G2 Cut and Embankment Strategy Report - 20141202 - v1
G2 Cut and Embankment Strategy Report - 20141202 - v1
G2 Cut and Embankment Strategy Report - 20141202 - v1
REVISION HISTORY
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Project Scope & functionality the appropriateness of the proposed design solution in terms of
achieving or exceeding the Project Scope and Project Functional Requirements.
Key Considerations
Reference
The State will evaluate the appropriateness of the proposed commercial solution
including the ownership structure of the entity that will enter into the Project Deed
with the State.
Key considerations in the evaluation of this criterion will include:
Travel times
Traffic capacity
Traffic movements
Freight efficiency, functionality and facilities
Road safety facilities and systems
Availability considerations (including flood immunity, slope stability, pavement
durability and minimising maintenance)
Mitigation of environmental, cultural resource and community impacts
Compatibility with future upgrades, adjacent land use and/or proposed
developments.
1b
1b Design requirements the suitability of the design solution to support the functional outcomes
and achieve or exceed the Project Minimum Requirements for all design elements.
Key Considerations
Reference
The State will evaluate the appropriateness of the proposed commercial solution
including the ownership structure of the entity that will enter into the Project Deed
with the State.
Key considerations in the evaluation of this criterion will include:
Site investigation, analysis and selection of design input parameters
Application of relevant design standards
Toowoomba Second Range Crossing Project
A1 Design: G2 Cut and Embankment Stability Strategy
257229011
1c
Innovation and whole-of-life considerations the extent to which appropriate innovation and
whole-of-life optimisation has been used to reduce overall cost, improve functional outcomes,
enhance freight efficiency and/or provide road user benefits (including the extent to which any design
departures are clearly identified, explained and justified).
Key Considerations
Reference
The State will evaluate the appropriateness of the proposed commercial solution
including the ownership structure of the entity that will enter into the Project Deed
with the State.
Enhanced design functionality
Additional design capacity or design life
Improved road safety features (including design, construction and O&M)
Minimising maintenance requirements and provision of maintenance access,
particularly for long life asset (>25 years) components
Tangible and practical whole-of-life cost improvement initiatives
Examples where the proposed technical innovation or whole-of-life optimisation
approach has been used successfully in similar applications
The extent to which any proposed departures from the Project Minimum
Requirements are clearly identified, explained and justified
The cumulative effect of any proposed departures.
Glossary
Term
Definition
Acronym Definitions
Term
Definition
Table of Contents
1
Executive Summary................................................................................................................... 9
Introduction................................................................................................................................ 9
2.1
Project Overview............................................................................................................ 9
2.2
Related Projects....................................................................................................................... 11
4.1
4.2
4.3
Performance Criteria....................................................................................................12
5.2
Design Standards........................................................................................................12
5.3
5.4
Design Assumptions....................................................................................................12
5.5
Design Exclusions........................................................................................................12
Methodology............................................................................................................................ 13
10
11
7.1
Design Parameters......................................................................................................14
7.2
Groundwater................................................................................................................ 14
7.3
Critical Sections...........................................................................................................14
Embankments.......................................................................................................................... 15
8.1
8.2
Settlement Analysis......................................................................................................15
8.3
Foundation Preparation................................................................................................15
8.4
Cuttings.................................................................................................................................... 16
9.1
9.2
Kinematic Analysis.......................................................................................................16
9.3
Rockfall Analysis.......................................................................................................... 16
9.4
9.5
Embankments..............................................................................................................17
10.2
Cuttings........................................................................................................................ 17
Risk Management.................................................................................................................... 18
12
Conclusion............................................................................................................................... 19
13
References............................................................................................................................... 20
14
Appendices.............................................................................................................................. 21
1 Executive Summary
This should be a high level summary of the content of the report, which can be read and appreciated by both
technical and non-technical readers. Essentially, a reader could read this section only and understand at a
high level our solution and how it will benefit the Project / State / users.
Where possible make obvious connections to relevant Key Considerations, Evaluation Criteria and Project
Objectives. Its also important to link to our strategy (a greater connection) and key messages.
Response
2 Introduction
2.1 Project Overview
The Toowoomba Second Range Crossing (TSRC) Project is the largest Commonwealth Government
commitment to a single road project in Queenslands history. Addressing a recognised constraint in the
National Land Transport Network, the TSRC will ensure freight efficiencies as well as significantly improving
driver safety and community amenity.
