Technical Manual and Parts Catalog
Technical Manual and Parts Catalog
Technical Manual and Parts Catalog
2027
2126
2127
Technical Manual
and
Parts Catalog
INTRODUCTION
This publication is provided solely as a guide for individuals who have
received METTLER TOLEDO Technical Training in servicing the METTLER
TOLEDO product.
Information regarding METTLER TOLEDO Technical Training may be
obtained by writing to:
METTLER TOLEDO
Training Center
P.O. Box 1705
Columbus, Ohio 43216
(614) 438-4400
PRECAUTIONS
W A RN IN G
W A RN IN G
ONLY PERMIT QUALIFIED PERSONNEL TO
SERVICE THIS EQUIPMENT. EXERCISE CARE
WHEN MAKING CHECKS, TESTS, AND
ADJUSTMENTS THAT MUST BE MADE
WITH POWER ON.
CAUTION
OBSERVE PRECAUTIONS
FOR HANDLING
ELECTROSTATIC
SENSITIVE DEVICES
I.
The 2026 and 2126 are shipped complete in one box; however, there is some assembly required. To
unpack and set up the scale, use the following procedure:
A. Check box for any visual signs of damage. IF DAMAGE APPEARS MAKE A CLAIM WITH
THE CARRIER.
B. Open the top of the box and remove the packing material. The following contents will be
exposed.
1.
2.
3.
4.
5.
6.
7.
8.
C. Remove the components and assemble per the drawing in the manual.
D. Follow set up and calibration procedures outlined in the Technical Manual for the Toledo
indicator selected. The manual numbers are as follows:
Model 8139: TM 008139I00
(use with Models 2026 and 2126)
Model 3205: TM 003205Ioo
(use with Models 2027 and 2127)
II.
The Toledo modesl 2026, 2126, 2027 and 2127 are electro-mechanical, bench and portable scales which
combine mechanical under-structure with state-of-the-art electronic indication. The scales, which are
designed t be both durable and accurate, are well suited for a variety of industrial applications.
III.
FEATURES
Choice of indicators which provide a digital display of the weight and in either straight weighing or
parts counting modes.
Automatic, or in the case of the 2027 and 2127, automatic and manual tare
lb/kg switching
Printer output (standard with 2027/2127; optional with 2026 and 2126)
IV.
SPECIFICATIONS
A.
APPLICATION
1. Bench and floor applications for general weighing and parts counting.
2. These scales are not designed for hose-down applications. Typical examples of misapplication
of these scales include, but are not limited to:
a.
b.
c.
d.
Immersions in liquids
Hosedown
Splashing liquids
Corrosive chemical environments
3. Toldedo Scale manufactures other scales that are suitable for hosedown applications.
B.
C.
PERFORMANCE
1. Force connection: Pivot and bearing through reduction lever to cone pivot and bearing at load
cell.
2. Load Cell: Toledo general purpose 25, 50, 100 and 200.
3. Platform: Slip on 12 gage painted carbon steel.
4. Construction: fabricated, painted carbon steel base and levers.
5. Design Features
a. Support:
2026/2027 - four (4) adjustable feet to provide leveling capabilities
2126/2127 - four (4) wheels for portability
b. Adjustments:
shift adjustments by honing pivots.
6. Full scale output: 2 .1m V/V
7. Zero balance: 1.5% full scale capacity
8. Warm up period: 15 minutes
9. Safe overload rating: 125% full scale capacity
10. Corner loading capacity: 100% full scale capacity
11. Creep: .02% full scale capacity
12. Non-linearity: .02% full scale capacity
13. Hysteresis: .02% full scale capacity
14. Zero temperature compensation 20 PPM/Degree C
15. Span temperature compensation 20 PPM/Degree C
16. Repeatability: .015% full scale capacity
17. Shift: .025 full scale capacity (1/2 load, 1/2 distance to edge)
NOTE: Scales meet or exceed H-44 accuracy of .05% of applied load plus .5 graduation with a minimum
tolerance of 1.0 graduations.
D.
