Voltage Regulators: Catalog Information

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Eatons Cooper Power Systems catalog

Voltage regulators

Voltage
regulators
Catalog information

Voltage regulators catalog

Technical Data
Effective February 2014

Voltage regulator
catalog contents
Contents
Description

Page

Single-phase step voltage regulators (225-10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3


Single-phase pad-mounted step voltage regulator (225-60). . . . . . . . . . . . . . . . . . . . . . . . . . . 11
CL-7 microprocessor-based voltage regulator control and accessories (225-70). . . . . . . . . . . . 23

www.cooperpower.com

Technical Data 225-10

Effective February 2014


Supersedes June 1998

Single-phase step voltage regulators


General
Eaton's Cooper Power Systems VR-32 singlephase step voltage regulators are tap-changing
autotransformers. They regulate distribution line
voltages from 10% raise (boost) to 10% lower
(buck) in thirty-two steps of approximately 5/8%
each. Voltage ratings are available from 2400 volts
(60 kV BIL) to 34,500 volts (200 kV BIL) for 60 Hz
and 50 Hz systems.
Internal potential winding taps and an external
ratio correction transformer are provided on all
ratings so that each regulator may be applied to
more than one system voltage.
Smaller kVA sizes are supplied with support lugs
for pole mounting and with substation or platform
tie down provisions. Larger sizes are provided with
substation bases with pad-mounting provisions.
Voltage is maintained within desired limits by
controls that feature superior accuracy, reliability,
and serviceability. Continuity of service is assured
by rugged, service-proven tap-changers and coreand-coil assemblies functioning with the control.
Eaton's Cooper Power Systems voltage regulators
are available with a full complement of standard
features for routine applications, as well as a full
line of optional accessories for unique applications.
In addition, the regulator offers desirable features
that enhance operation and service.

Technical Data 225-10

Single-phase step voltage regulators

Effective February 2014

MOV-TYPE SERIES ARRESTER

INTERNAL ASSEMBLY
LIFTING EYES
CLAMP-TYPE TERMINALS

JUNCTION BOX

THREADED-STUD
BUSHING TERMINALS
BUSHINGS

POSITION INDICATOR

COVER
GROUNDING STRAP
AUTOMATIC PRESSURE
RELIEF DEVICE

HANDHOLE COVER
(ON TOP, NOT SHOWN)

UPPER FILTER PRESS CONNECTION


SHUNT ARRESTER
MOUNTING BOSSES (3)
BALL-TYPE OIL
SIGHT GAUGE

POLE-TYPE
MOUNTING
BRACKETS
CONTROL CABLE
(Disconnectable)

REGULATOR LIFTING LUGS


LASER-ETCHED
NAMEPLATES (2) (SECOND
ON CONTROL ENCLOSURE
DOOR)

CONTROL

CONTROL
ENCLOSURE

CABLE STABILIZING BOSS

BOLT-DOWN PROVISIONS (4)


DRAIN VALVE AND
OIL SAMPLING
DEVICE

Figure 1. External features on the VR-32 voltage regulator.

www.cooperpower.com

Technical Data 225-10

Single-phase step voltage regulators

Effective February 2014

Standard features

IEC 61850

A sealed-tank construction allows the use of 65 C rise insulation


system in 55 C rise rated designs to provide an additional 12%
capacity above the nameplate rating without loss of normal
insulation life. Additional load capacity is stated on the nameplate,
this ADD-AMP feature is available as long as the tap-changers
maximum current rating is not exceeded.

IEC 60870-5

2179

MODBUS

The unit construction cover suspends the internal assembly


consisting of the core-and-coil assembly, tap-changer, and the
reactor for ease of inspection and maintenance.
All Eaton's Cooper Power Systems voltage regulators are
manufactured and tested to the IEEE Std C57.15-2009 standard.

8input/8output universal contacts

13.5 Vdc radio power supply

13A-Hr control power battery backup

48/125 Vdc substation battery power

240 V external source

CL-7 control

Arresters

Tap changer with motor and power supply

Series surge arresters

Position indicator with ADD-AMP adjustment

Two laser-etched nameplates

Lifting lugs

Oil drain valve and sampling device

Upper filter press connection

All VR-32 voltage regulators are equipped with a bypass arrester


connected across the series winding between the source (S) and
load (L) bushings. This bypass arrester limits the voltage developed
across the series winding during lightning strikes, switching surges
and line faults. A MOV type series surge arrester of 3 kV offers
series winding protection on all regulators except those rated 22 kV
and above, which have a 6 kV MOV-type series surge arrester.

Oil sight gauge

Shunt arresters

Mounting provisions for shunt arresters

High-creep bushings with clamp-type connectors

Bolt-down provisions (overhead units)

Pole-type mounting brackets (overhead units)

Substation base (substation units)

External series arrester

A shunt arrester is a recommended accessory on the VR-32 voltage


regulator for protection of the shunt winding. The shunt arrester is
a direct connected arrester mounted on the tank and is connected
between the load bushing and ground. For additional protection, a
shunt arrester may also be installed between the source bushing
and ground. It is recommended that arresters be applied to all nongrounded bushings. Shunt arrester application data is listed in Table 1.

Automatic pressure relief device

Handhole

Control cabinet with removable front panel

Ratio correction transformer

Conformally coated circuit boards

Optional Accessories

Table 1. Shunt Arrester Application Data


Regulator
Voltage
Rating

2500/4330Y

Nominal System Voltages


(volts)
Delta or
Single-phase

Multi-grounded
Wye

2400

2400/4160

2500

2500/4300

Shunt arresters

4160

4160/7200

Extra-length control cables

4330

4330/7500

Elevating structure

4800/8320

4-hole NEMA H-spades

4800
5000

5000/8660

Cooling fans

6900

6900/11950

Nameplates in alternate languages or metric units

7200

7200/12470

Internal differential potential transformer for complete reverse


power flow w/metering

7620

7620/13200

CL-7 control accessories


Multi-phase functionality

7970

7970/13800

Front panel overlays in alternate languages

Serial communications interfaces:

RS232

Fiber Optic - ST

RS485

7620/13200Y

11000

11000

10

15

13800

12470

15

13200
13800
13800/23900

14400/24940Y

14400/24940
19920/34500

18

Fiber Optic - LC, MTRJ, ST, and SC

19920/34500GrdY

Copper - RJ45

22000

22000

27

33000

33000

36

Communications protocols:

12000

Ethernet communications interfaces:

5000/8660Y

Recommended
MOV Shunt
Arrester
Ratings
(kV)

27

DNP
www.cooperpower.com

Technical Data 225-10

Single-phase step voltage regulators

Effective February 2014

CL-7 control

Configurable data alarms

Source-side voltage calculated from tap position

Event record

Internal-external voltage source switch

Histograms

Automatic/manual control switch

Local data retrieval (USB Front Port)

Manual raise/lower toggle switch

USB data port

Position indicator drag hand reset switch

Resident communications protocol (DNP 3.0 and IEC 61850)

Supervisory ON-OFF switch (for use with SCADA)

CL-5D or CL-5E communications emulation

Cell phone-style full numeric keypad

Programmable I/P (Using logical equations)

4x20 character display

Alternate configuration settings

Multilingual display

Multi-phase operation

Three date formats


Six-digit operations counter

Construction

Voltage test terminals

External voltage source terminals

Neutral indicating dual LEDS

Panel-mounted motor fuse

Metering-PLUS one-touch,grouped-data display feature

Tap-position tracking

Voltage limiting ("First House Protection")

Line drop compensation settings

SOFT-ADD-AMP feature with adaptive functionality

Duty Cycle Monitor (DCM)

TIME-ON-TAP tap position tracking feature

PMT Preventative Maintenance Tapping feature

Tap-to-Neutral

With sealed-tank construction, the external oxygen supply is


eliminated from the tank environment. With the use of a 65 C rise
insulation system and designs with a nameplate rating of 55 C,
an additional 12% capacity is available from Eaton's Cooper Power
Systems 32-step regulator without any loss of insulation life.

Security override

Quik-Drive tap-changers

Voltage reduction with three modes

Digital metering package (including instantaneous, demand and


time-tagged demand)

Data profiler

Configurable status alarms

The load tap-changer product offering consists of three Quik-Drive


tap-changers, the most advanced tap-changers in the industry.
Each device is sized for a specific range of current and voltage
applications and share many similarities in their construction. The
primary benefits of Quik-Drive tap-changers are: direct motor drive
for simplicity and reliability; high-speed tap selection for quicker
serviceability; and proven mechanical life (one million operations).
Common Quik-Drive tap-changer features include: neutral light
switch; position indicator drive; safety switches; and logic switches
(back-off switches). Quik-Drive load tap-changers meet IEEE and
IEC standards for mechanical, electrical and thermal performance.

Figure 2. CL-7 Control.

www.cooperpower.com

Core and coil assembly


Ease of service is provided by the design of the core-and-coil,
tap-changer, and reactor assembly. The entire assembly is cover
suspended for ease of removal from the tank for inspection or
maintenance.
The coil assembly features an aluminum strip in the series winding
that achieves the optimum in ampere turn balance for exceptional
strength under through-fault conditions.
Grain-oriented steel is used in the core, with a low reluctance lap
joint. The rugged core clamp assembly secures the coil effectively
and positions the core for the optimum in quiet operation and low
core loss.

Figure 3. QD3 Quik-Drive tap-changer

Technical Data 225-10

Single-phase step voltage regulators

Effective February 2014

Position indicator and ADD-AMP capability


Exclusive to Eaton's Cooper Power Systems, the uniquely designed
position indicator offers corrosion resistant materials, an oversized
viewing area and a reset solenoid that is replaceable using a single
thumbscrew. It is mounted on a junction box on the cover of the
regulator, and is directly connected to the tap-changer by a flexible
drive shaft passing through the junction box and terminal board via a
sealing gland.
The indicator face is graduated in steps, numbered 1 through 16 on
each side of zero. Zero designates neutral. Drag hands indicate the
maximum and minimum positions attained during raise and lower
operations. The drag hands are reset around the position indicator hand
by operating the drag hand reset switch on the control front panel.
Figure 4. DDD Quik-Drive tap-changer

The ADD-AMP feature of VR-32 regulators allows increased current


capacity by reducing the regulation range. This is accomplished by
either setting limit switches in the position indicator (HARD-ADDAMP feature) or enabling the SOFT-ADD-AMP feature to prevent
the tap-changer from traveling beyond a set position in either raise
or lower directions. The limit switches have scales graduated in
percent regulation, and are adjustable to specific values of 5, 6-1/4,
7-1/2, 8-3/4, and 10% regulation to alter the regulation range. The
CL-7 control also allows for an Adaptive ADD-AMP feature which will
automatically change the SOFT ADD-AMP setting based upon the
current readings of the control.
The five possible load current ratings associated with the reduced
regulation ranges are summarized in Tables 4 and 5. At each setting,
a detent stop provides positive adjustment. Settings other than
those with stops are not recommended. The raise and lower limits
need not be the same value except for locations where reverse
power flow is possible.

