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    2 - Heksa 20th-GTZ-MHPP

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    mametosaurus
    This document summarizes the development of micro-hydro power (MHP) in Indonesia over the past 20 years from 1991 to 2011. It focuses on the experiences and growth of Heksahydro, a private MHP turbine manufacturer. Some key points: - MHP development began in the 1980s through various missionary and education groups, and was supported starting in 1991 by GTZ-gate (German cooperation program). This helped establish the first MHP workshops and training. - Heksahydro was founded in 1995 by an engineer formerly with GTZ-gate and has grown from renting a small home workshop to a major manufacturer with multiple facilities. Production has increased from 4-6 turbines per

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    2 - Heksa 20th-GTZ-MHPP

    Uploaded by

    mametosaurus
    145 views14 pages
    This document summarizes the development of micro-hydro power (MHP) in Indonesia over the past 20 years from 1991 to 2011. It focuses on the experiences and growth of Heksahydro, a private MHP turbine manufacturer. Some key points: - MHP development began in the 1980s through various missionary and education groups, and was supported starting in 1991 by GTZ-gate (German cooperation program). This helped establish the first MHP workshops and training. - Heksahydro was founded in 1995 by an engineer formerly with GTZ-gate and has grown from renting a small home workshop to a major manufacturer with multiple facilities. Production has increased from 4-6 turbines per

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    micro hydro, electricity

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    2_-_Heksa_20th-GTZ-MHPP

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    This document summarizes the development of micro-hydro power (MHP) in Indonesia over the past 20 years from 1991 to 2011. It focuses on the experiences and growth of Heksahydro, a private MHP turbine manufacturer. Some key points: - MHP development began in the 1980s through various missionary and education groups, and was supported starting in 1991 by GTZ-gate (German cooperation program). This helped establish the first MHP workshops and training. - Heksahydro was founded in 1995 by an engineer formerly with GTZ-gate and has grown from renting a small home workshop to a major manufacturer with multiple facilities. Production has increased from 4-6 turbines per

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    145 views14 pages

    2 - Heksa 20th-GTZ-MHPP

    Uploaded by

    mametosaurus
    This document summarizes the development of micro-hydro power (MHP) in Indonesia over the past 20 years from 1991 to 2011. It focuses on the experiences and growth of Heksahydro, a private MHP turbine manufacturer. Some key points: - MHP development began in the 1980s through various missionary and education groups, and was supported starting in 1991 by GTZ-gate (German cooperation program). This helped establish the first MHP workshops and training. - Heksahydro was founded in 1995 by an engineer formerly with GTZ-gate and has grown from renting a small home workshop to a major manufacturer with multiple facilities. Production has increased from 4-6 turbines per

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 14
    At a glance
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    Some of the key takeaways from the document are the early developments of micro-hydro in Indonesia since 1885, the growth of Heksahydro as a business from 1992 onwards, and future outlooks and challenges for micro-hydro development.

    Some of the early developments of micro-hydro in Indonesia included over 400 micro-mini hydro units built in tea estates and Java Island between 1885-1925, with equipments imported from Europe. Other early developments included initiatives by individuals and organizations in the 1980s and 1990s.

    Heksahydro started in 1995 when the author joined with PT Heksa after his previous job ended. It began from a rented house with basic workshop facilities. The business gradually grew through investments in infrastructure and expanding production capabilities over the years.