Indication
Increments
2026
100 x .05 lb
(50 x .02 kg)
2000
2500
250 x .1 lb
(100 x .05 kg)
250 x .1 lb
(100 x .05 kg)
2500
2000
2500
2000
500 x .2 lb
(250 x .1 kg)
2500
2500
1000 x .5 lb
500 x .2 kg
100 x .02 lb
(50 x .01 kg)
2000
2500
5000
5000
250 x .05 lb
(100 x .02 kg)
250 x .05 lb
(100 x .02 kg)
5000
5000
5000
5000
500 x .1 lb
(250 x .05 kg)
1000 x .2 lb
(500 x .1 kg)
2027
Model 2020 Base
Model 3205 Indctr.
2127
Model 4181 Base
Model 3205 Indctr.
Load
Cell
Initial
Pull
Lever Multiple
Indication Pull
25lb
8 lb
10.42
9.5 lb
10.5 lb
50lb
8 lb
10.42
50lb
8lb
14.00
23.9 lb
21.1 lb
17.8lb
15.7lb
100lb
8lb
14.00
35.7lb
39.3lb
200lb
8lb
14.00
25lb
8lb
10.42
50lb
8lb
10.42
50lb
8lb
14.00
23.9lb
21.1lb
17.9lb
15.8lb
5000
5000
100lb
8lb
14.00
35.7lb
39.3lb
5000
5000
100lb
8lb
14.00
78.7lb
78.7lb
71.4lb
78.7lb
9.6lb
10.6lb
Platform
Dimension
Base
Height
19 - 1/4 x 20
7-1/2
19-1.4 x 28-1/8
7-1/2
19-1/4 x 20
7-1/2
19-1/4 x 28-1/8
7-1/2
V.
SCALE ASSEMBLY
1. The scale is shipped partially assembled. The base and levers are assembled completely and
required the attachment of the column, steelyard rod, hooks, load cell and the digital indicator.
2. Make sure that the scale base is stable and level before beginning the column assembly.
Adjust the scale base feet is necessary to achieve this.
3. Refer to Figure 1 for the assembly configuration of the column and the digital indicator for the
2026. Refer to Figure 2 for the assembly configurationof the column and the digital indicator for
the 2126. Refer to Figure 3 for the assembly configuration of the column and the digital indicator
for the 2027. Refer to Figure 4 for the assembly configuration of the column and the digital
indicator for the 2127.
VI.
DIGITAL INDICATOR
1. Connect the load cell wiring harness to the digital indicator.
2. Program the digital indicator for weighing system calibration. Refer tot he technical manual of
the 8139 Digital Indicator for correct switch settings.
3. The internal switches should be set as follows for the models 2027 and 2127.
STRAIGHT WEIGH MODELS (2027 Ram 1 & 2, 2127 Ram 2 & 3)
SWITCH 1 1-1 = Expand Enable
1-2 = On For 2127 - Off For 2027
1-3 = Averaging Enable
1-4 = Calibrate Enable
SWITCH 2 2-1 - Not Connected
2--2
1
0
1
0
1
0
1
0
2-3
1
1
0
0
1
1
0
0
2-4
1
1
1
1
0
0
0
0
=Capacity as Below
100 LB x .02
500 LB x .1
1000 LB x .2
250 LB x .05
50 KG x .01
250 KG x .05
500 KG x .01
100 KG x .02
2-8
0
0
1
1
2-3
1
1
0
0
1
1
0
0
2-4
1
1
1
1
0
0
0
0
=Capacity as Below
100 LB x .02
500 LB x .1
1000 LB x .2
250 LB x .05
50 KG x .01
250 KG x .05
500 KG x .1
100 KG x .02
2-8
0
0
1
1
4. Insert the line cord into 115 VAC, 50/60 Hz, or 230 VAC, 50/60 Hz separate grounded power
supply. BE SURE TO SET THE SELECTOR SWITCH ON THE INDICATOR FOR THE PROPER
VOLTAGE.
WARNING:
VII.
CALIBRATION
Changing indications, instability, or cause of any mechanical friction must be corrected before proceeding
with scale calibration.
Allow the load cell digital instrumentation system to warm-up for a minimumperiod of fifteen (15) minutes
before scale calibration.
SCALE CALIBRATION
(Span)
Always calibrate the scale using a test weight equal to the scale capacity.
