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Lug For Skid

This document provides calculations for the design of lifting lugs on a skid component weighing 42.9 tonnes. It calculates stresses on the lugs and pin holes to check that the selected material, dimensions and welding are sufficient based on the weight and expected load factors. Dimensions for the lugs, pin size and weld leg are provided. Stresses are checked for tension, bending, shear, bearing and combined stresses to verify the lug and weld designs are satisfactory against the allowed material stresses.

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surefooted1
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484 views

Lug For Skid

This document provides calculations for the design of lifting lugs on a skid component weighing 42.9 tonnes. It calculates stresses on the lugs and pin holes to check that the selected material, dimensions and welding are sufficient based on the weight and expected load factors. Dimensions for the lugs, pin size and weld leg are provided. Stresses are checked for tension, bending, shear, bearing and combined stresses to verify the lug and weld designs are satisfactory against the allowed material stresses.

Uploaded by

surefooted1
Copyright
© © All Rights Reserved
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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PLEASE NOTE: "Lift Lug calc for Skid" has links with "Weight & Bolting_lse.xls" These may be downloaded separately
or together as a zip file.
LIFTING LUG DESIGN CALCULATION (SKID)
ITEM : C.I. SKID (A-6810)
PROJECT NO. C.I Injection system (A-6810) - Permas Field Substructure

Weight of component to be lifted


Component force acting on beam, F
Impact factor
SKID LUG SIZING
Distance from lug hole to edge of beam, k
Lug radius, rL
Lug thickness, tL
Lug base width, wL
Diameter of hole, d
Distance from lug hole to base, hL
Collar plate thickness, tcp
Collar ring diameter, Dcp
Clearance btw shackle & lug size
Lug thickness, tL
A = 42.9 mm 40
Lug radius, rL
C = 95.5 mm 70
Since A & C clearance against Lug size , Therefore the Lug is is
ACCEPTABLE
Per PTS Section 6.3
a) Lug hole diameter, d shall be Max of i) Dp + 3mm
ii) Dp X 1.05
b) Lug hole diameter, d shall be less than < (Dp + 6mm)
Dp = 33 result a)
b)
Hole,d

Diameter of hole, d btw 31.70 33 34.70


No of lug eye,
Maximum combined force acting on lug eye, Fc

LIFTING LUG MATERIAL & MECHANICAL PROPERTIES


Material used
Specified yield stress, Sy
Allowable bending stress, fbx.all ( = 0.66Sy ) _In Plane
Allowable bending stress, fby.all ( = 0.75Sy ) _Out Of Plane
Allowable tensile stress, St.all ( = 0.6Sy )
Allowable bearing stress, Sbr.all ( = 0.9Sy )
Allowable shear stress, Ss.all ( = 0.4Sy )
SHACKLES
Shackle rating ( S.W.L )
Type of shackle BOLT Type Anchor shackle G2130
Pin size, Dp
MAXIMUM SLING TENSION ON PADEYE
FACTOR OF SAFETY F.O.S.

Ts

DESIGN LOAD:
SLING TENSION P = FOS * Ts P
LIFTING ANGLE a
ACTUAL OUT OF PLANE ANGLE b
VERTICAL FORCE ON PADEYE Fz = P * sin a Fz
OUT OF PLANE FORCE Fyl = P * sin b Fyl
HORIZONTAL FORCE ON PADEYE Fx = P * cos a Fx
Horizontal dist.PIN CL to N.A. exl
STRESS CHECK AT BASE
Moment Calc at distance , H
In Plane Moment My = ( Fx*H ) - ( Fz*ex l) My
Out of plane moment Mx = ( FyI*hL ) Mx
Tensile Stress
Maximum tensile force, ft = Fz / [ tL * wL ]
Allowable tensile stress, St.all ( = 0.6Sy )
Since ft < St.all, therefore the lug size is satisfactory.
Bending stress (In Plane)
Maximum bending stress , fbx = ( 6*Mx ) / ( wL * [(tL+tcp)^2] )
Allowable bending stress, fbx.all ( = 0.66Sy ) _In Plane
Since fbx < fbx.all,therefore the lug size is satisfactory.
Bending stress (Out of Plane)
Maximum bending stress , fby = ( 6*My ) / [ tL +(2*tcp)] * [ wL^2 ] )

Allowable bending stress, fby.all ( = 0.75Sy ) _Out Of Plane


Since fby < fby.all,therefore the lug size is satisfactory.