Figure 5. QD8 Quik-Drive tap-changer

Figure 6. Position Indicator.

www.cooperpower.com

Technical Data 225-10

Single-phase step voltage regulators

Effective February 2014

Table 2. ADD-AMP Capabilities of 50 Hz Ratings


Load Current Ratings (Amperes)1

Rated
Volts

6600

11000

15000

22000

33000

Rated
kVA

33
66
99
132
198
264
330
396
55
110
165
220
330
440
550
660
75
150
225
300
450
600
750
110
220
330
440
660
165
330
495
660

Regulation Range
10%1

8 3/4%

7 1/2%

6 1/4%

5%

50
100
150
200
300
400
500
600
50
100
150
200
300
400
500
600
50
100
150
200
300
400
500
50
100
150
200
300
50
100
150
200

55
110
165
220
330
440
550
660
55
110
165
220
330
440
550
660
55
110
165
220
330
440
550
55
110
165
220
330
55
110
165
220

60
120
180
240
360
480
600
668
60
120
180
240
360
480
600
668
60
120
180
240
360
480
600
60
120
180
240
360
60
120
180
240

68
135
203
270
405
540
668
668
68
135
203
270
405
540
668
668
68
135
203
270
405
540
668
68
135
203
270
405
68
135
203
270

80
160
240
320
480
640
668
668
80
160
240
320
480
640
668
668
80
160
240
320
480
640
668
80
160
240
320
480
80
160
240
320

1 Additional 12% increase in capacity is available due to the use of 65 C winding rise insulation
if the tap-changers maximum current rating has not been exceeded. For loading in excess of the
above values please your Eaton's Cooper Power Systems representative.

www.cooperpower.com

Technical Data 225-10

Single-phase step voltage regulators

Effective February 2014

Table 3. ADD-AMP Capabilities of 60 Hz Ratings


Rated
Volts

2500

5000

7620

13800

14400

19920

34500

Rated
kVA

Load Current Ratings (Amperes)1


Regulation Range
10%

8 3/4%

7 1/2%

6 1/4%

5%

25
50
75
100
125
167
250
333
416.3
25
50
100
125
167
250
333
416.3
38.1
57.2

100
200
300
400
500
668
1000
1332
1665
50
100
200
250
334
500
668
833
50
75

110
220
330
440
550
668
1000
1332
1665
55
110
220
275
367
550
668
833
55
83

120
240
360
480
600
668
1000
1332
1665
60
120
240
300
401
600
668
833
60
90

135
270
405
540
668
668
1000
1332
1665
68
135
270
336
451
668
668
833
68
101

160
320
480
640
668
668
1000
1332
1665
80
160
320
400
534
668
668
833
80
120

138
207
276
414
500
552
667
833
72
144
288
333
416
432
500
576
667
720
833
50
100
200
333
400
500
667
833
50
100
150
200

100
150
200
300
362
400
483
604
50
100
200
231
289
300
347
400
463
500
578
25.1
50.2
100.4
167
200.8
250
335
418
50
100
150
200

110
165
220
330
398
440
531
664
55
110
220
254
318
330
382
440
509
550
636
28
55
110
184
220
275
369
460
55
110
165
220

120
180
240
360
434
480
580
668
60
120
240
277
347
360
416
480
556
600
668
30
60
120
200
240
300
402
502
60
120
180
240

135
203
270
405
489
540
652
668
68
135
270
312
390
405
468
540
625
668
668
34
68
135
225
270
338
452
564
68
135
203
270

160
240
320
480
579
640
668
668
80
160
320
370
462
480
555
640
668
668
668
40
80
160
267
320
400
536
668
80
160
240
320

76.2
114.3
1672
2502
3332
416.32
5002
6672
8332
69

100
150
219/232
328/347
438/464
548/580
656/668
875/926
1093/1157
50

110
165
241/255
361/382
482/510
603/638
668
875/926
1093/1157
55

120
180
263/278
394/417
526/557
658/668
668
875/926
1093/1157
60

135
203
296/313
443/469
591/625
668
668
875/926
1093/1157
68

160
240
350/370
525/556
668
668
668
875/926
1093/1157
80

1 Additional 12% increase in capacity is available due to the use of 65 C winding rise insulation if the tap-changers maximum current rating has not been exceeded. For loading in excess of the above values please
contact your Eaton's Cooper Power Systems representative.
2 Regulators are capable of carrying current corresponding to rated kVA when operated at 7200 volts.

www.cooperpower.com

Technical Data 225-10

Single-phase step voltage regulators

Effective February 2014

Eaton
1000 Eaton Boulevard
Cleveland, OH 44122
United States
Eaton.com
Eatons Cooper Power Systems Business
2300 Badger Drive
Waukesha, WI 53188
United States
Cooperpower.com
2014 Eaton
All Rights Reserved
Printed in USA
Publication No. 225-10

Eaton, Cooper Power Systems, ADD-AMP,


Metering-PLUS, PMT, TIME-ON-TAP, and QuikDrive are valuable trademarks of Eaton in the
U.S. and other countries. You are not permitted
to use the these trademarks without the prior
written consent of Eaton.
IEEE Std C57.15-2009 standard is a
trademark of the Institute of Electrical and
Electronics Engineers, Inc., (IEEE). This publication is not endorsed or approved by the
IEEE.
IEEE is a registered trademark of the Institute of Electrical and Electronics Engineers,
Inc., (IEEE).
NEMA is a registered trademark of the
National Electrical Manufacturers Association.

For Eatons Cooper Power


Systems step voltage
regulator product information
call 1-877-277-4636 or visit:
www.cooperpower.com.

Technical Data 225-60

Effective February 2014


Supersedes January 2013

Single-phase pad-mounted step


voltage regulator

General
Eaton's Cooper Power Systems single-phase
pad-mounted voltage regulators add a dimension
to underground system planning. They provide
system planners freedom to improve the
safety, reliability, and power quality in existing
and new underground distribution systems.
The pad-mounted voltage regulator provides all
the functionality of traditional round-tank polemounted and substation voltage regulators, with
the convenience of pad-mounting.
The pad-mounted voltage regulator provides steptype voltage regulation in thirty-two (32) steps
of approximately 5/8% each for a maximum of
10% regulation when used singly or in wyeconnected banks. Voltage ratings are available
from 2500 volts (60 kV BIL) to 34,500 volts (150
kV BIL) for 60 Hz and 50 Hz systems.
Control of the voltage regulator is microprocessorbased, with a digital metering package of Class
1 accuracy. Instantaneous metering, time/datestamped demand metering, and profile recording
are provided. Features include voltage limiting
capability, voltage reduction capability, reverse
power flow operation, and tap position tracking.

The pad-mounted voltage regulator provides


state-of-the-art voltage regulation while reducing
installation costs and preserving a more
aesthetically pleasing environment.
Pad-mounted voltage regulators, in conjunction
with pad-mounted transformers and switchgear,
can be used to create a modular pad-mounted
substation. This substation can be placed in areas
that require a low profile installation. It can exist
inconspicuously and quite possibly utilize shared
rights-of-way.

Technical Data 225-60

Single-phase pad-mounted step voltage regulators

Effective February 2014

Full metal barrier separating the


two compartments

Automatic pressure relief device


Oil level gauge

Bolted oil tank cover

Parking stand (2)

Tap-changer position indicator


and junction box

Lifting lugs (2)


Bushing wells & inserts or
600 A terminations

Sectionalizing Switches
Source
Bypass
Load

Laser engraved
nameplates (2)

1" filter press connection


and fill plug
Optional bypass switch module

Control box with


CL-7 control

1" drain valve


with sampler

Figure 1. The pad-mounted voltage regulator is delivered fully-equipped, ready for your application.

Standard features

Deep (31") removable cabinet

A sealed tank construction combined with a 65 C average winding


rise insulation system provides a proven design for long life
installations. Additional capacity is available through the ADD-AMP
feature.

Automatic pressure relief device

Lifting lugs

Under-oil series arrester (3 or 6 kV)

Provisions for pressure/vacuum gauge & thermometer

1" filter press connection and fill plug

Control box with CL-7 control

Internal construction allows easy removal of the interior assembly. A


bolted cover also provides a large area to perform maintenance with
the assembly in the tank.

Full metal barrier separating the two compartments

Oil level gauge

Two parking stands

Junction box and position indicator

Three bushing wells & inserts, 600A or 900 A terminations

1" drain valve with sampler

Standard pad-mounted green paint (Munsell 7GY3.29/1.5)

Control cable disconnect at junction box and control box

Ground pads

Line-side lift-off door secured with two captivated bolts

Bolted oil tank cover

Pad-lockable lift-off control-side door with three-point latching

Nameplates (2)

Door position-retention rods

www.cooperpower.com

Technical Data 225-60

Single-phase pad-mounted step voltage regulators

Effective February 2014

OVERALL WIDTH

SL

NP

SOURCE

BYPASS

LOAD

HEIGHT
SA

NP

OVERALL DEPTH

Figure 2. Single-phase pad-mounted voltage regulator and optional bypass switch module.

DEPTH

Voltage
(Volts)

Height
(in.)

Overall
Width (in.)

Overall
Depth (in.)

Total
Weight (Ibs.)

2500

50 - 65

55 - 65

50 - 65

3000 - 6000

5000

50 - 65

55 - 65

50 - 70

3000 - 6000

7620

50 - 65

55 - 65

50 - 85

3000 - 7000

13800

50 - 70

55 - 65

50 - 75

3000 - 7000

14400

50 - 70

55 - 65

50 - 75

3000 - 7000

19920

50 - 70

55 - 75

50 - 85

3500 - 8500

34500

50 - 70

55 - 75

50 - 90

8000 - 10000

WIDTH
SOURCE

BYPASS

SA

NNote: Some ratings include corrugate cooling. Weights and dimensions are
for reference only and are not for construction. Please contact Eaton's
Cooper Power Systems for exact dimensions.

NP

LOAD

HEIGHT

Table 1. Pad-Mounted Voltage Regulator Weights and


Dimensions 60 Hz

Figure 3. Bypass switch module (optional).