The TSRC is a proposed bypass route to the north of Toowoomba, approximately 41 km in length. It will
connect the Warrego Highway from Helidon in the east, to Charlton (west of Toowoomba), and to the Gore
Highway at Athol in the west. The TSRC is the centrepiece of major economic development taking place in
south-western Queensland and once complete will create a safer, faster and more efficient route for
connecting freight to major ports and markets
The Nexus Infrastructure consortium comprises global leaders in Public Private Partnerships (PPP) and the
design, construction, operation, maintenance and finance of transport infrastructure. We bring together the
ideal balance of international leaders and highly experienced, Queensland-based resources and offer the
State full project capability, worlds best practice, an unrivalled depth of resources, financial capacity, local
knowledge and insight and an enviable track record of successful, proven delivery of comparable projects at a
local, national and international level.
Nexus Infrastructure is committed to working in partnership with the State to achieve and exceed the Project
Objectives and to drive outcomes through innovation, value for money, whole-of-life efficiencies and a desire to
a create a world-class transport solution for Queensland.
6 Protect and, where possible, enhance natural and cultural resources, and the environment
7 Support sustainable communities and land use development
8 Achieve value for money outcomes for the State
9 Secure timely delivery of TSRC
10 Procure the Project in a way that encourages private sector innovation on technical and commercial
aspects of the Project.
Response
4 Related Projects
Response
Feature
From
To
Total Length
[m]
Cut 02
2277
2673
396
11.5
Cut 10
7002
7378
376
47
Cut 15
9441
9753
312
22
Cut 20
11296
11561
265
12
Cut 21
12012
12801
789
51
Cut 24
13898
14217
319
32
Cut 25
14465
14803
338
37
Cut 26
14834
15123
289
40
Cut 27
15627
15993
366
31
Cut 35
23050
23874
824
26
Feature
From
To
Total Length
[m]
Maximum Embankment
Height (m)
Embankment
17
10695
10905
210
40
Embankment
22
13139
13365
226
45
Embankment
23
13540
13898
358
38
Embankment
25
15123
15627
504
40* zoning
Embankment
26A
16493
16797
304
48* sidelong
Embankment
13
Embankment
27
Toowoomba Second Range Crossing Project
A1 Design: G2 Cut and Embankment Stability Strategy
257229011
Embankment
30
20576
21150
574
ID
Load Case
Groundwater
Level
Analysis
Procedure
Factor of
Safety
Long term
Piezometric
Average or
Best
estimate
groundwater
level
Effective
stress
analysis
drained
parameters
1.5
Long term Ru
Minimum Ru
coefficient
0.15
Effective
stress
analysis
drained
parameters
1.5
Short term
construction
N/A
Total stress
analysis for
low
permeability
materials
1.3
Worst-case rainfall
event Q2000
Worst case
groundwater
level
Effective
stress
analysis
drained
parameters
1.0
DTMR no fail
criteria
Rapid drawdown
Drawdown
from
inundation
level
Total stress
analysis for
low
permeability
materials
1.3
For
embankment
s only.
Average or
Best
estimate
groundwater
level
Total stress
analysis for
low
permeability
materials
1.15
Operating Basis
Earthquake (OBE)
Comments
Apply only if
there is toe
inundation
Analysis
requirement
TBC
Condition
Applicable analysis ID
Location
Road
Service
Bench
STRICTLTY COMMERCIAL IN CONFIDENCE
14
Surface
Corridor/Bench
Long term
1, 2, 5, 6
20kPa
10kPa
5kPa
Short term
constructi
on
10kPa
10kPa
5kPa
Worst-case
rainfall
event
1:2000
10kPa
0kPa
0kPa
5.4 Software
Slope stability analyses have been carried out using the following software.
