Structural Steel Procedure.

STRUCTURAL STEEL FABRICATION AND
INSTALLATION WORK PROCEDURE
DOCUMENT.NO:
RE
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DATE
PREPARED BY
APPROVED BY

TABLE OF CONTENTS
1.0
2.0
3.0
4.0
5.0
6.0
7.0
SCOPE OF WORK
PURPOSE
REFERENCES
ABBREVATION/DEFINITION
RESPONSIBILITY
MATERIALS
METHOD & SEQUENCE OF THE WORK
7.1 FABRICATION
7.2 FABRICATION PROCESS
7.2.1 CUTTING PLANS
7.2.2 MARKING
7.2.3 CUTTING
7.2.4 STRAIGHTENING
7.2.5 BENDING
7.2.6 HOLES
7.2.7 NOTCHES
7.2.8 ASSEMBLY
7.2.9 BOLTING
7.2.10 WELDING
7.2.10.1 EDGE PREPARATION INSPECTION
7.2.10.2 ALIGNMENT & DIMENSION CONTROL
FOR
FABRICATION & ERECTION
7.2.10.3 FIT-UP ASSEMBLY
7.2.10.4 WELDING PROCESS
7.2.10.5 WELDING SEQUENCE CONTROL FOR
FABRICATION & ERECTION
7.2.10.6 VISUAL EXAMINATION OF WELDS
7.2.10.7
NON-DESTRUCTIVE TESTING

8.0 PROTECTION
LONG WEI CONSTRUCTIONS & ENGINEERING WORKS PTE LTD
8.1 SURFACE PREPARATION

8.2 PAINTING APPLICATION
9.0 PACKING & DELIVERY
10.0 INPECTION & TEST PLAN

1. SCOPE OF WORK
This Procedure Outlines The Job Site Controls Employed For
Structural Steel Construction For Fabrications, Installation
and Construction Practices To Meet The Contractual
Requirements.
2. PURPOSE
To Assure That Steel Structure Is Fabricated and Erected In
Accordance with Industry Codes and Standards, and
Relevant
Project Specifications, IFC Drawings and Clients
Requirements.
3. REFERENCE
AWS D1.1
Structure
BSI
American Welding Society for Steel

British Standard Institute
4. ABREVATION/DEFINITION
ITP
Inspection and Test Plan
NDT
Non-Destructive Testing
QA/QC
Quality Assurance/Quality Controller
5. RESPONSIBILITY
5.1 The QA/QC personnel shall witness any installation, erection
and fabrication activities that is ready for inspections.
5.2 Project Manager shall be responsible for organizing the
steel structure work activities in accordance with industry
codes and specifications, approved drawings and MPDS
requirements.
5.3 Structural Engineer shall be provided with all information
needed during fabrication and installation.
5.4 QA/QC Co-ordinator/Welding Inspectors/ Supervisors shall
ensure that the Quality expectation is maintain within the
requirements of the industry codes and specifications of
Clients are met.

6. MATERIALS
The Quality of materials should be according to Customer

Specifications and Drawings. The Grade of Structural steel
shall
Conform to Standard as noted on the drawings.
The steel shall be free from loose mill scale, surface
defects, flaky rust, slag inclusions, laminations, pitting and
be of full weight or thickness within tolerances specified in
Standard. Approved Steel suppliers will be used.
All steel supplied shall be stored in a safe condition with
proper care taken during storage to ensure that no
damage occurs, which renders the materials
unserviceable. All steel material shall be stored at the
shop/yard above the ground on the platforms, skids or
concrete blocks.
After receipt of raw material warehouse responsible
shall verify the material inspection report to quality
acceptance. QA/QC Engineer will inspect the raw material
and verify the heat number correlation and material
specification.
7. METHOD & SEQUENCE OF THE WORK
7.1 FABRICATION
The fabrication of steel works shall be carried out as per
approved drawings and specification provided by Client.
The method and sequence of fabrication is given in the
following chapters.
7.2 FABRICATION PROCESS
7.2.1 Cutting Plans
The cutting plan shall be prepared for all material before
commencement of fabrication work. Material mark
number shall be provided for easy identification.

7.2.2 Marking
Marking shall be carried out as per approved cutting
plan under the guide lines of fabrication foremen, and
subsequently verified by the Fabrication engineer prior
to cutting. Prior to marking the material shall be checked
for its identification and the defects. Necessary items
shall be carefully and accurately marked in accordance
with approved shop drawings or templates.
7.2.3 Cutting
Material cutting shall be carried out either by shear,
plasma, CNC profile cutting and drilling machine, pug
cutting machine. The edges of all plates shall be
perfectly straight and uniform throughout. Cut edges
shall be visually examined for laminations and
inclusions. All corners shall be shaped so as to be notch
free, sheared or cropped edges shall be dressed so that
they are free from distortion and burrs. Edge
preparations for field welding shall be done in the shop.
7.2.4 Cutting of Heavy Section
The relevant standard rolled shapes or plates thickness
exceeding 50mm before cutting pre-heating (Min 66C)
shall be used. All cut edges shall be free of sharp
notches and gauges.
7.2.5 Straightening
All steel materials shall be straight and free from bends
or twists. If the sections are distorted or twisted during
transit, storage etc. they shall be straightening machine
at ambient temperature, though minor bends may be
corrected by limited heating under supervision.
7.2.6 Bending
The bending of plates and sections to specially required

shapes
shall be done on
appropriate machine.

7.2.7 Holes
Punching and or drilling shall be done accurately as per
the
drawings and burrs removed effectively. Where
several parts are to be connected to very close
tolerances, such parts shall be first assembled, tightly
clamped together and drilled through. All


STRUCTURAL STEEL FABRICATION

AND INSTALLATION WORK
PROCEDURE

Structural Steel Procedure.

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STRUCTURAL STEEL FABRICATION AND

INSTALLATION WORK PROCEDURE

STRUCTURAL STEEL FABRICATION AND

STRUCTURAL STEEL FABRICATION AND

8.1 SURFACE PREPARATION

STRUCTURAL STEEL FABRICATION AND

American Welding Society for Steel

STRUCTURAL STEEL FABRICATION AND

The Quality of materials should be according to Customer

LONG WEI CONSTRUCTIONS & ENGINEERING WORKS PTE LTD

STRUCTURAL STEEL FABRICATION AND

LONG WEI CONSTRUCTIONS & ENGINEERING WORKS PTE LTD

The bending of plates and sections to specially required

STRUCTURAL STEEL FABRICATION AND

LONG WEI CONSTRUCTIONS & ENGINEERING WORKS PTE LTD

STRUCTURAL STEEL FABRICATION AND

STRUCTURAL STEEL FABRICATION AND

LONG WEI CONSTRUCTIONS & ENGINEERING WORKS PTE LTD

STRUCTURAL STEEL FABRICATION

LONG WEI CONSTRUCTIONS & ENGINEERING WORKS PTE LTD

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