Table 2. Pad-Mounted Voltage Regulator Weights and


Dimensions 50 Hz
Voltage
(Volts)

Height
(mm)

Overall
Width (mm)

Overall
Depth (mm)

Total Weight
(Kg)

6600

1250 - 1650

1400 - 1650

1250 - 1800

1300 - 2725

11000

1250 - 1650

1400 - 1650

1250 - 1900

1300 - 3175

15000

1250 - 1800

1400 - 1650

1250 - 1900

1300 - 3175

22000

1250 - 1800

1400 - 1900

1250 - 2200

1300 - 3900

33000

1250 - 1800

1400 - 1900

1250 - 2300

3100 - 4500

NNote: Some ratings include corrugate cooling. Weights and dimensions are
for reference only and are not for construction. Please contact Cooper
Power Systems for exact dimensions.

Table 3. Bypass Switch Module Weights and Dimensions


Overall
Depth
(in.)

Voltage
(Volts)

Current
(Amperes)

200

30

30

12

400

All

400

36

36

12

525

550

36

36

12

550

Height (in.)

Width (in)

Weight
(lbs.)

NNote: Weights and dimensions are for reference only and are not for construction. Please contact Eaton's Cooper Power Systems for exact
dimensions.
www.cooperpower.com

Technical Data 225-60

Single-phase pad-mounted step voltage regulators

Effective February 2014

Optional accessories

Ease of operation

Bypass switch module (550 A ratings and below, grounded-wye


systems only)

Envirotemp FR3 dielectric fluid

Internal differential PT

41" deep cabinet

Alternate top coat color

Face plate-mounted tap changer for PT taps

No barrier

Pressure/vacuum gauge

Dial-type thermometer (with or without alarm contacts)

Under-oil shunt arresters

Nameplates in alternate languages and/or metric units

The control box is mounted on the door of the operational side of


the cabinet for easy access. As the operator uses the control, the
position indicator is in clear view.
The junction box has a removable side door which permits access to
the terminal block for the connections from the tank to the control
cable. The control is connected from the control box to the junction
box with a quick-disconnect control cable, which enables easy
removal. The current transformer is automatically shorted when the
cable is removed.

Table 4. Regulator Voltage Ratings and Corresponding Terminations


Voltage (Volts)

Current (Amperes)

kVA

Bushing

BIL

200

50

200 A well & 15 kV class insert

60

60 Hz Ratings
2500
2500

300, 400

75, 100

600 A integral bushing

60

2500

668, 875

167, 219

900 A integral bushing

60

5000

100, 200

50, 100

200 A well & 15 kV class insert

75

5000

250, 334, 500

125, 167, 250

600 A integral bushing

75

7620

50, 75, 100, 150, 200

38, 57, 76, 114, 152

200 A well & 15 kV class insert

95

7620

328, 438, 548

250, 333, 416

600 A integral bushing

95

7620

656

500

900 A integral bushing

95

13800

50, 100, 150, 200

69, 138, 207, 276

200 A well & 15 kV class insert

95

13800

300, 362, 400, 483

414, 500, 552, 667

600 A integral bushing

95

14400

50, 100, 200

72, 144, 288

200 A well & 25 kV class insert

125*

14400

300, 347, 400, 463

432, 500, 576, 667

600 A integral bushing

125*

19920

50, 100, 167, 200

100, 200, 333, 400

600 A integral bushing

150

19920

250, 335

500, 667

600 A integral bushing

150

34500

50, 100, 150, 200

172.5, 345, 517.5, 690

600 A integral bushing

150

50 Hz Ratings
6600

50, 100, 150, 200

33, 66, 99, 132

200 A well & 15 kV class insert

95

6600

300, 400, 500, 600

198, 264, 330, 396

600 A integral bushing

95

11000

50, 100, 150, 200

55, 110, 165, 220

200 A well & 15 kV class insert

95

11000

300, 400

330, 440

600 A integral bushing

95

15000

50, 100, 150, 200

75, 150, 225, 300

200 A well & 25 kV class insert

125*

15000

300

450

600 A integral bushing

125*

22000

50, 100, 150, 200

110, 220, 330, 440

600 A integral bushing

150

33000

50, 100, 150

165, 330, 495

600 A integral bushing

150

Note: The 7620 V units rated 200 A or less are available with optional 25 kV class inserts. The 125 kV BIL rating is only limited by the bushing: all internal connections are designed and constructed to 150 kV
BIL. A 600 A, 150 kV BIL integral bushing is available as an option. 600 A or 900 A bushing upgrades are available as well for each voltage ratings.

www.cooperpower.com

Technical Data 225-60

Single-phase pad-mounted step voltage regulators

Effective February 2014

Position indicator and ADD-AMP feature


Exclusive to Cooper Power Systems, the uniquely designed
position indicator offers corrosion resistant materials, an oversized
viewing area and a reset solenoid that is replaceable using a single
thumbscrew. It is mounted on a junction box on the frontplate of the
regulator and is directly connected to the tap changer by a flexible
drive shaft passing through the junction box and terminal board via a
sealing gland.
The indicator face is graduated in steps, numbered 1 through 16
on each side of neutral. Drag hands indicate the maximum and
minimum positions attained during raise and lower operations. The
drag hands are reset around the position indicator hand by operating
the drag hand reset switch on the control front panel.
The ADD-AMP feature of the pad-mounted voltage regulator allows
increased current capacity by reducing the regulation range. The
CL-7 control also allows for an Adaptive ADD-AMP feature which
will automatically change the Soft ADD-AMP setting based upon the
current readings of the control.
This is accomplished by either setting limit switches in the position
indicator (HARD-ADD-AMP feature) or enabling the SOFT-ADDAMP feature to prevent the tap-changer from traveling beyond a set
position in either raise or lower directions. The limit switches have
scales graduated in percent regulation, and are adjustable to specific
values of 5, 6-1/4, 7-1/2, 8-3/4, and 10%.

Figure 4. Position Indicator.

The five possible load current ratings associated with the reduced
regulation ranges are summarized in Tables 5 and 6. At each setting,
a detent stop provides positive adjustment. Settings other than
those with stops are not recommended. The raise and lower limits
need not be the same value, except for locations where reverse
power flow is possible.

Table 5. Regulator Voltage Ratings


Voltage
Rating

Standard Internal Tap Settings

60 Hz:
2500 V

2500

2400

5000 V

5000

4800

4160

2400

7620 V

8000

7970

7620

7200

6930

4800

4160

2400

13800 V

13800

13200

12470

12000

7970

7620

7200

6930

14400 V

14400

13800

13200

12000

7970

7620

7200

6930

19920 V

19920

17200

16000

15242

14400

7970

7620

7200

34500 V

34500

19920

6600 V

6930

6600

6350

6000

5500

11000 V

11600

11000

10000

6930

6600

6350

6000

5500

15000 V

15000

14400

13800

13200

12000

11000

10000

8660

22000 V

23000

22000

20000

19100

15000

12700

11000

10000

33000 V

33000

30000

22000

20000

11600

11000

10000

50 Hz:

Note: Other ratings may be available upon request. Contact your Eaton's Cooper Power Systems representative for more information.
* Limited by the bushing interface.

Regulators are capable of carrying current corresponding to rated kVA when operated at 7200 volts.

www.cooperpower.com

Technical Data 225-60

Single-phase pad-mounted step voltage regulators

Effective February 2014

Table 6. ADD-AMP Capabilities of 60 Hz Ratings


Load Current Rating (Amperes)
Regulation Range
Rated Voltage

2500

5000

7620*

13800

14400

19920

Rated kVA

10%

8.75%

7.50%

6.25%

5%

50

200

220

240

270

320

75

300

330

360

405

480

100

400

440

480

540

640

167

668

668

668

668

668

219

875

50

100

110

120

135

160

100

200

220

240

270

320

125

250

275

300

338

400

167

334

367

401

451

534

250

500

550

600

668

668

38

50

55

60

68

80

57

75

83

90

101

120

76

100

110

120

135

160

114

150

165

180

203

240

152

200

220

240

270

320

250

328

361

394

443

525

333

438

482

526

591

668

416

548

603

658

668

668

500

656

668

668

668

668

69

50

55

60

68

80

138

100

110

120

135

160

207

150

165

180

203

240

276

200

220

240

270

320

414

300

330

360

405

480

500

362

398

434

489

579

552

400

440

480

540

640

667

483

531

580

652

668

72

50

55

60

68

80

144

100

110

120

135

160

288

200

220

240

270

320

432

300

330

360

405

480

500

347

382

416

468

555

576

400

440

480

540

640

667

463

509

556

625

668

100

50

55

60

68

80

200

100

110

120

135

160

333

167

184

200

225

267

400

200

220

240

270

320

500

250

275

300

338

400

667

335

369

402

452

536

* Regulators are capable of carrying current corresponding to rated kVA when operated at 7200 volts.
Note: Per IEEE Std C57.15-2009 standard, single-phase regulators rated 668 A and below shall have the continuous current rating or 668 A, whichever is less, as shown
in the table. To achieve 668 A, the bushings must be upgraded to 900 A.

www.cooperpower.com

Technical Data 225-60

Single-phase pad-mounted step voltage regulators

Effective February 2014

Table 7. ADD-AMP Capabilities of 50 Hz Ratings


Load Current Rating (Amperes)
Rated
Voltage

6600

11000

15000

Regulation Range
Rated kVA

10%

8.75%

7.50%

6.25%

5%

33

50

55

60

68

80

66

100

110

120

135

160

99

150

165

180

203

240

132

200

220

240

270

320

198

300

330

360

405

480

264

400

440

480

540

640

330

500

550

600

668

668

396

600

660

668

668

668

55

50

55

60

68

80

110

100

110

120

135

160

165

150

165

180

203

240

220

200

220

240

270

320

330

300

330

360

405

480

440

400

440

480

540

640

75

50

55

60

68

80

150

100

110

120

135

160

225

150

165

180

203

240

300

200

220

240

270

320

450

300

330

360

405

480

Note: Per IEEE Std C57.15-2009 standard, single-phase regulators up to 19.9 kV rated 668 A and below shall have the continuous current
rating or 668 A, whichever is less, as shown in the table. To achieve 668A, the bushings must be upgraded to 900 A.

www.cooperpower.com

Technical Data 225-60

Single-phase pad-mounted step voltage regulators

Effective February 2014

Bypass switch module (Optional)


As with round tank regulators, bypassing a pad-mounted voltage
regulator is an option in system operation. Installing or removing the
pad-mounted voltage regulator from the circuit is accomplished with
a stand-alone bypass switch module.
This switch module fits inside the secure regulator cabinet during
normal operation. When the regulator needs to be removed, the
bypass module provides hotstickoperable sectionalizing switches
to disconnect the regulator from the system without causing
interruption to the downstream load.

