Saab99engineeringfeatures1969 (OCR)
Saab99engineeringfeatures1969 (OCR)
Saab99engineeringfeatures1969 (OCR)
A NEW CAR
the safest on the roads with safety details never before used in automotive
design . All of SAAB's safety experience,
together with lessons learned in the intensive safety research conducted in recent years, has been taken into consideration in the design of SAAB 99.
SAAB 99 is the direct result of over ten
years automotive research and development and testing. Ten years of complete
departure from tradition-bound design
thinking. During this period several new
concepts in automotive styling and design
came to life. After stringer.t testing and
retesting, the best of these concepts were
incorporated into the dramatically new
SAAB 99.
SAAB has always been in the forefront
in the safety field. [ts aircraft parentage
made even the first SAAB models among
Our new 99's styling is a unique combination of design and dimensions. Conceived for the world's growing traffic
problems, it was built to be large and
roomy on the inside and still compact
and easily maneuverable outside.
EXTENSIVELY TESTED
British-built engine
fn the Fall of 1962 the basic exterior
design of the SAAB 99 was determined.
Then came the question of the power
plant.
SAAB studied many possibilities in this
field, including among others the new
Wankel type rotary piston engine. The
final choice was a straight four-cylinder
engine with overhead camshaft. The
British engineering firm of Ricardo & Co
Engineers Ltd built a number of test
engines of this type which were delivered
to SAAB in the Fall of 1963. Tests at
Trollhattan determined that this was the
ideal type of a power plant for the new
car.
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EXTERIOR
Aerodynamic shape
The very first SAAB car, SAAB 92, was
one of the world's most streamlined cars
at its time. Its successors have retained
the same streamline styling for lowest
possible air drag. In the design of the
SAAB 99 this factor has been considered
absolutely essential , and the car has been
given a truly aerodynamic body configuration.
Extensive wind tunnel tests were con ducted before the final SAAB 99 shape
was agreed upon, with the result that the
car has as low air drag coefficient as
0.37. This has been reached not only
because of the streamlining of the upper
parts of the spacious body, but also by
th e smooth floor board - the engine
compartment is covered underside by a
metal plate, and the exhaust pipe is recessed in a tunnel. (The risk of knocking
the bottom on bad bumps and damaging
vital parts is almost eliminated.)
Sidewind stability
The need for stability in heavy side winds
was also taken into consideration in the
design. The car's low front end and raised
rear end mean that the point of attack
of side winds - the imaginary point
where all sideways air currents affect t he
car - is located very near the ca r's center of gravity. The motion that, in a
Good vision
Large windows and narrow but strong
roof supports provide for good vision in
all directions - the total glass area is
3,600 square inches .
The windshield pillars are placed so that
they will not restrict the driver's field
of vision , and there are no vent -panes in
the side windows. The sloping engine
hood provides for a good view of the
road close up. The windshield is made of
tough, laminated glass - high impact
glass - designed to resist heavy impact
without shattering . The other windows
are made of hardened safety glass.
The windshield wiper motor has two
speeds. and the pressure of the blades
against the glass is maintained even at
high speeds. The large capacity wind-
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Wide doors -
safety locks
Good lighting
SAAB 99 has dual headlights. Adjustment screws for the headlights are easy
to reach from inside the engine compartment. Automatic backup lights and blinkers that can also be used as warning
flashers, are part of the standard equipment.
The headlights are automatically switched off with the ignition current.
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INTERIOR
Protective beams for safety
Roomy inside -
compact outside
40 degrees. The other range is for resting and allows the reclining of the seat
from 45 to 68 degrees. A safety catch
prohibits the backrest from being turned
from driving to rest positions by accident. From the rest position the seat back
can also be moved to a nearly horizontal
position, but only after the catch once
again has been released. The front and
rear edges of the seats can be independently raised and lowered by 0.7 in . and
1.0 in. respectively (32) - so that both
the height and the angle of the seat can
be properly adjusted. The seats can of
course also be moved forward and back,
for a total distance of 6.3 in. Both doors
hold roomy pockets in combination with
elbow rests (29). The dashboard contains
a glove box with lock.
Injury
prev~nti ve
safety
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Also a part of the SAAB 99 safety equipment are the unique full visibility headrests (30) designed to protect 'driver
a nd front seat passenger at impact, while
a lso allowing full visibility in all directions for both front a nd back seat riders.
The doughnut shaped headrests are manu fa ctured of steel tubing with a protective padding.
An a utomatically locked latch keeps the
back rest firmly in position during driving, but can be easily released to allow
backseat passengers to get in or out .
