Lt8490 - High Efficiency MPPT Battery Charger Controller
Lt8490 - High Efficiency MPPT Battery Charger Controller
Lt8490 - High Efficiency MPPT Battery Charger Controller
LT8490
High Efficiency MPPT Battery
Charger Controller
Description
Demonstration circuit 2069A features LT8490, a high
performance buck-boost converter that implements an
MPPT function and flexible charging profiles suitable for
most battery types such as flooded and sealed lead acid
batteries and Lithium-Ion batteries, and can operate from
input voltages above, below or equal to the battery voltage.
The demo board is configured for a 17V to 54V input voltage range and the power source can be a solar panel with
36 to 72 cells (up to 200W) or a DC voltage source. Two
input connectors are provided. An LTC4359 ideal diode
controller protects the DC power supply output from being
back fed from the solar panel. This allows, for example,
that a 24VDC supply is plugged in while a solar panel with
higher voltage is being used to power the circuit.
On-chip logic provides automatic true power point tracking
for solar powered applications. The MPPT function not
only continuously tracks the maximum power point, it is
able to select the correct maximum on the power curve
to increase power harvested from the panel during partial
shade conditions, when multiple peaks occur on the power
curve. During periods of low light, a low power mode allows the charger to deliver a small charge current even if
there is not enough light for the MPPT function to operate.
The demo board output is set up for charging a 12V SLA
battery with up to 16.6A charge current. Two charge
Performance Summary
SYMBOL
PARAMETER
CONDITIONS
VIN
VOUT
Charge Voltage
IIN
IOUT
FSW
Switching Frequency
EFF
Efficiency at DC input
MIN
TYP
MAX
17
30
54
UNITS
V
14.2
10
16.6
200
kHz
96.3
95.6
97.3
%
%
%
dc2069af
18
99
18
16
16
14
EFFICIENCY
97
14
96
12
95
10
94
93
DISSIPATION
DISSIPATION (W)
EFFICIENCY (%)
98
CURRENT (A)
100
12
10
8
91
0
18
6
8 10 12 14
CHARGE CURRENT (A)
16
DC2069A F01
IIN
92
90
IOUT
10
15
20
25 30 35 40 45
INPUT VOLTAGE (V)
50
55
DC2069A F02
dc2069af
dc2069af
QTY
REFERENCE
PART DESCRIPTION
MANUFACTURER/PART NUMBER
C12
AVX, 0603YC102MAT4A
C13, C47
AVX, 0603YD224KAT2A
C14, C15
AVX, 0603YC332MAT4A
AVX, 12101C225KAT2A
SUNCON, 63HVH33M
MURATA, GRM32ER7YA106KA12L
C55
SANYO, 25HVH150M
C56, C57
AVX, 0603ZD225KAT2A
C59
AVX, 0603YC104KAT2A
10
C60, C61
AVX, 0603YC472KAT2A
11
C62
AVX, 0603YA221JAT2A
12
C63
AVX, 06035C682KAT2A
13
C65
AVX, 12101C105KAT2A
14
C66, C73
AVX, 0603YC105KAT2A
15
C67, C68
AVX, 0603YC683KAT2A
16
C69
AVX, 06036D475KAT2A
17
C83, C84
MURATA, GRM188R71C474KA88D
18
C85
AVX, 12061A102KAT2A