    20 years of MHP in Indonesia and its future outlook

    in the perspective of turbine manufacturer


    GTZ-gate 1991 to GIZ MHPP
    2
    2011
    Jakarta , October 26 2011
    Ir. Kusetiadi Raharjo
    Director-Senior Hydropower
    Engineer
    MICROHYDRO BRIEF DEVELOPMENT IN INDONESIA
    Tea Estate and Java Island , 1885 1925, more than 400 units micro-mini hydro
    built in Indonesia, all of the equipments imported from Europe
    IKIP Padang, R.M. Enoch , 1980, vocational teacher
    WRI, Irian Jaya, M. Johnson, 1985, Missionary
    FAKT, YTDS, Toraja and North Sumatra, 1987, Missionary
    GTZ-gate Yayasan Mandiri, 1991-1994, Technology Cooperation
    Directorate of Electricity and Energy Development, 1991, Government
    Heksa (steel structure), 1992, Manufacturer, Private Company
    Kramatraya Sejahtera, 1993, Manufacturer, Private Company
    HeksaHydro, 1995, EPC and Manufacturer, Private Company
    Yayasan IBEKA, 1995, EPC and Developer, NGO
    GTZ-MHPP MHPP
    2
    , 1998 , Mini Hydro Power Project for Capacity Development
    Cihanjuang Inti Teknik, 2001, Manufacturer, Private Company
    2001 Present , more than 20 microhydro manufacturers established
    2001 Present , 5 ministries have microhydro program ( ESDM, PDT, Kesra, PU, Depkop)
    2001 Present, more than 30 regencies have microhydro program
    2001 Present, many estates and developers are interested in micro-mini hydro
    Flashback young engineer with vision
    1992 - 1994, employee of GTZ-gate
    Yayasan Mandiri
    1992, MHPG Training course, Swiss
    Field engineer: site survey, supervisi turbin,
    controller,erection&commissioning
    1994, Study ELC, Sri Lanka
    1995, GTZ-gate terminated, jobless and
    joint with PT. Heksa and run HeksaHydro
    division
    Self employee, assisted by my wife and 1
    technician
    Start up capital: handling over equipment
    from GTZ, rest payment of zaire project
    Flashback zero to micro, from scratch & scrap
    22 October 1995, rent a house in Cimindi AK-4
    Dining room & garage as electrical workshop,
    while family room as small office
    Turbine production internal- sub contract
    1999, invest mechanical workshop in LIK B-30
    1999-2004, joint facility for machining & OS
    2004-2008, invest for machine, no more
    outsourcing (OS)
    2004, invest AK-4 as SOHO
    2007, invest backyard of AK-4 as warehouse
    2008, invest another workshop in LIK B-78
    2008, invest AK-3 for extended office
    2009, invest backyard of AK-3 as Renewable
    Energy Gallery, Test Rig and warehouse
    2010, invest AK-2 special for office
    HEKSAHYDRO BRIEF PRODUCTIONS 1992-2010
    Pioneer Periods 1992 2000, total productions 42 units, per year 4 6 units, infrastructures
    (400 m2 office-workshop, 15 employees, 11 kVA power, 1 lathe machine, 1 milling machine, 2
    welding machine, 30% machining works were outsourcing )
    Survival Periods 2001 2005, total productions 27 units, per year 4 6 units,infrastructures
    (400 m2 office-workshop, 15 employees, 11 kVA power, 1 lathe machine, 1 milling machine, 2
    welding machine, 30% machining works were outsourcing )
    Booming Period 2006- 2010, total productions 185 units, per year 30-50 units, per month 2
    5 unit, infrastructures (3800 m2 office-workshop, 40 employees, 130 kVA power, 7 lathe
    machine,7 milling machine, 15 welding machine, 5 shapping machine, 3 slotting machine, 2
    sand blasting machine, no machining works were outsourcing )
    Total turbin yang sudah diproduksi s/d 2010 = 254 unit (domestic = 223 unit 88% , export
    = 31 unit 12%)
    Costumer domestic: Dirjen LPE, Dinas Pertambangan&Energi Propinsi -Kabupaten, LSM dan
    Perorangan, Perkebunan dan Pertambangan
    Costumer export AFRIKA: Uganda, Zaire, Tanzania, Kamerun, Kongo, Madagaskar, Ethiopia,
    Nigeria, potensi yang belum tergarap (Kenya, Ecowest/Uni Afrika Barat) ASIA: Malaysia,
    Phillipina, Thailand, Laos, Nepal, potensi yang belum tergarap (Myanmar, Bhutan), EROPA:
