Chilled Water Pipe Sizing Study PDF
Chilled Water Pipe Sizing Study PDF
Chilled Water Pipe Sizing Study PDF
Parallel Piping System Parallel Piping System Parallel Piping System Parallel Piping System
Parallel Piping System Parallel Piping System Parallel Piping System Parallel Piping System
Reverse return piping Reverse return piping
Reverse return header with direct return Reverse return header with direct return
risers risers
Direct return piping Direct return piping
Compound Piping system Compound Piping system Compound Piping system Compound Piping system
Compound Piping system Compound Piping system Compound Piping system Compound Piping system
(Primary & Secondary System) (Primary & Secondary System) (Primary & Secondary System) (Primary & Secondary System)
(Primary & Secondary System) (Primary & Secondary System) (Primary & Secondary System) (Primary & Secondary System)
Reverse Return Piping
Reverse Return Piping
Reverse Return Headers with
Reverse Return Headers with
Direct Return Risers
Direct Return Risers
Direct Return Water Piping
Direct Return Water Piping
Primary & Secondary Piping
Primary & Secondary Piping
FRICTION LOSSES
FRICTION LOSSES
When water flows in a pipe, friction is
When water flows in a pipe, friction is
produced by the rubbing of water particles
produced by the rubbing of water particles
against each other and against the wall of
against each other and against the wall of
the pipe. This friction produced by the
the pipe. This friction produced by the
flowing water causes a loss in pressure,
flowing water causes a loss in pressure,
which is called Friction Loss.
which is called Friction Loss.
The Friction losses depends upon
The Friction losses depends upon
: :: :
: :: :
Water velocity Water velocity
Interior surface roughness Interior surface roughness
Pipe length Pipe length
Pipe diameter Pipe diameter
Flow Rate Limitation
Flow Rate Limitation
Services
Services
Erosion
Erosion
Noise
Noise
Installation Cost
Installation Cost
Operating Cost
Operating Cost
All above limit Maximum and
All above limit Maximum and
minimum velocities in piping
minimum velocities in piping
system.
system.
Recommended Water
Recommended Water
Velocities
Velocities
Based on Services
Based on Services
Pump Discharge
Pump Discharge
8
8
-
-
12 FPS
12 FPS
Pump Suction
Pump Suction
4
4
-
-
7 FPS
7 FPS
Header
Header
4
4
-
-
15 FPS
15 FPS
Riser
Riser
3
3
-
-
10 FPS
10 FPS
Drain Line
Drain Line
4
4
-
-
7 FPS
7 FPS
General Service
General Service
5
5
-
-
10 FPS
10 FPS
City Water
City Water
3
3
-
-
7 FPS
7 FPS
Erosion Erosion Erosion Erosion
Erosion Erosion Erosion Erosion
1500 Hrs/Year
1500 Hrs/Year
15 FPS
15 FPS
2000
2000
14 FPS
14 FPS
3000
3000
13 FPS
13 FPS
4000
4000
12 FPS
12 FPS
6000
6000
10 FPS
10 FPS
8000
8000
8 FPS
8 FPS
Noise Generation
Noise Generation
Velocity
Velocity
-
-
dependent noise in piping systems
dependent noise in piping systems
results from any or all of four sources:
results from any or all of four sources:
Turbulence Turbulence
Cavitation Cavitation
Release of entrained air Release of entrained air
Water hammer Water hammer
In investigations of flow In investigations of flow- -related Noise, Marseille, related Noise, Marseille,
Ball and Webster and Rogers reported that Ball and Webster and Rogers reported that
velocities on the order of velocities on the order of 10 to 17 10 to 17 fps lie within the fps lie within the
range of allowable noise levels for residential and range of allowable noise levels for residential and
commercial buildings. commercial buildings.