19
C87, C90
MURATA, GRM188R72A103KA01D
20
L1
IND, 4.7H
COILCRAFT, SER2915L-472KL
21
M1
INFINEON, BSC028N06NS
22
M2
INFINEON, BSC016N06NS
23
M3, M4
INFINEON, BSC010NE2LSI
24
R2
PANASONIC, ERJ-3EKF1963V
25
R3
VISHAY, CRCW06038k06FKEA
26
VISHAY, CRCW060310R0FKEA
27
R11
VISHAY, CRCW0603110KFKEA
28
R13
VISHAY, CRCW0603113KFKEA
29
R14
PANASONIC, ERJ-3EKF3572V
30
R15
VISHAY, CRCW12061R20FKEA
31
R16
VISHAY, CRCW060310K0FKEA
32
R44
SUSUMU, RL3264SW4-004M-F-T5
33
R47
VISHAY, CRCW0603215KFKEA
34
R48
PANASONIC, ERJ-3EKF2102V
35
R49
PANASONIC, ERJ-3EKF1243V
36
R50
PANASONIC, ERJ-3EKF4991V
37
R54
VISHAY, CRCW06033K48FKEA
38
R55
VISHAY, CRCW06035K90FKEA
39
R56
PANASONIC, ERJM1WTF5M0U
40
R57
PANASONIC, ERJM1WTF3M0U
41
R62
PANASONIC, ERJ-3GEYJ3R3V
dc2069af
QTY
REFERENCE
PART DESCRIPTION
MANUFACTURER/PART NUMBER
42
R63
VISHAY, CRCW06031K10FKEA
43
R64
PANASONIC, ERJ-3EKF3011V
44
R65
VISHAY, CRCW060330K1FKEA
45
R67, R71
VISHAY, CRCW060353K6FKEA
46
U1
47
48
STENCIL DC2069A
Optional Components
49
C74
AVX, 0603YC104KAT2A
50
C76
AVX, 12061C225KAT2A
51
C77
AVX, 0603YC103KAT2A
52
D1, D2
53
D10
54
D12
ROHM, SML-512UW
55
D14
56
D15
57
D16
58
59
F1
FUSE
LITTELFUSE, 142.6185.5306
60
F1
FUSE HOLDER
LITTELFUSE, 178.4265.0002
61
SAMTEC, TSW-104-07-L-S
62
XJP1, XJP4
SAMTEC, SNT-100-BK-G
63
J1, J2, J3
64
J1, J2, J3
65
J1, J2, J3
66
J1, J2, J3
67
J4
PHONE JACK
TE CONNECTIVITY, 5555165-1
68
L2
IND, 0 0603
VISHAY, CRCW06030000Z0ED
69
M5
FAIRCHILD, FDMS86101
70
MOSFET, N-CHANNEL
71
72
Q6
DIODES, BSS84-7-F
73
R26
VISHAY, CRCW060310R0FKEA
74
R6
VISHAY, CRCW06033K32FKEA
75
R12
VISHAY, CRCW06031K30FKEA
76
R46, R94
VISHAY, CRCW060310K0FKEA
77
R17, R19
PANASONIC, ERJ-1TNF1000U
78
R21
PANASONIC, ERJ-6ENF10R0V
79
VISHAY, CRCW06030000Z0ED
80
R84
VISHAY, CRCW0603215KFKEA
dc2069af
QTY
REFERENCE
PART DESCRIPTION
MANUFACTURER/PART NUMBER
81
PANASONIC, ERJ-3EKF4991V
82
VISHAY, CRCW06031R00FKEA
83
R52
PANASONIC, ERJ-3EKF1001V
84
R53, R85
PANASONIC, ERJ-3EKF1003V
85
R61
VISHAY, CRCW060333K2FKEA
86
R68
VISHAY, CRCW0603102KFKEA
87
R73
VISHAY, CRCW060311K3FKEA
88
R75, R77
VISHAY, CRCW0603549RFKEA
89
R83
VISHAY, CRCW060327K4FKEA
90
R89
PANASONIC, ERJ-3EKF1912V
91
R90
PANASONIC, ERJ-3EKF8062V
92
R91
PANASONIC, ERJ-3EKF4122V
93
R92
VISHAY, CRCW060359K0FKEA
94
R93
VISHAY, CRCW060311K5FKEA
95
SW1
96
U2
97
U3
dc2069af
C52
DNI
1210
C41
2.2F
100V
1210
C53
DNI
1210
R61
33.2K
R53
100K
R54
3.48K
C46
2.2F
100V
1210
VIN
5.90K
R55
C42
2.2F
100V
1210
R68
102K
1%
C66
1uF
100V
L2
0 ohm
0603
C90
0.01uF
U2
LT4359CDCB
R52
1K
GATE OUT
VSS VSS
IN SOURCE
SHDN
D15
SMAJ24A
DDZ9699T
3 12V
2
D16
M5
FDMS86101
8
1
7
2
6
3
5
VIN1
8.06K
R3
R2
196K
D14
SMAT70A
DC IN
17V - 54V
+ 2
J3
OPT
+ C78
PGND
Q4