1. With the appropriate test weight, proceed with the calibration of the weighing system according
to the instructions described int he technical manual of the 8139 Digital Indicator or the 3205
Digital Indicator.
2. Models 2027 and 2127 which use the model 3205 indicator are equipped with calibration
function. Follow the instrucitons given in the 3205 manual for use of this function and use the
following chart to select the proper calibration weight:
Model
2027
2127
Calibration Weight
100 lb / 50 kg
250 lb / 100 kg
VIII. PRINTS
Figure 1. 2026 Short Column
PARTS SHOWN
SYM
1A
1B
QTY
1
2
PART NUMBER
08028400A
08028800A
DESCRIPTION
Hook
Plate, Column
1D
1E
1F
1G
1H
1J
1K
1L
1M
1N
1P
1
1
1
1
2
1
4
1
1
4
4
11908200A
11908300A
11908600A
11909000A
11909100A
11909200A
00004300A
P0016200A
R00433050
R0044000A
R00844130
Top Channel
Cover
Hook Assembly
Column, Short
Rod, Column
Rod, Steelyard
Nut 3/8
Grommet, Rubber
Nut 5/16 - 18
Lock Washer 3/8
Screw 8-32 Ph.Hd.3//8 Lg
1R
1S
2
2
R0118100A
R0115513A
1U
1V
1W
2
1
1
R01899140
12123400A
R01388210
Plug Button
Steelyard Retainer
Screw
1
2
11
PARTS SHOWN
SYM
1A
1B
1C
1D
1E
1F
1G
1H
QTY
1
2
1
1
1
2
1
1
PART NUMBER
08028400A
08028800A
11908100A
11908200A
11908300A
11908400A
11908500A
11908600A
DESCRIPTION
Hook
Plate, Column
Column, Tall
Top Channel
Cover
Rod, Column
Rod, Steelyard
Hook Assembly
1K
1L
1M
1N
1P
1Q
1R
4
1
1
4
4
2
2
00004300A
P0016200A
R00433050
R0044000A
R00844130
R0115513A
R0118100A
Nut 3/8
Grommet, Rubber
Nut 5/16 - 18
Lock Washer 3/8
Screw 8-32 Ph.Hd.3//8 Lg
Screw 10-32 Ph.Hd.1/2Lg
Screw 1/4-28 xx 7/8
1T
R01368210
Screw
1
1
11692900A
12123500A
Load Cell 50 LB
Plate, L.C. Adaptor
Screw, Ph.Fl.Hd.10-32 x 3/8
Steelyard Retainer
SYM
1A
1B
1C
1D
1E
1F
1G
1H
1J
QTY
4
1
1
1
2
1
1
2
11908600A
11909000A
11909100A
11909200A
12103700A
12103800A
Hook Assembly
Column, Short
Rod, Column
Rod, Steelyard
Plate, Column Top
Bracket, Cover
1M
1N
1P
1
4
2
R0043300A
R0044000A
R0115500A
Nut 5/16 - 18
Washer, Lock 3/8
Screw 10-32 Ph.Rd.Hd
1R
R01347050
1V
1W
1X
2
1
1
R01899140
12123400A
R0138800A
Plug Button
Steelyard Retainer
Screw
1S
1T
1U
1S
1T
1U
1
2
1
1K
1L
1Q
1
1
6
11454600A
SAME
SAME
Load Cell 25 LB
SAME
SAME
DESCRIPTION
Nut 3/8
Hook
1
2
1
1
1
2
1190810 A
11908400A
11908500A
11908600A
12103700A
12103800A
Column
Rod, Column
Rod, Steelyard
Hook Assembly
Plate, Column Top
Bracket, Cover
1M
1N
1P
1
4
2
R0043300A
R0044000A
R0115500A
Nut 5/16 - 18
Washer, Lock 3/8
Screw 10-32 Hex Hd. & W
1R
R01347050
1U
R01388210
Screw
SYM
1A
1B
1C
1D
1E
1F
1G
1H
1J
QTY
4
1
1S
1T
1S
*
*
1T
1
1
2
1
1K
1L
1Q
1
1
6
A11454700A
11908000A
R012585050
12123400A
Load Cell 50 LB
Adaptor HP
Screw, 10-32 F.H.
Steelyard Retainer
* Not Shown
10