Combined stresses,
U
= St/St.all + fby/fby.all + fbx/fbx.all
Since U < 1, therefore the lug size is satisfactory.
SHEAR stress (In Plane)
Maximum SHEAR stress , fsx = Fx / [ wL * tL ]
Allowable shear stress, Ss.all ( = 0.4Sy )
Since fsx < Ss.all,therefore the lug size is satisfactory.
Bending stress (Out of Plane)
Maximum SHEAR stress , fsy = Fyl / [ wL * tL ]
Allowable shear stress, Ss.all ( = 0.4Sy )
Since fsx < Ss.all,therefore the lug size is satisfactory.
CHECKING VON-MISES CRITERIA
Sum of stress in X-PLANE
Sum of stress in Y-PLANE

fx = St + fby
fy = St + fbx

Therefore, average Shear stress

fxy = SQRT [ (fsx^2)+(fsy^2) ]

Maximum Combined stress


Fcomb = SQRT [ (fx^2)+(fy^2)-(fx+fy+3fxy^2) ]
Allowable combined stress : Fcomb.all ( = 0.66Sy )
Since fsx < Ss.all,therefore the lug size is satisfactory.
STRESS CHECK AT PIN HOLE
Tensile Stress
Maximum tensile force, P
Cross sectional area of lug eye, At = [ 2 * ( tL* ( rL - d/2 ))] + [ 2 * ( tcp* (( Dcp/2) - d/2 ))] + [ 2 * ( tcp* (( Dcp/2) - d/2 ))]
Tensile stress, St
Allowable tensile stress, St.all ( = 0.6Sy )
Since St < St.all, therefore the lug size is satisfactory.
Bearing Stress
Maximum bearing force, P
Cross sectional area of lug eye, Ab = Dp * ( tL + 2tcp )
Bearing stress, Sbr = Fbr / Ab
Allowable bearing stress, Sbr.all ( = 0.9Sy )
Since Sbr < Sbr.all,therefore the lug size is satisfactory.

Shear Stress

Maximum shear force, P

Cross sectional area of lug eye, At = [ 2 * ( tL* ( rL - d/2 ))] + [ 2 * ( tcp* (( Dcp/2) - d/2 ))] + [ 2 * ( tcp* (( Dcp/2) - d/2 ))]
Shear stress, Ss
Allowable shear stress, Ss.all ( = 0.4Sy )
Since Ss < Ss.all,therefore the lug size is satisfactory.
Combined stresses,
U
= St/St.all + fby/fby.all + fbx/fbx.all
Since U < 1, therefore the lug size is satisfactory.
WELD SIZE CALCULATIONS
Weld leg used,
Weld throat thickness used, tr
Filler metal material
Fillet weld joint efficiency, E
Welding stress for steel grade 43 ( E-43 ),
Allowable welding stress,Sw
Tensile Stress
Maximum tensile force,Ft
Area of weld, Aw = 2*(tL+wL)*tr
Tensile stress, St = [(Ft/Aw)]
Since St < Sw,therefore weld leg is satisfactory.
Shear stress
Maximum shear force,Ft
Shear stress, Ss = (Ft/Aw)
Allowable welding stress for steel grade 43 ( E-43 ), Sw
Since Ss < Sw,therefore weld leg dimension is SATISFACTORY.
Bending stress
Maximum bending force,Fb
Bending stress, Sb = [(Fb/Aw)]
Allowable welding stress for steel grade 43 ( E-43 ), Sw
Calculation Reference

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