Limit equilibrium stability
> Geostudio Slope/w using Morgenstern-Price analysis method
Seepage analysis (if required) Seep/w
Kinematic analysis DIPS, Rocplane and Swedge (where applicable)
Description
c' (kPa)
(deg)
Fill
Rockfill
40
Earthfill
30
5.6 Groundwater
TO BE UPDATED ONCE ANALYSIS COMPLETE
6 Embankments
6.1 Slope Stability Analysis
TABLE TO BE FINALISED FOLLOWING COMPLETION OF ANALYSIS
Table 5 Embankment Stability Analysis Results
Location
ID
Groundwater
Level
Long term
Piezometric
Average or
Best
estimate
groundwater
level
See
Slope/W
sketch
Long term Ru
Minimum Ru
coefficient
0.15
Short term
construction
N/A
1.3
1.29
Worst-case
rainfall event
Q2000
Worst case
groundwater
level
1.0
1.46
Rapid
drawdown
Drawdown
from
inundation
level
Operating
Basis
Earthquake
(OBE)
Average or
Best
estimate
groundwater
level
Embankment 1
17
Load Case
Comments
Require
d
Achieved
1.5
1.67
N/A
TBA
1.15
1.21
ID
Approximate Compressibl
Height (m)
e Layer
Thickness
(m)
Primary
Seconda
ry
Total
Items
Description
Embankment 17
Topsoil thickness
Unsuitable thickness
Foundation preparation/ground
improvement
Embankment drainage
Erosion protection measures
Erosion protection measures
Fill source
Embankment
Zoning
Zone
MRTS04
Class
Zone Width
CBR (if
applicable)
Subgrade
A/B
Upper Zone
A/B
Outer Zone
A/B
Core
Over 20m
Rockfill
Rockfill
5 m at the
top and 30 m
at the toe
7 Cuttings
7.1 Initial geometry
The initial batter slopes were designed based on the rock mass weathering profile. Rock mass weathering is a
good indicator to depict the overall condition of the slopes (which is indirectly related to degree of fracturing,
strength and material properties). The initial batter slopes profiles are summarised in Error: Reference source
not found. Each zone was assigned appropriate Mohr-Coulomb parameters that were derived from lithologyweathering parametric study presented in G1 Preliminary Geological and Geotechnical Report. The stability
analyses of these initial profiles were carried out using SLOPE/W software.
Table 7 Batter slopes for initial design
In cuts where defect data was available from borehole televiewer, kinematic analysis was carried to identify
potential failures modes that may be governed by geological structures present within the rock mass. When a
failure mode was identified, an appropriate stability analysis (eg planar or wedge) was carried out and the
results for each cut presented in the following sections.
Locatio
n
ID
Cut 10
Load Case
Groundwater Geometry
Level
Factor of Safety
Comments
Required Achieved
Long term
Average or
Best
Piezometric estimate
groundwater
level
1V:0.5H
1.5
2.74
Long term
1V:0.5H
1.5
2.13
Minimum Ru
Cut 21
Ru
coefficient
0.15
Long term
with
tension
crack
minimum
2.5m
Average or
Best
estimate
groundwater
level
Worst-case
rainfall
event
Q2000
Worst case
groundwater
level
Operating
Basis
Earthquake
(OBE)
Average or
Best
estimate
groundwater
level
stabilty satisfies
required FOS.
1V:0.5H
1V:0.5H
1V:0.5H
1.3
1.0
1.15
1.5
Long term
Ru
Minimum Ru
coefficient
0.15
Long Term
flooded
tension
crack,
minimum
2.5m depth
Average or
Best
estimate
groundwater
level
1V:1.5H and
1V:1H slopes
1.5
Worst case
groundwater
Global stability
satisfies the
required FOS.
1V:1.5H and
1V:1H slopes
1V:1.5H and
1.59
Localised
stability of the
benches
containing XW
Claystone and
Coal do not
meet the
required FOS
for 1V:1H batter
slopes.
1.65
Global stability
satisfies the
required FOS.
1.47
1.3
1V:1H on all
batters
Worst-case
rainfall
Global stability
satisfies the
required FOS.
1.25
1V:1H on all
batters
2.60
Global stabilty
satisfies
required FOS.
Global stability
satisfies
required FOS.
1V:1H on all
batters
2.38
Long term
Average or
Best
Piezometric estimate
groundwater
level
1V:1.5H and
1V:1H slopes
2.73
1.68
Global stability
satisfies the
required FOS.
1.54
1.0
1.12
Global stability
satisfies the
event
Q2000
level
required FOS.
1V:1H slopes
1V:1H on all
batters
Cut 26
Operating
Basis
Earthquake
(OBE)
Average or
Best
estimate
groundwater
level
Long term
Average or
Best
Piezometric estimate
groundwater
level
1.02
1V:1.5H and
1V:1H slopes
1.15
1.58
Global
1.5
1.7 2.0
1.5
1.4 - 2.6
1.5
1.3 - 1.5
1.5
1.5 - 1.8
1.5
1.3 - 2.1
1.5
1.8 - 1.9
1.3
1.5 - 1.7
1.3
1.4 - 2.6
1.3
1.3 - 1.5
1.0
1.6 - 1.7
Local
1V:1.0-1.5H
Batters
(All except
bottom batter
slope)
1V:0.5H
Batters
(Bottom batter
slope)
Long term
Ru
Minimum Ru
coefficient
0.15
Global
Local
1V:1.0-1.5H
Batters
(All except
bottom batter
slope)
1V:0.5H
Batters
(Bottom batter
slope)
Long term
Piezometric
with
Tension
Crack
Worst Case
Rainfall
Average or
Best
estimate
groundwater
level
Flooded
tension
crack in
residual
material,
minimum
2.5 m depth
Worst case
groundwater
Global
Local
1V:1.0-1.5H
Batters
(All except
bottom batter
slope)
1V:0.5H
Batters
(Bottom batter
slope)
Global
Global stability
satisfies the
required FOS.
