May in Domino
May in Domino
May in Domino
Storage
Printing inks must be stored in well ventilated buildings, in areas set aside
for the purpose and chosen for safety in case of fire. All fluids must be
stored in accordance with local regulations.
Fire Risk
For an electrical fire, do not use water. If water must be used, such as in
the case of a Nitro-cellulose ink fire (see below) the power MUST BE
REMOVED first.
Many inks contain Nitro-cellulose as the binder and remain highly
flammable when dry. Observe all warnings given on the machine and
the following safety instructions:
If there has been an accumulation of dried ink, do not use metal
scrapers to remove it, as they can produce sparks.
If dry Nitro-cellulose based ink ignites, it will generate its own
oxygen and can only be extinguished by lowering the temperature
with water.
If a Nitro-cellulose fire occurs, ENSURE THAT THE
ELECTRICAL POWER IS IMMEDIATELY REMOVED
FROM THE PRINTER BEFORE water is used to extinguish the
fire.
Fire risk is a most important consideration where printing inks are stored
and used. The degree of fire hazard will vary considerably from one type
of ink or wash to another.
INTRODUCTION
General
This document contains basic operation instructions for Domino
A-Series plus single-jet models and variants, as well as the dual-jet
A-Series plus Duo variant printer.
For detailed operation and maintenance information for A-Series plus
printers, refer to the A-Series plus Printer Operations and Maintenance
Manual.
OPERATION
Start-Up
Note: For A300SE+ Start-Up refer to page 9.
Press and hold the Start/Stop
button on the membrane.
The green indicator on the power and start/stop buttons flash.
A progress bar and the Domino logo displays on the screen.
The status bar displays defaults/printer status.
If the Install Wizard is enabled:
The language screen displays. Select the required language.
The printer model screen displays. Highlight and select the model.
The wizard screen displays. Select the required Installation/Printer
setup/Print set-up option and then select Finish.
The printer is now ready to print messages.
Note: If switching on the Jet, the printer takes approximately 2 minutes to
reach Standby and 2-3 minutes to reach Ready to Print state.
It is also possible to power the printer to a standby state from the off state.
This is done by pressing the Power
button on the membrane for
approximately two seconds. Non-printing functions (such as creating
messages) can be performed whilst the printer is in this status.
Power Connected-Air On
Mains Ready Indicator: Off
Printer Status: Off
90 Second Delay
Power ConnectedAir On
Mains Ready Indicator: On
Printer Status: Off
Start-Up
Follow the Start-Up
procedure as described on page 8.
Shut Down
CAUTIONS:
10
WARNING:
(1) Switch the printer to a standby state using the proper procedure,
i.e ensure the jet is off.
(2) Press the Machine Setup key
and enter the password if
required.
(3) Press the Production Data button
and then function key
marked Change Reservoir and the screen will change to show a
prompt requesting input of the Quality Code printed on the
label of the new ink reservoir.
(4) Type in the reservoir quality code.
(5) Press the function key marked Submit Code.
If the correct code is typed in, the information bar will display "Quality
Code OK - Fit Reservoir", the reservoir run time will be reset and the
alarms cancelled. Proceed to step (6).
If the number is typed inaccurately, it can be corrected by typing in
again. If an invalid code number is typed, the number will not be
accepted and messages in the information bar will indicate the problem,
e.g. Incorrect ink type, Ink out of date, or Resvr already used (an old reservoir
number). Replace the reservoir.
(6)
Switch off the printer.
Replace the reservoir as follows.
CAUTION: Opaque reservoirs must be shaken vigorously for at least 2
minutes prior to fitting.
Notes: (1) Tissue will be required for this procedure.
(2) The make-up reservoir is non-replaceable.
Remove the ink cartridge (See next page). Unscrew the manifold
locking ring, lift the manifold out of the reservoir and secure the
manifold into the manifold retainer inside the top of the ink cabinet.
Fit a cap to the reservoir. Push the metal reservoir retaining bar and pull
the reservoir forward to remove.