All window frames are covered with impact absorbing upholstery. The soft metal
instrument panel will give at impact and
is covered with padding on top. All seats
a re securely fastened to the body, and
the upper edges of the front seats are
padded with foam plastic.
The three-point safety belts for the front
seats are easily adjustable. The back seat
has lap-type belts.
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63,
34,
51,
7,
17,
40,
W 5,
W 6,
W 3,
W 4,
WE,
(All measurements with the front seat in the lowest and rearmost position paper 662A)
38.4
37.7
39.l
36.9
13 .0
6.3
20
in.
in.
in .
in.
in.
in .
51.9
51.4
53.2
55.2
59.9
in.
in.
in.
in.
in.
SAE
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INSTRUMENTATION AND
CONTROLS
Safety dash
The SAAB 99 dash board is constructed
of thin metal , so it can give on impact.
The upper part of it is upholstered with
impact absorbing cellular plastic.
Easy-to-read instruments
Tn a black , non-glare instrument cluster
- directly in front of the driver - are
three round instruments (34, 40): speedom eter plus two combination gauges. The
left ha nd combination dial contains the
fuel gauge with a warning light to advice
the driver when he is running short of
fuel , and a tempera ture gauge. In the
center is the speedometer, which has easyto-read white figures on a black background, and is graduated to l I0 mph. It
also contains an odometer. The right
hand dial contains indication lights for
high beam and blinkers, and warning
lights for low oil pressure, loss of battery
charge, pulled handbrake, as well as a
large red lamp to alert the driver to any
possible brake line failure , by indicating
if the brake pedal has to be pushed
deeper than normal before necessary
brake effect is reached.
Safety belts
SAAB 99 has three-point safety belts for
the front seats. They are easy to operate
and separately adjustable for the lap and
chest sections. The back seat is equipped
with lap belts.
Easy-to-reach controls
Wearing his safety belt, the driver can
easily reach all controls on the dash and
on the steering column .
On the left hand side of the dash are the
cold start device (choke) and the headlight switch . The headlights are connected
with the ignition lock so that there is no
risk of leaving the car with the headlights on.
fn the instrument cluster, directly in
front of the driver (40), is a rheostat control for the instrument illumination. The
knob can also be pulled out to turn on
the parking lights, regardless of whether
the ignition is on or off. To the left of
the speedometer is the warning flasher
switch - with a built -in indicator light.
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~~'f' .
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so
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HEATING AND
VENTILATION
Individual heat controls for front
and back
The heating and ventilation system in the
SAAB 99 is really outstanding (47). It has
a very high capacity and includes such
features as separate outlets for the rear
passenger compartment and a thermostatically controlled heater.
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Semi-Station Wagon
The baggage space can easily be increased by a simple relocation of the rear
seat. The sea~ing pad of the back seat is
folded forward to rest on its front edge
behind the front seats (57, 58) . A latch on
the rear deck is released and the back
rest is folded forward, revealing a metal
covered floor and a cavernous cargo
space which together with the regular
trunk space has a flat floor 69 inches
long. The full cargo floor capacity (56,
59) is 51 inches wide (43 in . at the wheel
wells). As a semi-station wagon the
SAAB 99 has 23 square feet of cargo
space, with a practical payload capacity
of 800 pounds .
SAAB 99 is also designed so that a trailer
hitch can be easily attached.
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ENGINE AND
TRANSMISS ION
The powerplant is designed by the engineering firm of Ricardo & Co., Engineers Ltd ., in Great Britain, manufactured by Standard-Triumph, and thoroughly
tested by SAAB.
The engine is a straight four-cylinder
unit with a displacement of 105 cubic
inches. Maximum output is 87 horsepower, SAE, at 5,500 rpm . The engine
has very good hard pull characteristics
- the torque is higher than 75 lb . ft. over
a la rge speed range (fro m about 1,000 to
5,000 rpm). Maximum torque is 98 lb. ft.
at 3.000 rpm .
Overhead camshaft
The overhead camshaft is driven by a
single track chain at the rear end of the
engine. As there are no push rods and
rocker arms (60) , and the camshaft operates the valves almost directly (via light
valve depressors only) , the valve mechanism can withstand high rpms without
noise or damage, and valve adjustments
are needed less frequently than with a
more conventional system.
Aluminum head
The cylinder head is manufactured of
aluminum alloy and is of the cross-flow
type with inlet manifold on one side and
exhaust manifold on the other. This way
the manifolds have been made sufficiently large and have been given the right
shape to assist the strong pulling abilities
and the " free breathing" of the engine.