Horizontal
design
acceleration of
0.03g.
FOS > 1.6 for
lower bound
XW Mudstone /
Claystone
parameters
Low FOS for
bench
intersecting XW
Mudstone /
Claystone
Event
Q2000
level
Local N/A
Operating
Basis
Earthquake
(OBE)
Average or
Best
estimate
groundwater
level
Global
XW Mudstone /
Claystone
parameters
1.15
1.6 - 1.9
Local N/A
Horizontal
Acceleration
Factor = 0.03g
Total stress
analysis for low
permeability
materials
FOS > 1.5 for
lower bound
XW Mudstone /
Claystone
parameters
Cut 27
Long term
Average or
Best
Piezometric estimate
groundwater
level
Global
1.5
>3.3
Global stability
satisfies the
required FOS.
Local
1.5
>1.85
Targeting RS
@CH15800 and
HW Basalt
@CH15750
1V:0.7H and
1V:0.8H
Batters in
HW/MW
Basalt
FOS satisfied
1V1.5H and
1V:0.8H in
Residual Soil
2
Long term
Ru = 0.15
Minimum Ru
coefficient
0.15
Global
1.5
>2.93
Global stability
satisfies the
required FOS.
Local
1.5
1.15
Targeting RS
@CH15800 and
HW Basalt
@CH15750
1V:0.7H and
1V:0.8H
Batters in
HW/MW
Basalt
1V1.5H and
1V:0.8H in
Residual Soil
3
Long term
Piezometric
with
Tension
Crack
Average or
Best
estimate
groundwater
level
Global
1V:0.7H and
1V:0.8H
Batters in
HW/MW
1.3
>3.3
Global stability
satisfies the
required FOS.
Worst-case
rainfall
event
Q2000
Flooded
tension
crack,
minimum 2.5
m depth, in
residual soil
Basalt
Worst case
groundwater
level
Global
1V:1.5H and
1V:0.8H in
Residual Soil
1.0
>2.85
Global stability
satisfies the
required FOS
1.15
3.1
Horizontal
acceleration =
0.03g
1V:0.7H and
1V:0.8H
Batters in
HW/MW
Basalt
1V:1.5H and
1V:0.8H in
Residual Soil
Operating
Basis
Earthquake
(OBE)
Average or
Best
estimate
groundwater
level
Global
1V:0.7H or
flatter
Global stability
satisfies the
required FOS
Identification of potential failure modes (eg. planar, wedge) based on chosen friction angle
If there was a potential for failure to occur, then stability analysis was carried out for the failure mode
identified
If there was no potential for defect controlled failures, no block failure stability was carried out.
The defect data from televiewer was plotted and cluster between 2 to 6 sets were identified on stereoplots for
each cut Table 9. The mean planes identified from the stereoplots were used for kinematic analysis for
identification of failure modes (Wyllie 1992, Wyllie & Mah 2005).
It should be noted that in kinematic analysis, only potential failure modes are identified based on the estimated
friction cone angle. This analysis does not include other factors such as the effects of ground water, external
loads and shear strength of discontinuities and it should not be mistaken for stability analysis.