MMBT3904
1
C76
2.2uF
100V
1206
C56 2.2F
C69
4.7F
VIN
R14
35.7K
R11
110K
R48
21.0K
C73
1uF
R86
VDD ( 3.3V )
( 6.3V )
U1
IIR
IMONIN
AVDD
LDO33
VDD
GATEVCC
INTVCC
EXTVCC
FBIW
VINR
FBIN
FBIR
VIN
STATUS
SGND
VDD
FAULT
3
4
OPT
R27
C60
4.7nF
16V
53
10
58
14
24
40
54
15
46
CSPIN
CSNIN
LT8490
45
D1
CMMR1U-02
3.3
44
SW1
JP3
EXTVCC
R38
OPT
7
6
5
4
1
2
1
2
3
R26
10
SW1
R39
OPT
C47
0.22uF
D24
OPT
R60
0
M2-1
OPT
3
M3
BSC010NE2LSI
L1
4.7H
SER2915L-472KL
10
R8
R51
1
R44
0.004
1W
2512
1nF
C12 C15
3.3nF
10
R9
R43
OPT
D23
OPT
C14
3.3nF
M2
BSC016N06NS
M1
BSC028N06NS
R58
1
TG1
8
7
6
5
D2
CMMR1U-02
R62 2
1
OPT
M1-1
OPT
C44
2.2F
100V
1210
D18
OPT D22
C43
2.2F
100V
1210
R63 1.1K
R66
1210 100V
10
R24
C57 2.2F
C65 1F
C84
0.47uF
R25
OPT
1206
C54
C64
DNI
1210
C86
C85
1000pF OPT
1206
100V
1206
A
R15
1.2
1206
C88
OPT
0805
SW1
J1
C45
+ C58
C79
33F
63V
R56
.005 1W 2512
SW2
VIN1
TG1
5
6
7
8
4
5
6
7
R90
80.6K
R89
19.1K
C63
6.8n
25V
C13
0.22uF
D25 D26
OPT OPT
CONFIG1
CONFIG2
JP4
1
2
0.068
C67
R41
OPT
3
JP1
VDD
R46
10K
215K
0.1uF
R50
C62
220p 4.99K
R47
C59
M3-1
OPT
1
2
R91
41.2K
R92
59.0K
R49
124K
3.01K
R64
N/C
N/C
SRVO_FBOUT
SRVO_IOUT
SRVO_IIN
SRVO_FBIN
FAULT
STATUS
ECON
SWENO
SWEN
FBOW
FBOR
FBOUT
CSNOUT
3
4
37
38
C61
4.7nF
R65
30.1K
52
VDD
R77
549
FAULT
D12
RED
STATUS
FAULT
JP2
OPT
100V
C87
0.01uF
11.3K
R73
R23
10
C83
0.47uF
C89
OPT
0805
C74
0.1uF
R94
10K
R18
OPT
0805
R75
549
R84
215K
CUSTOMER NOTICE
SIZE
4.99K
R97
IC NO.
D21
BAV99
C55
150uF
25V
INTVCC
R99
4.99K
R96
4.99K
N/A
DATE:
VBAT
J4
REMOTE SENSE
SHEET
LT8490
DEMO CIRCUIT 2069A
OF
REV.
R19
100
1W
2512
Q14
MMBT3904
J2
12V SLA
1
-
F1
30A
R17
100
1W
2512
D19
BAV99
10
C77
0.01uF
R5
R83
27.4K
Q13
MMBT3904
C81
C82
OPT
+ C80
Q6
BSS84
R85
100K
C51
10uF
35V
1210
remote sense
circuit for
battery voltage. U3
LT1636/SO
R79
OPT
R101
0 1
D20
BAV99
C50
10uF
35V
1210
VBAT
R16
10.0K
R13
113K
R20
OPT
OPT
Q11
Q5
OPT
R87
OPT
C70
C71
OPT
1210
D8
YELLOW
ENABLE
OPT
53.6K
D10
GREEN
STATUS
C68
0.068uF
R71
R4
OPT R88
OPT
R100 0
R21
10
0805
R57
.003 2W 2512
R93
11.5K Remove R94 when external
battery temp sensor is used
60
35
36
51
48
49
57
16
41
C72
C75
OPT
1210
R6
R12
3.32K 1.3K
VDD
D28
OPT
C48
C49
10uF
35V
1210
42
D27
OPT
M4-1
OPT
CSPOUT
R59
OPT
7
6
5
4
TG2
R22
0
M4
BSC010NE2LSI
8
1
7
2
6
3
5
1
2
1
2
3
INTVCC
3
TG1
7
6
5
4
1
2
1
2
PANEL IN
36cell - 72cell
+ 2
65
GND
55
GND
59
GND
31
SW1
32
TG1
GND
62
MODE
9
SHDN
11
4
3
TG2
3
2
1
BG1
23
BG1
33
BOOST1
CHARGEDCFG1
61
CHARGEDCFG2
63
29
2
3
EXTVCC
2
1
13
CSP
SS
19
3
2
8
7
6
5
VC
18
25
BG2
12
CSN
SYNC
21
SW2
28
TG2
BG2
RT
22
1
2
1
2
2
3
27
BOOST2
CLKOUT
20
CLKDET
0
R69
56
R67 53.6K
SW2
TEMPSENSE
3
IMONOUT
17
IOR
64
IOW
50
1
2
3
2
7
1
4
8
5
3
2
Schematic Diagram
dc2069af
dc2069af