Table 8. Bypass Switch Ratings


Voltage (Volts)

All

Current (Amperes)

Bushings

200

200 A wells and 15 & 25 kV inserts with


removable studs

400

600 A integral bushings

550

600 A integral bushings

Figure 6. Bypass switch module.

PAD-MOUNTED VOLTAGE REGULATOR


SERIES
WINDING

SOURCE
BUSHING

SOURCE-LOAD
BUSHING
(EXTERNALLY
GROUNDED)

SHUNT
WINDING
LOAD
BUSHING

CABLING FROM
REGULATOR TO
BYPASS SWITCH MODULE

BYPASS SWITCH MODULE

NORMALLY
OPEN
BYPASS
SWITCH
NORMALLY
CLOSED
SOURCE
DISCONNECT
SWITCH

NORMALLY
CLOSED
LOAD
DISCONNECT
SWITCH

Figure 7. Voltage regulator bypassing operation.


FEEDER
LOAD

FEEDER
SOURCE

Figure 5. One-line diagram of pad-mounted regulator with


bypass switch module for grounded-wye applications.

www.cooperpower.com

Technical Data 225-60

Single-phase pad-mounted step voltage regulators

Effective February 2014

CL-7 series control


Source-side voltage calculated from tap position

Internal-external voltage source switch

Automatic/manual control switch

Manual raise/lower toggle switch

Position indicator drag hand reset switch

Supervisory ON-OFF switch (for use with SCADA)

Cell phone-style numeric keypad

4x20 character display

Multilingual display

Three date formats

Six-digit operations counter

Voltage test terminals

External voltage source terminals

Neutral indicating dual LEDS

Panel-mounted motor fuse

Metering-PLUS one-touch, grouped-data display feature

Tap-position tracking

Voltage limiting ("First House Protection")

Line drop compensation settings

SOFT-ADD-AMP feature with adaptive functionality

Duty Cycle Monitor (DCM)

TIME-ON-TAP tap position tracking feature

Preventative Maintenance Tapping (PMT) feature

Tap-to-Neutral

Security override

Voltage reduction with 3 modes

Digital metering package (including instantaneous, demand and


time-tagged demand)

Data profiler

Configurable status alarms

CL-7 optional accessories

Configurable data alarms

Multi-Phase functionality for 2-in-1 and 3-in-1 units

Event record

Front panel overlays in alternate languages

Histograms

Local data retrieval (USB Front Port)

Serial communications interfaces:


RS232

USB data port

Fiber Optic - ST

Resident communications protocol (DNP 3.0 and IEC 61850)

RS485

CL-5D or CL-5E communications emulation

Programmable I/P (Using logical equations

Alternate configuration settings

Multi-phase operation

Figure 8. CL-7 Regulator Control.

Ethernet communications interfaces:


Fiber Optic - LC, MTRJ, ST, and SC

Copper - RJ45

Communications protocols:
DNP

IEC 61850

IEC 60870-5

2179

MODBUS

8input/8output universal contacts


13.5 Vdc radio power supply
13A-Hr control power battery backup
48/125 Vdc substation battery power
240 V external source
www.cooperpower.com

Technical Data 225-60

Single-phase pad-mounted step voltage regulators

Effective February 2014

Construction
Core and coil assembly
The coil assembly features aluminum strip in the series winding
that achieves the optimum in ampere turn balance for exceptional
strength under through-fault conditions.
Grain-oriented steel is used in the core, with a low reluctance lap
joint. The rugged core clamp assembly secures the coil effectively
and positions the core for the optimum in quiet operation and low
core losses.

Quik-Drive tap-changers
The load tap-changer product offering consists of three Quik-Drive
tap-changers, the most advanced tap-changers in the industry.
Each device is sized for a specific range of current and voltage
applications and share many similarities in their construction.
The primary benefits of Quik-Drive tap-changers are: direct motor
drive for simplicity and reliability; high-speed tap selection for quicker
serviceability; and proven mechanical life (one million operations).
Common Quik-Drive tap-changer features include: neutral light
switch; position indicator drive; safety switches; and logic switches
(back-off switches). Quik-Drive load tap-changers meet IEEE and
IEC standards for mechanical, electrical and thermal performance.

Figure 10. QD-3 Quik-Drive tap changer.

Figure 9. QD-8 Quik-Drive tap-changer.

Figure 11. QD-5 Quik-Drive tap changer.

10

www.cooperpower.com

Single-phase pad-mounted step voltage regulators

Technical Data 225-60


Effective February 2014

3-in-1 single-phase pad-mounted voltage


regulators
New to the regulator product group is the 3-in-1 pad-mounted
voltage regulator. Three single-phase regulators are contained within
a single tank, each utilizing a single multi-phase CL-7 control. The
3-in-1 unit provides an option to the installation of three single-phase
pad-mounted regulators and advantages including the following:
1. SizeThe unit is as large or larger than many three-phase transformers, however only a single unit is required rather than three
individual units. When factoring in cabinet clearance and overall
size, the 3-in-1 pad-mounted regulator takes up less than onethird the space.
2. Oil VolumeThe 3-in-1 pad-mounted regulator contains less than
two-thirds the oil of three single-phase pad-mounted regulators.
Control box mounting is also available on the frontplate or on
the cabinet door. A bypass module is not available for the 3-in-1
pad-mounted regulator. Please contact an Eaton's Cooper Power
Systems representative for questions and specifics.

www.cooperpower.com

11

Technical Data 225-60

Single-phase pad-mounted step voltage regulators

Effective February 2014

Eaton
1000 Eaton Boulevard
Cleveland, OH 44122
United States
Eaton.com
Eatons Cooper Power Systems Business
2300 Badger Drive
Waukesha, WI 53188
United States
Cooperpower.com
2014 Eaton
All Rights Reserved
Printed in USA
Publication No. 225-60

Eaton, Cooper Power Systems, ADD-AMP,


Metering-PLUS, PMT, TIME-ON-TAP, and QuikDrive are valuable trademarks of Eaton in the
U.S. and other countries. You are not permitted
to use the these trademarks without the prior
written consent of Eaton.
IEEE Std C57.15-2009 standard is a
trademark of the Institute of Electrical and
Electronics Engineers, Inc., (IEEE). This publication is not endorsed or approved by the
IEEE.
IEEE is a registered trademark of the Institute of Electrical and Electronics Engineers,
Inc., (IEEE).
Envirotemp and FR3 are licensed
trademarks of Cargill, Incorporated.
NEMA is a registered trademark of the
National Electrical Manufacturers Association.

For Eatons Cooper Power


Systems pad-mounted step
voltage regulator product
information call
1-877-277-4636 or visit:
www.cooperpower.com.

Technical Data 225-70

Effective June 2014


Supersedes May 2014

CL-7 microprocessor-based voltage


regulator control and accessories
General
The CL-7 is the latest voltage regulator control by Eaton's Cooper
Power Systems. The CL-7 control maintains the easy to use interface of
previous CL controls. Advance features enable easy integration into a
smart grid enabled network because the CL-7 voltage regulator control
is designed with communications and smart grid features in mind. The
versatile CL-7 comes as standard equipment on Eatons Cooper Power
Systems voltage regulators, but easily integrates to operate nearly any
voltage regulator in service today.

Familiar Features
The CL-7 control employs the same easy to use features of previous CL
controls from Eaton's Cooper Power Systems. It utilizes most of the
same function codes and all of the same easy-to-use interface features.
Field technicians familiar with earlier Eaton's Cooper Power Systems
regulator control models will already know how to use the CL-7 control.
This translates to lower training costs.

Common Platform
Eaton's Cooper Power Systems common control platform means shared
components and a familiar look and feel between controls. This will
reduce inventory of components and lead to a distribution system that
is easier to maintain. Whenever possible, items like communications
cards and I/O modules are shared between controls.

Focus on Smart Grid


The CL-7 control is designed to integrate easily into smart-grind
communications networks. Communications features are available
to simplify installation include integrated communications modules,
multiple protocol availability, communications battery backup, dc power
supply and auxiliary ac power supply. The controls are shipped with
the resident communications protocols of DNP and IEC 60870-5 and
additional protocols are available upon request.

Multi-Phase Control
The CL-7 voltage regulator control multi-phase option is unique in the
industry. It provides the first of its kind multi-phase voltage regulation:
two or three regulators can be operated with the use of a single control.
This provides a single point of contact for communications, true multiphase metering and fewer controls to program and maintain. In addition,
when power is lost from one regulator in a bank, the power from an
adjacent regulator can be used to run the motor.

Advanced Software
ProView NXG interface software simplifies the programming of
the entire line of common platform controls by Eatons Cooper Power
Systems. This reduces the need for multiple software packages to
interface with multiple controls. Control parameters can be programmed
with a personal computer in the office using ProView NXG software.
Programming files can then be loaded onto the control using a USB
cable connection or through the front panel USB data port.

225-70-1

Technical Data 225-70

CL-7 voltage regulator control and accessories

Effective June 2014

Ordering Information
When ordering a voltage regulator with a
CL-7 voltage regulator control, construct the
control catalog number using Table 1. Select
the appropriate digits of the catalog number
based upon control feature requirements.
Table 1. Base CL-7 Microprocessor-Based voltage Regulator Control
Description

Catalog Number

Base Letters For a CL-7 Voltage Regulator Control


Specify Control Usage Option (Replace X)
1 = 1-Phase
2 = Multi-phase (Two Regulators)
3 = Multi-phase (Three Regulators)
Specify Language Option (Replace X)
E = English
N = Spanish
P = Portuguese
F = French Canadian
S = Other Language (Contact Factory)
Specify Communications Interface, Port 1* (Replace X)
0 = Standard; None
1 = RS-232 DB9
2 = Serial Fiber ST
3 = RS-485 TB, Isolated
4 = Ethernet 100 BASE FX Single-Mode (Fiber-Optic) LC
5 = Ethernet 100 BASE FX Multi-Mode (Fiber-Optic) MTRJ
6 = Ethernet 100 BASE FX Multi-Mode (Fiber-Optic) ST
7 = Ethernet 100 BASE FX Multi-Mode (Fiber-Optic) SC
8 = Ethernet 10/100 BASE T/TX (Copper) RJ45
P = Provisions for Future Communications Interface (Communications Base Board Only)
Specify Communications Protocols, Port 1* (Replace X)
0 = DNP, IEC 60870-5
2 = 2179, MODBUS, DNP, and IEC 60870-5
Specify Communications Interface, Port 2* (Replace X)
0 = Standard; None
1 = RS-232 DB9
2 = Serial Fiber ST
3 = RS-485 TB, Isolated
4 = Ethernet 100 BASE FX Single-Mode (Fiber-Optic) LC
5 = Ethernet 100 BASE FX Multi-Mode (Fiber-Optic) MTRJ
6 = Ethernet 100 BASE FX Multi-Mode (Fiber-Optic) ST
7 = Ethernet 100 BASE FX Multi-Mode (Fiber-Optic) SC
8 = Ethernet 10/100 BASE T/TX (Copper) RJ45
Specify Communications Protocols, Port 2* (Replace X)
0 = DNP, IEC 60870-5
1 = IEC 61850, DNP, and IEC 60870-5
2 = 2179, MODBUS, DNP, and IEC 60870-5
Specify I/O Option (Replace X)
0 = No Universal Contacts Required
1 = One Set of Universal Contacts, 4 In/4 Out, 10-250 Vac, 10-125 Vdc, Max 12-Gauge Wire
2 = Two Sets of Universal Contacts, 8 In/8 Out, 10-250 Vac, 10-125 Vdc, Max 12-Gauge Wire

CL7
CL7X

* Refer to the following for communications protocol and communications interface compatibility rules:





DNP Serial is compatible with Communications Interface options 1-3.