To fit a new reservoir, reverse the above procedure. When the printer
is next switched on, it will display "Bleeding Ink System - Please Wait..."
11
Manifold
Retainer
AM_0029a.eps
AM_0030.eps
Reservoir
Retaining Bar
AM_0031.eps
12
Remove the
sealing tab
using a 6mm
Allen Key
When refitting,
press cartridge
firmly down to fit.
AM_0029.eps
Cartridge Replacement
Remove the
sealing tab
using the
cartridge
opening tool 67378
AM_0033a_2.eps
AM_0038.eps
Outlet
MG300_1
Damper Replacement
Note: This procedure is the same for the damper replacement, but note that the
pipe connections differ. Apart from Opaque printers, the damper should
never need replacing.
14
Display Contrast
Interface Types
Two types of interface are available - the SVGA (touchscreen) or
QVGA. The functionality and layout of these are the same; however the
operation differs.
QVGA screen
The display contrast can be adjusted by pressing the shift
and printer
setup
buttons together to enter the adjustment mode, then use the
buttons to increase/decrease the contrast and the
buttons to
increase/decrease the brightness. Pressing the Select
button will save
these settings.
Note: Exiting by using shift
and printer setup
buttons will
temporarily apply the settings but the printer will revert to the original
settings when it is restarted.
SVGA touchscreen
The display contrast can be adjusted by selecting Machine Setup
then pressing the Configuration key
. Next, press the User
Config> Editor View > LCD
, then select Brightness.
Using the
Printer Control
Control Panel
SVGA (Touchscreen)
There are only three permanent keys on the membrane of an SVGA
printer; the Power Key, Start/Stop Key and Alert Key. All other
functions and keys are available on the Touchscreen.
The Topic keys are contained in a pull down menu bar at the top left of
the Touchscreen area. The keyboard is displayed using the tab in the
bottom right.
The Function keys are displayed to the left of the screen, touch the
screen in the relevant place to access these menus.
Where relevant, the Select key will display to enable options or selection
of a currently highlighted object.
15
Title Bar
Help Key
Topic Keys
Print and Operating
Symbols
16
Connectivity
Symbols
Working Area
Send to
Print*
Function keys
Select
Key
Status/Alert
Bar
Zoom
Outline
Cursor and
Select Keys
Screen Number
Select
Key
Topic Key
Tab
Keyboard
Tab
Keyboard
Keyboard Displayed
*Button function
differs, refer to
"general purpose
keys" table on
page -23 for
function
Function keys will appear automatically when needed, such as the select
key, softkeys, menu and keyboard tabs, etc. As shown in the top screen
above, keys such as Send to Print, Outline and Zoom will appear in the
relevant menu (in this case Message Editor). The cursor keys allow the
cursor to be positioned within the message, either per component, per
page or to the end/beginning of the message.
OSK Setting The OSK (On Screen Keyboard) can be changed in the
(SVGA) printer. There are six keyboard layouts to select from: Latin
(Roman), Greek, Cyrillic, Arabic, Chinese and Japanese.
QVGA
The printer is controlled through the front panel. There are two types
of keys:
Permanent keys with fixed functions (majority of keys)
Function keys (softkeys) with functions that can change.
The main areas of the QVGA front panel are identified in the diagram
below.
Function Keys
Power
Key
Display
Cursor Keys
A-Series plus
Select
Key
Start/Stop
Key
Send to
Print
Help
Character
Set Keys
Topic
Keys
Data Entry Keys
Title Bar
Connectivity
Symbols
Softkeys
Scroll Bar
Print and
Operating
Symbols
Status/Alert Bar
Working Area
18
use.
Softkeys, up to four key options display, in QVGA these correspond to
the four function keys immediately to the left of the screen, for SVGA
simply touch the touchscreen.
Screen number provides a numerical identity for each screen.
Scroll bar shows that the screen detail, in the working area, extends off
the display. Either use the up and down cursor keys in QVGA or press
above or below the scroll bar tab in SVGA to show the hidden detail.