    Wales, potensi yang belum tergarap/menunggu kontrak (Small farming di Irlandia-Skotlandia,
    Small IPP di Italy dan Swiss)
    HEKSAHYDRO DOMECTIC & ASEAN PROJ ECT
    HEKSAHYDRO EXPORT TO AFRICA
    GTZ-gate to giz - MHPP
    2
    Not more than 3 workshop worked for micro hydro
    Not more than 5 engineers worked for micro hydro
    There was no university in Indonesia interested in micro hydro
    Only ESDM-DJLPE had micro hydro program
    There was no private company interested to invest in micro hydro
    (GTZ-gate period 1991 1994)
    More than 20 workshop work for micro-mini hydro
    More than 100 engineers work for micro-mini hydro
    Many universities are doing research and development in micro-mini hydro
    5 Ministries and more than 30 regencies have micro hydro program
    Many private companies interested to invest in mini hydro
    (GTZ-MHPP , giz MHPP
    2
    period 1998 Present)
    TECHNOLOGY CYCLE
    Tea Estate Neglasari, West Java, 41 kW
    Turbine Made in United Kingdom, 1929
    Boving & Co Ltd. London
    Alwen Water Treatment Work,
    Wales, United Kingdom, 25 kW
    Turbin Made in Indonesia, 2006
    Heksahydro, Cimahi-West Java
    (Europe intermediate technology which
    need skill labor should be relocated in third
    country like Indonesia )
    The First T-14 D300 100 kW
    Bili-Bili, 1999
    Followed by Dewata 120 kW (2002)
    The Fisrt T-14 D150
    Long Lawen, Sarawak, Malaysia, 2001
    Now we are making the 90
    th
    to 110
    th
    The First T-7 (in Bandung)
    Curug Agung, 1992
    3 units only , terminated in 1993
    The First T-12 (in Bandung)
    Cibitung, 1993
    around 50 units, terminated in 1998
    The First T-14 D300 (in the World)
    Sedau, Lombok, 1998
    Now we are making the 80
    th
    to 90
    th
    The First T-15 D500 (in The World)
    Melong, West Java, 2005
    Now we are making the 8
    th
    PROFILE progress step by step
    X-flow Turbine T-14 D225
    head: 3 100 meter
    power: 5 100 kW
    Propeller S-Turbine
    head: 2 13 meter
    power: 10 - 150 kW
    X-flow Turbine T-14 D300
    head: 3 100 meter
    power: 10 150 kW
    X-flow Turbine T-14 D150
    head: 3 40 meter
    power: 3 30 kW
    X-flow Turbine T-15 D500
    head: 5 100 meter
    power: 50 700 kW
    Pelton Turbine
    head: 70 300 meter
    power: 50 1000 kW
    PROFILE product - turbine
    GTZ-MHPP
    Nigerian microhydro training course
    Bandung, 2011, Kus as trainer
    TEST RIG HEKSAHYDRO
    Test and modelling turbinee
    Cimindi 2009
    MHPG-SKAT-GTZ gate
    hydropower training course
    Swiss, 1992, Kus as trainee
    Universitat Stuttgart , entec ag
    laboratory test T-14
    Germany, 1998
    Green Empowerment
    Asian microhydro training course
    Bandung, 2003, Kus as trainer
    GALLERY HEKSAHYDRO
    Show room & training center
    Cimindi, 20011
    PROFILE technology and partnership
    FUTURE OUTLOOK
    So far since 1992, I can grow and glow from micro hydro
    GTZ-gate technology cooperation has given opportunity a marginal engineer
    to be a hydro technopreneur
    Since 2001 , Indonesian Energy Policy is conducive for micro hydro development
    There is no china competitor especially for cross-flow turbine
    Foreign market for cross-flow turbine is still prospective especially for micro size
    Hydropower engineering is still an emerging market in Indonesia, since just
    7.54% are developed (Micro hydro = 28.31%)
    More challenges for mini hydro turbine manufacturing, especially from china
    Mini hydro turbine manufacturing (francis, kaplan) will not grow in Indonesia,
    except there is a special protection or another technical & business-cooperation
    Technical & business cooperation: German-Indo (Voith-PT.Indo,
    WKV-PT.Indo) to compete with Sinohydro (China manufacturer)
    We may learn from Andritz Hydro (Austria-India)
    We may survive without hydropower, but
    Can we live without water ??
    THANK YOU -Terima Kasih

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