DNP TCP/IP is compatible with Communications Interface options 4-8.
IEC 60870-5-101 is compatible with Communications Interface options 1-3.
IEC 60870-5-104 is compatible with Communications Interface options 4-8.
IEC 61850 is compatible with Communications Interface options 4-8.
Cooper 2179 and Modbus are compatible with Communications Interface options 1-3.

225-70-2

www.cooperpower.com

CL7XX

CL7XXX

CL7XXXX

CL7XXXXX

CL7XXXXXX

CL7XXXXXXX

Technical Data 225-70

CL-7 voltage regulator control and accessories

Effective June 2014

Table 1. Base CL-7 Microprocessor-Based Voltage Regulator Control (continued)


Description

Catalog Number

Specify Auxiliary Power and Battery Options** (Replace X)

CL7XXXXXXXX

0 = None
1 = 13.5 Vdc, 25 W Continuous, 30 W Peak Power Module
2 = 13 A-Hr, 24 Vdc Battery Backup
3 = 48/125 Vdc Substation Battery Power Provisions
4 = 120 V, 6 A Max Auxiliary Power
5 = 230 V, 6 A Max Auxiliary Power
6 = 240 V External Source
7 = 13.5 Vdc Power Module and 13 A-Hr Battery Backup
8 = 13.5 V Power Module and 48/125 Vdc Substation Battery Power Provisions
9 = 13.5 Vdc Power Module and 120 V Customer Voltage
A = 13.5 Vdc Power Module and 230 V Customer Voltage
B = 13.5 Vdc Power Module and 240 V External Voltage
C = 13 A-Hr Battery Backup and 120 V Customer Voltage
D = 13 A-Hr Battery Backup and 230 V Customer Voltage
E = 13 A-Hr Battery Backup and 240 V External Voltage
F = 48/125 Vdc Substation Battery Power Provisions and 120 V Customer Voltage
G = 48/125 Vdc Substation Battery Power Provisions and 230 V Customer Voltage
H = 48/125 Vdc Substation Battery Power Provisions and 240 V External Source
J = 230 V Customer Voltage and 240 V External Source
L = 13.5 Vdc Power Module, 13 A-Hr Battery Backup, and 120 V Customer Voltage
M = 13.5 Vdc Power Module, 13 A-Hr Battery Backup, and 230 V Customer Voltage
N = 13.5 Vdc Power Module, 13 A-Hr Battery Backup, and 240 V External Source
P = 13.5 Vdc Power Module, 48/125 Vdc Substation Battery Power Provisions, and 120 V Customer Voltage
Q = 13.5 Vdc Power Module, 48/125 Vdc Substation Battery Provisions, and 230 V Customer Voltage
R = 13.5 Vdc Power Module, 48/125 Vdc Substation Battery Power Provisions, and 240 V External Source
T = 13.5 Vdc Power Module, 230 V Customer Voltage, and 240 V External Source
U = 13 A-Hr Battery Backup, 230 V Customer Voltage, and 240 V External Source
V = 48/125 Vdc Substation Battery Power Provisions, 230 V Customer Voltage, and 240 V External Source
W = 13.5 Vdc Power Module, 13 A-Hr Battery Backup, 230 V Customer Voltage, and 240 V External Source
X = 13.5 Vdc Power Module, 48/125 Vdc Substation Battery Power Provisions, 230 V Customer Voltage, and 240V
External Source
S = Other Battery/Power Option (Contact Factory)
Specify Control Box Type/Material Option (Replace X)

CL7XXXXXXXXX

0 = Mild Steel Standard Control Box


1 = Stainless Steel Standard Control Box
2 = Mild Steel Long Control Box
3 = Stainless Steel Long Control Box
4 = NEMA 3 Mild Steel Standard Control Box
5 = NEMA 3 Stainless Steel Standard Control Box
6 = NEMA 3 Mild Steel Long Control Box
7 = NEMA 3 Stainless Steel Long Control Box
** Auxiliary Power and Battery Options Explanations
0 = No auxiliary power or battery options are provided.
1 = A 13.5 Vdc power module is provided in the control to supply power to radio equipment. Power capacity: 25 W continuous, 30 W Peak.
2 = A 13 A-Hr, 24 Vdc backup battery module and battery are provided to power the control during a power outage.
3 = Provisions to power control from 48-125 Vdc customer provided supply.
4 = A 120 Vac auxiliary winding is wound into the main coil; contacts are provided in the control box to power auxiliary equipment.
5 = A 240 Vac auxiliary winding is wound into the main coil; contacts are provided in the control box to power auxiliary equipment.
6 = The control is equipped for the application of 240 Vac to externally power the control.
7 through X = These options are combinations of options 2 through 6.
www.cooperpower.com

225-70-3

Technical Data 225-70

CL-7 voltage regulator control and accessories

Effective June 2014

Table 1. Base CL-7 Microprocessor-Based Voltage Regulator Control (continued)


Description

Catalog Number

Specify Cable Length/Shielded/Armor Option*** (Replace X)

CL7XXXXXXXXXX

0 = Standard 54 Control Cable


1 = 10 ft. (3 m) Control Cable
2 = 20 ft. (6.1 m) Control Cable
3 = 30 ft. (9.1 m) Control Cable
4 = 40 ft. (12.2 m) Control Cable
5 = 50 ft. (15.2 m) Control Cable
6 = 60 ft. (18.3 m) Control Cable
7 = 80 ft. (24.4 m) Control Cable
8 = 100 ft. (30.5 m) Control Cable
9 = 120 ft. (36.6 m) Control Cable
A = Standard 54 Control Cable Shielded
B = 10 ft. (3 m) Control Cable Shielded
C = 20 ft. (6.1 m) Control Cable Shielded
D = 30 ft. (9.1 m) Control Cable Shielded
E = 40 ft. (12.2 m) Control Cable Shielded
F = 50 ft. (15.2 m) Control Cable Shielded
G = 60 ft. (18.3 m) Control Cable Shielded
H = 80 ft. (24.4 m) Control Cable Shielded
J = 100 ft. (30.5 m) Control Cable Shielded
K = 120 ft. (36.6 m) Control Cable Shielded
L = Standard 54 Control Cable with Full Length Armor
M = 10 ft. (3 m) Control Cable with 8 ft. of Armor at Control End
P = 20 ft. (6.1 m) Control Cable with 8 ft. of Armor at Control End
Q = 30 ft. (9.1 m) Control Cable with 8 ft. of Armor at Control End
R = 40 ft. (12.2 m) Control Cable with 8 ft. of Armor at Control End
T = 50 ft. (15.2 m) Control Cable with 8 ft. of Armor at Control End
U = 60 ft. (18.3 m) Control Cable with 8 ft. of Armor at Control End
V = 80 ft. (24.4 m) Control Cable with 8 ft. of Armor at Control End
W = 100 ft. (30.5 m) Control Cable with 8 ft. of Armor at Control End
X =120 ft. (36.6 m) Control Cable with 8 ft. of Armor at Control End
N = None No Control Cable
S = Other Cable Length and/or type (Consult Factory)
Base Feature Code for Standard CL-7 Control Configuration

CL7XXXXXXXXXX0000

Specify Tap-Changer Capacitor Type**** (Replace X)

CL7XXXXXXXXXX0000X

3 = 12 F (60 Hz QD3 Tap-Changer)


4 = 15 F (50 Hz QD3 Tap-Changer)
5 = 50 F (QD5 & QD8 Tap-Changer)
*** For multi-phase controls, all cables will be the same length. If different cable lengths are required, select Option S and consult factory.
**** Refer to the following rules for selecting the correct tap-changer capacitor:

50 Hz Systems

o Select the 15 F capacitor for 14.4 kV and below voltage regulators rated 219 A and below.
o Select the 15 F capacitor for 15 kV-21 kV voltage regulators rated 150 A and below.
60 Hz Systems

o Select the 12 F capacitor for 14.4 kV and below voltage regulators rated 219 A and below.

o Select the 12 F capacitor for 15 kV-21 kV voltage regulators rated 150 A and below.
Both 50 Hz and 60 Hz Systems

o Select the 50 F capacitor for 14.4 kV and below voltage regulators rated 220 A and above.

o Select the 50 F capacitor for 15 kV-21 kV voltage regulators rated 151 A and above.

o Select the 50 F capacitor for 22 kV and above voltage regulators.

225-70-4

www.cooperpower.com

Technical Data 225-70

CL-7 voltage regulator control and accessories

Effective June 2014

When ordering a CL-7 Control Replacement Assembly (CRA),


construct the control catalog number using Table 2. Select the
appropriate digits of the catalog number based upon control feature
requirements. A CRA includes a CL-7 control with accessories
installed in a control box.

