Tata Iron and Steel Company (TISCO) faced problems with their outdated legacy systems that were not customer-friendly and had inconsistent data. To address these issues, TISCO implemented an enterprise resource planning (ERP) system. They took a comprehensive approach, implementing the ERP across all systems at once and educating stakeholders. The results of the ERP implementation were described as path breaking and trendsetting for TISCO.
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Erp Synopsis
Tata Iron and Steel Company (TISCO) faced problems with their outdated legacy systems that were not customer-friendly and had inconsistent data. To address these issues, TISCO implemented an enterprise resource planning (ERP) system. They took a comprehensive approach, implementing the ERP across all systems at once and educating stakeholders. The results of the ERP implementation were described as path breaking and trendsetting for TISCO.
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SYNOPSIS
Company: Tata Iron and Steel Company Ltd (TISCO)
Problems: TISCO faced two major problems from the systems that existed for a long time. Firstly they were not customer friendly. The whole system was tuned to the process and very little attention was paid to the customer demands. Secondly the systems were outdates and the modalities of operation were too complex and not error free. The employees and management at TISCO faced a cumbersome task exchanging and retrieving information from the system. Further, the reliability of information obtained was questionable because of inconsistency and duplication of data from different departments. Also there was no built-in integrity check for various data sources. Besides, several times the information against certain items was found missing. In order to rectify these issues which would otherwise prove to be major setbacks to the company the organization resolved to take up ERP. This was instigated by the concerned departments. Leading consultants were hired and the business structure was studied and suitable plans were drafted accordingly. Introductions: This Company, TISCO, founded and established in the year 1907 is known to be one of the leading steel giants in the country offering multiple products and successfully running many subsidiary corporations. Tata Steel's Jamshedpur plant has a capacity of 4 mn tons per year, and produces flat as well as long products. Currently, to meet growing demands, the plant is being expanded to accommodate another million. TISCO deserves lot of credit for implementing ERP because of the fact that many organizations in the global level have given up the very idea of ERP due to the fact that there are lots of failures associated with it even in the implementation stage. ERP implementation did in wrong manner have caused havoc to organizations more than bringing profits. This being the case it is natural to expect a large company (in terms of Size and volume of operations) like TISCO to discourage the idea of Enterprise resource planning. However TISCO proved to be different from the others by choosing ERP in the right time and implementing it in a proper manner Objectives: The Company wanted to keep its lead in the competitive steel industry through constant learning, innovation, and refinement of its business operations. It had to transit from a production-driven company to a customer-driven one. The legacy systems had outlived its life and were quite obsolete. Methodology: TISCO proved to be smart by choosing ERP in the right time and implementing it in a proper manner. They implemented it into the whole systems in one single spree. The method of implementing it in one spree carries a lot of risks especially for a bigger company. They went ahead with associating and implanting TISCO to all the stakeholders so that they become compatible. The business process was divided into two main segments. The core functions were denoted to be major ones. Similarly the supporting functions were named minor ones. A plan of action on the proposed ERP's impact was drafted depicting their relation to one another and to the business process. All of them were made to bear in mind the fact that ERP's implementation was imperative and that the deadlines were not very comfortable. The company took all efforts to ensure that the change did not produce any sort of resentment in the organization. This was done by educating everyone on the need and desirability of change. In addition all apprehensions relating to change were discussed and clarifications made to the fullest satisfaction. The net results of their ERP software have been described to be path breaking and a trendsetting one.
Expected Contributions and out come: The key element for ERP success is to know how to implement an ERP project. Past experiences recommends best practices such as: Rapid/realistic project timelines due to external pressures (acquisition synergies, legal reorganization) Command-and-control approaches from a central project management office A global business process owner who has the authority and credibility to approve process designs and business model/ organization changes
However, theres much more to it than these few general principles. Implementing ERP is complex and takes a team of knowledgeable and experienced ERP professionals to successfully implement an ERP project.
Limitations: Implementing any ERP system is a challenge for an organization because of the declining success rate of ERP implementations world-wide. The challenge is compounded if the ERP provider is a world leader - SAP. At Tata Steel however the real challenge for them did not lie in successfully implementing SAP or in rolling it out to our 46-odd geographic locations across the country under a big bang approach in just eight months. The real challenge lay ahead in building a conductive environment where SAP will be embedded in the hearts and minds of the people and the customers of Tata steel.
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