Print and operating symbols show the printer status, a print symbol
indicates that the printer is ready to print, an alert symbol indicates that
there is an unacknowledged alert. See table below.
Connectivity symbols show items that are connected to the printer.
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QVGA SVGA
Icon Icon
Description
Jet On
Jet Off
Printer is printing
Transitional status (i.e. printer is going from Jet On to
Jet Off)
The printer software is communicating with the front
panel (normal operation)
A remote connection to the printer is established
Caps Lock is on (QVGA only)
Unicode key (SVGA, contained within the numeric
keyboard) or Unicode is active (QVGA)
Unicode and Caps Lock is active (QVGA only)
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Start/Stop
printing. The indicator flashes (the beacon, if fitted, is steady state) while
the alert is unacknowledged and is extinguished when the fault is cleared.
Amber Alert Indicator shows that the printer has a fault that requires
Topic Keys
Each topic key opens sets of screen options.
Message Editor Provides access to the message
creation utilities.
Message Store
Print
Parameters
22
Lockout
Home
Start/Stop
Cursor Keys
Select Key
23
+3
Delete Key
Outline Key
(SVGA only).
Key
combination
for QVGA
24
Alternative
Character Set
- Right
(Green)
Numeric
Keyboard
SVGA
Unicode
Entry SVGA
Keyboard
Press these keys to switch between
layout SVGA alphabetic or qwerty keyboard layout
for the SVGA printer.
Shift Lock
Key
Shift Key
Hold down to change the character
(QVGA only) case (from upper to lower or vice
versa).
Alert Key
Help Key
Help Key Provides access to help information
concerned with the current menu screen.
Currency Key
Currency Key Provides entry for currency characters.
Pressing this key generates minor currency
symbols (e.g. p, c, etc.) pressing with the
Shift key generates the major currency
symbol (e.g. , $, etc.)
Lockout
Pressing the Lockout key prevents unauthorised changes through the
front panel or interference while the printer is unattended. With
Lockout selected, control of the printer is restricted to switching on,
switching off and inspecting the message being printed. Access to all
other functions requires the use of the appropriate password, provided
this has been set, users can log in and have access according to their access
25
Lockout Screen
Password System
Entry to the Lockout area of printer control is unrestricted, all other areas
can, if required, be protected by password. It is advisable to assign a
unique password to the administrator account. In the event of the
administrator password being forgotten, contact Domino.
A user can change their password using this screen (see above).
keys.
Use the left, right keys to select 9 or X. Selecting 9 will turn on the
Unicode entry mode, this is confirmed by "U" being displayed in the
bottom right of the screen. The printer can now accept unicode values.
Enter the required 4 digit unicode value (hex) e.g 00A5 is the Japanese
Yen symbol, then press + again, the printer will prompt to confirm
the unicode value entered, highlight the tick ( 9 ) and press the select
key to enter into the message, repeat this for further character
entries.
Pressing the shift lock key will change the Unicode icon to
that both Unicode and Caps lock are active.
, showing
To exit the Unicode mode, press both alternative character set keys
again.
SVGA
A unicode symbol
on the numeric keyboard of the SVGA printers
allows unicode to be entered directly. Press this, then enter the unicode
value.
27
Creating a Message
Simple messages can be entered in the Message Editor using the
keyboard.
(1) Press the Message Editor topic key
.
(2) Type in the message using the keyboard.
It is also possible to change the format of the message, such as font height,
bold, inter character gap, etc. and enter different components into the
message, such as clock data, serial numbers, shift codes, text fields. These
functions are described below.
For the Duo variant printer, the message contains two regions (one for
each jet). A message format is associated with each region. The top
region displays information for Jet 1 and the bottom region for Jet 2, as
shown below. Creating a message is performed exactly the same as for a
single-jet message (unless indicated). To navigate between the two
regions, use the
keys to move the cursor to the desired region.