The one row of cylinder head bolts is
loca ted at an angle so that all bolts can
be reached without the need for first removing camshaft and valve mechanism .
The SAAB 99 engine is probably the
only overhead camshaft plant to offer
this service facilitating detail.
Idler shaft
Power to drive the fuel pump, the water
a nd oil pumps as well as the distributor
is tra nsmitted by a special idler shaft
which is driven by the camshaft chain .
The CD type was selected to give maximum performance both for economy and
for engine effect over the entire speed
range. It has a special emulsion system
for cold starts. To allow steady idling
and to meet SAAB's high demands for
long service intervals, the metering
needle is mounted so that it is always self
centering and does not require adjustments . Oil for the carburetor's damping
cylinder need not be checked or changed
until after 6,000 miles of driving.
96 octane fuel
The cross flow type radiator (62) is capable of cooling the engine even during
mountain driving with a trailer. It has a
separate expansion tank to minimize the
risk of loss of coolant during expansion.
The expansion tank takes the temporary
overflow and returns it automatically to
the system when it cools.
45 degree angle
The block is set at a 45 degree angle to
the right. This eases the accessibility to
such items as carburetor, distributor, fuel
pump and oil filter. The angle has also
enabled the designer to lower the hood.
for increased close-up visibility.
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Alternator
SAAB 99 has a 12 volt electrical system
with a battery capacity of 60 amp. hours.
It has an alternator that charges already
at idling speeds, a nd has a maximum
charging effect of 420 watts. The alternator allows the use of low beam headlights even at the slowest speeds without
any risk for loss of charge 'in the battery.
The 1 hp starting motor, together with
the alternator and the large battery, guarantee sure cold weather starts.
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SUSPENSION
ward (70). The coil springs are set between the lower arms and the seats in the
body, along with the shock absorbers.
The rearward directed upper arms
absorb, together with the lower arms, all
longitudinal forces, as well as the brake
forces . Sideward forces are absorbed
through a long cross beam. The rear axle
is thus very well directed , so well, as a
matter of fact , that the car's road holding abilities are hardly affected at all by
changes in load inside the car.
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STEERING
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BRAKES
Front wheel handbrake
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total braking power - the lighter loaded
rear wheels get the remaining 20'/'0 This
has minimized the risk for "fish tailing"
or worse, rear end skids, even at panic
stops on curves.
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Exterior color
COLOR S AND
UPHOLSTERIES
Exterior colors
The J 969 SAAB 99 is offered in six
colors: White, Silversand ivory, Hussar
blue, Sea green, Red and Black.
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BODY
Strong and light
SAAB 99 has a two-door sedan body,
consisting of a unit-welded self supporting body shell including fenders , and
engine hood, doors and trunk lid.
To combine m imum strength and low
weight, the body shell is assembled of
only a few separate parts - body sides
and fenders, for example, are formed
in one piece. Many parts, among them
the floor board , are built in so-called
multiple welding jigs , which assure an
even and high quality to all welds .
The passenger space is protected by a
stable "cage" of beams. ft consists of
strong side beams, extra supp'Orl's arotmd
the roof line, and windshield supports
of double profile construction, one inside
the other. Both the front and rear
portions of the body are designed to
absorb impacts from both front and rear.
Rust resistant
The floor board of the SAAB 99 is designed so that all welds are pulled towards
the sides and not located at the lowest
points of the car. This keeps moisture
from collecting in the welding joints.
fmmediately before welding primer is
applied to all parts that cannot later be
reached for rust proofing. The completed
body surfaces are phosphate pre-treated
so that the surfaces become somewhat
"roughed up" and thus will better hold
the paint coats. After this has been done,
the welding seams are covered with a
special glue and the entire body given its
primer coat. Then comes the next step
in the rust-proofing process: undercoating is applied automatically and without
air, at a pressure of 250 atm. (3,500 psi.)
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TECHNICAL DETAILS,
SAAB 99, 1969
Dimensions and Weights
Overall length: 171.4 in.
Overall width: 66.0 in .
Height. unladen , approx.: 57 in.
Ground clearance (at curb weight +
driver), approx. : 6.7 in.
Front track: 54.7 in.
Rear track : 55.1 in.
Wheelbase: 97.4 in .
Front overhang: 34.0 in.
Turning radius (between curbs), approx. :
16.9 ft.
Frontal area : 20.7 sq. ft.
Curb weight (with tools, oil, fuel and
wa ter). a pprox.: 2,350 lb.