Table 2. Base CL-7 Voltage Regulator Control Panel Replacement (CRA)


Description

Catalog Number

Base Letters For a CL-7 Control Replacement Assembly (CRA)

577

Specify Control Usage Option (Replace X)


1 = 1-Phase
2 = Multi-Phase (Two Regulators)
3 = Multi-Phase (Three Regulators)
Specify Regulator Manufacturer Option (Replace X)
1 = Cooper/McGraw-Edison 10-Pin Internal Capacitor
2 = Cooper/McGraw-Edison 12-Pin Internal Capacitor
3 = Cooper/McGraw-Edison 12-Pin External Capacitor
4 = Cooper/McGraw-Edison 13-Pin External Capacitor
5 = Cooper/McGraw-Edison 14-Pin External Capacitor
6 = Siemens/Allis-Chalmers/GE/Howard/Cooper-McGraw-Edison Without Quick-Disconnect
A = Siemens/Allis-Chalmers/GE/Howard 12-Pin Internal Capacitor (Multi-phase)
B = Siemens/Allis-Chalmers/GE/Howard 13-Pin Internal Capacitor (Multi-phase)
C = Siemens/Allis-Chalmers/GE/Howard 14-Pin Internal Capacitor (Multi-phase)
D = Cooper/McGraw-Edison 10-Pin Internal Capacitor (Multi-phase)
E = Cooper/McGraw-Edison 12-Pin Internal Capacitor (Multi-phase)
F = Cooper/McGraw-Edison 12-Pin External Capacitor (Multi-phase)
G = Cooper/McGraw-Edison 13-Pin External Capacitor (Multi-phase)
H = Cooper/McGraw-Edison 14-Pin External Capacitor (Multi-phase)
S = Special
Specify Communications Interface, Port 1 (Replace X)
0 = Standard; None
1 = RS-232 DB9
2 = Serial Fiber ST
3 = RS-485 TB, Isolated
4 = Ethernet 100 BASE FX Single-Mode (Fiber-Optic) LC
5 = Ethernet 100 BASE FX Multi-Mode (Fiber-Optic) MTRJ
6 = Ethernet 100 BASE FX Multi-Mode (Fiber-Optic) ST
7 = Ethernet 100 BASE FX Multi-Mode (Fiber-Optic) SC
8 = Ethernet 10/100 BASE T/TX (Copper) RJ45
P = Provisions for Future Communications Interface (Communications Base Board Only)
Specify Communications Protocols, Port 1 (Replace X)
0 = DNP, IEC 60870-5
2 = 2179, MODBUS, DNP and IEC 60870-5
Specify Communications Interface, Port 2 (Replace X)
0 = None
1 = RS-232 (DB9)
2 = Serial Fiber ST
3 = RS-485
4 = Ethernet 100 BASE FX Single-Mode (Fiber-Optic) LC
5 = Ethernet 100 BASE FX Multi-Mode (Fiber-Optic) MTRJ
6 = Ethernet 100 BASE FX Multi-Mode (Fiber-Optic) ST
7 = Ethernet 100 BASE FX Multi-Mode (Fiber-Optic) SC
8 = Ethernet 10/100 BASE T/TX (Copper) RJ45

577X

577XX

577XXX

577XXXX

577XXXXX

www.cooperpower.com

225-70-5

Technical Data 225-70

CL-7 voltage regulator control and accessories

Effective June 2014

Table 2. Base CL-7 Voltage Regulator Control Panel Replacement (CRA) (continued)
Description

Catalog Number

Specify Communications Protocols, Port 2 (Replace X)


0 = DNP, IEC 60870-5
1 = IEC 61850, DNP & IEC 60870-5
2 = 2179, MODBUS, DNP & IEC 60870-5
Specify I/O Option (Replace X)
0 = None
1 = One Set of Universal Contacts, 4 In/4 Out, 10-250 Vac, 10-125 Vdc, Max 12-Gauge Wire
2 = Two Sets of Universal Contacts, 8 In/8 Out, 10-250 Vac, 10-125 Vdc, Max 12-Gauge Wire
Specify Auxiliary Power and Battery Options* (Replace X)
0 = None
1 = 13.5 Vdc, 25 W Continuous, 30 W Peak Power Module
2 = 13 A-Hr, 24 Vdc Battery and Cabinet Battery Module
3 = 48/125 Vdc Substation Battery Power
4 = 120 V, 6 A Max Auxiliary Power**
5 = 230 V, 6 A Max Auxiliary Power**
6 = 240 V External Source
7 = 13.5 Vdc Power Module and 13 A-Hr Battery and Cabinet Battery Module
8 = 13.5 Vdc Power Module and 48/125 Vdc Substation Battery Power
9 = 13.5 Vdc Power Module and 120 V Auxiliary Power**
A = 13.5 Vdc Power Module and 230 V Auxiliary Power**
B = 13.5 Vdc Power Module and 240 V External Voltage
C = 13 A-Hr Battery and Cabinet Battery Module and 120 V Auxiliary Power**
D = 13 A-Hr Battery and Cabinet Battery Module and 230 V Auxiliary Power**
E = 13 A-Hr Battery and Cabinet Battery Module and 240 V External Voltage
F = 48/125 Vdc Substation Battery Power Provisions and 120 V Auxiliary Power**
G = 48/125 Vdc Substation Battery Power Provisions and 230 V Auxiliary Power**
H = 48/125 Vdc Substation Battery Power Provisions and 240 V External Source
J = 230 V Customer Voltage and 240 V External Source
L = 13.5 Vdc Power Module, 13 A-Hr Battery and Cabinet Battery Module and 120 V Auxiliary Power**
M = 13.5 Vdc Power Module, 13 A-Hr Battery and Cabinet Battery Module and 230 V Auxiliary Power**
N = 13.5 Vdc Power Module, 13 A-Hr Battery and Cabinet Battery Module and 240 V External Source
P = 13.5 Vdc Power Module, 48/125 Vdc Substation Battery Power Provisions and 120 V Auxiliary Power**
Q = 13.5 Vdc Power Module, 48/125 Vdc Substation Battery Power Provisions and 230 V Auxiliary Power**
R = 13.5 Vdc Power Module, 48/125 Vdc Substation Battery Power Provisions and 240 V External Source
T = 13.5 Vdc Power Module, 230 V Auxiliary Power** and 240 V External Source
U = 13 A-Hr Battery and Cabinet Battery Module, 230 V Auxiliary Power** and 240 V External Source
V = 48/125 Vdc Substation Battery Power Provisions, 230 V Auxiliary Power** and 240 V External Source
W = 13.5 Vdc Power Module, 13 A-Hr Battery and Cabinet Battery Module, 230 V Auxiliary Power** and 240 V External
Source
X = 13.5 Vdc Power Module, 48/125 Vdc Substation Battery Power Provisions, 230 V Auxiliary Power**, and
240 V External Source
S = Other Battery/Power Option (Contact Factory)
Specify Control Box Type/Material Option (Replace X)
0 = Mild Steel Standard Control Box
1 = Stainless Steel Standard Control Box
2 = Mild Steel Long Control Box
3 = Stainless Steel Long Control Box
4 = NEMA 3 Mild Steel Standard Control Box
5 = NEMA 3 Stainless Steel Standard Control Box
6 = NEMA 3 Mild Steel Long Control Box
7 = NEMA 3 Stainless Steel Long Control Box

577XXXXXX

577XXXXXXX

577XXXXXXXX

577XXXXXXXXX

* See Auxiliary Power and Battery Options Explanations note for Table 1.
** The 120 V and 240 V Auxiliary Power options require existing windings in the main coil. The control ordering options only provides auxiliary contacts for the existing windings.

225-70-6

www.cooperpower.com

Technical Data 225-70

CL-7 voltage regulator control and accessories

Effective June 2014

Table 2. Base CL-7 Voltage Regulator Control Panel Replacement (CRA) (continued)
Description

Catalog Number

Specify Cable Length/Shielded/Armor Option (Replace X)


0 = Standard 54 Control Cable
1 = 10 ft. (3m) Control Cable
2 = 20 ft. (6.1m) Control Cable
3 = 30 ft. (9.1m) Control Cable
4 = 40 ft. (12.2m) Control Cable
5 = 50 ft. (15.2m) Control Cable
6 = 60 ft. (18.3m) Control Cable
7 = 80 ft. (24.4m) Control Cable
8 = 100 ft. (30.5m) Control Cable
9 = 120 ft. (36.6m) Control Cable
A = Standard 54 Control Cable Shielded
B = 10 ft. (3m) Control Cable Shielded
C = 20 ft. (6.1m) Control Cable Shielded
D = 30 ft. (9.1m) Control Cable Shielded
E = 40 ft. (12.2m) Control Cable Shielded
F = 50 ft. (15.2m) Control Cable Shielded
G = 60 ft. (18.3m) Control Cable Shielded
H = 80 ft. (24.4m) Control Cable Shielded
J = 100 ft. (30.5m) Control Cable Shielded
K = 120 ft. (36.6m) Control Cable Shielded
L = Standard 54 Control Cable with Full Length Armor
M = 10 ft. (3m) Control Cable with 8 ft. of Armor at Control End
P = 20 ft. (6.1m) Control Cable with 8 ft. of Armor at Control End
Q = 30 ft. (9.1m) Control Cable with 8 ft. of Armor at Control End
R = 40 ft. (12.2m) Control Cable with 8 ft. of Armor at Control End
T = 50 ft. (15.2m) Control Cable with 8 ft. of Armor at Control End
U = 60 ft. (18.3m) Control Cable with 8 ft. of Armor at Control End
V = 80 ft. (24.4m) Control Cable with 8 ft. of Armor at Control End
W = 100 ft. (30.5m) Control Cable with 8 ft. of Armor at Control End
X = 120 ft. (36.6m) Control Cable with 8 ft. of Armor at Control End
N = None No Control Cable (Default)
S = Special
Base Feature Code for Standard Aftermarket Control Configuration
Specify Tap Changer Capacitor Type* (Replace X)
3 = 12 F (60 Hz QD3 Tap Changer)
4 = 15 F (50Hz QD3 Tap Changer)
5 = 50 F (QD5 & QD8 Tap Changer)
0 = None - Provisions

577XXXXXXXXXX

577XXXXXXXXXX0000
577XXXXXXXXXX0000X

* Refer to the following rules for selecting the correct tap-changer capacitor:

50 Hz Systems

o Select the 15 F capacitor for 14.4 kV and below voltage regulators rated 219 A and below.
o Select the 15 F capacitor for 15 kV-21 kV voltage regulators rated 150 A and below.
60 Hz Systems

o Select the 12 F capacitor for 14.4 kV and below voltage regulators rated 219 A and below.

o Select the 12 F capacitor for 15 kV-21 kV voltage regulators rated 150 A and below.
Both 50 Hz and 60 Hz Systems

o Select the 50 F capacitor for 14.4 kV and below voltage regulators rated 220 A and above.

o Select the 50 F capacitor for 15 kV-21 kV voltage regulators rated 151 A and above.

o Select the 50 F capacitor for 22 kV and above voltage regulators.

www.cooperpower.com

225-70-7

Technical Data 225-70

CL-7 voltage regulator control and accessories

Effective June 2014

When ordering a CL-7 Panel Replacement Assembly (PRA),


construct the control catalog number using Table 3. Select the
appropriate digits of the catalog number based upon control feature
requirements. A PRA includes a CL-7 control with accessories, but is
not installed in a control box.