Region 1 (Jet 1) currently the active
region
Region 2 (Jet 2)
Message format
for each region
28
Font Options
This menu allows access to: Font Height, Bold, InterChar Gap and
Message Format Set.
Font (character) size, bold characters and double spacing can be selected
as function key options. Pressing the key activates the option and all
subsequent entries will be size/bold/spaced accordingly, until the option
is modified
Font size is indicated by the vertical size of the cursor. If a larger font
size is inserted into a multi-line message, the other characters will be
automatically arranged around the larger characters.
The Message Format Set allows different rasters (message formats) to
be stored in the printer. The printer can store/manage up to 8 message
formats in the Message Format Set. Messages created can use any of these
8 message formats. For the Duo variant printer, a message format is
associated with each region of the message.
In the Message Editor it is possible to open the properties or relevant
setting dialogue for inserted formats by using the left/right cursor keys
to highlight the entry and pressing the select button
.
The Font (print) Heights available will depend on the currently
selected message formats. (For the Duo variant printer, a message format
is associated with each region of the message being edited. The available
Font Heights will depend on the message format associated with the
currently active region.) Select the required height and press OK notice
that the cursor height will change accordingly in the Message Editor.
The Bold setting will actually add a number of extra drops, meaning
instead of printing 1 line of vertical drops, the printer will print the
selected number (a suggested amount would be 1). The next text
entered into the message will then be in bold.
InterChar Gap is the distance between each character, this can be
increased or decreased.
29
Clock Options
Date and Time fields and shift codes can be created and inserted into the
message.
To insert either a date or time field, he required field from the list in the
screen and press the select key.
Templates for both Date and Time fields
exist in the printer as standard and it is
possible to add to these templates. An
example of the actual printed text is shown.
Formats are used to build the date and time fields, a table of the formats
follows on the next page:
Date Codes:
%A
%G Month Name
%B
%J
%C
Julian Year (0 to 9)
%D
%L
Day Number (1 to 7)
%E
%P
%F
Day Name
Time Codes:
%H
%N Seconds (0 to 59)
%I
%O Alpha Hours
%M
Minutes (0 to 59)
30
Clock Offsets can also be set and applied to any of the clock templates.
This can be useful when coding a sell or use by date that is a set number
of days ahead of todays date.
To set, select an offset from the list in the Clock Offsets screen and press
Change. Change the name if required and set the offset amount. It is
best to leave one of the offsets at zero for clock fields that do not require
any offsets.
To insert an offset into either a date or time field, open the Properties
screen for the Date or Time field and select the offset required.
In this example, the offset A has been
applied to the time field HH:MM.
Shift Codes can be entered into the message, these must be set within
the Machine Setup Area:
To Set and Enter a Shift Code
The shift codes are set via the Machine Set-up menu
, as follows:
31
Three shifts
(3) Enter a shift code label - this will display in the message if the
shift is inserted.
Note: The Message Editor will space the message to allow for the longest of the
shift code labels.
(4) Press Reset Shift to reset the current shift back to zero.
(5) Use the up/down arrow to return to the top line "Shift Code"
then use the right cursor key to page to the next shift.
(6) Repeat the process for all required shifts. There is a total of 24
shifts available.
(7) Press OK when the shifts are set.
(8) Once the shift codes are set, they can be entered into a message
via the Message Editor. Within the Message Editor, select Clock
then Shift Code.
(9) The screen will display the shift codes as set previously. Press
Select to enter a shift code into the message. The name of the
current shift will be displayed in the message.
32
Special Fields
Fields such as Serial numbers, text fields, custom scripts, bar codes and
logos can be created and inserted from within this area.
To Enter a Barcode
The A-Series Plus printer currently supports the following barcodes:
1D or Linear Barcodes
EAN 13
EAN 8
2/5
Industrial
UPC A
UPC E
Code 39
Code 93
Code 128
EAN 128
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ITF 14
2D Barcodes
ASCII values 0 to 255 (extended ASCII 128 to 255). 1-64
characters (excluding check digits). Reed-Solomon check digit
algorithm (error correction).