Max. weight , fully loaded: 3,308 lb .
Weight distribution at curb weight: 61 %
front. 39 /' rear.
umber of seats: 5
Trunk space (SAE rating): 12.3 cu. ft.
Hill climbing ability (with driver only):
2nd gear 31 "/
3rd gear 20 I
4th gear 13.5 fl
Engine
The engine is tilted 45 to the right and
mounted in unit with the clutch, the
transmission and the differential.
Number of cylinders: 4.
Cylinder a rrangement : in line.
Bore: 3.29 in. (83.5 mm).
Stroke: 3.07 in. (78 .0 mm).
Piston displacement: 104.3 cu. in.
( 1,709 cc.)
Compression ratio: 8.8 to I.
Maximum power, SAE: 87 b.h.p. at
5.500 r.p.m.
Maximum power, DIN: 80 PS at
5,200 r.r.m.
Specific power : 50.8 b.h.p / litre (SAE)
Ma ximum torque, SAE: 98 lb. ft.
a t 3.000 r.p.m.
Ma ximu m,.torque, DIN: 94 lb . ft.
at 3.000 r.p .m.
Cams ha ft: Overhead , with chain drive.
Valves: Overhead , operated by the camshaft vi a light depressors.
Number of main bearings: 5
Number of camshaft bearings: 5
Firing order: 1-3-4-2.
Engine lubricant cap:icity: 3.7 US qts.
Fuel system
Fuel tank capacity: 12.6 US gals .
Ca rburetor: Zenith -Stromberg 175 CD,
horizontal-flow type.
Fuel pump: AC Delco, mechanical.
Minimum fuel octane rating: 96.
Cooling system
Steering
Water-cooling .
Cooling system capacity: 8.5 US qts.
Radiator: cross-flow type, with expansion tank.
The cooling fan is electrically driven and
thermostat controlled. (ft operates only
when required).
Transmission
Front-wheel drive.
Free wheel device .
The clutch is mounted at the front end
of the engine and connected to the
gearbox via an intermediate gear.
Clutch type: single dry plate, with resilient hub.
Number of gears: 4 forward, I reverse.
Clutch operation: hydraulic.
All forward gears synchronized.
Gear ratios, engine to driving wheels:
I st gear
13 .6 to I ;
2nd gear
8.6 to I;
3rd gear
5.8 to I;
4th gear
4 .0 to I;
reverse gear 13 .6 to I .
Intermediate gear ratio: 0 .95 to I.
Final drive ratio: 4 .22 to I.
Theoretical speed at 1,000 engine r.p.m.:
1st gear
5.2 m.p .h.;
2nd gear
8.3 m.p .h.;
3rd gear
12.2 m.p.h.;
4th gear
17.7 m.p.h.;
reverse gear 5.2 m.p.h.
Gearbox and differential lubricant capacity: 3.2 US qts .
Brakes
Disc brakes front and rear, ATE make.
Vacuum-operated servo assistance.
The hydraulic system is diagonally
divided into two independent circuits,
each acting on one front wheel and
opposite rear wheel.
The foot brake system is calibrated to
work with about 80 percent of its total
power on the front wheels.
Brake disc diameter: 10.6 in.
Friction area on front wheel discs:
186 sq. in.
Friction area on rear wheel discs :
165 sq. in.
Total swept braking surface: 351 sq. in.
Handbrake: mechanically acting on the
front wheels through separate drums.
Electrical system
Voltage: 12.
Battery capacity: 60 Ah.
Starting motor: I b.h.p .
Generator: Alternator type .
Max . battery charge/voltage: 35 amp ./
14 volt.
Number of fuses: 12 (8 amp).
Body
Se lf-supporting all-steel body with two
doors.
The rear seat bench and seat back can
be folded to provide a steel -covered loading deck extending from the regular
trunk and giving a total luggage floor
length of about 69 inches.
I ndividua I front seats with reclinable
backs ( 12-40 in sitti ng position, 45 68 in resting position). Safety seat back
locks.
Both front seats individually adjustable
in height and inclination.
High capacity heating and ventilation
system with separate outlets to the rear
compartment (can be operated by the
rear seat passengers) and to the rear
window .
Inside dimensions: Shoulder room front
53.2 in.; shoulder room rear 55.2 in.;
elbow room rear 59.9 in.; front head
room 38.4 in.; rear head room 37.7 in.
The body is thoroughly treated against
corrosion. Undercoating app li ed before
fina I painting.
Suspension
S T P.LHAMMAR / ZETTERQVIST