Ashrae Recommendations Ashrae Recommendations Ashrae Recommendations Ashrae Recommendations
Ashrae Recommendations Ashrae Recommendations Ashrae Recommendations Ashrae Recommendations
For
For
Hydronic System
Hydronic System
Friction Loss Rate should be taken as
Friction Loss Rate should be taken as
1 to
1 to
4
4
Feet/100 feet of Pipe
Feet/100 feet of Pipe
Eq.Length
Eq.Length
.
.
A Value of
A Value of
2.5 Feet/100
2.5 Feet/100
Feet is the mean
Feet is the mean
to which most systems are designed.
to which most systems are designed.
Water Flow
Water Flow
Based on Cooling load on respective AHU Based on Cooling load on respective AHU
/FCU/BCU /FCU/BCU
Can be calculated as: Can be calculated as:
Tonnage X 24 Tonnage X 24
Flow In GPM= Flow In GPM= --------------------------------- ---------------------------------
Temperature difference Temperature difference
h
h
-
- Head/Pressure loss in Feet Head/Pressure loss in Feet
K
K
-
- Geometry & Size dependent loss coefficient Geometry & Size dependent loss coefficient
V
V
-
- Average velocity of water Average velocity of water
g
g
-
- Gravitational force as 32.20 Gravitational force as 32.20
K Factors
K Factors
-
-
Screwed Fittings
Screwed Fittings
K Factors
K Factors
-
-
Flanged Fittings
Flanged Fittings
Fitting Losses in Equivalent Length of
Fitting Losses in Equivalent Length of
Pipe
Pipe
Valves Losses in
Valves Losses in
Eq
Eq
. Length of
. Length of
Pipes
Pipes
System Friction Losses System Friction Losses System Friction Losses System Friction Losses
System Friction Losses System Friction Losses System Friction Losses System Friction Losses
Relation between
Relation between
Flow & Head Losses
Flow & Head Losses
for a system
for a system: :
1.85 1.85 1.85 1.85 1.85 1.85 1.85 1.85 - -- - - -- -1.9 1.9 1.9 1.9 1.9 1.9 1.9 1.9
H2/H1 = (Q2/Q1) H2/H1 = (Q2/Q1) H2/H1 = (Q2/Q1) H2/H1 = (Q2/Q1) H2/H1 = (Q2/Q1) H2/H1 = (Q2/Q1) H2/H1 = (Q2/Q1) H2/H1 = (Q2/Q1)
Q1& Q2 = Flows Q1& Q2 = Flows Q1& Q2 = Flows Q1& Q2 = Flows Q1& Q2 = Flows Q1& Q2 = Flows Q1& Q2 = Flows Q1& Q2 = Flows
H1 & H2=Head Losses H1 & H2=Head Losses H1 & H2=Head Losses H1 & H2=Head Losses H1 & H2=Head Losses H1 & H2=Head Losses H1 & H2=Head Losses H1 & H2=Head Losses
Water Piping Diversity
Water Piping Diversity
When the air conditioning load is determined for When the air conditioning load is determined for
each exposure of a building, it is assumed that the each exposure of a building, it is assumed that the
exposure is at peak load. Since the sun load is at a exposure is at peak load. Since the sun load is at a
maximum on one exposure at a time, not all of the maximum on one exposure at a time, not all of the
units on all the exposures require maximum water units on all the exposures require maximum water
flow at the same time to handle the cooling load. flow at the same time to handle the cooling load.
Units on the same exposure normally require Units on the same exposure normally require
maximum flow at the same time; units on the maximum flow at the same time; units on the
adjoining or opposite exposures do not. adjoining or opposite exposures do not. Therefore, Therefore,
if the individual units are automatically controlled if the individual units are automatically controlled
to vary the water quantity, the system water to vary the water quantity, the system water
quantity actually required during normal operation quantity actually required during normal operation
is less than the total water quantity required for is less than the total water quantity required for
the peak design conditions for all the exposures the peak design conditions for all the exposures. .
Diversity Application
Diversity Application