-
In the system pressure ranges 0.05 to 1 kg/bar & we have designed this reactor to withstand 10 kg/bar
pressure with X-ray testing.
Material- BQ MS Steel.

b. Remote Access Software System is provided i.e. computerized controlling system is
provided.
By this system you can control the Plant from anywhere in the world if you have the internet access
available.
(For- You are controlling the system from the home or office).

c. Automatic Temperature & Pressure controlling system is provided.


If the temperature or the pressure goes above the mentioned level than it will automatically come down
to desirable level. This system avoids 100% accidents in the plant.

d. Counter Fire Backing System- (Use of gas tank in our plant)
This system is present in our plant since we started manufacturing of this plant

As you know that we are using the gas generated in the system for burning, so when the burning process
is taken over by gases, the gases are passed through the water which is stored in the gas tank.
Sometimes gases trends to come back to gas tank from the blowers below the reactor base. Hence if this
burning gases feedback to gas tank it is passed through the stored water which avoids the blast caused by
backing of gases.

e. Digital Temperature & Pressure Gauge is provided.
Digital output is visible on the PLC.

f. Good quality of material used in valve.
All valves used in the system are of Stainless Steel.

g. All the motors & fuel pumps used in the system are of ABB.
Its warranty cards will also provided at the time of installation.

4. Services-
For 1st year full technical warranty is provided. Any technical parts not functioning properly will be
replaced.
For visits of our Project Managers, accommodation & Air tickets are on buyers.

And technical services & commercial guidance will be provided for lifetime without any charges.
For visits of our Project Managers, accommodation & Air tickets are on buyers.

5. Performance-
Oil Output Oil Density
Our Machinery 45 to 50% 0.88 to 0.91
Other Machinery 40 to 45% 0.93 to 0.97

Comparison- We give you assurance that from our machinery you will get atleast more 5%
output than any other Chinese machinery.

If you calculate for 5 ton- 40% + 5 %( Extra from our machinery)
2000+250=2250 liter per day
250*35(price per liter)= 8750 Rs Extra per day profit.
8750*27(batches per month)= 2,36,250 Rs Extra per month profit.
2,36,250*12(per year)= 28,35,000 Rs Extra per year.

If you calculate for 10 ton- 40% + 5% (Extra from our machinery)
3200+400=3600 liter per day
400*35(price per liter)= 14000 Rs Extra per day profit.
14000*25(batches per month)= 3,50,000 Rs Extra per month profit.
3,50,000*12(per year)= 42,00,000 Rs Extra per year.

If you calculate for 12 ton- 40% + 5 %( Extra from our machinery)
4000+500=4500 liter per day
500*35(price per liter) = 17500 Rs Extra per day profit.
17500*22(batches per month) = 3,85,000 Rs Extra per month profit.
3, 85,000*12(per year) = 46,20,000 Rs Extra per year profit.

The changes we have done in our design is to attain highest level of performance & minimum
level of maintenance of the machine or plant.



Divya International will provide the customer with every opportunity to review both preliminary and final
design information prior to completion and issuance of the construction drawings and specifications. This
will assure the customer's representatives that specific requirements are being met and included in the
design.

During detailed design, regular communication will be maintained with the customer's representatives.
This will assure the customer of continued involvement in the design process and that specific plant and
corporate requirements are being included. Thanks to more than 3 years of experience in the design and
construction of facilities, our people can identify crucial project specifications that ultimately have a major
impact on performance, reliability, and maintainability.

The prices of our include-
1. Civil Design.
2. Machinery manufacturing.
3. Procurement of the machinery (transportation included)
4. Installation of the machinery
5. Operator Training
6. Services- Technical Warranty for one year of manufacturing defects.
7. Technical Support & Commercial guidance for lifetime

Tech Commitment-

Our Commitment Is Your Guaranteed

Divya International is committed to developing and expanding its product line to ensure that the
technologies it represents and can offer to its customers are among the best and most technologically
advanced. We are constantly striving to improve our technology portfolio, to ensure our customers are
receiving and have access to the best technology and system available.

At Divya International, service for customers begins long before an expendable part fails -- with expert
advice and sensible planning together. We have only one mission - supporting the customer with any
technical issue & providing them a quality based pyrolysis process automation system.

Operator Training-

Getting Qualified Saves Lives & Prevents Accidents

Improperly trained equipment-operating personnel can make very costly and sometimes potentially
dangerous mistakes. An essential part of executing the complete design and construction of a facility is
the development of a comprehensive and specific operator training program. Divya International conducts
the necessary training to ensure that the customer's operating personnel are well qualified to safely
operate our technology solutions and systems.

I hope I have given you the clear idea & projections about us & how our uncompromising quality
standards, unparalleled services and individual attention have helped us to achieve our corporate
objective of total customer satisfaction.

We believe applied knowledge is power & Customer Service is our duty. In both the fields we are the best
in India as compared to any other manufacturers.

Regarding Pollution-
Sir, in this process there are 3 important points where chances of pollution increases.
1. Treatment of gas generated due to the burning of wood for initial heating.
2. Treatment of pyrolytic gases in the process.
3. Collection of carbon from the reactor.
In our system & process we have taken care of these 3 important points. We have design our machinery


while considering this above mentioned points.

1. Treatment of gas generated due to burning of wood for initial heating.
Smoke Handling System-
It is also called as smoke scrubber system which is placed at the top of the cover of reactor. In this
process the smoke generated during the burning of wood or coal is suck by the blower & that gas is
treated with water wherein the carbon, wood & ash particles are settled down in the block due to heavy
density as compared to water & due to the smokes temperature water will evaporate & white smoke
which is pure smoke is emitted out of the chimney from the height mention by PCB.

This system avoids the air pollution occurred due to the burning of wood.

2. Treatment of pyrolytic gases in the process.
We are reusing the 80 to 85% of generated pyrolytic gases for the heating of reactor & remaining 15 to
20% gases are burned off separately in the burning room & thus destroying the methane gas.

This system avoids the air & odour pollution.

3. Collection of carbon from the reactor.
In our process we have given direct outlet to collect carbon. Need to install pipe to collect carbon & then
directly filled the carbon to carriage bags & thus avoiding the carbon to expose to the atmosphere & thus
avoiding pollution due to carbon.

In this way we have designed our machinery to avoid pollution.

Sir, we provide the best quality & services & for that we deserve the best. So sir please considers the
above difference & also please plans your visit to our Ahmedabad office for better understanding.

I hope I have solved all your necessary queries & please feel free to contact us regarding any sort of
queries.

Sir, as you are also serious about setting up this plant we would suggest you that you first plan your visit
to our Ahmedabad office there we will discuss theoretical, practical, technical & legal aspects regarding
this project & then we will schedule your visit to our manufacturing unit & running plant. Sure sir, we will
provide you with more reference during the meeting so you can visit the plant which is more convenient to
you.

This will give you clear idea about your involvement in this project, your investment & ROI of
this project.

Waiting for your valuable response regarding visit to our Ahmedabad office.