Table 3. Base CL-7 Voltage Regulator Control Panel Replacement Assembly (PRA)
Description

Catalog Number

Base Letters For a CL-7 Panel Replacement Assembly (PRA)

577P

Specify Regulator Manufacturer (Replace X)

577PX

0 = Panel Only
1 = CL-6/CL-7 Dead-front Back Panel
2 = Pre-CL-6 & Universal Live-front Back Panel
3 = Siemens Corporation/Allis-Chalmers
4 = GE Fork-type Terminal
5 = GE Pin-type Terminal
6 = GE Universal
7 = Howard Industries
S=Special
Specify Communications Interface, Port 1* (Replace X)

577PXX

0 = Standard; None
1 = RS-232 DB9
2 = Serial Fiber ST
3 = RS-485 TB, Isolated
4 = Ethernet 100 BASE FX Single-Mode (Fiber-Optic) LC
5 = Ethernet 100 BASE FX Multi-Mode (Fiber-Optic) MTRJ
6 = Ethernet 100 BASE FX Multi-Mode (Fiber-Optic) ST
7 = Ethernet 100 BASE FX Multi-Mode (Fiber-Optic) SC
8 = Ethernet 10/100 BASE T/TX (Copper) RJ45
P = Provisions for Future Communications Interface (Communications Base Board Only)
Specify Communications Protocols, Port 1* (Replace X)
0 = DNP, IEC 60870-5
2 = 2179, MODBUS, DNP and IEC 60870-5
* Refer to the following for communications protocol and communications interface compatibility rules:





DNP Serial is compatible with Communications Interface options 1-3.


DNP TCP/IP is compatible with Communications Interface options 4-8.
IEC 60870-5-101 is compatible with Communications Interface options 1-3.
IEC 60870-5-104 is compatible with Communications Interface options 4-8.
IEC 61850 is compatible with Communications Interface options 4-8.
Cooper 2179 and Modbus are compatible with Communications Interface options 1-3.

225-70-8

www.cooperpower.com

577PXXX

Technical Data 225-70

CL-7 voltage regulator control and accessories

Effective June 2014

Table 3. Base CL-7 Voltage Regulator Control Panel Replacement Assembly (PRA) (continued)
Description

Catalog Number

Specify Communications Interface, Port 2* (Replace X)

577PXXXX

0 = Standard; None
1 = RS-232 DB9
2 = Serial Fiber ST
3 = RS-485 TB, Isolated
4 = Ethernet 100 BASE FX Single-Mode (Fiber-Optic) LC
5 = Ethernet 100 BASE FX Multi-Mode (Fiber-Optic) MTRJ
6 = Ethernet 100 BASE FX Multi-Mode (Fiber-Optic) ST
7 = Ethernet 100 BASE FX Multi-Mode (Fiber-Optic) SC
8 = Ethernet 10/100 BASE T/TX (Copper) RJ45
Specify Communications Protocols, Port 2* (Replace X)

577PXXXXX

0 = DNP, IEC 60870-5


1 = IEC 61850, DNP & IEC 60870-5
2 = 2179, MODBUS, DNP and IEC 60870-5
Specify I/O Option (Replace X)

577PXXXXXX

0 = None
1 = One Set of Universal Contacts, 4 In/4 Out, 10-250 Vac, 10-125 Vdc, Max 12-Gauge Wire
Specify Auxiliary Power and Battery Options** (Replace X)

577PXXXXXXX

0 = None
1 = 13.5 Vdc, 25 W Continuous, 30 W Peak Power Module
6 = 240 V External Source
B = 13.5 Vdc Power Module and 240 V External Voltage
S = Special
Base Feature Code for Standard CL-7 Control Configuration

577PXXXXXXX0000000

* Refer to the following for communications protocol and communications interface compatibility rules:





DNP Serial is compatible with Communications Interface options 1-3.


DNP TCP/IP is compatible with Communications Interface options 4-8.
IEC 60870-5-101 is compatible with Communications Interface options 1-3.
IEC 60870-5-104 is compatible with Communications Interface options 4-8.
IEC 61850 is compatible with Communications Interface options 4-8.
Cooper 2179 and Modbus are compatible with Communications Interface options 1-3.

** See Auxiliary Power and Battery Options Explanations note for Table 1.

www.cooperpower.com

225-70-9

Technical Data 225-70

CL-7 voltage regulator control and accessories

Effective June 2014

Select from the available accessories for CL-7 voltage regulator control.
Table 4. CL-7 Control Accessories List
Description

Part Number

Communications Module Accessories


RS-232 DB9 (no Base Board)
RS-232 DB9 with Base Board
Serial Fiber ST (no Base Board)
Serial Fiber ST with Base Board
Ethernet 10/100 BASE T/TX (Copper) RJ45 (no Base Board)
Ethernet 10/100 BASE T/TX (Copper) RJ45 with Base Board
Ethernet 100 BASE FX Multi-Mode (Fiber-Optic) ST (no Base Board)
Ethernet 100 BASE FX Multi-Mode (Fiber-Optic) ST with Base Board
RS-485 TB, Isolated (no Base Board)
RS-485 TB, Isolated w/ Base Board
Ethernet 100 BASE FX Single-Mode (Fiber-Optic) LC (no Base Board)
Ethernet 100 BASE FX Single-Mode (Fiber-Optic) LC with Base Board
Ethernet 100 BASE FX Multi-Mode (Fiber-Optic) MTRJ (no Base Board)
Ethernet 100 BASE FX Multi-Mode (Fiber-Optic) MTRJ with Base Board
Ethernet 100 BASE FX Multi-Mode (Fiber-Optic) SC (no Base Board)
Ethernet 100 BASE FX Multi-Mode (Fiber-Optic) SC with Base Board
Communication Module Base Board Only
Control Retrofit Kits
CL-7 Retrofit Mounting kit, Eaton's Cooper Power Systems Universal Replaces All Pre-CL-7 Controls
CL-7 Retrofit Mounting kit, Siemens
CL-7 Retrofit Mounting kit, GE (Fork-type Terminal)
CL-7 Retrofit Mounting kit, GE (Pin-type Terminal)
CL-7 Retrofit Mounting kit, Howard
CL-7 Retrofit Mounting kit, GE Universal
Control Cable Interface Assemblies
Quick Connect Assembly (QCA), Siemens/Allis-Chalmers (12-conductor Connection)
Quick Connect Assembly (QCA), GE (fork-type) (12-conductor Connection)
Quick Connect Assembly (QCA), GE (pin-type) (12-conductor Connection)
Quick Connect Assembly (QCA), Siemens/Allis-Chalmers/Howard (13-conductor Connection)
Quick Connect Assembly (QCA), GE (fork) (13-conductor Connection)
Quick Connect Assembly (QCA), GE (pin) (13-conductor Connection)
Quick Connect Assembly (QCA), Siemens/Allis-Chalmers/Howard (14-conductor Connection)
Quick Connect Assembly (QCA), GE (fork) (14-conductor Connection)
Quick Connect Assembly (QCA), GE (pin) (14-conductor Connection)
Battery and Power Accessories
13.5 Vdc Power Module
13 A-Hr Battery and Cabinet Battery Module
13 A-Hr Battery, Cabinet Battery Module and Front Panel Interface Module (Multi-phase)
13 A-Hr Battery, Cabinet Battery Module and Front Panel Interface Module (Single-phase)
13 A-Hr Battery Front Panel Interface Module Only (Multi-phase)
13 A-Hr Battery Front Panel Interface Module Only (Single-phase)
48/125 Vdc Substation Battery Power (Single-Phase Back Panel) W/Din Rail
48/125 Vdc Substation Battery Power (Multi-Phase Back Panel) W/O Din Rail
Single 13 A-Hr Battery Charger
Spare 13 A-Hr Batteries
Input/Output Module Accessories
I/O Option - One Set of Universal Contacts, 4 In/4 Out, 10-250 Vac, 10-125 Vdc (Single-Phase)
I/O Option - One Set of Universal Contacts, 4 In/4 Out, 10-250 Vac, 10-125 Vdc (Multi-Phase)
I/O Option - Second Set of Universal Contacts, 8 In/8 Out, 10-250 Vac, 10-125 Vdc (Single- or Multi-Phase)
Data Transfer Accessories
6 ft. USB Type A to Type B Programming Cable
2 Gb Eaton's Cooper Power Systems USB Jump Drive
Voltage Regulator Simulators
Voltage Regulator MS-3 Simulator
CL-7 Single-Phase, MS-3 Simulator and Case Demo Kit
CL-7 Multi-Phase, MS-3 Simulator and Case Demo Kit
CL-7 Panel and Simulator Demo Case Only (includes just the case)
225-70-10

www.cooperpower.com

57E0003X22G10
57E0003X22G10B
57E0003X24G10
57E0003X24G10B
57E0003X20G10
57E0003X20G10B
57E0003X21G13
57E0003X21G13B
57E0003X23G10
57E0003X23G10B
57E0003X21G11
57E0003X21G11B
57E0003X21G10
57E0003X21G10B
57E0003X21G12
57E0003X21G12B
57E0001X05G10
57A64327910H
57A64327910J
57A64327910L
57A64327910M
57A64327910N
57A64327910K
575044887B01
575044887B02
575044887B03
575044887B04
575044887B05
575044887B06
575044887B07
575044887B08
575044887B09
57E0003X09G10
57E0003X00G124
57E0003X00G124A
57E0003X00G124B
57E0003X49G10
57E0003X49G10A
57A61313400D
57A61313400E
57E0003X00G161
57F500134001
57E0001X03G10
57E0001X03G12
57E0001X03G13
57A64311100D
57A64311100E
57A64285900B
57A64285900C
57A64285900D
57B643079002

Technical Data 225-70

CL-7 voltage regulator control and accessories

Effective June 2014

Control Features

Leader/Follower Feature

Control Security

The CL-7 voltage regulator control can be operated as a member


of an assigned operating group of up to three connected
voltage regulators. When single-phase regulator controls are
used, the Leader/Follower operation is dependent on a physical
communications connection using the LoopShare Communications
protocol between all members of the operating group. Enhanced
Leader/Follower modes enable two types of group coordination.
Leader/Follower modes include:

The CL-7 voltage regulator control has multiple programmable


security codes to limit control programming and viewing function
access to authorized personnel. The CL-7 control is capable of
supporting strong passwords containing letters (upper and lower
case), numbers and symbols. The front panel Human-Machine
Interface (HMI) includes a user-selected security code to access
the settings. Plus, the ProView NXG interface software has its own
security levels for multiple-user access.

Metering
The CL-7 control comes equipped with a full complement of
metering capabilities, which include instantaneous, demand, demand
peak, and energy metering. The control is capable of the following
metering values and more:

Lead-Phase A connected regulators remain on the same tap


position as the lead regulator;
Voltage Averaging The average load voltage is determined and
used as the basis for regulation.
Max Deviation Regulators operate independently within a set
number of steps.