Twenty-four square symbols with even number of rows and
columns in sizes (not including quiet zones): 10x10 to 26x26
modules
(steps of 2 modules per side), 32x32 to 52x52 modules
Data Matrix
(steps of 4 modules per side), 64x64 to 104x104 modules (steps
(ECC 200)
of 8 modules per side), 120x120 to 144x144 modules (steps of
16 modules per side).
Six rectangular symbol size versions (not including quiet zones):
8x18 and 12x26 modules (1 data region), 8x32 and 12x36
modules (2 data regions) and 16x36 and 16x48 modules (2 data
regions).
Square two-dimensional machine readable codes. Model 1 or 2.
Error Correction Level L, M, H or Q. Dimensions are 21x21,
25x25 or 29x29. Payload (1 64): Any character in the range
QR Code 0x0000 to 0xFDFF. Characters in the range 0xNN40
0xNNFC, where NN = 0x81 0x9F or 0xE0 0xEA and
characters of the form 0xEBNN where NN = 0x00 0xBF, will
be encoded as Kanji (Shift JIS System).
Notes:
(1)
(2)
34
Custom Scripts
These are externally created special custom clocks and serial numbers.
For details of text fields and custom scripts, please refer to the Operation
and Maintenance Manual.
35
36
Create/Import Logos
Logos are created and stored in the logo store before use in a message.
Logos are created on a user defined matrix (representing the possible
drop positions). Space around the logo (padding) is part of the logo and
provision for this must be included in the matrix size.
QVGA
(1) Within the Message Editor, select Insert Special Field, then Logo.
Initially, this area will be blank, but as logos are imported or
saved, a list of available logos will be shown here. To insert a
logo from the list into the message, press the Select button.
(2) To create a new logo, open the Logo Editor by selecting New.
Enter the width and height of the logo (in drops), to create a
grid and press OK.
Note: Depending on the font height, the height(s) available may be restricted,
although it is still possible to create a larger size but it will not be possible
to enter this into a message where it exceeds the message height.
(3) A grid of this height and width will now display. Use the cursor
keys to navigate the drop position, and use the Select button to
toggle the drop position on or off.
(4) Use Dot Continuous to turn on the drop position, without the
need to press the Select button for every square.
Note: A square will display in the toolbar at the bottom of the screen to show if
the Dot Continuous function is enabled. The grid reference is also
displayed.
Current Drop
Position
Horizontal Grid
Position
Dot Continuous
Function
(enabled)
Vertical Grid
Position
Logo Editor
(5) When the logo is complete, press Save As to save the message.
Enter the required name and press OK. This logo should now
appear in the list of saved logos.
37
SVGA
The SVGA logo creation is similar to the QVGA, except that it has
slightly more options available. Create the logo in the same way as
described above, but note the extra functions (shown below). Refer to
the Operation and Maintenance manual (supplied on disc) for further
information.
Grid
Use arrows to
move cursor
around grid
Dot Continuous
Function (enabled)
Dot Clear
Continuous
Function
Logo Editor
With Dot
Continuous Off,
use the dot
button to enter a
dot on the grid
38
To Import a Logo
Logos are imported using a USB device:
Notes:
(1)
(1)
(2)
39
Print Parameters
Once the message has been created, the print parameters allow the way
in which it is printed to be set, such as offsets, height and width, delays,
orientation, etc.
Print Offset
This positions (adds an offset to) the message on the substrate. With the
required message open in the Message Editor, press the Message Offset
icon, then select either the forward or reverse offset
(reverse is normally used when traversing the print head) enter in the
required distance (in strokes).
Print Delay
This is the distance between the sensor and the print head. Press Message
Offset
, then select the Print Delay
icon.
CAUTION: This is a global setting and will therefore affect all messages.
Enter in the distance (in strokes).
40
(1)
(2)
Print Height
This is adjusted as a percentage of the full height. The changes are instant
and will affect all printed messages.