The conditions required for the various failure modes in rock is as follow:
Location
Cut 10
Cutting
gradient
Major Joint
Set
Dip
Dip
Cone
Direction Friction
Angle
(deg)
Potential Failure
Toppling
Planar
1V: 0.5H
237
30
LHS X
LHS X LHS X
2 (minor)
88
232
30
RHS - X
RHS - X
3 (random)
88
123
30
Wedge
RHS - X
4 (random)
86
183
30
49
102
30
49
344
30
1V: 1H
54
308
30
LHS X
LHS X LHS -
(Basalt data
only)
50
234
30
RHS - X
RHS - X
28
278
30
76
007
30
195
30
(Sedimentary 2
data only)
3
81
064
30
LHS X
LHS X LHS X
RHS - X
RHS - X
RHS - X
84
163
30
1V:1H
241
30
LHS - X
Sandstone
90
223
30
LHS - X
RHS - X
LHS - X
RHS - X
1V:1H to
1V:0.5H
192
18
LHS -
RHS -
LHS - X
LHS X
LHS X LHS
RHS - X
RHS - X
Cut 21
1V: 1H
Cut 26
Cut 27
Interbedded
Sandstone /
Siltstone /
Mudstone
67
72
18
1V: 0.7H in
Basalt only
53
104
30
51
344
30
51
302
30
Random
49
233
30
RHS - X
RHS - X
RHS -
LHS - X
RHS -
RHS -
Location
Cut 10
Cutting
gradient
Sets
analysed
Planar
Wedge
1V: 0.5H
(LHS)
All
N/A Unlikely to
occur
N/A Unlikely to
occur
N/A Unlikely to
occur
1V: 0.5H
(RHS)
All
N/A Unlikely to
occur
N/A Unlikely to
occur
N/A Unlikely to
occur
Cut 21
1V: 1H (LHS)
Sets 1 & 3
N/A Unlikely to
occur
N/A Unlikely to
occur
Wedge volume
0.026m3
Wedge weight
0.07t
trace length 1m
FOS 4.94
Wedge volume
0.205m3
Wedge weight
0.53t
trace length 2m
FOS 3.66
1V: 1.5H
(LHS)
Sets 1 & 3
N/A Unlikely to
occur
N/A Unlikely to
occur
Wedge volume
0.032m3
Wedge weight
0.08t
trace length 1m
FOS 4.71
Wedge volume
0.256m3
Wedge weight
0.66t
trace length 2m
FOS 3.43
1V: 1H (RHS)
Sets 1 & 4
N/A Unlikely to
occur
N/A Unlikely to
occur
Wedge volume
0.013m3
Wedge weight
0.03t
trace length 1m
FOS 1.22
Wedge volume
0.100m3
Wedge weight
0.263t
trace length 2m
FOS 1.22
1V: 1.5H
(RHS)
Sets 3 & 5
N/A Unlikely to
occur
N/A Unlikely to
occur
Wedge volume
0.006m3
Wedge weight
0.02t
trace length 1m
FOS 6.19
Wedge volume
0.052m3
Wedge weight
0.14t
trace length 2m
FOS 3.59
Cut 26
Sandstone:
Sets 1 & 2
1V: 1H &
1V:0.5H
Interbedded
Sandstone /
Siltstone /
Mudstone
N/A Unlikely to
occur
Sets 1 & 2
N/A Unlikely to
occur
N/A Unlikely to
occur
LHS:
N/A Unlikely to
occur
N/A Unlikely to
occur
N/A Unlikely to
Occur
RHS:
1V:1H
&1V:0.5H
Wedge volume
0.4 m3
Wedge height
0.93 Tonnes
Trace length
5.42 to 6.48 m
FOS(a) 1.7
Cut 27
1V: 0.7H
(RHS)
Set 1 v
Set 4
N/A Unlikely to
occur
N/A Unlikely to
occur
Wedge volume
0.026m3
Wedge weight
0.160t
trace length 1m
Externally
applied force
0.1t
Water pressure
in slope - Yes
FOS 1.58
1V: 0.7H
(LHS)
Set 2 v
Set 3
N/A Unlikely to
occur
N/A Unlikely to
occur
Wedge volume
0.011m3
Wedge weight
0.028t
trace length 1m
Externally
applied force
No
Water pressure
in slope - No
FOS 0.71
1V: 0.7H
(LHS)
Set 2 v
Set 4
N/A Unlikely to
occur
N/A Unlikely to
occur
Wedge volume
0.024m3
Wedge weight
0.0.63t
trace length 1m
Externally
applied force
0.1t
Water pressure
in slope - Yes
FOS 1.48
Scenario
Coefficient of Restitution
Rn (Normal)
RT (Tangential)
Mean
St. Dev.
Mean
St. Dev.
0.53
0.04
0.99
0.04
0.4
0.04
0.9
0.04
A&B
Pavement road
0.45
0.06
0.9
0.06
The friction angle of loose blocks on to the contact surface in the analysis is assumed to be 30 degrees.
In the rock fall analyses, two cases of analyses have been carried out:
Case 1: The maximum impact energy on fence with little vegetation on the bench surface
Case 2: The maximum distance of rock end-point from toe of the slope with no vegetation on the bench
surface.
A summary of the analyses carried out for each cut are presented in Table 12.
TO BE COMPLETED FOLLOWING ANALYSIS
Table 12 Summary of Rocfall analyses results
Cut
7.6
8.2 Cuttings
TO BE UPDATED
9 Risk Management
TO BE UPDATED FOLLOWING COMPLETION OF ANALYSIS
10 Conclusion
TO BE UPDATED FOLLOWING COMPLETION OF ANALYSIS
11 References
12 Appendices
Appendix A Embankment Design Calculations
Appendix B Cutting Design Calculations