Multi-Phase Operation

Present tap position and percent regulation per-phase and


average

Primary and secondary load and source voltage per-phase and


average

Compensated voltage per-phase and average

Real and reactive power per-phase and total

Real and reactive currents per-phase and average

Lower initial costs

Instantaneous frequency

Less inventory

Forward and reverse energy per-phase basis and total

Single access point communications

Power factor per-phase and total

Three-phase metering

Total and time-period operations counters

Simplified Leader/Follower (no communications required)

Current and voltage harmonics per-phase

Fewer controls to program and maintain

The CL-7 control with the optional multi-phase module is capable


of operating up to three voltage regulators with the use of a single
control. The voltage regulators can be set to operate independently
or to utilize one of the Leader/Follower operating modes detailed
above. A single control utilized in this configuration has several
advantages over three individual controls:

Duty Cycle Monitor (DCM)

Battery Backup

DCM calculates the life used for each arcing surface contact on
Eaton's Cooper Power Systems Quik-Drive tap-changers. The control
uses metering values such as current, voltage, power factor, and
tap position along with detailed data on the internal design of the
voltage regulator to calculate the interrupting current and recovery
voltage. This information is compared with actual test data for the
appropriate Quik-Drive tap-changer to estimate contact wear. DCM
works exclusively on voltage regulators equipped with Quik-Drive
tap-changer.

The CL-7 voltage regulator control has two available battery backup
options. A battery backup allows the control to remained powered
during an outage and to maintain communication links.

Sequence of Events (SOE) Recorder


The SOE recorder is capable of capturing discrete events such as
raise and lower operations, tap at neutral, mechanism failures and
many other options. The SOE places an accurate time stamp and
analog information on the events and stores them in non-volatile
memory so they wont be lost in the event that the control loses
power. The SOE recorder is capable of maintaining up to 1000
events and can record up to 46 different event types.

Data Profiler

Option 1 An onboard 13 A/hour, 24 Vdc battery located in an


auxiliary box attached to the main control box. A battery charger
module is included with the regulator control.
Option 2 Power the control with a 48 to 125 Vdc substation
battery. For this option, auxiliary contacts are provided to connect
the power source.

Auxiliary Power Options


The CL-7 control is able to provide auxiliary power for
communications and other equipment. A 13.5 Vdc (25 W continuous,
30 W peak) option is available to meet the dc power requirements
of most currently available communications equipment. If ac power
is needed, a 120 Vac, 25 VA maximum load can be supplied using
the PT winding of the regulator. If more power is required, optional
auxiliary windings are can be added to provide 120 or 240 Vac (6
amp maximum) power.

A fully configurable data profiler is available which allows the user


to collect information by sampling data at selectable intervals. These
time-stamped values can then be viewed to determine weekly load
profiles, daily harmonic disturbances, or hourly voltage fluctuations.
The number of days of information the data profiler can provide
depends upon configuration parameters. A Trend Time displays the
days, hours and minutes of data that will be collected before the
oldest data is overwritten.

www.cooperpower.com

225-70-11

Technical Data 225-70


Effective June 2014

Figure 1. Contact I/O module.

Contact Input/Output (I/O) Module Option


The CL-7 control is designed with three General Purpose Input
contacts. The optional I/O module is available to provide additional
input and output contacts. The Contact I/O Module option (Figure
1) permits connection of contact-type input devices (switches,
relays) and discrete indicating devices (relays, LEDs, lamps) to the
CL-7 control to effect local discrete input/output. The I/O module
accessory is used for supplementing normal local controls and
status indicators for Contact I/O functions.
The initial Contact I/O Module option contains four factory-set inputs
and four outputs for Contact I/O functions. Each CL-7 control can
accommodate two Contact I/O modules. Additional modules require
user programming via the software.

225-70-12

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CL-7 voltage regulator control and accessories

Technical Data 225-70

CL-7 voltage regulator control and accessories

Effective June 2014

RS-232 Serial

Serial, RS-485

Serial Fiber Optic with ST


connectors and battery
connection to maintain
loop communications
if power is lost to the
regulator

Ethernet Fiber Optic


with ST connectors

Figure 2. Side-panel communication ports.

Communications
The CL-7 voltage regulator control is designed with communications
in mind. It is equipped with two communication-board accessory
expansion slots offering versatile support for communication
connections. Five distinct communication options are available,
providing two-way, real time digital communications with a
remote terminal unit (RTU), wireless, telephone modem, Ethernet
network, or other communication devices. Any combination of two
communication boards can be installed. The following options are
available:

RS-232 (isolated) Serial communication card

RS-485 (isolated) Serial communication card

Fiber-optic-based Serial communication card with ST Connectors

10/100 Base-T/TX Ethernet communication card with RJ-45


connector

100 Base-FX Ethernet communication card with four connector


options (ST, LC, MRRJ and SC) supporting both single- and multimode

The expansion slot-based Communication Board Accessory concept


offers high versatility with respect to communication medium and
protocol support. Contact your Eaton's Cooper Power Systems representative for the latest information regarding particular media and
communication protocol support.

Figure 3. Four examples of communications modules available


for the CL-7 control.

www.cooperpower.com

225-70-13

Technical Data 225-70

CL-7 voltage regulator control and accessories

Effective June 2014

CL-7 Regulator Control

ALARM

VOLT LIMITER HIGH

WARNING

OUT-OF-BAND HIGH

DIAG ERROR

Condition status and


user-definable LEDs

OUT-OF-BAND LOW

Regulation and control


status LEDs

USER-DEFINED

VOLT LIMITER LOW

ENTER

AUTO TAP BLOCKED


REVERSE POWER

ESC

VOLT REDUCTION

EDIT

1-*COMP VOLTAGE
2-*LOAD VOLTAGE
3-*LOAD CURRENT
4-*TAP POSITION
5-SETTINGS
6-FEATURES
7-COUNTERS
8-METERING
9-ALARMS
0-DIAGNOSTICS

User-defined LED key


and keypad shortcut
key-code (slide in)

*Metering-PLUS

Front Panel USB Ports


allow for easy
connection to laptop or
data dump to USB data
storage device

COM 1
TX
COM 2
TX

DATA PORTS
USB
DRIVE

PC

CONTROL FUNCTION
AUTO/REMOTE
RAISE

NEUTRAL

VOLTMETER

RX

Communications activity
LEDs

RX

EXTERNAL
SOURCE

OFF
Familiar Lineman's
operation panel with
dual LED neutral
indication

LOCAL MANUAL
SUPERVISORY
OFF

DRAG
HAND
RESET

AUTO/REMOTE

LOWER

Familiar voltmeter and


external power source
terminals

INTERNAL
OFF

MOTOR
6A

RAISE

EXTERNAL
POWER

NEUTRAL

VOLTMETER

OFF
LOCAL MANUAL

LOWER

VR2

INTERNAL
OFF

Lineman's operation
panel for multi-phase
control configuration

MOTOR
6A
AUTO/REMOTE

RAISE

EXTERNAL
POWER
NEUTRAL

VOLTMETER

OFF
LOCAL MANUAL

LOWER

INTERNAL
OFF

MOTOR
6A
Figure 4. Front panel features.
225-70-14

www.cooperpower.com

EXTERNAL
POWER

VR3

Technical Data 225-70

CL-7 voltage regulator control and accessories

Effective June 2014

Front Panel Human-Machine Interface (HMI)

USER-DEFINED Configurable to meet customer requirements

The CL-7 voltage regulator control employs an intuitive HMI (shown


below) that is designed to simplify control interface and minimize
training costs.

COM 1/2- Indicates communications activity

Data Ports
The DATA PORTS section (shown below) on the front operating
panel allows for direct connection to a personal computer or USB
memory drive.

Operating Panel
Keypad User Configurable
The keypad is configurable to enable one-touch Hot Key access to
the most commonly accessed menu features, Metering-PLUS
screens and settings. Slide in tabs display the Hot Key setup.

Display LCD Module


Four lines of 20 characters with backlighting

LCD display panel contrast is field-adjustable to allow for various


mounting heights and applications.

The lower portion of the control features the familiar Eaton's Cooper
Power Systems operating panel layout.
CONTROL FUNCTION Select regulator operation: AUTO/REMOTE,
OFF and LOCAL MANUAL
SUPERVISORY OFF Restrict SCADA control
DRAG-HAND RESET
NEUTRAL Dual LED neutral indication
MOTOR 6A Motor fuse, 6 amp, 125 volt
POWER INTERNAL, OFF, EXTERNAL

Designed with a cell phone look and feel operation

VOLTMETER Measure control input voltage

Automatic backlight shut off after 15 minutes of inactivity

EXTERNAL SOURCE Run control and tap changer for setup and
testing

User Interface and LED Indicators


The status indicator LEDs (shown below) provide instant notification
on the control and voltage regulation status.

1, 2, 3 Indicates which voltage regulator in a multi-phase configuration has data displayed on the LCD

VOLTAGE LIMITER HIGH/LOW Indicates when load voltage is


near or has reached the limit setting

OUT OF BAND HIGH/LOW Indicates an out-of-band condition

AUTO TAP BLOCKED Indicates that automatic voltage regulation


has been blocked

REVERSE POWER Reverse power indication

VOLT REDUCTION Indicates voltage reduction is in effect

ALARM Configurable to flash an alarm condition

WARNING Configurable to flash a warning condition

DIAG ERROR Indicates a self-test diagnostic error condition


www.cooperpower.com

225-70-15

Technical Data 225-70

CL-7 voltage regulator control and accessories

Effective June 2014

Eaton
1000 Eaton Boulevard
Cleveland, OH 44122
United States
Eaton.com
Eatons Cooper Power Systems Business
2300 Badger Drive
Waukesha, WI 53188
United States
Cooperpower.com
2014 Eaton
All Rights Reserved
Printed in USA
Publication No. 225-70

225-70-16

Eaton, Cooper Power Systems, McGrawEdison, ProView, Metering-PLUS, and QuickDrive are valuable trademarks of Eaton in the
U.S. and other countries. You are not permitted
to use the these trademarks without the prior
written consent of Eaton.

For Eaton's Cooper Power


Systems CL-7 control product
information call
1-877-277-4636 or visit:
www.cooperpower.com.

Eaton
1000 Eaton Boulevard
Cleveland, OH 44122
United States
Eaton.com
Eatons Cooper Power Systems Business
2300 Badger Drive
Waukesha, WI 53186
United States
CooperPower.com
2014 Eaton
All Rights Reserved
Printed in USA

Eaton and Cooper Power Systems are valuable


trademarks of Eaton in the U.S. and other
countries. You are not permitted to use these
trademarks without the prior written consent
of Eaton.
All other trademarks are property
of their respective owners.

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