Print Width
This is only effective when using an internally generated stroke rate. Use
the keys to increment/decrement the print width (measured in strokes).
Message Orientation
Allows the message to be printed in reverse and/or inverted and also
inverse video.
Note: Reverse and Invert print apply to the whole message, inverse video only
applies to subsequent text entered.
Reverse Printing
There are 4 options available: Printer setting, Flip, Counted or Continuous.
Printer Setting is effectively off as this will not apply and reverse/invert
setting over and above the printer settings.
Flip is effectively on as it will set the reverse/invert settings to the
opposite of the printer settings.
Continuous - with the count set to the required number (e.g. 2), the
message will print first in the initial state orientation for the next 2
product detects, it will then print the opposite (reversed or inverted) for
the next 2 product detects, etc.
Counted - this is set in conjunction with the repeat print function. Set
the count to the required number (e.g. 3), the message will then be
printed in the initial state for 3 prints and then the opposite (reversed or
inverted) for 3 prints. See below for the repeat printing option.
41
Invert Printing
Invert print operates in the same way as the Reverse Print option. Please
see above for details.
Inverse Video
This will print the message in inverse video (white text on a black
background). Set to either On or Off. When set to On, any subsequent
entries will be in inverse video.
Repeat Printing
There are 3 options available: Off, Continuous and Counted.
Continuous enables the current message to continuously print whilst the
print go signal is active. Repeat Pitch is the distance from the start of one
message and the start of the next and is measured in strokes. Update Each
Print? will update any variable information (serial numbers, clocks etc.)
with each print.
Counted enables the current message to be printed for a specified number
of extra times whilst the print go signal is active (set Use print go to end to
Yes) - note that this is in addition to the initial print, i.e. if a count of 5
is entered, 6 prints will occur. Repeat Pitch and Update Each Print? are the
same as for Continuous above.
42
To Import/Export a Message(s)
(1) Select the Message Store, then navigate to Store Manager
>
Import/Export.
(2) If the USB device does not contain any appropriate folders, the
only option available will be Create Folder, select this to create a
folder.
If no folders are present
on the USB device, this
is the only option.
(3) If several folders already exist on the device then these will be
displayed in a list. Highlight the required folder to import from
or export to.
Select the required folder
and press either Import
From or Export To.
43
44
BACK-UP PRINTER
There are 4 types of file information that can be saved to a USB device:
Full, Messages, Service and Production. These save different
information to a USB memory device: Full copies the entire printer
configuration; Message copies all the messages in the current message
store. Both Full and Message back-ups can be copied (restored) to other
printers or retained to restore the original printer settings.
The Service and Production files can be copied from the printers
software files, this provides information for a service engineer, such as log
files, jet characterisation information and email information. These file
types cannot be copied back to the printer as they are for information
only.
To Create a Back-up
(1) Insert the USB memory stick into the USB slot at the side of the
printer.
(2) In the Machine Set-up menu
, select Back-up
then
Back-up to USB.
(3) From the list, select the type of back-up required.
45
46
Printer States
Shown below are some printer states, these are displayed on the Alert/
Status bar at the bottom of the screen.
Status: Standby
The ink system is inactive but the User Interface can still be used.
Status: Getting ready to print
Once completed, the printer should be in a ready to print state.
Status: Ready to print
If a message is on-line, it will print on receiving a product detect signal.
Status: Not ready to print
Printer changing from Ready to print to jet on only or standby state.
Status: Heating
Printer is heating the print head to the optimum temperature for the ink.
Status: Ink system standby
Ink system is pressurised and active, but the jet is off.
Wake-up Mode Cycle Waiting
Opaque only - this indicates that the wake-up software is on - it can also
change to state as below.
Wake-up Mode Cycle Running
Opaque only - The wake-up software is active, it will run the pump for
3 mins in every 20 to stir the ink.
47
Fault Finding
Issue
Possible Cause
Remedy
Go to
>
>
48
Issue
No indicators showing
A300SE+
Possible Cause
No air supply
Remedy
49
50